CN111729690A - A kind of ammonia passivation method and passivation catalyst outside a sulfurized hydrocracking catalyst - Google Patents
A kind of ammonia passivation method and passivation catalyst outside a sulfurized hydrocracking catalyst Download PDFInfo
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- CN111729690A CN111729690A CN201910228842.5A CN201910228842A CN111729690A CN 111729690 A CN111729690 A CN 111729690A CN 201910228842 A CN201910228842 A CN 201910228842A CN 111729690 A CN111729690 A CN 111729690A
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- Prior art keywords
- catalyst
- nitrogen
- sulfurized
- organic
- passivation
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- 239000003054 catalyst Substances 0.000 title claims abstract description 181
- 238000004517 catalytic hydrocracking Methods 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 76
- 238000002161 passivation Methods 0.000 title claims abstract description 64
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000003960 organic solvent Substances 0.000 claims abstract description 33
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 23
- 150000002897 organic nitrogen compounds Chemical class 0.000 claims abstract description 22
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 21
- 239000002808 molecular sieve Substances 0.000 claims description 30
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 30
- 229910052751 metal Inorganic materials 0.000 claims description 29
- 239000002184 metal Substances 0.000 claims description 29
- 239000003921 oil Substances 0.000 claims description 29
- 235000019198 oils Nutrition 0.000 claims description 29
- 238000005336 cracking Methods 0.000 claims description 24
- 239000012298 atmosphere Substances 0.000 claims description 21
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 20
- -1 VIB metals Chemical class 0.000 claims description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 18
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 17
- 150000004767 nitrides Chemical class 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 15
- 229930195733 hydrocarbon Natural products 0.000 claims description 15
- 150000002430 hydrocarbons Chemical class 0.000 claims description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims description 14
- 239000004215 Carbon black (E152) Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 238000007598 dipping method Methods 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 238000001704 evaporation Methods 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 9
- 238000009835 boiling Methods 0.000 claims description 8
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 8
- 229940043237 diethanolamine Drugs 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 7
- 229920006395 saturated elastomer Polymers 0.000 claims description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- FZERHIULMFGESH-UHFFFAOYSA-N N-phenylacetamide Chemical compound CC(=O)NC1=CC=CC=C1 FZERHIULMFGESH-UHFFFAOYSA-N 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 230000002378 acidificating effect Effects 0.000 claims description 6
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 claims description 6
- 125000003262 carboxylic acid ester group Chemical class [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 claims description 6
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 6
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 6
- 239000003350 kerosene Substances 0.000 claims description 6
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methylcyclopentane Chemical compound CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 claims description 6
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 claims description 6
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 claims description 6
- DPBLXKKOBLCELK-UHFFFAOYSA-N pentan-1-amine Chemical compound CCCCCN DPBLXKKOBLCELK-UHFFFAOYSA-N 0.000 claims description 5
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052976 metal sulfide Inorganic materials 0.000 claims description 4
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 claims description 3
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 claims description 3
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 3
- 241000269350 Anura Species 0.000 claims description 3
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methylaniline Chemical class CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 claims description 3
- 235000019483 Peanut oil Nutrition 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 229960001413 acetanilide Drugs 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 239000011959 amorphous silica alumina Substances 0.000 claims description 3
- 150000001448 anilines Chemical class 0.000 claims description 3
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 239000002199 base oil Substances 0.000 claims description 3
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 claims description 3
- 235000012343 cottonseed oil Nutrition 0.000 claims description 3
- 239000002385 cottonseed oil Substances 0.000 claims description 3
- SSJXIUAHEKJCMH-UHFFFAOYSA-N cyclohexane-1,2-diamine Chemical compound NC1CCCCC1N SSJXIUAHEKJCMH-UHFFFAOYSA-N 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 claims description 3
- 150000002170 ethers Chemical class 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000003502 gasoline Substances 0.000 claims description 3
- 239000001307 helium Substances 0.000 claims description 3
- 229910052734 helium Inorganic materials 0.000 claims description 3
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 3
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 3
- 239000004312 hexamethylene tetramine Substances 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004006 olive oil Substances 0.000 claims description 3
- 235000008390 olive oil Nutrition 0.000 claims description 3
- 239000000312 peanut oil Substances 0.000 claims description 3
- 229940100684 pentylamine Drugs 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000003549 soybean oil Substances 0.000 claims description 3
- 235000012424 soybean oil Nutrition 0.000 claims description 3
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 claims description 3
- 229960004418 trolamine Drugs 0.000 claims description 3
- OJPDDQSCZGTACX-UHFFFAOYSA-N 2-[n-(2-hydroxyethyl)anilino]ethanol Chemical compound OCCN(CCO)C1=CC=CC=C1 OJPDDQSCZGTACX-UHFFFAOYSA-N 0.000 claims description 2
- 239000002285 corn oil Substances 0.000 claims description 2
- 235000005687 corn oil Nutrition 0.000 claims description 2
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 claims description 2
- 229940043276 diisopropanolamine Drugs 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- OMKZWUPRGQMQJC-UHFFFAOYSA-N n'-[3-(dimethylamino)propyl]propane-1,3-diamine Chemical compound CN(C)CCCNCCCN OMKZWUPRGQMQJC-UHFFFAOYSA-N 0.000 claims description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 45
- 238000011068 loading method Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 description 46
- 239000000243 solution Substances 0.000 description 32
- 230000008569 process Effects 0.000 description 25
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 20
- 238000005470 impregnation Methods 0.000 description 11
- 239000012299 nitrogen atmosphere Substances 0.000 description 11
- 238000003756 stirring Methods 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000004073 vulcanization Methods 0.000 description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 238000005486 sulfidation Methods 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000002390 rotary evaporation Methods 0.000 description 5
- 238000005987 sulfurization reaction Methods 0.000 description 5
- 230000007613 environmental effect Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 3
- 125000001477 organic nitrogen group Chemical group 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- MKPXGEVFQSIKGE-UHFFFAOYSA-N [Mg].[Si] Chemical compound [Mg].[Si] MKPXGEVFQSIKGE-UHFFFAOYSA-N 0.000 description 1
- 238000001994 activation Methods 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229940102253 isopropanolamine Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J33/00—Protection of catalysts, e.g. by coating
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
- C10G47/10—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
- C10G47/12—Inorganic carriers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
- C10G47/10—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used with catalysts deposited on a carrier
- C10G47/12—Inorganic carriers
- C10G47/16—Crystalline alumino-silicate carriers
- C10G47/20—Crystalline alumino-silicate carriers the catalyst containing other metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
- C10G2300/705—Passivation
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Catalysts (AREA)
Abstract
本发明涉及一种硫化型加氢裂化催化剂器外氨钝化方法和钝化催化剂,该方法包括:将有机氮化合物在有机溶剂的存在下负载到硫化型加氢裂化催化剂上,得到氮负载催化剂;其中,所述氮负载催化剂上以元素计的氮的含量占氮负载催化剂重量的0.1‑10重量%;将所得氮负载催化剂进行干燥处理,得到钝化催化剂;其中,所述干燥处理的条件包括:温度为30‑200℃,绝对压力为0.01‑1MPa,时间为0.5‑10小时。本发明的方法钝化效果好,缩短加氢装置开工时间。The invention relates to an ammonia passivation method and a passivation catalyst outside a sulfurized hydrocracking catalyst. The method comprises: loading an organic nitrogen compound on a sulfurized hydrocracking catalyst in the presence of an organic solvent to obtain a nitrogen-supported catalyst wherein, the nitrogen content in element terms on the nitrogen-supported catalyst accounts for 0.1-10% by weight of the weight of the nitrogen-supported catalyst; the obtained nitrogen-supported catalyst is subjected to drying treatment to obtain a passivation catalyst; wherein, the conditions of the drying treatment Including: the temperature is 30‑200℃, the absolute pressure is 0.01‑1MPa, and the time is 0.5‑10 hours. The method of the invention has good passivation effect and shortens the start-up time of the hydrogenation device.
Description
技术领域technical field
本发明涉及一种硫化型加氢裂化催化剂器外氨钝化方法和钝化催化剂。The present invention relates to a method for ammonia passivation outside a sulfurized hydrocracking catalyst and a passivation catalyst.
