CN111724865A - Bed combustion SO of garbage incineratorXPollutant calculation method - Google Patents

Bed combustion SO of garbage incineratorXPollutant calculation method Download PDF

Info

Publication number
CN111724865A
CN111724865A CN202010434106.8A CN202010434106A CN111724865A CN 111724865 A CN111724865 A CN 111724865A CN 202010434106 A CN202010434106 A CN 202010434106A CN 111724865 A CN111724865 A CN 111724865A
Authority
CN
China
Prior art keywords
equation
bed
reaction
gas
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010434106.8A
Other languages
Chinese (zh)
Inventor
马文超
刘旭
马晨
谷天宝
王萍
陈冠益
钟磊
颜蓓蓓
程占军
林法伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin University
Original Assignee
Tianjin University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin University filed Critical Tianjin University
Priority to CN202010434106.8A priority Critical patent/CN111724865A/en
Publication of CN111724865A publication Critical patent/CN111724865A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16CCOMPUTATIONAL CHEMISTRY; CHEMOINFORMATICS; COMPUTATIONAL MATERIALS SCIENCE
    • G16C20/00Chemoinformatics, i.e. ICT specially adapted for the handling of physicochemical or structural data of chemical particles, elements, compounds or mixtures
    • G16C20/10Analysis or design of chemical reactions, syntheses or processes

Abstract

The invention discloses a bed combustion SO of a garbage incineratorXThe calculation method of the pollutants comprises the following steps: establishing a control equation based on the N-S equation; according to the steps of garbage combustion, giving a water evaporation reaction equation, a volatile analysis reaction equation, a volatile combustion reaction equation and a fixed carbon combustion reaction equation; establishing boundary conditions including a waste incineration volume change calculation equation, an energy equation of the upper and lower boundaries of a bed layer and a bed layer gas concentration component equation; solving a control equation to obtain the generation and change trend of each pollutant in the waste incineration process. The invention researches five S-type gas pollutants SO2、SO3、COS、CS2、S2The generation condition on the incineration bed layer; SO under different working conditions is analyzed by developing a calculation method for solid-gas two-phase convection diffusion heat and mass transfer in waste incinerationXThe optimal working condition is explored according to the generation rule and concentration distribution of pollutants, so that suggestions and guidance are provided for the actual operation of the waste incineration grate furnace.

