Preparation method of 3-trimethoxy silane methyl carbamate
Technical Field
The invention relates to the field of organosilicon chemical intermediates, in particular to a preparation method of 3-trimethoxysilane methyl carbamate.
Background
The main purpose of the silane coupling agent is that (1) surface treatment: the adhesive property of glass fiber and resin can be improved; (2) Plastic filling: the dispersibility and the adhesive force of the filler in the resin can be improved, and the compatibility between the inorganic filler and the resin can be improved; (3) adhesion promoters for use as sealants, adhesives and coatings: can improve the bonding strength, water resistance, weather resistance and other performances.
The 3-trimethoxy silane methyl carbamate is not only a silane coupling agent, but also can be used as an intermediate for preparing isocyanate coupling agent (3-isocyanatopropyl trimethoxy silane), the latter is an important coupling agent, and is widely used for high-grade polyurethane sealant and modified polyurethane resin, and can also be used as a tackifier of room temperature vulcanized silicone rubber, a constituent component of varnish resin and the like. Therefore, 3-trimethoxysilane methyl carbamate is a special chemical and has special effect in the field of silane coupling agents.
There are few reports on the preparation method of the chemical in China at present, and the application is made based on the reports.
Disclosure of Invention
In view of the background art, the invention aims to provide a preparation method of a silane coupling agent, namely 3-trimethoxysilane methyl carbamate.
The invention aims at realizing the following technical scheme:
the preparation method of the 3-trimethoxysilane methyl carbamate comprises the following steps:
s1, sequentially adding raw materials of aminosilane, dimethyl carbonate (DMC) and a catalyst into a reactor, wherein the molar ratio of the aminosilane to the dimethyl carbonate is 2:1-4:1, introducing nitrogen into the reactor to replace and discharge air, heating a reaction system to 90-115 ℃ under the condition of stirring, preserving heat under the condition of micro vacuum or normal pressure, and reacting for 15-20 hours, wherein the reaction equation is as follows:
obtaining a crude product;
s2, adding a proper amount of acid into the reactor for neutralization, vacuumizing the reactor after the neutralization is finished, heating to 80-100 ℃ for removing residual methanol and unreacted dimethyl carbonate, continuously heating to 160-180 ℃ and distilling to obtain a 3-trimethoxy silane methyl carbamate product.
In the step S1, the reaction materials, namely the raw materials, are sensitive to water, and the reaction kettle is ensured to be clean, dried, anhydrous and filled with nitrogen for standby before feeding.
In the step S1, the chemical name of the raw material aminosilane is aminopropyl trimethoxysilane, and the chemical structural formula is as follows:
further, the catalyst in S1 is a base catalyst, such as an inorganic base: sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, sodium phosphate, or the like; or an organic base: triethylamine, trimethylamine, triphenylphosphine, n-butyllithium, tetramethylammonium hydroxide, tetrabutylammonium hydroxide, triethanolamine or isopropanol alcohol amine.
Further, in the step S1, if inorganic base is used as a catalyst, stirring is sufficiently and uniformly performed, and the stirring speed is controlled to be 400-500 rpm/min.
Furthermore, in the reaction process in the step S1, the byproduct methanol is required to be timely discharged, a condensation reflux device is arranged at the top of the reaction kettle, and the reaction materials can be condensed and refluxed while the methanol is discharged.
Further, the acid used for neutralizing the reaction mass in S2 may be sulfuric acid, hydrochloric acid, glacial acetic acid, lactic acid, propionic acid or butyric acid.
Further, a preferable technical scheme is as follows: the molar ratio of the aminosilane to the dimethyl carbonate is more suitable for 2.1:1-2.5:1, the catalyst inorganic base is more suitable for sodium hydroxide (the addition amount is 1-1.4%), the potassium hydroxide (the addition amount is 0.7-1%), and the organic base is more suitable for triethylamine (the addition amount is 1.4-1.8%). The reaction temperature is more suitable at 90-100 ℃, the reaction time is more suitable at 15-17 h, and sulfuric acid or glacial acetic acid is more suitable for neutralization after the reaction is finished.
Compared with the prior art, the invention has the following advantages:
(1) The reaction raw materials selected by the invention are all widely and easily available, the quality is controllable, and the raw materials are all low-toxicity chemicals, so that the use of high-toxicity, extremely-toxic, flammable and explosive chemicals is avoided;
(2) The invention avoids the use of solvent, omits the steps of solvent separation and recovery, has simple required equipment, does not have complex procedures and dangerous operation;
(3) Under the preferable condition of the invention, the conversion rate of the raw material aminosilane can reach 100 percent, and the unreacted part of dimethyl carbonate can be recovered and reused. The obtained product has high yield and light color.