背景技术Background technique
随着全球范围内环保法规的日益严格,对清洁燃料的需求量也越来越大,加氢处理技术是生产清洁燃料的有效手段,因此,加氢装置在各大炼油厂的数量也越来越多。With the increasingly stringent environmental regulations around the world, the demand for clean fuels is also increasing. Hydroprocessing technology is an effective means of producing clean fuels. Therefore, the number of hydrogenation units in major refineries is also increasing. more.
加氢裂化技术是一种将重质馏分油转化为轻质清洁产品的有效手段。加氢裂化技术使用双功能催化剂,包括裂化功能和加氢功能,裂化功能通常由具有酸性位的分子筛进行提供,目前使用比较广泛的为Y型分子筛、Beta型分子筛、ZSM系列分子筛、MCM系列分子筛以及复合分子筛等。加氢功能主要来自活性金属,包括第VIII族的Co和/或Ni、第VIB族的Mo和/或W。加氢催化剂只有将金属转化为硫化态才具有较高的加氢性能,因此为了使催化剂的加氢性能最佳,在使用前需要将催化剂进行硫化处理,目前加氢催化剂的硫化分为器内硫化和器外硫化两种形式。其中器内硫化是在反应器中进行,产生的废气、废水会对环境造成污染,器外硫化是催化剂在器外完成硫化处理,生成了高活性的金属硫化物,装进反应器后可以直接进油开工,这是目前比较提倡和推广的硫化方式。Hydrocracking technology is an effective means of converting heavy distillates into light and clean products. Hydrocracking technology uses dual-function catalysts, including cracking function and hydrogenation function. The cracking function is usually provided by molecular sieves with acid sites. Currently, Y-type molecular sieves, Beta-type molecular sieves, ZSM series molecular sieves, and MCM series molecular sieves are widely used. and composite molecular sieves. The hydrogenation function is mainly derived from active metals, including Co and/or Ni of Group VIII, Mo and/or W of Group VIB. The hydrogenation catalyst has high hydrogenation performance only when the metal is converted into sulfide state. Therefore, in order to optimize the hydrogenation performance of the catalyst, the catalyst needs to be sulfided before use. There are two forms of vulcanization and external vulcanization. Among them, the in-vessel sulfidation is carried out in the reactor, and the waste gas and waste water produced will pollute the environment. The out-of-vessel sulfidation is that the catalyst completes the sulfidation treatment outside the vessel, generating highly active metal sulfides, which can be directly loaded into the reactor. It is the vulcanization method that is more advocated and popularized at present.
加氢裂化装置一般需要较高的操作温度,开工过程中需要将反应器的温度升到较高的温度,在升温过程中原料油在高裂化活性的催化剂上会发生裂化反应以及加氢反应,并且整体呈现放热状态,升温过程中会因为过度的加氢裂化反应而导致催化剂床层“飞温”,这样不但会加速积碳还会影响催化剂的活性以及装置的稳定性,因此在开工升温过程中对加氢裂化催化剂进行钝化处理,抑制其过高的初活性,确保催化剂、设备及人身的安全。The hydrocracking unit generally requires a higher operating temperature. During the start-up process, the temperature of the reactor needs to be raised to a higher temperature. During the heating process, the feed oil will undergo a cracking reaction and a hydrogenation reaction on a catalyst with high cracking activity. And the whole is in an exothermic state. During the heating process, the catalyst bed will be "fly temperature" due to excessive hydrocracking reaction, which will not only accelerate carbon deposition but also affect the activity of the catalyst and the stability of the device. In the process, the hydrocracking catalyst is passivated to suppress its high initial activity and ensure the safety of the catalyst, equipment and people.
目前,加氢裂化装置在开工过程中注无水液氨是一种对加氢裂化催化剂常用的钝化方式,注入的无水液氨被催化剂吸附,可以暂时性的抑制催化剂的裂化初活性,随着开工反应温度的升高和运转时间的延长,催化剂又能恢复到本身的活性。但是无水液氨是一种刺激性的有毒液体,具有易燃易爆的特性,工业上使用无水液氨具有一定的危险性,泄露的话对环境和人身会造成较大的伤害,不符合安全健康和环保的理念。CN101492613A公开了一种加氢裂化装置开工的方法,开工过程使用无水液氨进行催化剂的钝化处理,存在上述提及现有技术中注氨带来的弊端,具有一定的隐患和危害。At present, the injection of anhydrous liquid ammonia during the start-up process of a hydrocracking unit is a common passivation method for hydrocracking catalysts. The injected anhydrous liquid ammonia is adsorbed by the catalyst, which can temporarily inhibit the initial cracking activity of the catalyst. With the increase of the start-up reaction temperature and the extension of the operation time, the catalyst can recover its own activity. However, anhydrous liquid ammonia is an irritating toxic liquid with flammable and explosive characteristics. The use of anhydrous liquid ammonia in industry is dangerous to a certain extent. If it leaks, it will cause great harm to the environment and people. The concept of safety, health and environmental protection. CN101492613A discloses a method for starting a hydrocracking unit. In the starting process, anhydrous liquid ammonia is used to carry out the passivation treatment of the catalyst, which has the above-mentioned drawbacks caused by ammonia injection in the prior art, and has certain hidden dangers and hazards.
CN103059969A和CN103789023A公开了一种开工过程中利用高氮原料与氢气反应生成氨气作为钝化剂对裂化剂进行钝化的方法,从而达到减少无水液氨使用的目的,虽然可以起到暂时性抑制裂化活性的作用,但是操作比较复杂,稳定性差,较难保证分子筛的钝化效果,同时高氮原料油的额外引入很可能会有新的杂质引入反应系统,影响催化剂的活性。CN103059969A and CN103789023A disclose a method for passivating a cracking agent by reacting high-nitrogen raw materials with hydrogen gas to generate ammonia gas as a passivating agent during the start-up process, so as to achieve the purpose of reducing the use of anhydrous liquid ammonia, although it can be temporarily It has the effect of inhibiting cracking activity, but the operation is complicated, the stability is poor, and it is difficult to ensure the passivation effect of molecular sieves. At the same time, the additional introduction of high nitrogen feedstock oil is likely to introduce new impurities into the reaction system, affecting the activity of the catalyst.
CN103566963A公开了一种在低温阶段将碱性氮化物引入催化剂上,然后进行器内硫化以及活化过程的方法,虽然能够一定程度的控制裂化反应,但是通过水溶液的形式将氮化物引入硫化型催化剂,这将会很大程度上对催化剂的加氢活性造成影响,导致催化剂的活性中心遭到破坏。同时如果在氧化态阶段将含氮化合物引入催化剂,在硫化过程中氮化物分解较快,很难起到钝化保护的作用,并且开工过程还需要硫化处理,开工时间比较长。CN103566963A discloses a method of introducing basic nitrides into catalysts at a low temperature stage, and then performing in-vessel vulcanization and activation processes. Although the cracking reaction can be controlled to a certain extent, the nitrides are introduced into the sulfided catalysts in the form of an aqueous solution. This will greatly affect the hydrogenation activity of the catalyst, resulting in the destruction of the active center of the catalyst. At the same time, if nitrogen-containing compounds are introduced into the catalyst in the oxidation state stage, the nitrides will decompose rapidly during the sulfidation process, and it is difficult to play the role of passivation protection, and the start-up process also requires sulfidation treatment, and the start-up time is relatively long.
CN107446616A公开了一种向常规加氢裂化催化剂上负载低分子氮化物或在催化剂混捏成型过程中引入低分子氮化物的方法,以缓解加氢裂化装置在开工过程中飞温的风险,但是催化剂在开工过程中还需要进行硫化处理,这就会导致在硫化过程中部分氮化物与硫化物反应或者随着硫化温度的升高提前脱附,后续又没有继续注氨的过程,导致分子筛钝化过程不稳定,不能保证钝化效果,仍存在一定超温的风险。CN107446616A discloses a method of loading low-molecular-weight nitrides on conventional hydrocracking catalysts or introducing low-molecular-weight nitrides in the process of catalyst kneading and kneading, so as to alleviate the risk of overheating of the hydrocracking unit during the start-up process, but the catalyst is During the start-up process, vulcanization treatment is also required, which will cause some nitrides to react with sulfides during the vulcanization process or to be desorbed in advance with the increase of vulcanization temperature, and the subsequent process of ammonia injection will not continue, resulting in the passivation process of molecular sieves. It is unstable, the passivation effect cannot be guaranteed, and there is still a certain risk of over-temperature.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种硫化型加氢裂化催化剂器外氨钝化方法和钝化催化剂,本发明的方法钝化效果好,缩短加氢装置开工时间。The purpose of the present invention is to provide an ammonia passivation method and a passivation catalyst outside a sulfurized hydrocracking catalyst. The method of the present invention has a good passivation effect and shortens the start-up time of the hydrogenation unit.