Description

Bed combustion SO of garbage incineratorXPollutant calculation method
Technical Field
The invention relates to a solid waste incineration treatment technology, in particular to SO in a combustion process of a grate bed layer of a waste incineration grateXAnd (4) a calculation method of the pollutants.
Background
Along with the continuous acceleration of the urbanization process in China, the annual production amount of urban domestic garbage in China is higher and higher, the urban domestic garbage clearing and transporting amount in China in 2017 reaches 2.15 hundred million tons, the urban domestic garbage is increased by about 4.5% in 2016, and the annual garbage yield is increased annually. In order to solve the dilemma of the current city enclosing the garbage, the garbage incineration technology has the advantages of reduction, harmlessness, resource utilization and the like in the garbage treatment, so that the garbage incineration technology is more and more widely applied in China and also becomes a main mode for treating the urban domestic garbage in China. But at the same time, the problem of pollutant discharge caused by the waste incineration process also arouses wide social attention.
SO generated during incineration2、SO3The contaminants are the main source of acid rain formation. In addition, the burning process will also form gas H with the odor of rotten eggs2S and COS, both being highly toxic gases, and wherein H2S is more toxic, even in trace amounts, H2S also has strong stimulation to the respiratory tract and eyes of the human body, so the S is particularly critical to the prolapse of the S in the burning process. Finally, another S-type gas CS generated by incineration2Which is less chemically reactive but can be oxidized to SO by photochemical reaction in the atmosphere2Also, acid rain is formed, and thus, CS2To the atmospheric environmentThe resulting hazard is also not negligible. Therefore, how to effectively predict and control SOXThe generation of gaseous pollutants is particularly important.
The burning process is generally divided into two parts, namely bed gas-solid two-phase burning and gas-phase partial burning in a hearth. Currently, studies on the S model are rare and mostly based on the kinetics of chemical reactions. The SO of the gas phase part of the furnace can be effectively simulated by using FLUENT commercial softwareXDistribution of pollutant concentrations, however, these works lack the effect on SO in the gas-solid two-phase on the bedXThe analysis of contaminants, mostly for pure gas phase processes, is directed to the SO involvedXThe pollutant species and the initial operation condition are less, SO that the respective SO is not neededXThe change trend of the gas pollutants under multiple working conditions is explored.
Therefore, on the premise that the CFD theory is used as a basis, the MATLAB software is used for programming and solving, the solid waste is assumed to be uniform solid particles, the bed layer part is modeled, and the SO in the bed layer porous medium incineration process is establishedXA pollutant distribution model.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide SO in the combustion process of a grate layer of a waste incineration grateXAnd (4) a calculation method of the pollutants. The invention utilizes MATLAB software to compile codes on the basis of analyzing the operation mechanism of the waste incineration grate furnace. The method adopts a CFD theory, establishes an N-S control equation aiming at the gas phase and the solid phase of a bed layer respectively, disperses the control equation by adopting a central difference and full implicit format, and finally adopts a SIMPLE algorithm to write codes by using MATLAB to calculate. The invention mainly researches five S-type gas pollutants SO through simulation2、SO3、COS、CS2、S2Formation on the incineration bed. The invention analyzes SO under different working conditions by developing a calculation method for solid-gas two-phase convection diffusion heat and mass transfer in waste incinerationXThe optimal working condition is explored according to the generation rule and concentration distribution of pollutants, so that suggestions and guidance are provided for the actual operation of the waste incineration grate furnace.
The technical scheme adopted by the invention is as follows: bed combustion SO of garbage incineratorXA method of calculating a contaminant comprising the steps of:
establishing a control equation: establishing a control equation based on the N-S equation, wherein the control equation comprises a mass conservation equation, an energy conservation equation, a momentum conservation equation and a chemical component reaction equation;
mathematical expression of the waste incineration process: according to the steps of garbage combustion, giving a water evaporation reaction equation, a volatile analysis reaction equation, a volatile combustion reaction equation and a fixed carbon combustion reaction equation;
establishing a boundary condition: the boundary conditions comprise a calculation equation of the volume change of the waste incineration, an energy equation of the upper and lower boundaries of the bed layer and a bed layer gas concentration component equation;
solving a control equation to obtain the generation and change trend of each pollutant in the waste incineration process.
Further, the mass conservation equation comprises a mass conservation gas phase control equation and a mass conservation solid phase control equation, the mass conservation gas phase control equation is shown in the formula (1-1), and the mass conservation solid phase control equation is shown in the formula (1-2):
Figure BDA0002501589710000021
Figure BDA0002501589710000022
where phi is the porosity of the solid particles in the bed, pgIs the gas density, psDensity of solid particles, U gas flow rate, SgA source term for the gas phase in the mass conservation equation;
the energy conservation equation comprises an energy conservation gas phase control equation and an energy conservation solid phase control equation, and the energy conservation gas phase control equation and the energy conservation solid phase control equation are both shown in formula (2):
Figure BDA0002501589710000031
in the formula, CpgIs the specific heat capacity of the gas, CpsIs the specific heat capacity of a solid, keffIs the effective thermal conductivity, S, on the bedTIs the source of the energy conservation equation, and T is the bed temperature;
the momentum conservation equation comprises a momentum conservation gas phase control equation and a momentum conservation solid phase control equation, the momentum conservation gas phase control equation is shown as a formula (3), the momentum conservation solid phase control equation is 0, and 0 represents that solid phase movement is ignored:
Figure BDA0002501589710000032
in the formula, P is gas pressure, K is the permeability coefficient of the porous medium, beta is a resistance coefficient, and mu is a gas dynamic viscosity coefficient;
the chemical component reaction equation comprises a chemical component reaction gas phase control equation and a chemical component reaction solid phase control equation, wherein the chemical component reaction gas phase control equation is shown as a formula (4-1), and the chemical component reaction gas phase control equation is shown as a formula (4-2):
Figure BDA0002501589710000033
Figure BDA0002501589710000034
in the formula, YigIs the mass fraction of component i, DigIs the diffusion coefficient of the component i,
Figure BDA0002501589710000035
is a source of the mass fraction of component i, pisIs the density of component i, risIs the reaction rate of component i.
Further, the water evaporation reaction equation takes 373K as a demarcation point:
when the bed temperature T <373K, the water evaporation reaction equation is as follows:
Revp=Ashs(Cw,s-Cw,g) (5)
in the formula, RevpAs the evaporation rate of water, AsIs the surface area of the solid particles on the bed, Cw,sWater vapour concentration, C, representing the solid phase in the bedw,gRepresenting the water vapour concentration of the gas phase in the bed, hsIs the convective mass transfer coefficient of the gas-solid two phases;
