CN111719843A - Composite material template and template repairing method - Google Patents

Composite material template and template repairing method Download PDF

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Publication number
CN111719843A
CN111719843A CN201910203059.3A CN201910203059A CN111719843A CN 111719843 A CN111719843 A CN 111719843A CN 201910203059 A CN201910203059 A CN 201910203059A CN 111719843 A CN111719843 A CN 111719843A
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China
Prior art keywords
plate
clamping
template
angle
rib
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CN201910203059.3A
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Chinese (zh)
Inventor
王翠婷
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Hebei Eisen New Material Technology Co ltd
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Hebei Eisen New Material Technology Co ltd
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Priority to CN201910203059.3A priority Critical patent/CN111719843A/en
Publication of CN111719843A publication Critical patent/CN111719843A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G19/00Auxiliary treatment of forms, e.g. dismantling; Cleaning devices

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a composite material template, which comprises a wallboard, an end plate, a connecting clamping piece, an inner angle plate and an outer angle template, and also discloses a repairing method of the composite material template, wherein the repairing method comprises the following steps: step one, cleaning a template; secondly, scribing; step three, fixing and cutting; step four, blanking; step five, bonding; step six, drying; in the invention, the clamping heads I, II, III, IV and V are clamped and matched with the clamping grooves on the inner sides of the connecting clamping parts, the connecting structure is simpler, and the components in the whole template can be combined in various shapes in as short a time as possible; the wall plate, the end plate, the outer angle plate I, the connecting clamping piece, the inner angle plate and the outer angle plate II are moderate in structural size, light and handy, convenient to carry and convenient to flexibly assemble and splice, and great convenience is provided for transportation.

Description

Composite material template and template repairing method
Technical Field
The invention relates to the technical field of formwork scaffolds, in particular to a composite material formwork and a method for repairing the same.
Background
The plastic template is an energy-saving and environment-friendly product, and is a novel generation product after a wood template, a combined steel template, a bamboo wood gluing template and an all-steel large template. Can completely replace the traditional steel templates, wood templates and square timbers, is energy-saving and environment-friendly, and has low amortization cost.
The turnover frequency of the plastic template can reach more than 30 times, and the plastic template can be recycled and reproduced. The temperature adaptation range is large, the specification adaptability is strong, the sawing and drilling can be realized, and the use is convenient. The flatness and the smoothness of the surface of the template exceed the technical requirements of the existing fair-faced concrete template, and the template has the functions of flame retardance, corrosion resistance, water resistance and chemical corrosion resistance, and has better mechanical property and electrical insulation property. Can meet the requirements of building formworks of various cuboids, cubes, L shapes and U shapes.
With the maturity and development of plastic formwork technology, more and more novel products are developed, such as glass fiber reinforced plastic formwork, sand-plastic and wood-plastic formwork, strong plastic PP formwork, bamboo reinforced wood-plastic formwork, PVC foamed plastic formwork, and other plastic formwork products.
Although the plastic template in the prior art has a good temperature adaptation range and has the characteristics of falling resistance and no brittleness, the plastic template has the following disadvantages in the using process:
1. in the prior art, a connecting structure between plastic templates is too complicated, and quick disassembly and assembly combination cannot be completed in a short time;
2. in the prior art, the plastic template has a large integral structure size, is heavy, cannot be flexibly assembled and spliced, and is inconvenient to transport.
Disclosure of Invention
The invention aims to provide a composite material template and a template repairing method, and aims to solve the problems that in the prior art, a connecting structure between plastic templates is too complicated, rapid disassembly and assembly cannot be completed in a short time, the overall size of the plastic templates is large, flexible assembly and splicing cannot be performed, and transportation is inconvenient.