为了实现上述目的,本发明提供一种硫化型加氢裂化催化剂器外氨钝化方法,该方法包括:In order to achieve the above-mentioned purpose, the present invention provides a kind of ammonia passivation method outside the sulfide type hydrocracking catalyst, the method comprises:
将有机氮化合物在有机溶剂的存在下负载到硫化型加氢裂化催化剂上,得到氮负载催化剂;其中,所述氮负载催化剂上以元素计的氮的含量占氮负载催化剂重量的0.1-3.6重量%;The organic nitrogen compound is supported on a sulfurized hydrocracking catalyst in the presence of an organic solvent to obtain a nitrogen-supported catalyst; wherein the nitrogen content on the nitrogen-supported catalyst in terms of elements accounts for 0.1-3.6 by weight of the nitrogen-supported catalyst %;
将所得氮负载催化剂进行干燥处理,得到钝化催化剂;其中,所述干燥处理的条件包括:温度为30-200℃,绝对压力为0.01-1MPa,时间为0.5-10小时。The obtained nitrogen-supported catalyst is subjected to drying treatment to obtain a passivation catalyst; wherein, the drying treatment conditions include: a temperature of 30-200° C., an absolute pressure of 0.01-1 MPa, and a time of 0.5-10 hours.
可选的,所述硫化型加氢裂化催化剂包括裂化组分、加氢组分和载体,以硫化型加氢裂化催化剂的重量为基准,所述裂化组分的含量为10-60重量%,所述载体的含量为30-70重量%。Optionally, the sulfurized hydrocracking catalyst includes a cracking component, a hydrogenation component and a carrier, and based on the weight of the sulfurized hydrocracking catalyst, the content of the cracking component is 10-60% by weight, The content of the carrier is 30-70% by weight.
可选的,所述裂化组分包括无定形酸性组分和/或分子筛,所述无定形酸性组分包括无定形硅铝和/或无定形硅镁,所述分子筛选自Y型分子筛、ZSM-5分子筛、SAPO分子筛和MCM-41介孔分子筛中的一种或多种;Optionally, the cracking component includes an amorphous acidic component and/or a molecular sieve, the amorphous acidic component includes an amorphous silica-alumina and/or an amorphous silica-magnesium, and the molecular sieve is selected from Y-type molecular sieve, ZSM One or more of -5 molecular sieve, SAPO molecular sieve and MCM-41 mesoporous molecular sieve;
所述加氢组分包括活性金属,所述活性金属包括第VIII族金属和第VIB族金属,所述第VIII族金属为Co和/或Ni,所述第VIB族金属为Mo和/或W;以硫化型加氢裂化催化剂的重量为基准,以氧化物计的第VIII族金属的含量为1-15重量%,以氧化物计的第VIB族金属的含量为5-30重量%;The hydrogenation component includes an active metal, the active metal includes a Group VIII metal and a Group VIB metal, the Group VIII metal is Co and/or Ni, and the Group VIB metal is Mo and/or W ; Based on the weight of the sulfurized hydrocracking catalyst, the content of the Group VIII metal in terms of oxides is 1-15% by weight, and the content of Group VIB metals in terms of oxides is 5-30% by weight;
所述载体选自氧化铝、氧化硅、氧化钛、氧化镁和氧化锆中的一种或多种。The carrier is selected from one or more of alumina, silica, titania, magnesia and zirconia.
可选的,所述硫化型加氢裂化催化剂中的活性金属以金属硫化物的形式存在。Optionally, the active metal in the sulfurized hydrocracking catalyst exists in the form of metal sulfide.
可选的,所述有机氮化合物选自烷基胺类化合物、芳基胺类化合物、苯胺类化合物、甲基苯胺类化合物、酰胺类化合物、醇胺类化合物和多胺类化合物中的一种或多种;优选自丙胺、丁胺、戊胺、己胺、三正丁胺、三乙胺、叔丁胺、十二胺、三辛胺、十六烷基胺、N,N-二羟乙基苯胺、乙酰苯胺、二乙醇胺、三乙醇胺、二异丙醇胺、N,N-二乙基羟胺乙二胺、1,2-环己二胺、1,3-丙二胺、三乙烯二胺、N,N-二甲基二亚丙基三胺、三乙烯四胺和六亚甲基四胺及上述化合物衍生物中的一种或多种;Optionally, the organic nitrogen compound is selected from one of alkylamines, arylamines, anilines, methylanilines, amides, alcoholamines and polyamines or more; preferably selected from propylamine, butylamine, pentylamine, hexylamine, tri-n-butylamine, triethylamine, tert-butylamine, dodecylamine, trioctylamine, hexadecylamine, N,N-dihydroxyethylamine Aniline, acetanilide, diethanolamine, triethanolamine, diisopropanolamine, N,N-diethylhydroxylamine ethylenediamine, 1,2-cyclohexanediamine, 1,3-propanediamine, triethylenediamine , one or more of N,N-dimethyldipropylenetriamine, triethylenetetramine and hexamethylenetetramine and derivatives of the above compounds;
所述有机溶剂选自烃油、烃油含氧衍生物和有机羧酸酯中的一种或多种,所述烃油和烃油含氧衍生物优选自醇类、醚类和轻馏分烃油中的一种或多种,更优选自乙醇、丙醇、丁二醇、乙醚、环己烷、正庚烷、正癸烷、甲基环戊烷、石脑油、汽油、煤油、柴油、白油、灯油和润滑油基础油中的一种或多种;The organic solvent is selected from one or more of hydrocarbon oils, hydrocarbon oil oxygen-containing derivatives and organic carboxylic acid esters, and the hydrocarbon oils and hydrocarbon oil oxygen-containing derivatives are preferably selected from alcohols, ethers and light end hydrocarbons One or more of oil, more preferably selected from ethanol, propanol, butanediol, diethyl ether, cyclohexane, n-heptane, n-decane, methylcyclopentane, naphtha, gasoline, kerosene, diesel , one or more of white oil, kerosene and lubricating oil base oils;
所述有机羧酸酯优选自脂肪酸甘油酯,更优选自玉米油、豆油、花生油、橄榄油和棉籽油中的一种或多种。The organic carboxylic acid ester is preferably selected from fatty acid glycerides, more preferably selected from one or more of corn oil, soybean oil, peanut oil, olive oil and cottonseed oil.
可选的,所述有机氮化合物的碳原子数为1-20,优选为2-15;Optionally, the number of carbon atoms of the organic nitrogen compound is 1-20, preferably 2-15;
所述有机溶剂的碳原子数为2-35,优选为2-15,更优选2-10。The number of carbon atoms of the organic solvent is 2-35, preferably 2-15, more preferably 2-10.
可选的,所述负载选自如下方式中的一种或多种:Optionally, the load is selected from one or more of the following methods:
(1)、将硫化型加氢裂化催化剂浸渍于含有有机溶剂和有机氮化合物的有机溶液中;(1), impregnating the sulfurized hydrocracking catalyst in the organic solution containing organic solvent and organic nitrogen compound;
(2)、将含有有机溶剂和有机氮化合物的有机溶液喷淋到所述硫化型加氢裂化催化剂中;(2), the organic solution containing organic solvent and organic nitrogen compound is sprayed in the described sulfurized hydrocracking catalyst;
(3)、将硫化型加氢裂化催化剂浸渍于含有有机溶剂和有机氮化合物的有机溶液中,然后蒸发所述有机溶剂;其中,所述蒸发的温度为10-150℃,优选为20-90℃,绝对压力为0.01-0.5MPa,优选为0.03-0.3MPa,所述蒸发优选在旋转蒸发器中进行;(3), immersing the sulfurized hydrocracking catalyst in an organic solution containing an organic solvent and an organic nitrogen compound, and then evaporating the organic solvent; wherein, the temperature of the evaporation is 10-150° C., preferably 20-90° C. ℃, the absolute pressure is 0.01-0.5MPa, preferably 0.03-0.3MPa, and the evaporation is preferably carried out in a rotary evaporator;
方式(1)-(3)中,所述浸渍或喷淋为饱和浸渍、过饱和浸渍或不饱和浸渍,所述浸渍或喷淋的温度为10-100℃,优选为20-80℃。In the modes (1)-(3), the dipping or spraying is saturated dipping, supersaturated dipping or unsaturated dipping, and the temperature of the dipping or spraying is 10-100°C, preferably 20-80°C.