Detailed Description
The present invention will be described in further detail with reference to the following specific embodiments.
In the following examples and comparative examples, materials, reagents and instruments used were obtained commercially or materials, reagents therein were prepared by conventional methods unless otherwise specified.
Example 1:
providing the following raw materials: six parts of aminosilane (179 g each), six parts of dimethyl carbonate (200 g each), two parts of sodium hydroxide (3.8 g, 4.5g respectively), two parts of potassium hydroxide (2.8 g, 3.8g respectively), two parts of triethylamine (5.3 g, 6g respectively) were weighed out: two parts of sodium hydroxide, two parts of potassium hydroxide and two parts of triethylamine form six parts of catalysts together; the raw materials are divided into six groups, and each group comprises 179g of aminosilane, 200g of dimethyl carbonate and one catalyst;
providing a reaction kettle, ensuring that the reaction kettle is clean, dry and anhydrous before feeding, and filling nitrogen for later use, wherein a condensation reflux device is arranged at the top of the reaction kettle, and performing six groups of parallel experiments, wherein each group of experiments comprises the following steps:
a group of raw materials are put into a reaction kettle, specifically, raw materials of aminosilane, dimethyl carbonate and a catalyst are put into a reactor in sequence, nitrogen is introduced into the reactor to replace exhaust air, the reaction system is heated to 100 ℃ under the condition of stirring, the temperature is kept, a condensation reflux device is arranged at the top of the reaction kettle, and the reaction is carried out for 16 hours under the condition of micro vacuum or normal pressure, so that a crude product is obtained.
The reaction results of the obtained crude product were analyzed by gas chromatography as follows:
table 1 influence of different catalysts on the reaction effect.
As can be seen from Table 1, the three catalysts preferred in this example perform well in the respective preferred addition ranges, and the conversion and selectivity of the crude product obtained are within the industrially acceptable range.
Example 2:
weighing six groups of raw materials, wherein each group comprises: 179g of aminosilane, 200g of dimethyl carbonate and 2.8g of potassium hydroxide, the working principle of this example is the same as that of example 1, except that: the reaction results were examined at different reaction temperatures, and the other operating conditions were the same as in example 1, and the specific reaction results are shown in Table 2.
TABLE 2 influence of different reaction temperatures on the reaction effect
As can be seen from Table 2, the conversion rate increases with increasing reaction temperature in the selected temperature range, the selectivity peaks at 90-100℃and then the selectivity decreases continuously, since the 3-trimethoxysilane methyl carbamate product is more reactive and the increase in temperature results in the product polymerizing itself to produce dimers and polymers with a substantial increase in byproducts. Thus, it can be seen that 100 ℃ is the most preferred reaction temperature.
Example 3:
weighing six groups of raw materials, wherein each group comprises: 179g of aminosilane, 200g of dimethyl carbonate and 2.8g of potassium hydroxide, the working principle of this example is the same as that of example 1, except that: the reaction results were examined at different reaction times, and other operating conditions were the same as in example 1, and specific reaction results are shown in Table 3.
TABLE 3 influence of different reaction times on the reaction effect
As can be seen from Table 3, the esterification reaction of the present invention requires a long period of time, and the conversion and selectivity peak at about 16 hours, so 16 hours is the most preferable reaction time.
Example 4:
the reaction process is discussed with respect to examples 1-3, which focus on the post-treatment process.
895g of aminosilane, 1000g of dimethyl carbonate and 14g of potassium hydroxide are weighed, the reaction operation conditions are the same as those of the example 1, after the reaction is finished, the reaction materials are divided into five groups for standby, and are respectively neutralized by sulfuric acid, hydrochloric acid, glacial acetic acid and lactic acid, and the other group is not neutralized by acid to be used as blank comparison. After neutralization, vacuumizing and heating to 90 ℃ to remove residual methanol and unreacted dimethyl carbonate, heating to 170 ℃ and distilling to obtain a 3-trimethoxysilane methyl carbamate product, wherein the specific results are shown in table 4.
TABLE 4 influence of the amount of ammonia on the catalytic amination effect of polyetheramines
As can be seen from Table 4, the crude product before the end of the reaction was distilled and refined was subjected to acid neutralization, and the direct distillation without neutralization resulted in a significant decrease in the final yield of the product. It can be seen that sulfuric acid and glacial acetic acid in the acid are more suitable.
The foregoing is a further detailed description of the provided technical solution in connection with the preferred embodiments of the present invention, and it should not be construed that the specific implementation of the present invention is limited to the above description, but it should be understood that the simple deduction and substitution made by those skilled in the art without departing from the concept of the present invention are all to be considered as falling within the scope of the present invention.