In order to achieve the purpose, the invention provides the following technical scheme: a composite material template comprises a wall plate, end plates, connecting clamping pieces, an inner angle plate and an outer angle template, wherein the main body of the wall plate is of a plate-shaped structure, clamping rib plates I of rib plate-shaped structures are uniformly distributed at the left end and the right end of the side surface of the wall plate, clamping heads I of boss structures are arranged on the inner sides of the clamping rib plates I, and reinforcing ribs I of rib plate-shaped structures are uniformly distributed at the middle positions of the side surface of the wall plate;
the main body of the end plate is of a plate-shaped structure, clamping rib plates II of rib plate-shaped structures are uniformly distributed on the left end face and the right end face of the end plate, and clamping heads II of boss structures are arranged on the side faces of the clamping rib plates II;
the outer corner template is an outer corner plate I, the main body of the outer corner plate I is of a right-angle plate-shaped structure, clamping rib plates III of a rib plate-shaped structure are uniformly distributed on the outer sides of two right-angle end faces of the outer corner plate I, and clamping heads III of boss structures are arranged on the side faces of the clamping rib plates III;
the main body of the connecting clamping piece is an arch-shaped clamping plate, two clamping jaws which are buckled in an inner buckling plate-shaped structure are symmetrically arranged on the left side and the right side of the clamping plate, and clamping grooves with groove body structures are arranged on the inner side surfaces of the clamping jaws;
the main body of the inner angle plate is of a right-angle plate-shaped structure, the two right-angle end portions of the inner angle plate are inwards and uniformly provided with clamping rib plates IV of rib plate-shaped structures, and clamping heads IV of boss structures are arranged on the inner sides of the clamping rib plates IV.
Preferably, the outer corner template is an outer corner plate II, a clamping rib plate V with a rib plate-shaped structure is uniformly distributed at one end of the outer corner plate II, a clamping head V with a boss structure is arranged on the inner side of the clamping rib plate V, a clamping head VI with a boss structure is arranged at the other end of the outer corner plate II, and a reinforcing rib II with a rib plate-shaped structure is arranged in the middle of the side surface of the outer corner plate II.
Preferably, the clamping head I, the clamping head II, the clamping head III, the clamping head IV and the clamping head V are clamped and matched with a clamping groove on the inner side of the connecting clamping part.
Preferably, one side face of the wall plate is of a plane structure, and a cambered surface connecting structure is arranged between the reinforcing rib I and the clamping head I on the other side of the wall plate.
Preferably, one side face of the end plate is of a plane structure, and a cambered surface connecting structure is arranged between the clamping heads II on the other side of the end plate.
Preferably, two right-angle surfaces on the inner side of the outer corner plate I are both of a plane structure, and an arc surface connecting structure is arranged between the clamping head III on the outer side of the outer corner plate I and the right-angle edge of the outer corner plate I.
Preferably, two right-angle surfaces on the outer side of the inner corner plate are both of a plane structure, and a cambered surface connecting structure is arranged between the clamping heads IV on the inner side of the inner corner plate.
Preferably, one side surface of the external angle plate II is of a plane structure, and a cambered surface connecting structure is arranged between the reinforcing rib II on the other side of the external angle plate II and the clamping head V.
A method for repairing a composite template comprises the following steps:
the method comprises the following steps: cleaning the template, cleaning the periphery of the damaged part of the whole composite material template, and keeping two end surfaces of the whole composite material template in a dry state;
step two: marking, namely marking a round or square cutting line around the broken part by taking the broken part of the composite material template as a center to ensure that the round or square cutting line completely contains the broken part;
step three: fixedly cutting, namely cutting the damaged part as the center by an electric saw, and cutting a repairing hole with a complete shape according to a cutting line;
step four: blanking, namely cutting a plate with the same size as the repairing material according to the external dimension of the repairing hole;
step five: bonding, namely flatting the whole composite material template, flatly filling the lower end face of the repair hole with a light plate larger than the repair hole, uniformly coating glue on the periphery of the filling material and the periphery of the repair hole by using a brush, flatly placing the filling material into the repair hole, aligning the filling material with the periphery of the repair hole, covering the upper ends of the repair hole and the filling material with a light plate larger than the size of the filling material, and flatly placing a heavy object;
step six: drying, after the bonding is finished for 10 minutes, taking down the weight and the light panel on the repaired hole, and heating the bonding seam of the repaired hole and the filler by using a hot air blower, wherein the heating temperature is controlled to be 50-60 ℃, and the heating time is 90-120 min.