可选的,在常压下,所述有机氮化物的沸点高于所述有机溶剂的沸点20-200℃。Optionally, under normal pressure, the boiling point of the organic nitride is 20-200° C. higher than the boiling point of the organic solvent.
可选的,所述方法还包括:将所述氮负载催化剂进行静置处理后,再进行所述干燥处理;其中,所述静置处理的时间为1-10小时,优选2-4小时。Optionally, the method further comprises: performing the drying treatment after the nitrogen-supported catalyst is left to stand; wherein, the time of the stand treatment is 1-10 hours, preferably 2-4 hours.
可选的,所述氮负载催化剂上以元素计的氮的含量占氮负载催化剂重量的0.1-3重量%,优选为0.5-3重量%。Optionally, the nitrogen content of the nitrogen-supported catalyst in element terms accounts for 0.1-3 wt % of the weight of the nitrogen-supported catalyst, preferably 0.5-3 wt %.
可选的,所述干燥处理的条件包括:温度为40-200℃,优选60-180℃,绝对压力为0.01-0.8MPa,优选0.03-0.6MPa,时间为1-8小时,优选2-6小时。Optionally, the conditions of the drying treatment include: the temperature is 40-200°C, preferably 60-180°C, the absolute pressure is 0.01-0.8MPa, preferably 0.03-0.6MPa, and the time is 1-8 hours, preferably 2-6 Hour.
可选的,所述干燥处理满足如下条件中的一种或多种:Optionally, the drying process satisfies one or more of the following conditions:
在惰性气氛或氧含量为0.1-15体积%的有氧气氛中进行,所述惰性气氛选自含有氮气、氦气和氩气中一种或多种的气氛;Carry out in an inert atmosphere or an oxygen atmosphere with an oxygen content of 0.1-15% by volume, the inert atmosphere is selected from an atmosphere containing one or more of nitrogen, helium and argon;
所述干燥处理在旋转式热处理设备或固定式热处理设备中进行;The drying treatment is carried out in a rotary heat treatment device or a stationary heat treatment device;
所述干燥处理在不流动气氛、自然流动气氛或强制流动气氛中进行。The drying treatment is performed in a no-flow atmosphere, a natural-flow atmosphere, or a forced-flow atmosphere.
本发明还提供所提供的方法所得的钝化催化剂。The present invention also provides passivated catalysts obtained by the provided methods.
与现有技术相比,本发明取得以下突出技术效果:Compared with the prior art, the present invention achieves the following outstanding technical effects:
1、对硫化型加氢裂化催化剂进行器外氨钝化处理,利用有机氮化物作为钝化剂,可以最大限度的发挥有机氮化物的钝化效果,在开工过程中减少氨气等有毒物质的使用和排放,同时减少钝化剂的浪费,具有节约资源,低碳环保等优点。1. Carry out ammonia passivation treatment outside the sulfide type hydrocracking catalyst, and use organic nitrides as passivation agents to maximize the passivation effect of organic nitrides and reduce the amount of toxic substances such as ammonia during the start-up process. Use and discharge, while reducing the waste of passivating agents, has the advantages of saving resources, low carbon and environmental protection.
2、本发明方法带来的钝化效果稳定,能够保证催化剂裂化活性在一定的温度下得到抑制,可以根据酸性位的强弱进行针对性的钝化处理,避免了高氮油里带来的钝化不稳定以及可能引入其他杂质的特点,具有高效稳定的钝化效果。2. The passivation effect brought by the method of the present invention is stable, which can ensure that the cracking activity of the catalyst is suppressed at a certain temperature, and targeted passivation treatment can be carried out according to the strength of the acid site, avoiding the passivation caused by the high nitrogen oil. It has the characteristics of unstable passivation and the possibility of introducing other impurities, and has a highly efficient and stable passivation effect.
3、本发明方法相对现有钝化方法进行了升级创新,在硫化型加氢裂化催化剂的基础上进行氨钝化处理,不会对催化剂的加氢活性以及硫化过程造成影响,在不影响催化剂活性的基础上最大限度地降低钝化剂的消耗,节省大量人力物力,同时也避免了环境污染和操作的难度与危险性,简化开工过程中的操作步骤,升温后可直接进油开工,不需要硫化和再进行注氨或者通高氮油,减少开工过程中的投资,具有一定的经济性和实用价值。3. Compared with the existing passivation method, the method of the present invention has been upgraded and innovated, and the ammonia passivation treatment is carried out on the basis of the sulfurized hydrocracking catalyst, which will not affect the hydrogenation activity and sulfurization process of the catalyst, and will not affect the catalyst. On the basis of its activity, it minimizes the consumption of passivating agents, saves a lot of manpower and material resources, and also avoids environmental pollution and the difficulty and danger of operation, and simplifies the operation steps in the start-up process. It needs to be vulcanized and then injected with ammonia or high nitrogen oil to reduce the investment during the start-up process, which has certain economic and practical value.
4、本发明采用的方法使得硫化型加氢裂化催化剂上只吸附了有机含氮化合物,具有针对性的钝化作用,没有其他的有机物,过程中也没有接触水溶液,对分子筛具有更好的暂时性钝化效果,同时不会对加氢活性产生影响。4. The method adopted in the present invention allows only organic nitrogen-containing compounds to be adsorbed on the sulfurized hydrocracking catalyst, which has a targeted passivation effect, no other organic matter, and no contact with aqueous solution in the process, which has better temporary effect on molecular sieves. Passivation effect, and will not affect the hydrogenation activity.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
本发明提供一种硫化型加氢裂化催化剂器外氨钝化方法,该方法包括:将有机氮化合物在有机溶剂的存在下负载到硫化型加氢裂化催化剂上,得到氮负载催化剂;其中,所述氮负载催化剂上以元素计的氮的含量占氮负载催化剂重量的0.1-3.6重量%,优选占0.1-3重量%,更优选占0.5-3重量%;将所得氮负载催化剂进行干燥处理,得到钝化催化剂;其中,所述干燥处理的条件包括:温度为30-200℃,绝对压力为0.01-1MPa,时间为0.5-10小时。The invention provides a method for ammonia passivation outside a sulfurized hydrocracking catalyst. The method comprises: loading an organic nitrogen compound on a sulfurized hydrocracking catalyst in the presence of an organic solvent to obtain a nitrogen-supported catalyst; The nitrogen content of the nitrogen-supported catalyst in terms of elements accounts for 0.1-3.6% by weight of the weight of the nitrogen-supported catalyst, preferably 0.1-3% by weight, more preferably 0.5-3% by weight; drying the obtained nitrogen-supported catalyst, A passivation catalyst is obtained; wherein, the conditions of the drying treatment include: a temperature of 30-200° C., an absolute pressure of 0.01-1 MPa, and a time of 0.5-10 hours.
