CN111719799A - Light-transmitting stone composite board and manufacturing method thereof - Google Patents

Light-transmitting stone composite board and manufacturing method thereof Download PDF

Info

Publication number
CN111719799A
CN111719799A CN202010542708.5A CN202010542708A CN111719799A CN 111719799 A CN111719799 A CN 111719799A CN 202010542708 A CN202010542708 A CN 202010542708A CN 111719799 A CN111719799 A CN 111719799A
Authority
CN
China
Prior art keywords
transparent
stone
light
transmitting
composite board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010542708.5A
Other languages
Chinese (zh)
Inventor
林挺云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiajie Lifang Stone Industry Co ltd
Original Assignee
Zhangjiajie Lifang Stone Industry Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiajie Lifang Stone Industry Co ltd filed Critical Zhangjiajie Lifang Stone Industry Co ltd
Priority to CN202010542708.5A priority Critical patent/CN111719799A/en
Publication of CN111719799A publication Critical patent/CN111719799A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The invention discloses a light-transmitting stone composite board and a manufacturing method, which are suitable for manufacturing ultrathin and oversized light-transmitting stone composite boards.A transparent rubber material is completely wrapped around an initial light-transmitting board and on the top and bottom surfaces, and then the initial light-transmitting board is transversely cut into two parts; and, pour into transparent glue material into at the half-wrapped type printing opacity slabstone top after cutting, form the semi-manufactured goods of printing opacity stone material composite sheet, at this moment, all wrapped up transparent glue material around this semi-manufactured goods and top bottom surface, finally, cut and get rid of transparent glue material around the semi-manufactured goods, with the finished product of the printing opacity stone material composite sheet that forms three layer construction, this two-layer transparent glue material is the same and can offset each other to the effort of printing opacity slabstone, can avoid super large ultra-thin printing opacity slabstone course of working, the transportation, the installation leads to the fact in with after-sales service process and warp or even seriously damaged.