wherein, the convective mass transfer coefficient h of gas-solid two phasessCalculated according to equation (6):
Figure BDA0002501589710000036
wherein Sh is a Sheword coefficient, DgIs the gas diffusion coefficient, dpIs the particle size of the solid particles, Sc is the Schmidt coefficient, Re is the Reynolds number, pgIs the gas density, μ is the aerodynamic viscosity coefficient;
wherein the water vapor concentration C is relative to the solid phase in the bed layerw,sWhen the bed temperature is T, Cw,sIs represented by equation (7):
Figure BDA0002501589710000041
wherein R is an ideal gas constant;
when the temperature T of the bed layer is more than or equal to 373K, the water evaporation reaction equation is as follows:
Revp=Qcr/Hevp(8)
in the formula, HevpThe heat quantity, Q, required for the evaporation of the water per unit of the raw materialrTo absorb heat from the outside for evaporating moisture;
wherein the heat Q for evaporating the water is absorbed from the outsidecrExpressed by formula (9):
Figure BDA0002501589710000042
in the formula, SaIs the specific surface area of the solid particles on the bed,
Figure BDA0002501589710000043
phi is the porosity of the solid particles on the bed, and sigma is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) Is emissivity coefficient, TevpIs the boiling temperature of water, hTIs the heat transfer coefficient of a gas phase and a solid phase, and is calculated according to the formula (10):
Figure BDA0002501589710000044
where Nu is the Nussel number, kgIs the thermal conductivity of the gas, Pr is the Planck constant, CpgIs the specific heat capacity of the gas phase in the bed section of the incinerator.
Further, the volatile analysis reaction equation is as follows:
Figure BDA0002501589710000045
in the formula, RvIs the rate of evolution of the volatile component, ρsIs the density of solid particles, YvIs the mass fraction of the gas of different volatiles in the gas phase, AvIs an exponential pre-factor, typically of fixed value Av=3×103s-1,EvIs the activation energy of the reaction in the course of the volatile analysis, Ev69kJ/mol, R is the ideal gas constant and T is the bed temperature.
Further, the volatile combustion reaction equation is as follows:
r=min(Rkin,Rmix) (12)
wherein R is the burning rate of the volatile component, RkinFor the temperature-dependent kinetic reaction rate, RmixIs the rate of the mixing reaction between the volatile components and air;
wherein the rate R of the mixing reaction between the volatile component and the airmixAccording to the formula(13) And calculating to obtain:
Figure BDA0002501589710000051
in the formula, CmixFor empirical mixing constants, typically 0.5, ρgPhi is the porosity of the solid particles on the bed, DgIs the molecular diffusion coefficient of the volatile component, dpIs the particle size of the solid particles, U is the gas flow rate, YigIs the mass fraction of component i, SigIs the stoichiometric coefficient of component i, i ═ 1,2, …;
wherein the rate R of the mixing reaction between the volatile component and the airkinThe calculation is performed by using the arrhenius formula, as shown in formula 14:
Figure BDA0002501589710000052
in the formula, k is the reaction rate constant in the Arrhenius formula, A is the pre-exponential factor of the volatile combustion reaction, b is the temperature index, [ A ] A]And [ B]Is the molar concentration of substance X, m and n are the number of reaction stages, EaActivation energy was tested.
Further, the fixed carbon combustion reaction equation is:
C+αO2→2(1-α)CO+(2α-1)CO2(15)
wherein α is the reaction coefficient of oxygen, and its value is equal to CO and CO2Is calculated according to equation (16):
Figure BDA0002501589710000053
further, the calculation equation of the volume change of the waste incineration is as follows:
Figure BDA0002501589710000054
where V is the volume of each calculation unit, i.e. each small grid divided, V0Is eachAn initial volume of the grid; x is the number ofmIs the conversion of the moisture reaction, xvIs the conversion of the volatile reaction, xcIs the conversion of the fixed carbon reaction, xm、xv、xcHas a value of 0 to 1, βmIs the porous medium shrinkage factor corresponding to water evaporation, βvIs porous medium shrinkage factor corresponding to volatile matter precipitation, βcIs the porous medium shrinkage factor corresponding to fixed carbon oxidation, βm、βv、βcThe value of (A) is 0 or 1, the value of 1 is obtained when reaction occurs, and the value of 0 is obtained otherwise;
the energy equation of the upper and lower boundaries of the bed layer is as follows:
Figure BDA0002501589710000061
in the formula, keffIs the effective thermal conductivity on the bed, AsIs the cross-sectional area of the bed, hTIs the heat transfer coefficient of gas-solid two phases, TIs the ambient temperature, T, of heat transfer to the boundaryradIs the radiation temperature outside the bed boundary, TsIs the temperature at the surface of the bed,
Figure BDA0002501589710000062
is the assumed temperature of the boundary layer, generally set to the initial primary wind temperature, and σ is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) And is the emissivity.
The bed gas concentration component equation is as follows:
Figure BDA0002501589710000063
in the formula, DigIs the diffusion coefficient of component i, YigIs the mass fraction of the component i, hsIs the convective mass transfer coefficient of the gas-solid two phases, Yi,∞Is the mass fraction of component i outside the boundary layer, Yi,sIs the mass fraction of the boundary layer component i.
Further, solving the control equation includes:
step 4-1, inputting initial parameters including the proportions of moisture, volatile matters, fixed carbon and ash in the raw materials, the elements and the proportion of each element in the raw materials, the particle size of solid particles, the density of the solid particles, the void ratio of the solid particles and the gas flow rate;
step 4-2, gridding the calculation area, and dispersing the initial parameters, the control equation and the reaction equation of the waste incineration process into each control grid;
step 4-3, setting the total calculation time, wherein the initial time t is 0, the cycle calculation frequency is n, the initial cycle frequency n is 0, the time calculation interval is dt, and the instantaneous time t is n × dt;
step 4-4, assigning the gas pressure, the gas flow rate, the bed layer temperature and the mass fraction of the component i of the garbage;
step 4-5, solving a momentum conservation equation to obtain the gas flow rate;
step 4-6, the gas flow rate obtained by the solution in the step 4-5 is assigned again;
step 4-7, solving a chemical component reaction equation to obtain the mass fraction of the component i, namely the pollutant content, and solving an energy conservation equation to obtain the bed temperature;
step 4-8, according to the mass fraction and the bed temperature of the component i obtained by the solution in the step 4-7, and re-assigning the mass fraction and the bed temperature of the component i;
4-9, judging whether the gas flow rate, the bed layer temperature and the pollutant content meet the requirement of prediction precision, if so, carrying out the next step, outputting a result and increasing the cycle number n; if not, returning to the step 4-4, assigning values to the gas flow rate calculated in the step 4-5, the bed temperature calculated in the step 4-7 and the mass fraction of the component i, and repeating the steps 4-4 to 4-9;
step 4-10, judging whether the requirement of the total operation time is met, if so, performing the next step and outputting a result, if not, returning to the step 4-4, assigning corresponding parameters according to the gas flow rate calculated in the step 4-5, the bed temperature calculated in the step 4-7 and the mass fraction of the component i, and repeating the steps 4-4 to 4-10;
4-11, finishing and storing the result to perform data sorting analysis to obtain SO in the waste incineration processXThe generation and the variation trend of pollutants.