针对现有加氢裂化催化剂开工过程中钝化存在的问题,本发明提供的方法具有操作简单、钝化效果好、安全环保的特点,避免开工过程中钝化效果不好或者注氨存在的潜在危险,同时采用本发明方法开工时间短,升温速率快,可以直接升温进油开工,在较短的时间进入稳定的生产状态,降低飞温风险,不仅节约了能耗,而且减少了钝化剂对环境的污染和人体的伤害。本发明通过对硫化型加氢裂化催化剂进行器外氨钝化处理,达到在开工过程中无需使用钝化剂的目的,有效地减弱了裂化初活性,避免了钝化剂带来的环境污染和操作的难度与危险性,有效地减少装置的开工时间,适用于各种类型的含分子筛加氢催化剂的钝化过程。Aiming at the problems existing in passivation during the start-up process of the existing hydrocracking catalyst, the method provided by the invention has the characteristics of simple operation, good passivation effect, safety and environmental protection, and avoids the potential of poor passivation effect or ammonia injection during the start-up process At the same time, the method of the invention has a short start-up time and a fast heating rate, and can directly heat up the oil to start the operation, enter a stable production state in a short time, reduce the risk of flying temperature, not only save energy consumption, but also reduce passivation agents Pollution of the environment and harm to the human body. The invention achieves the purpose of not using a passivating agent during the start-up process by performing an off-site ammonia passivation treatment on the sulfurized hydrocracking catalyst, effectively weakens the initial cracking activity, and avoids the environmental pollution and environmental pollution caused by the passivating agent. The difficulty and danger of operation can effectively reduce the start-up time of the device, and it is suitable for the passivation process of various types of hydrogenation catalysts containing molecular sieves.
根据本发明,本发明加氢裂化催化剂是广义上的加氢裂化催化剂,除了常规的加氢裂化催化剂之外,本发明还可以包括各类含分子筛的加氢催化剂(例如加氢改质催化剂)以及采用本领域的常识所知的特定加氢裂化催化剂。加氢裂化催化剂的硫化方式是本领域技术人员所熟知的,本发明不再赘述。所述硫化型加氢裂化催化剂可以包括裂化组分、加氢组分和载体,以硫化型加氢裂化催化剂的重量为基准,所述裂化组分的含量可以为10-60重量%,优选为13-50重量%,所述载体的含量可以为30-70重量%;所述裂化组分可以包括无定形酸性组分和/或分子筛,所述无定形酸性组分可以包括无定形硅铝和/或无定形硅镁,所述分子筛可以选自Y型分子筛、ZSM-5分子筛、SAPO分子筛和MCM-41介孔分子筛中的一种或多种;所述加氢组分可以包括活性金属,所述活性金属可以包括第VIII族金属和第VIB族金属,所述第VIII族金属可以为Co和/或Ni,所述第VIB族金属可以为Mo和/或W;以硫化型加氢裂化催化剂的重量为基准,以氧化物计的第VIII族金属的含量可以为1-15重量%,优选为3-12重量%,以氧化物计的第VIB族金属的含量可以为5-30重量%,优选为8-28重量%;所述载体包括耐熔多孔物质,例如选自氧化铝、氧化硅、氧化钛、氧化镁和氧化锆中的一种或多种。According to the present invention, the hydrocracking catalyst of the present invention is a hydrocracking catalyst in a broad sense. In addition to conventional hydrocracking catalysts, the present invention may also include various types of molecular sieve-containing hydrogenation catalysts (such as hydro-upgrading catalysts) As well as employing specific hydrocracking catalysts known to common knowledge in the art. The sulfidation method of the hydrocracking catalyst is well known to those skilled in the art, and will not be repeated in the present invention. The sulfide-type hydrocracking catalyst may include a cracking component, a hydrogenation component and a carrier. Based on the weight of the sulfide-type hydrocracking catalyst, the content of the cracking component may be 10-60% by weight, preferably 10-60% by weight. 13-50% by weight, the content of the carrier may be 30-70% by weight; the cracking component may include amorphous acidic components and/or molecular sieves, and the amorphous acidic components may include amorphous silica-alumina and /or amorphous silicon-magnesium, the molecular sieve can be selected from one or more of Y-type molecular sieve, ZSM-5 molecular sieve, SAPO molecular sieve and MCM-41 mesoporous molecular sieve; the hydrogenation component can include active metal, The active metal may include a Group VIII metal and a Group VIB metal, the Group VIII metal may be Co and/or Ni, and the Group VIB metal may be Mo and/or W; hydrocracking in a sulfurized form Based on the weight of the catalyst, the content of the Group VIII metal in terms of oxides may be 1-15 wt%, preferably 3-12 wt%, and the content of Group VIB metals in terms of oxides may be 5-30 wt% %, preferably 8-28% by weight; the carrier includes a refractory porous substance, such as one or more selected from alumina, silica, titania, magnesia and zirconia.
根据本发明,所述硫化型加氢裂化催化剂中的活性金属可以以金属硫化物的形式存在,例如Co以Co9S8的形式存在,Ni以Ni3S2的形式存在,Mo以MoS2的形式存在,W以WS2的形式存在等。According to the present invention, the active metal in the sulfurized hydrocracking catalyst can exist in the form of metal sulfide, for example, Co exists in the form of Co 9 S 8 , Ni exists in the form of Ni 3 S 2 , and Mo exists in the form of MoS 2 exists in the form of , W exists in the form of WS 2 , etc.
根据本发明,有机含氮化合物是指含有氮元素的有机物,例如,所述有机氮化合物可以选自烷基胺类化合物、芳基胺类化合物、苯胺类化合物、甲基苯胺类化合物、酰胺类化合物、醇胺类化合物和多胺类化合物(指具有两个以上胺基的化合物)中的一种或多种,优选为烷基胺类化合物;具体的化合物可以选自丙胺、丁胺、戊胺、己胺、三正丁胺、三乙胺、叔丁胺、十二胺、三辛胺、十六烷基胺、N,N-二羟乙基苯胺、乙酰苯胺、二乙醇胺、三乙醇胺、二异丙醇胺、N,N-二乙基羟胺乙二胺、1,2-环己二胺、1,3-丙二胺、三乙烯二胺、N,N-二甲基二亚丙基三胺、三乙烯四胺和六亚甲基四胺及上述化合物衍生物(例如含有氨基的酯类物质)中的一种或多种;所述有机氮化合物的碳原子数(若有机氮化合物为单质,则碳原子数指该有机氮化合物碳原子的具体数目;若有机氮化合物为混合物,则碳原子数指混合物中所有化合物的碳原子数的范围)可以为1-20,优选为2-15。According to the present invention, the organic nitrogen-containing compound refers to an organic substance containing nitrogen, for example, the organic nitrogen compound may be selected from alkylamine compounds, arylamine compounds, aniline compounds, methylaniline compounds, amide compounds One or more of compounds, alcoholamine compounds and polyamine compounds (referring to compounds with two or more amine groups), preferably alkylamine compounds; specific compounds can be selected from propylamine, butylamine, pentylamine Amine, hexylamine, tri-n-butylamine, triethylamine, tert-butylamine, dodecylamine, trioctylamine, hexadecylamine, N,N-dihydroxyethylaniline, acetanilide, diethanolamine, triethanolamine, diethanolamine Isopropanolamine, N,N-diethylhydroxylamine ethylenediamine, 1,2-cyclohexanediamine, 1,3-propanediamine, triethylenediamine, N,N-dimethyldipropylene One or more of triamine, triethylenetetramine and hexamethylenetetramine and derivatives of the above compounds (such as esters containing amino groups); the number of carbon atoms of the organic nitrogen compound (if the organic nitrogen compound is a simple substance, the number of carbon atoms refers to the specific number of carbon atoms in the organic nitrogen compound; if the organic nitrogen compound is a mixture, the number of carbon atoms refers to the range of the number of carbon atoms of all compounds in the mixture) can be 1-20, preferably 2 -15.
