CN111731009A

CN111731009A - Book production process

Info

Publication number: CN111731009A
Application number: CN202010634902.6A
Authority: CN
Inventors: 詹杰
Original assignee: Hangzhou Lingxiang Machinery Equipment Co ltd
Priority date: 2020-07-03
Filing date: 2020-07-03
Publication date: 2020-10-02
Anticipated expiration: 2040-07-03
Also published as: CN111731009B; JP6991419B1; GB2587174B; JP2022024951A; GB202100164D0; GB2587174A

Abstract

The invention relates to the field of printing, in particular to a book production process, wherein a paper cutting procedure needs to be finished by a paper cutter, and the paper cutter comprises a base, a conveying part, an installation cavity, a first rolling cylinder, a second rolling cylinder, a supporting block, a cutting part, a cutter protecting part and a collecting part; wherein cutter protection part includes mounting bracket, special-shaped box, first connecting spring, buffer board, block rubber, cleaning member fixing base, clean brush, first drive plate, L type stroke groove, second drive plate, spread groove, L type connecting rod, second connecting spring, wastepaper collection chamber, can play the guard action to the cutter, can carry out automatic clearance to the cutter simultaneously.

Description

Book production process

Technical Field

The invention relates to the field of printing, in particular to a book production process.

Background

Book printing is a process of designing a book into a book having a physical form using paper, various binding materials, and a printing process. The book printing mainly adopts a flat printing mode, the image-text part and the empty bag part of a printing plate of the flat printing are almost on the same plane, when in printing, water is firstly supplied to the blank part of the printing plate by a water supply device, then ink is supplied to the printing plate by an ink supply device, the ink can only be supplied to the image-text part of the printing plate by utilizing the water-ink incompatibility principle, and then the ink on the printing plate is transferred to a printing stock by a rubber blanket by utilizing the printing pressure to finish the printing. The overall design and final form, effect and quality of a book must depend on the technologies of pre-press cutting, plate making, post-press processing, bookbinding and the like of the paper material.

Among the prior art cut out the process before the paper material is printed, lack the protection to cutting out the cutter for cutting out the life of cutter often on the low side, need often change, and in the change process, complex operation and cutter fish tail staff easily, and in the collection to the paper mostly the manual work arrange in order collect, very loaded down with trivial details.

Disclosure of Invention

The present invention is directed to a book manufacturing process to solve the above problems of the prior art.

The invention adopts the following technical scheme that a book production process comprises the following specific process flows:

s1, cutting paper made of corresponding materials;

s2, plate making is carried out on the book content and the book cover;

s3, page printing: printing the book contents and book covers on the paper of the corresponding material made in S1 using the printing plate made in S2;

s4, folding: folding the large-format paper printed with the book content in the S3 into the book opening size according to page numbers, and cutting the book cover made in the S3 into a plurality of covers;

s5, a page assembly procedure: forming the folded paper in the S4 into a book block of loose pages according to page numbers;

s6, book block synthesis: coating a base glue at the book spine and coating a side glue at the position of the book spine, and forming the book block;

s7, folding the cover into a gluing surface matched with the book block and the book spine: folding two folds at the center of the cover formed in S4, wherein the part of the book cover between the two folds is a gluing surface;

s8, gluing and sleeving a cover and a book block: bonding the spine with the glued surface formed in S7 by glue on the spine of the book block formed in S6;

s9, book cutting: flattening and cutting three sides of the glued book to obtain a finished book;

the operation procedure in the above process flow S1 needs to be completed by a paper cutter, wherein:

the paper cutter comprises a base, a conveying part arranged on the base, an installation cavity arranged on the base and located at one end of the conveying part, a first rolling barrel arranged at the upper end of the inner side wall of the installation cavity in a rotating mode, a second rolling barrel arranged at the lower end of the inner side wall of the installation cavity in a rotating mode, a supporting block fixedly arranged on the bottom surface of the installation cavity, a cutting part arranged between two side walls at one end of the installation cavity, a cutter protecting part arranged on the base and located right below the cutting part, and a collecting part arranged on the base and located on one side of the cutter protecting part.