Compared with the existing calculation method, the method has obvious technical characteristics and beneficial effects. According to the technical scheme, the invention has the following technical advantages:
1. the invention models the gas-solid two-phase part of the counter bed layer based on the CFD theory and the chemical reaction kinetics theory,
simulate SOXThe whole process of conversion from solid phase to gas phase involves more SOXThe related chemical reaction greatly supplements the existing algorithm;
2. the invention defines the assumption of the combustion of the bed layer of the garbage incinerator, simplifies the model, accelerates the calculation speed and improves the calculation efficiency.
3. A large amount of optimization is carried out on the physical and chemical model, the combustion model of the fixed carbon which is more in line with the calculation of S pollutants is used, and the calculation result is more accurate.
Drawings
Fig. 1 is a block diagram of a simulation calculation proposed by the present invention.
FIG. 2 shows a SO system according to the present inventionXA flow chart is calculated.
FIG. 3 is a simulation and experimental results of the calculation method proposed by the present invention at a temperature of 900 ℃ SO2Results of concentration are compared and compared.
FIG. 4 is a simulation result and an experimental result of the calculation method proposed by the present invention at a temperature of 1000 ℃ for SO2Results of concentration are compared and compared.
Fig. 5 is a graph showing the time-dependent changes of the respective S-species according to the present invention.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings:
the present invention is based on the following basic assumptions:
1) in the calculation method, the temperatures of gas phase and solid phase in the same grid in the fixed bed are the same, and the same energy equation is adopted for solving;
2) the calculation method adopts a one-dimensional unsteady state model to solve;
3) solid particles deposited on the bed are considered to be homogeneous porous media;
4) the reduction in solid volume is entirely due to mass consumption, ignoring the slow movement of the solid bed that results therefrom;
5) the raw materials in the calculation method mainly comprise C, H, O, N, S five elements;
6) the gas species considered in the calculation method is mainly N2、O2、CO、CO2、H2、NH3、CH4、 H2O、COS、CS2、S2、SO2、SO3The components in the solid only contain four conventional components of moisture, volatile components, fixed carbon and ash;
7) the gas-solid two-phase heat exchange is only carried out through convection and radiation, and heat is exchanged between solid phases through conduction and radiation;
8) water evaporation starts to occur only at a specific temperature (373K) and is affected only by temperature;
9) all physical quantities at the same height of the fixed bed are consistent with all physical quantities at the central point of the height, and the heat exchange process of the left boundary and the right boundary is neglected;
10) the gas is considered to be an incompressible ideal gas.
As shown in figure 1, a bed combustion SO of a garbage incineratorXA method of calculating a contaminant comprising the steps of:
1. establishing a governing equation
According to an energy conservation equation, a mass conservation equation, a momentum conservation equation and a chemical component reaction equation, an N-S control equation is respectively established for a solid phase and a gas phase, and the specific description is shown in an attached table 1.
TABLE 1 control equation
Figure BDA0002501589710000091
Where the solid phase governing equation in the conservation of momentum equation is 0, 0 means ignoring the slow movement of the solid according to assumption 4).
2. Mathematical expression of waste incineration process
According to four processes of water evaporation, volatile analysis, volatile combustion and fixed carbon combustion which are successively undergone by the garbage in the process of incineration, the reaction and reaction rate in each process are described by a mathematical expression.
(1) The water evaporation reaction equation takes 373K as a demarcation point:
when the bed temperature T <373K, the water evaporation reaction equation is as follows:
Revp=Ashs(Cw,s-Cw,g) (5)
in the formula, RevpAs the evaporation rate of water, AsIs the surface area of the solid particles on the bed, Cw,sWater vapour concentration, C, representing the solid phase in the bedw,gRepresenting the water vapour concentration of the gas phase in the bed, hsIs the convective mass transfer coefficient of the gas-solid two phases;
wherein, the convective mass transfer coefficient h of gas-solid two phasessCalculated according to equation (6):
Figure BDA0002501589710000101
wherein Sh is a Sheword coefficient, DgIs the gas diffusion coefficient, dpIs the particle size of the solid particles, Sc is the Schmidt coefficient, Re is the Reynolds number, pgIs the gas density, μ is the aerodynamic viscosity coefficient;
wherein the water vapor concentration C is relative to the solid phase in the bed layerw,sWhen the bed temperature is T, Cw,sIs represented by equation (7):
Figure BDA0002501589710000102
wherein R is an ideal gas constant;
when the temperature T of the bed layer is more than or equal to 373K, the water evaporation reaction equation is as follows:
Revp=Qcr/Hevp(8)
in the formula, HevpThe heat quantity, Q, required for the evaporation of the water per unit of the raw materialcrTo absorb heat from the outside for evaporating moisture;
wherein the heat Q for evaporating the water is absorbed from the outsidecrExpressed by formula (9):
Figure BDA0002501589710000103
in the formula, SaIs the specific surface area of the solid particles on the bed,
Figure BDA0002501589710000104
phi is the porosity of the solid particles on the bed, and sigma is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) Is emissivity coefficient, TevpIs the boiling temperature of water, hTIs the heat transfer coefficient of a gas phase and a solid phase, and is calculated according to the formula (10):
Figure BDA0002501589710000105
where Nu is the Nussel number, kgIs the thermal conductivity of the gas, Pr is the Planck constant, CpgIs the specific heat capacity of the gas phase in the bed section of the incinerator.
(2) The reaction equation of volatilization analysis is as follows:
Figure BDA0002501589710000106
in the formula, RvIs the rate of evolution of the volatile component, ρsIs the density of solid particles, YvFor gases of different volatile components in the gas phaseMass fraction of (A)vIs an exponential pre-factor, typically of fixed value Av=3×103s-1,EvIs the activation energy of the reaction in the course of the volatile analysis, Ev69kJ/mol, R is the ideal gas constant and T is the temperature.
(3) The volatile combustion reaction equation is:
r=min(Rkin,Rmix) (12)
wherein R is the burning rate of the volatile component, RkinFor the temperature-dependent kinetic reaction rate, RmixIs the rate of the mixing reaction between the volatile components and air;
wherein the rate R of the mixing reaction between the volatile component and the airmixCalculated according to equation (13):
Figure BDA0002501589710000111
in the formula, CmixFor empirical mixing constants, typically 0.5, ρgPhi is the porosity of the solid particles on the bed, DgIs the molecular diffusion coefficient of the volatile component, dpIs the particle size of the solid particles, U is the gas flow rate, YigIs the mass fraction of component i, SigIs the stoichiometric coefficient of component i, i ═ 1,2, …;
wherein the rate R of the mixing reaction between the volatile component and the airkinNamely, the kinetic model is calculated by adopting an Arrhenius formula, which is shown in formula 14:
Figure BDA0002501589710000112
in the formula, k is the reaction rate constant in the Arrhenius formula, A is the pre-exponential factor of the volatile combustion reaction, b is the temperature index, [ A ] A]And [ B]Is the molar concentration of substance X, m and n are the number of reaction stages, EaActivation energy was tested. The specific chemical reaction is the reaction equation shown in column 1 of table 2, and the reaction rate of the chemical reaction is specifically described by the reaction rate equation in column 5 of table 2. Reaction schemeAs shown in fig. 2.