根据本发明,有机溶剂是本领域技术人员所熟知的,例如所述有机溶剂选自烃油、烃油含氧衍生物和有机羧酸酯中的一种或多种,所述烃油和烃油含氧衍生物优选自醇类、醚类和轻馏分烃油中的一种或多种,更优选自乙醇、丙醇、丁二醇、乙醚、环己烷、正庚烷、正癸烷、甲基环戊烷、石脑油、汽油、煤油、柴油、白油、灯油和润滑油基础油中的一种或多种;所述有机羧酸酯优选自脂肪酸甘油酯,更优选自玉米油、豆油、花生油、橄榄油和棉籽油中的一种或多种。所述有机溶剂的碳原子数(若有机溶剂为单质,则碳原子数指该有机溶剂碳原子的具体数目;若有机溶剂为混合物,则碳原子数指混合物中所有化合物的碳原子数的范围)可以为2-35,优选为2-15,更优选2-10。According to the present invention, the organic solvent is well known to those skilled in the art, for example, the organic solvent is selected from one or more of hydrocarbon oils, oxygen-containing derivatives of hydrocarbon oils and organic carboxylic acid esters, the hydrocarbon oils and hydrocarbons Oil oxygen-containing derivatives are preferably selected from one or more of alcohols, ethers and light end hydrocarbon oils, more preferably selected from ethanol, propanol, butanediol, diethyl ether, cyclohexane, n-heptane, n-decane , one or more of methylcyclopentane, naphtha, gasoline, kerosene, diesel oil, white oil, kerosene and lubricating oil base oil; the organic carboxylic acid ester is preferably selected from fatty acid glycerides, more preferably from corn One or more of oil, soybean oil, peanut oil, olive oil, and cottonseed oil. The number of carbon atoms of the organic solvent (if the organic solvent is a simple substance, the number of carbon atoms refers to the specific number of carbon atoms in the organic solvent; if the organic solvent is a mixture, the number of carbon atoms refers to the range of carbon atoms of all compounds in the mixture ) may be 2-35, preferably 2-15, more preferably 2-10.
根据本发明,负载是本领域技术人员所熟知的催化剂制备手段,所述负载可以选自如下方式中的一种或多种:(1)、将硫化型加氢裂化催化剂浸渍于含有有机溶剂和有机氮化合物的有机溶液中;(2)、将含有有机溶剂和有机氮化合物的有机溶液喷淋到所述硫化型加氢裂化催化剂中;(3)、将硫化型加氢裂化催化剂浸渍于含有有机溶剂和有机氮化合物的有机溶液中,然后蒸发所述有机溶剂,该方式可以使氮化物直接吸附到加氢裂化催化剂上,为了方便蒸发的进行,在常压下,所述有机氮化物的沸点高于所述有机溶剂的沸点,例如高20-200℃,其中,所述蒸发的温度可以为10-150℃,优选为20-90℃,绝对压力可以为0.01-0.5MPa,优选为0.03-0.3MPa,所述蒸发优选在旋转蒸发器中进行,采用旋转蒸发的形式,将硫化型加氢裂化催化剂浸渍到过量的有机溶液中,设置一定的温度,使低沸点的有机溶剂优先受热挥发,最终使得高沸点的有机氮化物吸附到硫化型加氢裂化催化剂上;方式(1)-(3)中,所述浸渍或喷淋可以为饱和浸渍、过饱和浸渍或不饱和浸渍,方式(1)优选为饱和浸渍,方式(3)优选为过饱和浸渍。所述浸渍或喷淋的温度可以为10-100℃,优选为20-80℃。According to the present invention, the loading is a catalyst preparation method well known to those skilled in the art, and the loading can be selected from one or more of the following ways: (1), impregnating the sulfurized hydrocracking catalyst in an organic solvent containing and (2), spraying the organic solution containing the organic solvent and the organic nitrogen compound into the sulfurized hydrocracking catalyst; (3), impregnating the sulfurized hydrocracking catalyst The organic solvent and organic nitrogen compound in the organic solution, and then evaporate the organic solvent, this method can make the nitride directly adsorb on the hydrocracking catalyst, in order to facilitate the evaporation, under normal pressure, the organic nitride The boiling point is higher than the boiling point of the organic solvent, for example, 20-200°C higher, wherein the evaporation temperature may be 10-150°C, preferably 20-90°C, and the absolute pressure may be 0.01-0.5MPa, preferably 0.03 -0.3MPa, the evaporation is preferably carried out in a rotary evaporator, in the form of rotary evaporation, the sulfurized hydrocracking catalyst is immersed in an excess of organic solution, and a certain temperature is set, so that the low-boiling organic solvent is preferentially heated and volatilized , and finally the high-boiling organic nitrides are adsorbed on the sulfurized hydrocracking catalyst; in modes (1)-(3), the impregnation or spray can be saturated impregnation, supersaturated impregnation or unsaturated impregnation, and the mode ( 1) is preferably saturated immersion, and mode (3) is preferably supersaturated immersion. The temperature of the dipping or spraying can be 10-100°C, preferably 20-80°C.
根据本发明,所述方法还可以包括:将所述氮负载催化剂进行静置处理后,再进行所述干燥处理;其中,所述静置处理的时间为1-10小时,优选2-4小时,温度可以与负载的温度相同或根据需要进行调整,从而提高有机氮化合物在催化剂上的负载效果。According to the present invention, the method may further comprise: performing the drying treatment after the nitrogen-supported catalyst is left to stand; wherein, the time of the standstill is 1-10 hours, preferably 2-4 hours , the temperature can be the same as the supported temperature or adjusted as needed, so as to improve the loading effect of the organic nitrogen compound on the catalyst.
根据本发明,干燥处理用于在硫化型加氢裂化催化剂性质基本不变化的情况下去除有机溶剂和未吸附的有机含氮化合物,所述干燥处理的条件可以包括:温度为40-200℃,优选50-180℃,更优选60-180℃,绝对压力为0.01-0.8MPa,优选0.03-0.6MPa,时间为1-8小时,优选2-6小时。所述干燥处理可以满足如下条件中的一种或多种:在惰性气氛或氧含量为0.1-15体积%的有氧气氛中进行,所述惰性气体作为平衡气,可以选自含有氮气、氦气和氩气中一种或多种的气氛;所述干燥处理在旋转式热处理设备或固定式热处理设备中进行;所述干燥处理在不流动气氛、自然流动气氛或强制流动气氛中进行。According to the present invention, the drying treatment is used to remove the organic solvent and unadsorbed organic nitrogen-containing compounds under the condition that the properties of the sulfurized hydrocracking catalyst are not substantially changed. Preferably 50-180°C, more preferably 60-180°C, absolute pressure is 0.01-0.8MPa, preferably 0.03-0.6MPa, time is 1-8 hours, preferably 2-6 hours. The drying treatment can meet one or more of the following conditions: it is carried out in an inert atmosphere or an aerobic atmosphere with an oxygen content of 0.1-15% by volume, and the inert gas, as an equilibrium gas, can be selected from the group consisting of nitrogen, helium An atmosphere of one or more of gas and argon; the drying process is performed in a rotary heat treatment equipment or a stationary heat treatment equipment; the drying process is performed in a no-flow atmosphere, a natural-flow atmosphere or a forced-flow atmosphere.
本发明还提供所提供的方法所得的钝化催化剂,该钝化催化剂在低温阶段的裂化活性弱,在高温阶段裂化活性强。The present invention also provides a passivation catalyst obtained by the provided method, which has weak cracking activity at a low temperature stage and strong cracking activity at a high temperature stage.
以下的实施例将对本发明的硫化型加氢裂化催化剂器外氨钝化方法作进一步说明。The following examples will further illustrate the method for ammonia passivation outside the sulfurized hydrocracking catalyst of the present invention.
为说明本发明的特点,实施例和比较例均选取同批次工业生产的Ni的氧化物含量3.0重量%、W的氧化物含量27重量%、Y型分子筛含量35%和余量为氧化铝的商业加氢裂化催化剂,硫化型加氢裂化催化剂是在同批次氧化型加氢裂化催化剂基础上制得,硫化处理的步骤为:氧化型加氢裂化催化剂在H2S体积分数为2%、H2体积分数为98%的气氛下,以5℃/分升温至230℃恒温4小时,再以5℃/分升温至320℃恒温4小时。In order to illustrate the characteristics of the present invention, the same batch of industrially produced Ni oxide content of 3.0 wt %, W oxide content of 27 wt %, Y-type molecular sieve content of 35 % and the balance of alumina are selected in both Examples and Comparative Examples. The commercial hydrocracking catalyst of this product, the sulfurized hydrocracking catalyst is prepared on the basis of the same batch of oxidative hydrocracking catalyst. , In an atmosphere with a volume fraction of H 2 of 98%, the temperature is raised to 230°C for 4 hours at a rate of 5°C/min, and then heated to a constant temperature of 320°C for 4 hours at a rate of 5°C/min.
实施例1Example 1
取200g氧化型加氢裂化催化剂,在器外进行硫化处理,将其转化为硫化型加氢裂化催化剂备用。Take 200 g of oxidative hydrocracking catalyst, carry out sulfurization treatment outside the vessel, and convert it into a sulfurized hydrocracking catalyst for later use.