The conveying component comprises an electromagnetic spring fixedly arranged at one end of the upper surface of the base and a conveying plate fixedly arranged at the other end of the electromagnetic spring.

Tailor the part including fixed the horizontal baffle of installation die cavity one end, fixed setting are in cutter fixing base, the fixed setting of horizontal baffle lower extreme are in respectively the actuating cylinder, the fixed setting of cutter fixing base both sides are in the cutter utensil of tailorring of actuating cylinder output, the shape of cutter utensil is rectangular shape, and upper end sword tail department is thick, the output of two actuating cylinders sets up respectively the both ends of cutter utensil sword tail department are tailor.

The cutter protection component comprises a mounting frame fixedly arranged at one end of the upper surface of the base, a special-shaped box body fixedly arranged at one end of the upper surface of the mounting frame, a first connecting spring fixedly arranged on the inner bottom surface of the special-shaped box body, a buffer plate fixedly arranged at the other end of the first connecting spring, a rubber block fixedly arranged at one end of the upper surface of the buffer plate, a cleaning piece fixing seat elastically arranged at the other end of the upper surface of the buffer plate, a cleaning brush detachably connected to the cleaning piece fixing seat, a first driving plate fixedly arranged at the lower surface of the buffer plate, an L-shaped stroke groove arranged at one end of the lower surface of the special-shaped box body, a second driving plate arranged on the horizontal part of the L-shaped stroke groove in a back-and-forth sliding manner, a connecting groove arranged on the lower surface of the horizontal part of the L-shaped stroke groove, and an L-shaped connecting rod fixedly arranged on the lower, The second connecting spring is fixedly arranged at the other end of the L-shaped connecting plate, and the other end of the second connecting spring is fixedly connected to the inner side wall of the connecting groove.

One end of the second driving plate, which is positioned in the L-shaped stroke groove, is an inclined plane.

The rear end of clean brush evenly is provided with a plurality of along length direction and connects the ball, first oblique through-hole has all been seted up on the ball to a plurality of connection, the terminal surface that cleaning piece fixing base and clean brush are connected is the inclined plane, just a plurality of connection ball groove has evenly been seted up on the inclined plane, the oblique through-hole of second has all been seted up to the side in a plurality of connection ball groove, connect the ball joint at the connection ball inslot, connect the ball groove with connect the ball and pass through the connecting rod joint, the connecting rod runs through in first oblique through-hole and second oblique through-hole.

Collection device is including fixed setting up belt transmission spare, the fixed setting of mounting bracket one end is in the one end of mounting bracket just is located belt transmission spare and second drive plate between the belt transmission spare and touches time switch, set up and just be located belt transmission spare on the base and keep away from the belt transmission and touch the time collection chamber, the fixed setting of switch one side and be in third connecting spring, the fixed setting of collection chamber lower surface are in the horizontal shaking plate, the symmetry elasticity setting of the third connecting spring other end are in vertical shaking plate on the two inside walls of collection chamber, fixed setting respectively are in abrasive material board on the terminal surface of two vertical shaking plates opposite sides, set up and are in it is for the exhaust hole on the side of paper direction of motion to collect the chamber.

Advantageous effects

The invention provides a book production process by improving, compared with the prior art, the following improvements and advantages:

1. the cutter protection component is arranged, so that the cutter head part of the cutter can be protected, the cutter is prevented from being damaged, the service life of the cutter is prolonged, the cutting effect of paper is improved, the cutting edge part can be cleaned, and the cutting effect of the paper is further improved.

2. Through setting up collection device, can realize the automatic arrangement function to the paper, can also polish the processing to the side cut of paper simultaneously, improve the quality of tailorring of paper, make things convenient for follow-up processing.