Table 2 expression of chemical reaction rate of garbage during incineration process proposed by the present invention
Chemical reaction A b Ea Equation of reaction rate
H2+0.5O2→H2O(g) 6.8×1015 -1 1.67×108 k[H2]0.25[O2]1.5
CH4+1.5O2→CO+2H2O(g) 5.012×1011 0 2×108 k[CH4]0.7[O2]0.8
CH4+H2O→CO+3H2 3×108 0 1.26×108 k[CH4][H2O]
CO+0.5O2→CO2 2.239×1012 0 1.702×108 k[CO][O2]0.25[H2O]0.5
CO+H2O→CO2+H2 2.75×109 0 8.4×107 k[CO][H2O]
H2S+1.5O2→SO2+H2O(g) 6.5×1014 0 1.08×104 k[H2S][O2]
SO2+0.5O2→SO3 9.2×1010 0 8.5×105 k[SO2][O2]
SO3→SO2+0.5O2 4.4×1011 0 2.55×107 k[SO3]
0.75S2+H2O→H2S+0.5SO2 31081 0 3.56×104 k[S2]0.75[H2O]
CH4+2S2→CS2+2H2S 5.53×1010 0 1.93×104 k[S2][CH4]
CO+0.5S2→COS 3.18×105 0 5.58×104 k[S2][CO]
COS→CO+0.5S2 4.36×109 0 1.8×105 k[COS]
H2S→H2+0.5S2 3.6×108 0 2.01×105 k[H2S]
(4) The fixed carbon combustion reaction equation is:
C+αO2→2(1-α)CO+(2α-1)CO2(15)
wherein α is the reaction coefficient of oxygen, and its value is equal to CO and CO2Is calculated according to equation (16):
Figure BDA0002501589710000121
3. establishing boundary conditions
The determination of the boundary conditions is performed for the bottom and top of the calculation method.
Along with the progress of waste incineration, the volume change of the waste changes, and the calculation area changes. The volume change calculation equation of the waste incineration is as follows:
Figure BDA0002501589710000131
where V is the volume of each calculation unit, i.e. each small grid divided, V0Is the initial volume of each mesh; x is the number ofmIs the conversion of the moisture reaction, xvIs the conversion of the volatile reaction, xcIs the conversion of the fixed carbon reaction, xm、xv、xcHas a value of 0 to 1, βmIs the porous medium shrinkage factor corresponding to water evaporation, βvIs porous medium shrinkage factor corresponding to volatile matter precipitation, βcIs the porous medium shrinkage factor corresponding to fixed carbon oxidation, βm、βv、βcThe value of (A) is 0 or 1, the value of 1 is obtained when reaction occurs, otherwiseThe value is 0.
The side walls of the reactor are considered to be absolutely insulating with no heat loss inside the bed. At the upper and lower bed boundaries, the energy equation at the upper and lower bed boundaries is shown in equation (18):
Figure BDA0002501589710000132
in the formula, keffIs the effective thermal conductivity on the bed, AsIs the cross-sectional area of the bed, hTIs the heat transfer coefficient of gas-solid two phases, TIs the ambient temperature, T, of heat transfer to the boundaryradIs the radiation temperature outside the bed boundary, TsIs the temperature at the surface of the bed,
Figure BDA0002501589710000133
is the assumed temperature of the boundary layer, generally set to the initial primary wind temperature, and σ is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) And is the emissivity.
The bed gas concentration component equation is shown as formula (19):
Figure BDA0002501589710000134
in the formula, DigIs the diffusion coefficient of component i, Yi,∞Is the mass fraction of component i outside the boundary layer, Yi,sIs the mass fraction of the boundary layer component i.
4. Solving a governing equation
The solving process is shown in FIG. 1, where P is P in FIG. 10Is at standard atmospheric pressure, U0At an initial gas flow rate, T0As initial bed temperature, Y0Is the initial mass fraction of the gas component, U*For gas flow rates not achieving accuracy and then re-assigning values, T*For bed temperatures, Y, which are reassigned after accuracy has not been reached*The mass fractions of the gas components which are reassigned after the accuracy is not reached, U is the calculated gas flow rate, T is the calculated bed temperature,y is the calculated mass fraction of the gas component. The method specifically comprises the following steps:
step 4-1, inputting initial parameters of the garbage incinerator, including initial parameters of raw materials for experimental verification, wherein the specific parameters are shown in table 4;
step 4-2, gridding the calculation area, and dispersing the initial parameters, the control equation and the reaction equation of the waste incineration process into each control grid;
step 4-3, setting the total calculation time, wherein the initial time t is 0, the cycle calculation frequency is n, the initial cycle frequency n is 0, the time calculation interval is dt, and the instantaneous time t is n × dt;
step 4-4, assigning the gas pressure, the gas flow rate, the bed layer temperature and the mass fraction of the component i of the garbage;
step 4-5, solving a momentum conservation equation to obtain the gas flow rate;
step 4-6, the gas flow rate obtained by the solution in the step 4-5 is assigned again;
step 4-7, solving a chemical component reaction equation to obtain the mass fraction of the component i, namely the pollutant content, and solving an energy conservation equation to obtain the bed temperature;
step 4-8, according to the bed layer temperature and the mass fraction of the component i obtained by the solution in the step 4-7, and re-assigning the mass fraction of the component i and the bed layer temperature;
4-9, judging whether the gas flow rate, the bed layer temperature and the pollutant content meet the requirement of prediction precision, if so, carrying out the next step, outputting a result and increasing the cycle number n; if not, returning to the step 4-4, assigning values to corresponding parameters according to the gas flow velocity value obtained by calculation in the step 4-5, the bed temperature obtained by calculation in the step 4-7, the mass fraction of the component i and the bed temperature, and repeating the steps 4-4 to 4-9;
step 4-10, judging whether the requirement of the total operation time is met, if so, performing the next step and outputting a result, if not, returning to the step 4-4, assigning corresponding parameters according to the gas flow rate calculated in the step 4-5 and the bed layer temperature, the mass fraction of the component i and the bed layer temperature calculated in the step 4-7, and repeating the steps 4-4 to 4-10;
4-11, finishing and storing the result to perform data sorting analysis to obtain SO in the waste incineration processXThe generation and the variation trend of pollutants.
Examples
Fixed bed refuse incineration is taken as an example. The height of the fixed bed combustion chamber is 1.3m, the inner diameter is 180mm, the experimental raw materials are domestic garbage, and the specific parameters of the raw materials and the experimental working conditions are shown in Table 4.
Table 4 initial parameters of the raw materials of the present invention for experimental verification
Figure BDA0002501589710000151
Firstly, according to steps 1 to 4 of the inventive content and referring to the hypothesis definition, the raw material parameters, the working condition parameters and the related reaction control equation are input, and the simulation calculation is performed according to the calculation flow shown in fig. 1, and the result is shown in fig. 3 and fig. 4. Wherein the gray curve in the figure is the obtained generated SO2The black curve is the corresponding experimental result, and SO is compared2The change trend of the generation amounts at 900 ℃ and 1000 ℃ with time can be found out2Whether from SO or from the simulation results and the experimental results of2The generated amount and the time-dependent trend of the product are basically consistent. As shown in FIG. 5, the simulation result of the S-type pollutants also conforms to the actual working conditions, further showing that the calculation method of the invention has a certain degree of accuracy and can be used for the generated SOXAnd (5) performing simulation prediction on the pollutants.
Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and those skilled in the art can make many modifications without departing from the spirit and scope of the present invention as defined in the appended claims.