Compared with the prior art, the invention has the beneficial effects that: the invention has reasonable structure and strong functionality, and has the following advantages:
1. in the invention, the clamping heads I, II, III, IV and V are clamped and matched with the clamping grooves on the inner sides of the connecting clamping parts, the connecting structure is simpler, and the wall plate, the end plate, the outer angle plate I, the inner angle plate and the outer angle plate II can be combined in various shapes through the connecting clamping parts in as short time as possible;
2. the wall plate, the end plate, the outer angle plate I, the connecting clamping piece, the inner angle plate and the outer angle plate II are moderate in structural size, light and handy, convenient to carry and convenient to flexibly assemble and splice, and provide great convenience for transportation;
3. the repairing holes with regular shapes are trimmed at the damaged positions of the composite material template, and the filling materials are bonded with the repairing holes, so that the composite material template is quickly repaired.
Drawings
FIG. 1 is an axial side structural view of a L-shaped wall cavity formed by fixedly connecting a wall plate, an end plate, an outer angle plate I, an inner angle plate and a connecting fastener;
FIG. 2 is an exploded isometric view of the L-shaped wall form of FIG. 1;
FIG. 3 is an axial side structural view of a square columnar mold cavity formed by fixedly connecting an external angle plate II and a connecting clamping piece;
FIG. 4 is an exploded isometric view of the square cylindrical mold cavity of FIG. 3;
FIG. 5 is a cross-sectional structural view of a wall panel;
FIG. 6 is a cross-sectional structural view of the end plate;
FIG. 7 is a cross-sectional structural view of the external corner panel I;
FIG. 8 is an axial side structural view of the connection clip;
FIG. 9 is a cross-sectional structural view of the internal gusset;
FIG. 10 is a cross-sectional structural view of the external gusset II.
In the figure: 1. a wallboard; 2. an end plate; 3. an outer corner plate I; 4. connecting clamping pieces; 5. an inner gusset; 7. an outer gusset II; 101. clamping a rib plate I; 102. a chuck I; 103. reinforcing ribs I; 201. clamping a rib plate II; 202. a chuck II; 301. clamping a rib plate III; 302. a chuck III; 401. clamping a plate; 402. a claw; 403. a card slot; 501. b, clamping a rib plate IV; 502. a chuck IV; 701. clamping a rib plate V; 702. a chuck V; 703. reinforcing ribs II; 704. and (VI) a chuck.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, the present invention provides a technical solution: a composite material template comprises a wall plate 1, an end plate 2, a connecting clamping piece 4, an inner angle plate 5 and an outer angle template, wherein the main body of the wall plate 1 is of a plate-shaped structure, clamping rib plates I101 of a rib plate-shaped structure are uniformly distributed at the left end and the right end of the side surface of the wall plate 1, clamping heads I102 of boss structures are arranged at the inner sides of the clamping rib plates I101, and reinforcing ribs I103 of the rib plate-shaped structure are uniformly distributed at the middle positions of the side surface of the wall plate 1;
the main body of the end plate 2 is of a plate-shaped structure, clamping rib plates II201 of a rib plate-shaped structure are uniformly distributed on the left end face and the right end face of the end plate 2, and clamping heads II 202 of boss structures are arranged on the side faces of the clamping rib plates II 201;
the outer corner template is an outer corner plate I3, the main body of the outer corner plate I3 is of a right-angle plate-shaped structure, clamping rib plates III 301 of a rib plate-shaped structure are uniformly distributed on the outer sides of two right-angle end faces of the outer corner plate I3, and clamping heads III 302 of boss structures are arranged on the side faces of the clamping rib plates III 301;
the main body of the connecting clamping piece 4 is an arched clamping plate 401, two clamping jaws 402 which are buckled in an inner buckling plate structure are symmetrically arranged on the left side and the right side of the clamping plate 401, and clamping grooves 403 which are of groove body structures are arranged on the inner side surfaces of the clamping jaws 402;
the main body of the inner angle plate 5 is of a right-angle plate-shaped structure, clamping rib plates IV501 of a rib plate-shaped structure are uniformly distributed inwards at two right-angle end parts of the inner angle plate 5, and clamping heads IV502 of a boss structure are arranged on the inner sides of the clamping rib plates IV 501;
the clamping rib plate I101, the reinforcing rib I103, the clamping rib plate II201, the clamping rib plate III 301, the clamping rib plate IV501, the clamping rib plate V701 and the reinforcing rib II703 respectively play a good role in structure reinforcement corresponding to the wall plate 1, the end plate 2, the outer corner plate I3, the inner corner plate 5 and the outer corner plate II7, so that the wall plate 1, the end plate 2, the outer corner plate I3, the inner corner plate 5 and the outer corner plate II7 have good bending resistance and shearing resistance.