Drawings

The invention is further explained below with reference to the figures and examples:

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is an enlarged view of FIG. 2 at B;

FIG. 4 is an enlarged view at C of FIG. 2;

FIG. 5 is an enlarged view of FIG. 3 at D;

FIG. 6 is an enlarged view at E in FIG. 3;

fig. 7 is a cross-sectional view taken at a-a in fig. 2.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 7, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-7, a book production process, the specific process flow is as follows:

s1, cutting paper made of corresponding materials;

s2, plate making is carried out on the book content and the book cover;

the paper cutting machine comprises a base 1, a conveying part, an installation cavity, a first rolling barrel 4, a second rolling barrel 401, a supporting block 5, a cutting part, a cutter protecting part and a collecting part, wherein the conveying part is arranged above the base 1, the installation cavity is arranged on the base 1 and is positioned at the tail end of the conveying part, the first rolling barrel 4 is rotatably arranged at the upper end of the inner side wall of the installation cavity, the second rolling barrel 401 is rotatably arranged at the lower end of the inner side wall of the installation cavity, the supporting block 5 is fixedly arranged on the bottom surface of the installation cavity, the cutting part is arranged between two side walls at one end of the installation cavity, the cutter protecting part is arranged on the base 1 and is positioned right below the cutting part, and the collecting part is arranged on the base 1 and is positioned at one side of the cutter protecting part; the conveying part comprises an electromagnetic spring 13 and a conveying plate 2, the electromagnetic spring 13 is fixedly arranged at one end of the upper surface of the base 1, the conveying plate 2 is fixedly arranged at the other end of the electromagnetic spring 13, when the equipment is powered on in the use process, the electromagnetic spring 13 starts to shake in a reciprocating mode to drive the conveying plate 2 to shake, so that paper on the conveying plate 2 is conveyed in a vibrating mode, compared with common belt conveying, the conveying mode can effectively solve the phenomenon that the paper turns over in the conveying process, when the paper turns over, the paper can be vibrated to be in a flat state in the vibrating conveying process, the paper cutting effect is improved, meanwhile, paper scraps on the surface of the paper can be shaken off in the vibrating process, the subsequent printing effect of the paper is improved, the practicability of the equipment is improved, when the paper is conveyed from the first rolling cylinder 4 to the second rolling cylinder 41, the pressing force between the first rolling cylinder 4 and the second rolling cylinder 41 can roll and flatten the crease on the surface of the paper, and the printing quality of the paper is improved.