Claims (8)

1. Bed combustion SO of garbage incineratorXA method of calculating a contaminant, comprising the steps of:
establishing a control equation: establishing a control equation based on the N-S equation, wherein the control equation comprises a mass conservation equation, an energy conservation equation, a momentum conservation equation and a chemical component reaction equation;
mathematical expression of the waste incineration process: according to the steps of garbage combustion, giving a water evaporation reaction equation, a volatile analysis reaction equation, a volatile combustion reaction equation and a fixed carbon combustion reaction equation;
establishing a boundary condition: the boundary conditions comprise a calculation equation of the volume change of the waste incineration, an energy equation of the upper and lower boundaries of the bed layer and a bed layer gas concentration component equation;
solving a control equation to obtain the generation and change trend of each pollutant in the waste incineration process.
2. A refuse incinerator bed combustion SO as claimed in claim 1XThe pollutant calculation method is characterized in that the mass conservation equation comprises a mass conservation gas phase control equation and a mass conservation solid phase control equation, the mass conservation gas phase control equation is shown as a formula (1-1), and the mass conservation solid phase control equation is shown as a formula (1-2):
Figure FDA0002501589700000011
Figure FDA0002501589700000012
where phi is the porosity of the solid particles in the bed, pgIs the gas density, psDensity of solid particles, U gas flow rate, SgA source term for the gas phase in the mass conservation equation;
the energy conservation equation comprises an energy conservation gas phase control equation and an energy conservation solid phase control equation, and the energy conservation gas phase control equation and the energy conservation solid phase control equation are both shown in formula (2):
Figure FDA0002501589700000013
in the formula, CpgIs the specific heat capacity of the gas, CpsIs the specific heat capacity of a solid, keffIs the effective thermal conductivity, S, on the bedTIs the source of the energy conservation equation, and T is the bed temperature;
the momentum conservation equation comprises a momentum conservation gas phase control equation and a momentum conservation solid phase control equation, the momentum conservation gas phase control equation is shown as a formula (3), the momentum conservation solid phase control equation is 0, and 0 represents that solid phase movement is ignored:
Figure FDA0002501589700000014
in the formula, P is gas pressure, K is the permeability coefficient of the porous medium, beta is a resistance coefficient, and mu is a gas dynamic viscosity coefficient;
the chemical component reaction equation comprises a chemical component reaction gas phase control equation and a chemical component reaction solid phase control equation, wherein the chemical component reaction gas phase control equation is shown as a formula (4-1), and the chemical component reaction gas phase control equation is shown as a formula (4-2):
Figure FDA0002501589700000021
Figure FDA0002501589700000022
in the formula, YigIs the mass fraction of component i, DigIs the diffusion coefficient of the component i,
Figure FDA0002501589700000023
is a source of the mass fraction of component i, pisAs a function of the density of the component i,risis the reaction rate of component i.
3. A refuse incinerator bed combustion SO as claimed in claim 1XThe pollutant calculation method is characterized in that the water evaporation reaction equation takes 373K as a demarcation point:
when the bed temperature T <373K, the water evaporation reaction equation is as follows:
Revp=Ashs(Cw,s-Cw,g) (5)
in the formula, RevpAs the evaporation rate of water, AsIs the surface area of the solid particles on the bed, Cw,sWater vapour concentration, C, representing the solid phase in the bedw,gRepresenting the water vapour concentration of the gas phase in the bed, hsIs the convective mass transfer coefficient of the gas-solid two phases;
wherein, the convective mass transfer coefficient h of gas-solid two phasessCalculated according to equation (6):
Figure FDA0002501589700000024
wherein Sh is a Sheword coefficient, DgIs the gas diffusion coefficient, dpIs the particle size of the solid particles, Sc is the Schmidt coefficient, Re is the Reynolds number, pgIs the gas density, μ is the aerodynamic viscosity coefficient;
wherein the water vapor concentration C is relative to the solid phase in the bed layerw,sWhen the bed temperature is T, Cw,sIs represented by equation (7):
Figure FDA0002501589700000025
wherein R is an ideal gas constant;
when the temperature T of the bed layer is more than or equal to 373K, the water evaporation reaction equation is as follows:
Revp=Qcr/Hevp(8)
in the formula, HevpAs raw materialsHeat required for evaporation of water per unit, QcrTo absorb heat from the outside for evaporating moisture;
wherein the heat Q for evaporating the water is absorbed from the outsidecrExpressed by formula (9):
Figure FDA0002501589700000031
in the formula, SaIs the specific surface area of the solid particles on the bed,
Figure FDA0002501589700000032
phi is the porosity of the solid particles on the bed, and sigma is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) Is emissivity coefficient, TevpIs the boiling temperature of water, hTIs the heat transfer coefficient of a gas phase and a solid phase, and is calculated according to the formula (10):
Figure FDA0002501589700000033
where Nu is the Nussel number, kgIs the thermal conductivity of the gas, Pr is the Planck constant, CpgIs the specific heat capacity of the gas phase in the bed section of the incinerator.
4. A refuse incinerator bed combustion SO as claimed in claim 1XThe pollutant calculation method is characterized in that the volatile analysis reaction equation is as follows:
Figure FDA0002501589700000034
in the formula, RvIs the rate of evolution of the volatile component, ρsIs the density of solid particles, YvIs the mass fraction of the gas of different volatiles in the gas phase, AvIs an exponential pre-factor, typically of fixed value Av=3×103s-1,EvIs the activity of the reaction in the process of volatile analysisConversion of energy, Ev69kJ/mol, R is the ideal gas constant and T is the bed temperature.
5. A refuse incinerator bed combustion SO as claimed in claim 1XThe pollutant calculation method is characterized in that the volatile component combustion reaction equation is as follows:
r=min(Rkin,Rmix) (12)