Further, the exterior angle template is exterior angle plate II7, and the one end equipartition of exterior angle plate II7 is equipped with joint gusset V701 of muscle platelike structure, and joint gusset V701's inboard is equipped with dop V702 of boss structure, and is equipped with dop VI 704 of boss structure at the other end of exterior angle plate II7, and the intermediate position department of exterior angle plate II7 side is equipped with strengthening rib II703 of muscle platelike structure, and this kind of structural style is convenient for exterior angle plate II7 and is connected fastener 4 and splice the equipment.
Further, dop I102, dop II 202, dop III 302, dop IV502, dop V702 all with connect the inboard draw-in groove 403 of fastener 4 mutually block and match, this kind of structure makes, can carry out the combination of multiple shape through connecting fastener 4 between wallboard 1, end plate 2, external angle board I3, interior scute 5, the external angle board II7, as shown in fig. 1 and 2, wallboard 1, end plate 2, external angle board I3, interior scute 5 can splice with connecting fastener 4 and constitute L type wall body die cavity, as shown in fig. 3 and 4, external angle board II7 can splice with connecting fastener 4 and constitute square column die cavity.
Further, a side face of the wall plate 1 is of a plane structure, and a cambered surface connecting structure is arranged between the reinforcing rib I103 and the clamping head I102 on the other side of the wall plate 1, so that the stress concentration phenomenon at the corner of the side face of the wall plate 1 is avoided, and the whole wall plate 1 is ensured to have good bending resistance and shearing resistance.
Furthermore, a side face of the end plate 2 is of a plane structure, and a cambered surface connecting structure is arranged between the clamping heads II 202 on the other side of the end plate 2, so that the stress concentration phenomenon at the corners of the side face of the end plate 2 is avoided, and the whole end plate 2 is ensured to have good bending resistance and shearing resistance.
Further, two right-angle faces on the inner side of the external angle plate I3 are of a plane structure, and a cambered surface connecting structure is arranged between the clamping head III 302 on the outer side of the external angle plate I3 and the right-angle edge of the external angle plate I3, so that the stress concentration phenomenon at the corner of the side face of the external angle plate I3 is avoided, and the whole external angle plate I3 is guaranteed to have good bending resistance and shearing resistance.
Furthermore, two right-angle surfaces outside the inner angle plate 5 are of a plane structure, and are of an arc surface connecting structure between the clamping heads IV502 on the inner side of the inner angle plate 5, so that the stress concentration phenomenon at the corners of the side surfaces of the inner angle plate 5 is avoided, and the whole inner angle plate 5 is guaranteed to have good bending resistance and shearing resistance.
Furthermore, one side surface of the external angle plate II7 is of a plane structure, and a cambered surface connecting structure is arranged between the reinforcing rib II703 and the clamping head V702 on the other side of the external angle plate II7, so that the stress concentration phenomenon at the corner of the side surface of the external angle plate II7 is avoided, and the whole external angle plate II7 is ensured to have good bending resistance and shearing resistance.