Further, the cutting component comprises a transverse baffle 61, a cutter fixing seat 6, an execution cylinder and cutting tools 8, wherein the transverse baffle 61 is fixedly arranged on the side wall at one end of the installation cavity, the cutter fixing seat 6 is fixedly arranged at the lower end of the transverse baffle 61, the number of the execution cylinders is two, the execution cylinders are respectively and fixedly arranged at two sides of the cutter fixing seat, the cutting tools 8 are fixedly arranged at the output end of the execution cylinder, the cutting tools 8 are in a long strip shape, the upper end tool tail is thicker, and the output ends of the two execution cylinders are respectively connected with two ends of the upper end tool tail of the cutting tools 8; the cutter protection component comprises a mounting frame 18, a special-shaped box body 22, a first connecting spring 27, a buffer plate 20, a rubber block 21, a cleaning piece fixing seat 16, a cleaning brush 19, a first driving plate 23, an L-shaped stroke groove, a second driving plate 24, a connecting groove, an L-shaped connecting rod 25, a second connecting spring 26 and a paper scrap collecting cavity, wherein the mounting frame 18 is fixedly arranged at one end of the upper surface of the base 1, the special-shaped box body 22 is fixedly arranged at one end of the upper surface of the mounting frame 18, the first connecting springs 27 are arranged in a plurality and fixedly arranged at the upper end of the inner bottom surface of the special-shaped box body 22, the buffer plate 20 is fixedly arranged at the other end of the first connecting spring 27, the rubber block 21 is fixedly arranged at one end of the upper surface of the buffer plate 20, the cleaning piece fixing seat 16 is elastically connected at the other end of the upper surface of the buffer, the cleaning brush 19 is detachably connected to the cleaning part fixing seat 16, the first driving plate 23 is fixedly arranged on the lower surface of the buffer plate 20, the L-shaped stroke groove is formed in one end of the lower surface of the special-shaped box body 22, the second driving plate 24 is slidably arranged in the horizontal part of the L-shaped stroke groove back and forth, the connecting groove is formed in the lower surface of the horizontal part of the L-shaped stroke groove, the L-shaped connecting plate 25 is fixedly arranged on the lower surface of the second driving plate 24 and is positioned in the connecting groove, the second connecting spring 26 is fixedly arranged at the other end of the L-shaped connecting plate 25, the wastepaper collecting cavity is formed in one side, close to the cleaning brush 19, of the buffer plate 20, the other end of the second connecting spring 26 is fixedly connected to the inner side wall of the connecting groove, the rear end of the cleaning brush 19 is uniformly provided with a plurality of connecting balls 191 along the length direction, and the connecting balls, the end face that cleaning piece fixing base 16 is connected with cleaning brush 19 is the inclined plane, and evenly seted up a plurality of on the inclined plane and connected ball groove 161, the second inclined through-hole has all been seted up to the side of a plurality of connection ball groove 161, connect ball 191 joint in connecting ball groove 161, connect ball groove 161 with connect ball 191 through connecting rod 192 joint, connecting rod 192 runs through in first inclined through-hole and second inclined through-hole, and in the use, cutting knife 8 is under the effect of actuating cylinder, and the downstream cuts the paper, because when carrying out single paper cutting, the backup pad of paper often can cause rigid damage to the cutter, consequently when cutting knife 8 downstream cuts the paper and accomplishes, the knife tip of cutter can be used and form first level buffering on rubber block 21, then drive buffer board 20 downstream, first connecting spring 27 contracts downwards simultaneously, the second-stage buffer is formed, so that the abrasion of the tool point of the tool can be effectively prevented, the service life of the tool is prolonged, the problem that the cut edge of the cut paper is not flat after the tool point of the tool is abraded is avoided, the cutting effect of the paper is improved, and the waste phenomenon caused by poor cutting effect of the paper is avoided; and because the end face that the fixed seat 16 of the cleaning element links with cleaning brush 19 is the inclined plane, therefore the cleaning brush 19 can clear up the cutting edge of the cutting scissors tool 8, has prevented from forming the shredded paper bits to remain on the cutting edge in the process of cutting the paper, influence the cutting effect to the paper next time, because the cleaning brush 19 and fixed seat 16 of the cleaning element are connected in the ball connecting groove 161 through connecting ball 191, the ball connecting groove 161 and said connecting ball 191 are connected through connecting rod 192, such connection mode makes the cleaning brush 19 can carry on the swing within the range of small amplitude while clearing up the cutting edge of the cutting scissors tool 8, can improve the cleaning effect of the cleaning brush 19, and when cutting the cutting scissors tool 8 moves upwards, the first connecting spring 27 resets and drives the buffer plate 20 to reset, then can make the third connecting spring 28 shake, make the fixed seat 16 of the cleaning element shake, then make cleaning brush 19 shake, can shake the shredded paper bits that remain on cleaning brush 19 and fall the wastepaper collection intracavity, the staff only needs regularly clearance wastepaper collection chamber just can take out the wastepaper, and need not clear up cleaning brush 19, therefore, the steam generator is simple in operation, and is very convenient, simultaneously, the cleaning effect of cleaning brush 19 to cutting tool 8 cutting edges has been guaranteed, and when needing to change cleaning brush 19, only need take out connection 192 and just can take out cleaning brush 19 from cleaning element fixing base 16, and is very convenient, and the practicability of the equipment is improved.

Further, one end of the second driving plate 24, which is located in the L-shaped stroke slot, is an inclined surface.