wherein R is the burning rate of the volatile component, RkinFor the temperature-dependent kinetic reaction rate, RmixIs the rate of the mixing reaction between the volatile components and air;
wherein the rate R of the mixing reaction between the volatile component and the airmixCalculated according to equation (13):
Figure FDA0002501589700000041
in the formula, CmixFor empirical mixing constants, typically 0.5, ρgPhi is the porosity of the solid particles on the bed, DgIs the molecular diffusion coefficient of the volatile component, dpIs the particle size of the solid particles, U is the gas flow rate, YigIs the mass fraction of component i, SigIs the stoichiometric coefficient of component i, i ═ 1,2, …;
wherein the rate R of the mixing reaction between the volatile component and the airkinThe calculation is performed by using the arrhenius formula, as shown in formula 14:
Figure FDA0002501589700000042
in the formula, k is the reaction rate constant in the Arrhenius formula, A is the pre-exponential factor of the volatile combustion reaction, b is the temperature index, [ A ] A]And [ B]Is the molar concentration of substance X, m and n are the number of reaction stages, EaActivation energy was tested.
6. A refuse incinerator bed combustion S as claimed in claim 1OXThe pollutant calculation method is characterized in that the fixed carbon combustion reaction equation is as follows:
C+αO2→2(1-α)CO+(2α-1)CO2(15)
wherein α is the reaction coefficient of oxygen, and its value is equal to CO and CO2Is calculated according to equation (16):
Figure FDA0002501589700000043
7. a refuse incinerator bed combustion SO as claimed in claim 1XThe pollutant calculation method is characterized in that the calculation equation of the volume change of the waste incineration is as follows:
Figure FDA0002501589700000044
where V is the volume of each calculation unit, i.e. each small grid divided, V0Is the initial volume of each mesh; x is the number ofmIs the conversion of the moisture reaction, xvIs the conversion of the volatile reaction, xcIs the conversion of the fixed carbon reaction, xm、xv、xcHas a value of 0 to 1, βmIs the porous medium shrinkage factor corresponding to water evaporation, βvIs porous medium shrinkage factor corresponding to volatile matter precipitation, βcIs the porous medium shrinkage factor corresponding to fixed carbon oxidation, βm、βv、βcThe value of (A) is 0 or 1, the value of 1 is obtained when reaction occurs, and the value of 0 is obtained otherwise;
the energy equation of the upper and lower boundaries of the bed layer is as follows:
Figure FDA0002501589700000051
in the formula, keffIs the effective thermal conductivity on the bed, AsIs the cross-sectional area of the bed, hTIs the heat transfer coefficient of the gas-solid two phases,Tis the ambient temperature, T, of heat transfer to the boundaryradIs the radiation temperature outside the bed boundary, TsIs the temperature at the surface of the bed,
Figure FDA0002501589700000052
is the assumed temperature of the boundary layer, generally set to the initial primary wind temperature, and σ is the Stefan-Boltzmann constant, which is 5.67 × 10-8W/(m2K4) And is the emissivity.
The bed gas concentration component equation is as follows:
Figure FDA0002501589700000053
in the formula, DigIs the diffusion coefficient of component i, YigIs the mass fraction of the component i, hsIs the convective mass transfer coefficient of the gas-solid two phases, Yi,∞Is the mass fraction of component i outside the boundary layer, Yi,sIs the mass fraction of the boundary layer component i.
8. A refuse incinerator bed combustion SO as claimed in claim 1XThe method for calculating the pollutants is characterized in that the solving of the control equation comprises the following steps:
step 4-1, inputting initial parameters including the proportions of moisture, volatile matters, fixed carbon and ash in the raw materials, the elements and the proportion of each element in the raw materials, the particle size of solid particles, the density of the solid particles, the void ratio of the solid particles and the gas flow rate;
step 4-2, gridding the calculation area, and dispersing the initial parameters, the control equation and the reaction equation of the waste incineration process into each control grid;
step 4-3, setting the total calculation time, wherein the initial time t is 0, the cycle calculation frequency is n, the initial cycle frequency n is 0, the time calculation interval is dt, and the instantaneous time t is n × dt;
step 4-4, assigning the gas pressure, the gas flow rate, the bed layer temperature and the mass fraction of the component i of the garbage;
step 4-5, solving a momentum conservation equation to obtain the gas flow rate;
step 4-6, the gas flow rate obtained by the solution in the step 4-5 is assigned again;
step 4-7, solving a chemical component reaction equation to obtain the mass fraction of the component i, namely the pollutant content, and solving an energy conservation equation to obtain the bed temperature;
step 4-8, according to the mass fraction and the bed temperature of the component i obtained by the solution in the step 4-7, and re-assigning the mass fraction and the bed temperature of the component i;
4-9, judging whether the gas flow rate, the bed layer temperature and the pollutant content meet the requirement of prediction precision, if so, carrying out the next step, outputting a result and increasing the cycle number n; if not, returning to the step 4-4, assigning values to the gas flow rate calculated in the step 4-5, the bed temperature calculated in the step 4-7 and the mass fraction of the component i, and repeating the steps 4-4 to 4-9;
step 4-10, judging whether the requirement of the total operation time is met, if so, performing the next step and outputting a result, if not, returning to the step 4-4, assigning corresponding parameters according to the gas flow rate calculated in the step 4-5, the bed temperature calculated in the step 4-7 and the mass fraction of the component i, and repeating the steps 4-4 to 4-10;
4-11, finishing and storing the result to perform data sorting analysis to obtain SO in the waste incineration processXThe generation and the variation trend of pollutants.
CN202010434106.8A 2020-05-21 2020-05-21 Bed combustion SO of garbage incineratorXPollutant calculation method Pending CN111724865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010434106.8A CN111724865A (en) 2020-05-21 2020-05-21 Bed combustion SO of garbage incineratorXPollutant calculation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010434106.8A CN111724865A (en) 2020-05-21 2020-05-21 Bed combustion SO of garbage incineratorXPollutant calculation method