A method for repairing a composite template comprises the following steps:
the method comprises the following steps: cleaning the template, cleaning the periphery of the damaged part of the whole composite material template, and keeping two end surfaces of the whole composite material template in a dry state;
step two: marking, namely marking a round or square cutting line around the broken part by taking the broken part of the composite material template as a center to ensure that the round or square cutting line completely contains the broken part;
step three: fixedly cutting, namely cutting the damaged part as the center by an electric saw, and cutting a repairing hole with a complete shape according to a cutting line;
step four: blanking, namely cutting a plate with the same size as the repairing material according to the external dimension of the repairing hole;
step five: bonding, namely flatting the whole composite material template, flatly filling the lower end face of the repair hole with a light plate larger than the repair hole, uniformly coating glue on the periphery of the filling material and the periphery of the repair hole by using a brush, flatly placing the filling material into the repair hole, aligning the filling material with the periphery of the repair hole, covering the upper ends of the repair hole and the filling material with a light plate larger than the size of the filling material, and flatly placing a heavy object;
step six: drying, after the bonding is finished for 10 minutes, taking down the weight and the light panel on the repaired hole, and heating the bonding seam of the repaired hole and the filler by using a hot air blower, wherein the heating temperature is controlled to be 50-60 ℃, and the heating time is 90-120 min.
The working principle is as follows: dop I102, dop II 202, dop III 302, dop IV502, dop V702 all with be connected the inboard draw-in groove 403 of fastener mutually block and match, this kind of structure makes, wallboard 1, end plate 2, external angle board I3, interior angle board 5, can carry out the combination of multiple shape through connecting fastener 4 between the external angle board II7, as shown in fig. 1 and 2, wallboard 1, end plate 2, external angle board I3, interior angle board 5 can splice with connecting fastener 4 and form L type wall body die cavity, as shown in fig. 3 and 4, external angle board II7 can splice with connecting fastener 4 and form square column die cavity.
The damaged part of the composite material template is cut into the repair holes with regular shapes so as to facilitate the further repair of the composite material template, the filling material with the same size is trimmed to be bonded with the repair holes, so that the damaged part of the whole composite material template is repaired, the curing speed between the filling material and the repair holes after bonding is improved by heating the bonding joints between the filling material and the repair holes, and the rapid repair of the composite material template can be realized by the repair method.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a composite material template, includes wallboard (1), end plate (2), connects fastener (4), interior scute (5) and exterior angle template, its characterized in that: the main body of the wallboard (1) is of a plate-shaped structure, clamping rib plates I (101) of rib-plate structures are uniformly distributed at the left end and the right end of the side face of the wallboard (1), clamping heads I (102) of boss structures are arranged at the inner sides of the clamping rib plates I (101), and reinforcing ribs I (103) of rib-plate structures are uniformly distributed at the middle positions of the side face of the wallboard (1);
the main body of the end plate (2) is of a plate-shaped structure, clamping rib plates II (201) of a rib plate-shaped structure are uniformly distributed on the left end face and the right end face of the end plate (2), and clamping heads II (202) of boss structures are arranged on the side faces of the clamping rib plates II (201);
the outer corner template is an outer corner plate I (3), the main body of the outer corner plate I (3) is of a right-angle plate-shaped structure, clamping rib plates III (301) of a rib plate-shaped structure are uniformly distributed on the outer sides of two right-angle end faces of the outer corner plate I (3), and clamping heads III (302) of boss structures are arranged on the side faces of the clamping rib plates III (301);
the main body of the connecting clamping piece (4) is an arched clamping plate (401), two clamping jaws (402) which are buckled in an inner buckling plate-shaped structure are symmetrically arranged on the left side and the right side of the clamping plate (401), and clamping grooves (403) which are of groove body structures are arranged on the inner side surfaces of the clamping jaws (402);
the main body of the inner angle plate (5) is of a right-angle plate-shaped structure, two right-angle end portions of the inner angle plate (5) are inwards and uniformly provided with clamping rib plates IV (501) of rib plate-shaped structures, and clamping heads IV (502) of boss structures are arranged on the inner sides of the clamping rib plates IV (501).