取100g硫化型加氢裂化催化剂,将21.4g二乙醇胺加入到乙醇中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入2.35重量%的氮含量,得到氮负载催化剂;然后在100℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂A。Take 100 g of sulfurized hydrocracking catalyst, add 21.4 g of diethanolamine to ethanol, and stir evenly at 30 °C to obtain a nitrogen-containing solution. Set for 3 hours to introduce nitrogen content of 2.35% by weight to obtain a nitrogen-supported catalyst; then dry at 100° C., normal pressure, and a flowing nitrogen atmosphere for 4 hours to prepare a passivation catalyst A.
将钝化催化剂A装入反应器中进行反应,升温至100℃时通入氢气和正庚烷原料,继续升温至300℃恒温3小时后在线分析产物组成,计算正庚烷裂化转化率,恒温结束后升温至320℃恒温2小时,后续每次升温20℃并恒温两小时,直到380℃恒温结束。反应条件:反应压力4.0MPa,氢油体积比1800,体积空速3h-1,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst A is loaded into the reactor to carry out the reaction, and when the temperature is raised to 100 °C, hydrogen and n-heptane raw materials are introduced, and the temperature is continued to be raised to 300 °C for 3 hours. After that, the temperature was raised to 320°C for 2 hours at a constant temperature, followed by 20°C and constant temperature for two hours each time until the end of the 380°C constant temperature. Reaction conditions: reaction pressure 4.0MPa, hydrogen oil volume ratio 1800, volume space velocity 3h -1 , and its hydrocracking activity (expressed in the form of conversion rate) is shown in Table 1.
实施例2Example 2
取100g与实施例1相同的硫化型加氢裂化催化剂,将11.1g三正丁胺加入到乙醚中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入0.75重量%的氮含量,得到氮负载催化剂;然后在90℃下、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂B。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 11.1 g of tri-n-butylamine to diethyl ether, stir evenly at 30° C. to obtain a nitrogen-containing solution, and introduce the nitrogen-containing solution into the pore-saturated impregnation method. The sulfurized hydrocracking catalyst was allowed to stand for 3 hours to introduce a nitrogen content of 0.75% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 90° C. under normal pressure and in a flowing nitrogen atmosphere to prepare a passivation catalyst B.
将钝化催化剂B装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst B was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例3Example 3
取100g与实施例1相同的硫化型加氢裂化催化剂,将25.0g三正丁胺加入到乙醚中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入1.51重量%的氮含量,得到氮负载催化剂;然后在90℃下、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂C。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 25.0 g of tri-n-butylamine to diethyl ether, stir evenly at 30° C. to obtain a nitrogen-containing solution, and introduce the nitrogen-containing solution into the pore-saturated impregnation method. The sulfurized hydrocracking catalyst was allowed to stand for 3 hours to introduce a nitrogen content of 1.51% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 90° C., under normal pressure, and in a flowing nitrogen atmosphere to prepare passivation catalyst C.
将钝化催化剂C装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst C was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例4Example 4
取100g与实施例1相同的硫化型加氢裂化催化剂,将11.1g N,N-二乙基羟胺乙二胺加入到乙醇中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入2.70重量%的氮含量,得到氮负载催化剂;然后在100℃下、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂D。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 11.1 g of N,N-diethylhydroxylamine ethylenediamine to ethanol, stir evenly at 30°C to obtain a nitrogen-containing solution, and impregnate it according to pore saturation. The nitrogen-containing solution was introduced into the sulfide-type hydrocracking catalyst and left to stand for 3 hours to introduce a nitrogen content of 2.70% by weight to obtain a nitrogen-supported catalyst; then dried at 100 ° C under normal pressure and a flowing nitrogen atmosphere After 4 hours, passivated catalyst D was prepared.
将钝化催化剂D装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst D was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例5Example 5
取100g与实施例1相同的硫化型加氢裂化催化剂,将29.0g二乙醇胺加入到乙醇中,常温下搅拌均匀,得到含氮溶液,将相当于孔饱和浸渍需要溶液量2倍的含氮溶液置于旋转蒸发瓶中,同时将硫化型加氢裂化催化剂装入旋转瓶中,设置旋转瓶加热温度80℃,转速30r/min,待有机溶剂蒸发完全后将含有氮化物的硫化型加氢裂化催化剂静置3小时,以引入3.0重量%的氮含量,得到氮负载催化剂;然后在100℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂E。Take 100g of the same sulfurized hydrocracking catalyst as in Example 1, add 29.0g of diethanolamine to ethanol, stir evenly at room temperature, and obtain a nitrogen-containing solution, which will be equivalent to 2 times of the nitrogen-containing solution required for pore saturation impregnation. Put it in a rotary evaporation flask, and at the same time, put the sulfurized hydrocracking catalyst into the rotary flask, set the heating temperature of the rotary flask to 80 °C, and set the rotation speed to 30 r/min. After the organic solvent is completely evaporated, the sulfurized hydrocracking containing nitride is The catalyst was allowed to stand for 3 hours to introduce a nitrogen content of 3.0% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 100° C. under normal pressure and a flowing nitrogen atmosphere to prepare a passivation catalyst E.
将钝化催化剂E装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst E was charged into the reactor for reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例6Example 6
取100g与实施例1相同的硫化型加氢裂化催化剂,将15.2g三正丁胺加入到乙醚中,常温下搅拌均匀,得到含氮溶液,将相当于孔饱和浸渍需要溶液量2倍的含氮溶液置于旋转蒸发瓶中,同时将硫化型加氢裂化催化剂装入旋转瓶中,设置旋转瓶加热温度35℃,转速30r/min,待有机溶剂蒸发完全后将含有氮化物的硫化型加氢裂化催化剂静置3小时,以引入1.0重量%的氮含量,得到氮负载催化剂;然后在90℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂F。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 15.2 g of tri-n-butylamine to diethyl ether, and stir evenly at room temperature to obtain a nitrogen-containing solution. The nitrogen solution is placed in a rotary evaporation flask, and the sulfurized hydrocracking catalyst is put into the rotary flask at the same time. The hydrogen cracking catalyst was allowed to stand for 3 hours to introduce a nitrogen content of 1.0% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 90° C. under normal pressure in a flowing nitrogen atmosphere to prepare a passivation catalyst F.
将钝化催化剂F装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst F was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例7Example 7
取100g与实施例1相同的硫化型加氢裂化催化剂,将12.7g二乙醇胺加入到乙醇中,常温下搅拌均匀,得到含氮溶液,将相当于孔饱和浸渍需要溶液量2倍的含氮溶液置于旋转蒸发瓶中,同时将硫化型加氢裂化催化剂装入旋转瓶中,设置旋转瓶加热温度80℃,转速30r/min,待有机溶剂蒸发完全后将含有氮化物的硫化型加氢裂化催化剂静置3小时,以引入1.5重量%的氮含量,得到氮负载催化剂;然后在100℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂G。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 12.7 g of diethanolamine to ethanol, stir evenly at room temperature, and obtain a nitrogen-containing solution, which will be equivalent to 2 times of the nitrogen-containing solution required for pore saturation impregnation. Put it in a rotary evaporation flask, and at the same time, put the sulfurized hydrocracking catalyst into the rotary flask, set the heating temperature of the rotary flask to 80 °C, and set the rotation speed to 30 r/min. After the organic solvent is completely evaporated, the sulfurized hydrocracking containing nitride is The catalyst was allowed to stand for 3 hours to introduce a nitrogen content of 1.5% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 100° C. under normal pressure in a flowing nitrogen atmosphere to prepare a passivation catalyst G.