Further, the collecting device comprises a belt conveying member 171, a belt conveying touch time switch 17, a collecting cavity 9, a fourth connecting spring 14, a horizontal shaking plate 12, a vertical shaking plate 10, a grinding plate 11, an exhaust hole 16 and an exhaust pump, wherein the belt conveying member 171 is fixedly arranged at one end of the mounting frame 18, the belt conveying touch time switch 17 is fixedly arranged at one end of the mounting frame 18 and is positioned between the belt conveying member 171 and the second driving plate 24, the collecting cavity 9 is arranged on the base 1 and is positioned at one end, far away from the belt conveying member 171, of the belt conveying touch time switch 17, the fourth connecting spring 14 is fixedly arranged at the lower surface of the collecting cavity 9, the horizontal shaking plate 12 is fixedly arranged at the other end of the fourth connecting spring 14, the vertical shaking plates 10 are two in number and are respectively and elastically connected to two inner side walls of the collecting cavity 9 through a fifth connecting spring 15, the number of the abrasive plates 11 is two, the two abrasive plates are respectively and fixedly arranged on the end faces of the two vertical shaking plates 10, the exhaust holes 16 are formed in one side face of the collection cavity 9 relative to the moving direction of the paper, the exhaust pump is fixedly arranged on the outer side wall of the collection cavity 9, the output end of the exhaust pump is connected with the exhaust holes 16, in the using process, after the paper is cut, namely when the buffer plate 20 moves downwards, the buffer plate 20 can drive the first driving plate 23 to move downwards along the vertical part of the L-shaped stroke slot, because one end, located on the inner side of the L-shaped stroke slot, of the second driving plate 24 is an inclined plane, when the first driving plate 23 acts on the second driving plate 24, the second driving plate 24 can move outwards along the horizontal part of the L-shaped stroke slot and then touch the switch 17 when the belt is in a conveying touch, the switch 17 is opened when the belt is in a touch, so that the belt conveying part, the cut paper is conveyed to a cavity formed between the horizontal shaking plate 12 and the two vertical shaking plates 10, so that the cut paper can be conveyed into the collecting cavity 9 in time, the situation that the cut paper stays on a working station is avoided, when the subsequent paper is conveyed, the paper can be bent, the qualified rate of the paper is improved, when the buffer plate 20 is reset, the first driving plate 23 is driven to reset, when the first driving plate 23 does not act on the second driving plate 24 any more, the second connecting spring 26 is reset to drive the L-shaped connecting plate 25 to reset, the L-shaped connecting plate 25 drives the second driving plate 24 to reset, the switch 17 is closed when the belt conveying is contacted, the belt conveying member 171 is started and stopped at any time, because the belt conveying member 171 is ensured to be in a stop state when the cutting tool 8 cuts, if the belt conveying member 171 is in an open state, the paper can be pulled all the time, so that the sizes of the cut paper are different, the cut paper can be timely conveyed, the phenomenon that the paper is bent is avoided, the same size of the cut paper can be ensured, and the cutting quality of the paper is improved; discharged air current can make on the paper blow down owing to tailor and the piece that produces in the air discharge pump through exhaust hole 16 discharges, when the paper drops in the cavity between vertical shaking plate 10 and horizontal shaking plate 12, when the paper lasts to increase, can make fourth connecting spring 14 and fifth connecting spring 15 reciprocating motion, just can make vertical shaking plate 10 and horizontal shaking plate 12 shake simultaneously, make the paper of being collected stack neatly together, be provided with abrasive material board 11 on the terminal surface of vertical shaking plate 10 simultaneously, can polish the side cut of paper when the paper shakes, make the side cut of paper more level and more smooth, make things convenient for follow-up printing to the paper and convenient follow-up mucilage binding to the paper.

The electromagnetic spring, the belt conveying member, the belt conveying touch switch, and the circuit connection relationship between the belt conveying member and the belt conveying touch switch in the device are prior art and are not described in detail.

Claims

1. The book production process is characterized by comprising the following specific process flows:

s1, cutting paper made of corresponding materials;

s2, plate making is carried out on the book content and the book cover;

s3, page printing: printing the book contents and book covers on the paper of the corresponding material made in S1 using the printing plate made in S1;

the paper cutter comprises a base (1), a conveying part arranged on the base (1), a second rolling barrel (401) arranged at the lower end of the inner side wall of the installation cavity, a supporting block (5) fixedly arranged on the bottom surface of the installation cavity, a cutting part arranged between two side walls at one end of the installation cavity, a cutter protecting part arranged on the base (1) and positioned under the cutting part, and a collecting part arranged on the base (1) and positioned on one side of the cutter protecting part.