Publications (1)

Publication Number Publication Date
CN111724865A true CN111724865A (en) 2020-09-29

Family

ID=72564916

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010434106.8A Pending CN111724865A (en) 2020-05-21 2020-05-21 Bed combustion SO of garbage incineratorXPollutant calculation method

Country Status (1)

Country Link
CN (1) CN111724865A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6959494B1 (en) * 2021-03-26 2021-11-02 株式会社アールフロー Solid particle combustion analysis method, solid particle combustion analysis device and computer program

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070235002A1 (en) * 2006-04-07 2007-10-11 Blank David Alan Combustion control via homogeneous combustion radical ignition (hcri) or partial hcri in cyclic ic engines
CN106339551A (en) * 2016-08-29 2017-01-18 广东电网有限责任公司电力科学研究院 Simulation method and device for generation value of combustion characteristic of pulverized coal of power station boiler
CN106649917A (en) * 2016-09-12 2017-05-10 广东电网有限责任公司电力科学研究院 Simulation method and apparatus for combustion characteristic generation value of power station boiler coal powder under variable oxygen content
CN107832573A (en) * 2017-07-28 2018-03-23 中冶华天工程技术有限公司 Predict the numerical computation method of flue gas recirculation sintering matter thermal coupling process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070235002A1 (en) * 2006-04-07 2007-10-11 Blank David Alan Combustion control via homogeneous combustion radical ignition (hcri) or partial hcri in cyclic ic engines
CN106339551A (en) * 2016-08-29 2017-01-18 广东电网有限责任公司电力科学研究院 Simulation method and device for generation value of combustion characteristic of pulverized coal of power station boiler
CN106649917A (en) * 2016-09-12 2017-05-10 广东电网有限责任公司电力科学研究院 Simulation method and apparatus for combustion characteristic generation value of power station boiler coal powder under variable oxygen content
CN107832573A (en) * 2017-07-28 2018-03-23 中冶华天工程技术有限公司 Predict the numerical computation method of flue gas recirculation sintering matter thermal coupling process

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
RUI SUN等: "Numerical and experimental studies on effects of moisture content on combustion characteristics of simulated municipal solid wastes in a fixed bed", 《ELSEVIER》 *
谷天宝: "垃圾焚烧炉床层数值模拟软件开发与计算分析", 《中国优秀博硕士学位论文全文数据库(硕士)工程科技Ⅰ辑》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6959494B1 (en) * 2021-03-26 2021-11-02 株式会社アールフロー Solid particle combustion analysis method, solid particle combustion analysis device and computer program
JP2022151328A (en) * 2021-03-26 2022-10-07 株式会社アールフロー Solid particle combustion analysis method, solid particle combustion analysis apparatus and computer program

Similar Documents

Publication Publication Date Title
CN106503380B (en) Coking nitrogen oxides in effluent concentration prediction method and forecasting system
Mikulčić et al. Improving the sustainability of cement production by using numerical simulation of limestone thermal degradation and pulverized coal combustion in a cement calciner
Sun et al. Experimental study on desulfurization efficiency and gas–liquid mass transfer in a new liquid-screen desulfurization system
Scharler et al. Transient CFD simulation of wood log combustion in stoves
Gutiérrez et al. Exergy-based indicators to evaluate the possibilities to reduce fuel consumption in lime production
CN104475104A (en) Catalyst for selectively catalytically oxidizing hydrogen sulfide, tail-gas burning catalyst and technology for deeply catalytically oxidizing hydrogen sulfide for generating sulphur
Lee et al. Optimizing the specific surface area of fly ash-based sorbents for flue gas desulfurization
Nosek et al. Emission controls using different temperatures of combustion air
CN111724865A (en) Bed combustion SO of garbage incineratorXPollutant calculation method
Kalyva et al. Hybrid photo-thermal sulfur-ammonia water splitting cycle: Thermodynamic analysis of the thermochemical steps
CN111724864A (en) Bed combustion NO of garbage incineratorXPollutant calculation method
Meng et al. Assessment of primary air on corn straw in a fixed bed combustion using Eulerian-Eulerian approach
Qin et al. A fuzzy composting process model
CN116205325A (en) City-oriented carbon dioxide emission accounting and optimizing method
CN104524968A (en) Claus tail gas deep purification catalytic reduction oxidation process and catalyst used by claus tail gas deep purification catalytic reduction oxidation process
Reithner et al. CFD studies for boilers
CN111695242B (en) Numerical simulation method for condensation of wet saturated flue gas steam
Sørensen et al. New dynamic models for simulation of industrial SO2 oxidation reactors and wet gas sulfuric acid plants
Han et al. The effects of coke parameters and circulating flue gas characteristics on NOx emission during flue gas recirculation sintering process
WO2019241944A1 (en) Method and device for calculating combustion in waste incinerator bed
Rückert et al. A new simulation model for grate firing systems in OpenFOAM
CN106596315A (en) Determination method for applying demineralized coal to measure forms of sulfur in coal by temperature programming method
Zhao et al. The degree of desulphurization of a limestone/gypsum wet FGD spray tower using response surface methodology
Xiao et al. A physically based air proportioning methodology for optimized combustion in gas-fired boilers considering both heat release and NOx emissions
Zhang et al. Characteristics of pressure drop of charred layer in coke dry quenching over coke oven gas

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20200929