2. A composite form according to claim 1, wherein: the outer corner template is an outer corner plate II (7), a clamping rib plate V (701) with a rib plate-shaped structure is uniformly distributed at one end of the outer corner plate II (7), a clamping head V (702) with a boss structure is arranged on the inner side of the clamping rib plate V (701), a clamping head VI (704) with a boss structure is arranged at the other end of the outer corner plate II (7), and a reinforcing rib II (703) with a rib plate-shaped structure is arranged at the middle position of the side face of the outer corner plate II (7).
3. A composite form according to claim 1, wherein: the clamping head I (102), the clamping head II (202), the clamping head III (302), the clamping head IV (502) and the clamping head V (702) are clamped and matched with a clamping groove (403) on the inner side of the connecting clamping piece (4).
4. A composite form according to claim 1, wherein: one side face of the wallboard (1) is of a plane structure, and an arc surface connecting structure is arranged between the reinforcing rib I (103) on the other side of the wallboard (1) and the clamping head I (102).
5. A composite form according to claim 1, wherein: one side face of the end plate (2) is of a plane structure, and a cambered surface connecting structure is arranged between the clamping heads II (202) on the other side of the end plate (2).
6. A composite form according to claim 1, wherein: two right-angle surfaces on the inner side of the outer angle plate I (3) are both of a plane structure, and an arc surface connecting structure is arranged between the clamping head III (302) on the outer side of the outer angle plate I (3) and the right-angle edge of the outer angle plate I (3).
7. A composite form according to claim 1, wherein: two right-angle surfaces on the outer side of the inner angle plate (5) are both of a plane structure, and an arc surface connecting structure is arranged between the clamping heads IV (502) on the inner side of the inner angle plate (5).
8. A composite form according to claim 2, wherein: one side surface of the external angle plate II (7) is of a plane structure, and a cambered surface connecting structure is arranged between the reinforcing rib II (703) on the other side of the external angle plate II (7) and the clamping head V (702).
9. A method of repairing a composite form as claimed in any one of claims 1 to 8, wherein: the processing flow of the product comprises the following steps:
the method comprises the following steps: cleaning the template, cleaning the periphery of the damaged part of the whole composite material template, and keeping two end surfaces of the whole composite material template in a dry state;
step two: marking, namely marking a round or square cutting line around the broken part by taking the broken part of the composite material template as a center to ensure that the round or square cutting line completely contains the broken part;
step three: fixedly cutting, namely cutting the damaged part as the center by an electric saw, and cutting a repairing hole with a complete shape according to a cutting line;
step four: blanking, namely cutting a plate with the same size as the repairing material according to the external dimension of the repairing hole;
step five: bonding, namely flatting the whole composite material template, flatly filling the lower end face of the repair hole with a light plate larger than the repair hole, uniformly coating glue on the periphery of the filling material and the periphery of the repair hole by using a brush, flatly placing the filling material into the repair hole, aligning the filling material with the periphery of the repair hole, covering the upper ends of the repair hole and the filling material with a light plate larger than the size of the filling material, and flatly placing a heavy object;
step six: drying, after the bonding is finished for 10 minutes, taking down the weight and the light panel on the repaired hole, and heating the bonding seam of the repaired hole and the filler by using a hot air blower, wherein the heating temperature is controlled to be 50-60 ℃, and the heating time is 90-120 min.
CN201910203059.3A 2019-03-18 2019-03-18 Composite material template and template repairing method Pending CN111719843A (en)

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Publication number Priority date Publication date Assignee Title
CN114351907A (en) * 2022-01-26 2022-04-15 嵊州一元环保技术有限公司 Concatenation formula template system

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