2. Book production process according to claim 1, characterized in that: the conveying component comprises an electromagnetic spring (13) fixedly arranged at one end of the upper surface of the base (1) and a conveying plate (2) fixedly arranged at the other end of the electromagnetic spring (13).

3. Book production process according to claim 2, characterized in that: the cutting part comprises a transverse baffle (61) fixedly arranged at one end of the installation cavity and a cutter fixing seat (6) at the lower end of the transverse baffle (61), an execution cylinder and a cutter knife tool (8) fixedly arranged at the output ends of the execution cylinder, wherein the execution cylinder and the cutter knife tool are arranged on two sides of the cutter fixing seat (6), the cutter knife tool (8) is in a long strip shape, the cutter knife tail at the upper end is thicker, and the output ends of the two execution cylinders are arranged at two ends of the cutter knife tool (8) at the cutter knife tail.

4. A book production process according to claim 3, characterized in that: cutter protection part is including fixed setting up mounting bracket (18), the fixed setting of base (1) upper surface one end are in dysmorphism box (22), the fixed setting of mounting bracket (18) upper surface one end are in first connecting spring (27), the fixed setting on the bottom is in dysmorphism box (22) in the buffer board (20), the fixed setting of first connecting spring (27) other end are in rubber piece (21), the elasticity of buffer board (20) upper surface one end set up be in the cleaning member fixing base (16) of buffer board (20) upper surface other end, can dismantle the connection and be in cleaning brush (19) on cleaning member fixing base (16), the fixed setting are in first drive plate (23) of buffer board (20) lower surface, set up the L type stroke groove of dysmorphism box (22) lower surface one end, but the round trip slip setting is in second drive plate (24) on L type stroke groove horizontal part, Set up in the spread groove of L type stroke groove horizontal part lower surface, fixed setting are in second drive plate (24) lower surface just is located L type connecting rod (25), the fixed setting of spread groove and is in second coupling spring (26) of L type connecting plate (25) other end, the other end fixed connection of second coupling spring (26) is on the inside wall of spread groove.

5. Book production process according to claim 4, characterized in that: one end of the second driving plate (24) positioned in the L-shaped stroke groove is an inclined plane.

6. Book production process according to claim 5, characterized in that: the rear end of clean brush (19) evenly is provided with a plurality of along length direction and connects ball (191), first oblique through-hole has all been seted up on a plurality of connection ball (191), the terminal surface that cleaner fixing base (16) are connected with clean brush (19) is the inclined plane, just a plurality of connection ball groove (161) has evenly been seted up on the inclined plane, the oblique through-hole of second has all been seted up to the side in a plurality of connection ball groove (161), connect ball (191) joint in connection ball groove (161), connect ball groove (161) with connect ball (191) through connecting rod (192) joint, connecting rod (192) run through in first oblique through-hole and the oblique through-hole of second.

7. Book production process according to claim 6, characterized in that: the collecting device comprises a belt conveying member (171) fixedly arranged at one end of the mounting frame (18), a belt conveying touch time switch (17) fixedly arranged at one end of the mounting frame (18) and positioned between the belt conveying member (171) and the second driving plate (24), a collecting cavity (9) which is arranged on the base (1) and positioned at one side of the belt conveying member (171) far away from the belt conveying touch time switch (17), and a third connecting spring (14) fixedly arranged on the lower surface of the collecting cavity (9), the paper collecting device comprises a horizontal shaking plate (12) fixedly arranged at the other end of the third connecting spring (14), vertical shaking plates (10) symmetrically and elastically arranged on two inner side walls of the collecting cavity (9), grinding plates (11) respectively and fixedly arranged on end faces on the opposite sides of the two vertical shaking plates (10), and exhaust holes (16) formed in one side face, relative to the moving direction of paper, of the collecting cavity (9).