将钝化催化剂G装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst G was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
实施例8Example 8
取100g与实施例1相同的硫化型加氢裂化催化剂,将24.7g正三丁胺溶液加入到乙醚溶液,常温下搅拌均匀,将相当于孔饱和浸渍需要溶液量2倍的含氮溶液置于旋转蒸发瓶中,同时将硫化型加氢裂化催化剂装入旋转瓶中,设置旋转瓶加热温度35℃,转速30r/min,待有机溶剂蒸发完全后将含有氮化物的硫化型加氢裂化催化剂静置3小时,以引入1.5重量%的氮含量,然后在90℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂剂H。Get 100g of the same sulfurized hydrocracking catalyst as in Example 1, add 24.7g of n-tributylamine solution to the ether solution, stir evenly at room temperature, and place the nitrogen-containing solution equivalent to 2 times the required solution amount for pore saturation impregnation in a rotating In the evaporating flask, put the sulfurized hydrocracking catalyst into the rotating flask at the same time, set the heating temperature of the rotating flask to 35 °C, and the rotation speed of 30 r/min. After 3 hours, the nitrogen content of 1.5 wt % was introduced, and then it was dried at 90° C., under normal pressure, and under a flowing nitrogen atmosphere for 4 hours, and the passivation catalyst H was prepared.
将钝化催化剂H装入反应器中,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst H was charged into the reactor, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
比较例1Comparative Example 1
取100g与实施例1相同的硫化型加氢裂化催化剂,将20.0g N,N-二乙基羟胺乙二胺加入到乙醇中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入4.49重量%的氮含量,得到氮负载催化剂;然后在100℃下、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂I。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 20.0 g of N,N-diethylhydroxylamine ethylenediamine to ethanol, stir evenly at 30°C to obtain a nitrogen-containing solution, and impregnate it according to pore saturation. The nitrogen-containing solution was introduced into the sulfide-type hydrocracking catalyst and left to stand for 3 hours to introduce a nitrogen content of 4.49% by weight to obtain a nitrogen-supported catalyst; then dried at 100 ° C under normal pressure and a flowing nitrogen atmosphere After 4 hours, passivated catalyst I was prepared.
将钝化催化剂I装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst I was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
比较例2Comparative Example 2
取100g与实施例1相同的硫化型加氢裂化催化剂,将17.4g N,N-二乙基羟胺乙二胺加入到乙醇中,常温下搅拌均匀,得到含氮溶液,将相当于孔饱和浸渍需要溶液量2倍的含氮溶液置于旋转蒸发瓶中,同时将硫化型加氢裂化催化剂装入旋转瓶中,设置旋转瓶加热温度80℃,转速30r/min,待有机溶剂蒸发完全后将含有氮化物的硫化型加氢裂化催化剂静置3小时,以引入4.0重量%的氮含量,得到氮负载催化剂;然后在100℃、常压下、流动的氮气氛围下干燥处理4小时,制备得到钝化催化剂J。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 17.4 g of N,N-diethylhydroxylamine ethylenediamine to ethanol, stir evenly at room temperature, and obtain a nitrogen-containing solution, which is equivalent to pore-saturated impregnation. The nitrogen-containing solution required to be twice the amount of the solution is placed in a rotary evaporation flask, and the sulfurized hydrocracking catalyst is placed in the rotary flask. The sulfide-type hydrocracking catalyst containing nitride was allowed to stand for 3 hours to introduce a nitrogen content of 4.0% by weight to obtain a nitrogen-supported catalyst; and then dried for 4 hours at 100° C. under normal pressure and in a flowing nitrogen atmosphere to prepare the Passivated catalyst J.
将钝化催化剂J装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The passivation catalyst J was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
比较例3Comparative Example 3
取100g与实施例1相同的硫化型加氢裂化催化剂,命名为催化剂K。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, and name it catalyst K.
将催化剂K装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The catalyst K was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
比较例4Comparative Example 4
取100g与实施例1相同的硫化型加氢裂化催化剂,将21.4g二乙醇胺加入到去离子水中,在30℃下搅拌均匀,得到含氮溶液,按照孔饱和浸渍的方式将含氮溶液引入硫化型加氢裂化催化剂后静置3小时,以引入2.35重量%的氮含量,然后在120℃下、常压下、流动的氮气氛围下干燥处理4小时,制备得到器外氨钝化的硫化型加氢裂化催化剂L。Take 100 g of the same sulfurized hydrocracking catalyst as in Example 1, add 21.4 g of diethanolamine to deionized water, stir evenly at 30 ° C to obtain a nitrogen-containing solution, and introduce the nitrogen-containing solution into sulfurized solution according to the method of pore saturation impregnation. Type hydrocracking catalyst was left standing for 3 hours to introduce a nitrogen content of 2.35% by weight, and then dried for 4 hours at 120° C. under normal pressure and in a flowing nitrogen atmosphere to prepare a sulfurized type with ammonia passivation outside the vessel. Hydrocracking catalyst L.
将催化剂L装入反应器中进行反应,反应条件与实施例1相同,其加氢裂化活性(以转化率的形式表示)见表1。The catalyst L was charged into the reactor to carry out the reaction, and the reaction conditions were the same as those in Example 1, and its hydrocracking activity (expressed in the form of conversion rate) was shown in Table 1.
比较例5Comparative Example 5
取氧化型加氢裂化催化剂(命名为催化剂M)装入反应器中进行反应,利用二硫化碳进行器内硫化处理,硫化处理的步骤为:以含5重量%二硫化碳的环己烷作为硫化油,硫化过程压力4.0MPa,氢油体积比1800,体积空速6h-1,以10℃/分升温至230℃恒温2小时,再以10℃/分升温至320℃恒温2小时,硫化结束后切换正庚烷原料,调整至300℃恒温3小时后在线分析产物组成,计算正庚烷裂化转化率,恒温结束后升温至320℃恒温2小时,后续每次升温20℃并恒温两小时,直到380℃恒温结束。反应条件:反应压力4.0MPa,氢油体积比1800,体积空速3h-1,其加氢裂化活性(以转化率的形式表示)见表1。Get the oxidative hydrocracking catalyst (named as catalyst M) and load it into the reactor and carry out the reaction, utilize carbon disulfide to carry out in-vessel sulfurization treatment, and the step of sulfurization treatment is: with the cyclohexane containing 5% by weight of carbon disulfide as sulfurized oil, sulfurization The process pressure is 4.0MPa, the volume ratio of hydrogen to oil is 1800, the volumetric space velocity is 6h -1 , the temperature is raised at 10°C/min to 230°C for 2 hours, and then heated to 320°C at 10°C/min for 2 hours. The heptane raw material was adjusted to 300°C for 3 hours, and the product composition was analyzed online to calculate the n-heptane cracking conversion rate. Constant temperature ends. Reaction conditions: reaction pressure 4.0MPa, hydrogen oil volume ratio 1800, volume space velocity 3h -1 , and its hydrocracking activity (expressed in the form of conversion rate) is shown in Table 1.
以上的实施例可以看出,该硫化型加氢裂化催化剂器外氨钝化方法的最大特点是在不影响加氢活性的基础上具有良好的钝化效果,针对性的将对应的有机氮化物单独引入到硫化型加氢裂化催化剂上,减弱加氢裂化催化剂在低温阶段(300-360℃)的裂化活性,同时减少了开工过程中钝化剂的浪费,避免开工过程中钝化剂中毒的安全隐患,并且开工过程中不需要对催化剂再进行硫化和钝化处理,可以直接进油开工,在较短的时间进入稳定的生产状态,节省大量时间,具有省时、省力、安全、环保的特点。It can be seen from the above examples that the most important feature of the ammonia passivation method outside the sulfurized hydrocracking catalyst is that it has a good passivation effect on the basis of not affecting the hydrogenation activity, and the corresponding organic nitrides are targeted. It is separately introduced into the sulfurized hydrocracking catalyst to weaken the cracking activity of the hydrocracking catalyst in the low temperature stage (300-360 ℃), and at the same time, it reduces the waste of passivation agent during the start-up process, and avoids the poisoning of the passivator during the start-up process. It is a safety hazard, and the catalyst does not need to be vulcanized and passivated during the start-up process. It can directly enter the oil to start the operation, and enter a stable production state in a short time, saving a lot of time. It is time-saving, labor-saving, safe and environmentally friendly. Features.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. In order to avoid unnecessary repetition, the present invention provides The combination method will not be specified otherwise.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所发明的内容。In addition, the various embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the spirit of the present invention, they should also be regarded as the content of the present invention.
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CN118455511A (en) * | 2024-04-03 | 2024-08-09 | 国家能源投资集团有限责任公司 | A passivation method for Raney nickel and its Raney nickel catalyst and application |
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