Description

Light-transmitting stone composite board and manufacturing method thereof
Technical Field
The invention relates to the field of composite stones, in particular to a light-transmitting stone composite board and a manufacturing method thereof.
Background
Natural light-transmitting marble, granite, etc. as a commonly used decorative material are widely used in architectural decoration, and because the natural material is not renewable, a large amount of mining seriously damages natural resources.
The utility model discloses a patent of the patent name of granted bulletin number CN201276804Y, printing opacity composite stone panel, it adopts one deck printing opacity stone material and one deck glass to constitute, is in the same place by the compound of film between the two layers. The composite stone plate can not only reduce the use amount of natural stone, but also achieve the effect of light transmission. However, the difference between the coefficients of expansion with heat and contraction with cold of the stone and the glass is large, and after a long time, the stone is seriously deformed, even cracks are generated to damage the surface of the stone. Or, the existing light-transmitting stone composite board is formed by bonding one outer side surface of light-transmitting stone with a glass fiber board or a light-transmitting plastic honeycomb board, and the other outer side surface of the light-transmitting stone is exposed outside, so that the two outer side surfaces of the light-transmitting stone are deformed or broken due to uneven stress.
There is a need for improving the structure and manufacturing process of the existing light-transmitting stone composite board.
Disclosure of Invention
The invention provides a light-transmitting stone composite board and a manufacturing method thereof, which overcome the defects in the background technology. One of the technical schemes adopted by the invention for solving the technical problems is as follows:
a method for manufacturing a light-transmitting stone composite board comprises the following steps:
step 10, cutting the light-transmitting stone into an initial light-transmitting stone slab, wherein the thickness of the initial light-transmitting stone slab is more than twice of that of the light-transmitting stone slab in a finished product of the light-transmitting stone composite board;
step 20, placing the initial transparent stone plate in a non-adhesive container, and injecting transparent adhesive materials into the non-adhesive container until the top bottom surface and the periphery of the initial transparent stone plate are wrapped with the transparent adhesive materials;
step 30, after the transparent adhesive material is cured, taking the initial transparent stone slab wrapped with the transparent adhesive material out of the non-adhesive container, transversely cutting the initial transparent stone slab wrapped with the transparent adhesive material into two half-wrapped transparent stone slabs with the same thickness, wherein the top surface of the half-wrapped transparent stone slab is not wrapped with the transparent adhesive material, and the bottom surface and the periphery of the half-wrapped transparent stone slab are wrapped with the transparent adhesive material;
step 40, fixing the thickness of the semi-wrapped light-transmitting stone slab, wherein the thickness of the light-transmitting stone slab of the semi-wrapped light-transmitting stone slab is fixed to be the thickness of the light-transmitting stone slab in the finished product of the light-transmitting stone composite board;
step 50, injecting transparent adhesive materials into the top of the semi-wrapped transparent stone slab with the fixed thickness, and forming a semi-finished product of the transparent stone composite board after the transparent adhesive materials are cured, wherein the periphery and the top and bottom surfaces of the semi-finished product are wrapped with the transparent adhesive materials;
and step 60, cutting off the transparent adhesive material around the semi-finished product of the transparent stone composite board to form a finished product of the transparent stone composite board with the top and bottom surfaces both compounded by the transparent adhesive material.
In a preferred embodiment: in step 30 and step 50, the transparent glue material is transparent crystal glue, AB glue or epoxy resin glue.
In a preferred embodiment: in step 20, the thickness of the transparent adhesive material on the top and bottom surfaces of the initial transparent stone slab is 1-3 mm; step 50, the thickness of the transparent adhesive material on the top surface of the semi-finished product of the transparent stone composite board is 1-3 mm; in step 60, the thickness of the transparent stone plate in the finished product of the transparent stone composite plate is 3-8 mm.
In a preferred embodiment: in step 60, the thickness of the transparent adhesive material on the top surface of the finished transparent stone composite board is the same as the thickness of the transparent adhesive material on the bottom surface of the finished transparent stone composite board.
In a preferred embodiment: in step 20, the non-adhesive container includes a container body with an open top and a container upper cover, the inner bottom surface of the container body is provided with a plurality of supporting portions, an initial transparent stone slab is placed on the supporting portions of the container body and between the periphery of the initial transparent stone slab and the inner peripheral wall of the container body, gaps are respectively formed between the top bottom surface of the initial transparent stone slab and the open top of the container body, and the inner bottom surface of the container upper cover is provided with an adhesive injection port.
In a preferred embodiment: in step 20, before the initial transparent stone slab is placed in the non-adhesive container, a layer of strong transparent glass fiber mesh cloth is adhered to the bottom surface of the initial transparent stone slab.
In a preferred embodiment: in step 40, the thickness of the transparent stone plate in the semi-wrapped transparent stone plate and the height of the transparent adhesive material around the transparent stone plate are set as the thickness of the transparent stone plate in the finished product of the transparent stone composite plate.
In a preferred embodiment: in step 10, the initial transparent stone slab is cut from natural stone or spliced from excess stone.
The second technical scheme adopted by the invention for solving the technical problems is as follows:
the transparent stone composite board comprises a transparent stone board, a first transparent adhesive material layer and a third transparent adhesive material layer, wherein the first transparent adhesive material layer and the third transparent adhesive material layer are respectively bonded on the bottom surface and the top surface of the transparent stone board.
In a preferred embodiment: the thickness of the first transparent rubber layer is the same as that of the third transparent rubber layer.
Compared with the background technology, the technical scheme has the following advantages:
1. the manufacturing method is suitable for manufacturing the ultrathin and overlarge light-transmitting stone composite plate, firstly, the periphery and the top and bottom surfaces of the initial light-transmitting plate are completely wrapped with the transparent rubber material and then transversely cut into two parts, and the initial light-transmitting plate can be protected due to the wrapping of the transparent rubber material, so that the stone plate can be prevented from being broken or damaged due to the fact that the ultrathin and overlarge light-transmitting stone plate is directly cut; and, pour into the transparent glue material into at the half-wrapped type printing opacity slabstone top after cutting, form the semi-manufactured goods of printing opacity stone material composite sheet, at this moment, all wrapped up transparent glue material around this semi-manufactured goods and top bottom surface, finally, cut and get rid of the transparent glue material around the semi-manufactured goods, with the finished product that forms three layer construction's printing opacity stone material composite sheet, because this finished printing opacity slabstone top surface and bottom surface all compound transparent glue material, this two-layer transparent glue material is the same and can offset each other to the effort of printing opacity slabstone, can avoid super large ultra-thin printing opacity slabstone course of working, the transportation, the installation leads to the fact the deformation even seriously damaged in process and after sale service.
2. The thickness of the transparent stone plate in the finished product of the transparent stone composite plate is 3-8 mm, and the thickness of the transparent adhesive material on the top surface and the bottom surface in the finished product is 1-3 mm, so that the transparent stone plate in the finished product can be further ensured not to deform or break.
3. The transparent glue material thickness of the top surface and the transparent glue material thickness of the bottom surface of the finished product of the light-transmitting stone composite board are the same, so that the acting forces applied to the top surface and the bottom surface of the light-transmitting stone slab in the finished product are completely the same and can be mutually offset.
4. Place initial printing opacity slabstone in the on-stick container before, at the powerful printing opacity glass fiber screen cloth of one deck bonding in initial printing opacity slabstone bottom surface, can further guarantee the intensity of initial printing opacity slabstone, guarantee going on smoothly of the initial printing opacity slabstone of horizontal cutting in step 30, this glass fiber screen cloth is difficult to expend with heat and contract with cold simultaneously, can not exert an influence to the effort that initial printing opacity slabstone received.
Drawings
The invention is further illustrated by the following figures and examples.
Fig. 1 shows a schematic structural diagram of an initial transparent stone plate.
FIG. 2 is a schematic view showing the assembly of the non-stick container with the initial transparent slate.
FIG. 3 is a cross-sectional view of the non-stick container filled with clear adhesive.
Fig. 4 is a schematic view showing a state where the initial transparent stone slab wrapped with the transparent glue material is cut transversely into two half-wrapped transparent stone slabs having substantially the same thickness.
Fig. 5 is an exploded view of the semi-wrapped transparent slate and the glue injection mold.
Fig. 6 is a schematic view showing the assembly of the semi-wrapped transparent stone plate and the glue injection mold.
FIG. 7 is a schematic view showing a state where the top surface of the semi-wrapped transparent slate is filled with transparent glue.
Fig. 8 is a schematic cross-sectional view of a semi-finished transparent stone composite board.
Fig. 9 is a schematic cross-sectional view of the finished transparent stone composite board.
Detailed Description
In the claims, the specification and the drawings of the present invention, unless otherwise expressly limited, the terms "first", "second" or "third", etc. are used for distinguishing between different items and not for describing a particular sequence.
In the claims, the specification and the drawings of the present invention, unless otherwise expressly limited, all directional or positional relationships indicated by the terms "center," "lateral," "longitudinal," "horizontal," "vertical," "top," "bottom," "inner," "outer," "upper," "lower," "front," "rear," "left," "right," "clockwise," "counterclockwise," and the like are based on the directional or positional relationships indicated in the drawings and are used for convenience in describing the present invention and for simplicity in description, but do not indicate or imply that the device or element so indicated must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the scope of the present invention.
In the claims, the description and the drawings of the present application, unless otherwise expressly limited, the terms "fixedly connected" and "fixedly connected" should be interpreted broadly, that is, any connection between the two that is not in a relative rotational or translational relationship, that is, non-detachably fixed, integrally connected, and fixedly connected by other devices or elements.
In the claims, the specification and the drawings of the present invention, the terms "including", "having", and variations thereof, are intended to be inclusive and not limiting.
Referring to fig. 1 to 9, a preferred embodiment of a method for manufacturing a light-transmitting stone composite board includes:
step 10, cutting the light-transmitting stone into an initial light-transmitting stone slab 10, wherein the thickness of the initial light-transmitting stone slab 10 is two times or more than two times of that of the light-transmitting stone slab in a finished product of the light-transmitting stone composite board;
in this embodiment, in step 10, initial printing opacity slabstone 10 both can adopt natural stone material cutting to form, also can adopt the stone material clout concatenation to form, the concatenation mode if adopt many stone bars to splice into the initial printing opacity slabstone of stripe form, perhaps, carries out the secondary cutting with the initial printing opacity slabstone of stripe form and forms the piece that has multiple colour, splices a plurality of pieces again and forms the initial printing opacity slabstone of mosaic form, specific concatenation mode does not use this as the limit.
Specifically, the size of the initial transparent stone slab 10 is 2410mm by 1210mm by 15mm, but the size is not limited thereto.
Step 20, placing the initial transparent stone slab 10 in a non-adhesive container, and injecting transparent adhesive materials into the non-adhesive container until the top bottom surface and the periphery of the initial transparent stone slab 10 are wrapped with the transparent adhesive materials; for convenience of illustration, as shown in fig. 3, the transparent adhesive material on the top surface of the initial transparent stone slab 10 is defined as a first transparent adhesive material layer 11, the transparent adhesive material on the bottom surface of the initial transparent stone slab 10 is defined as a second transparent adhesive material layer 12, and the transparent adhesive material around the initial transparent stone slab 10 is defined as a surrounding transparent adhesive material layer 13. In this embodiment, in step 20, the transparent adhesive material used is transparent crystal adhesive, or other transparent adhesive materials such as AB adhesive or epoxy adhesive may also be used.
In this embodiment, in step 20, the thickness of the transparent adhesive material on the top and bottom surfaces of the initial transparent stone plate 10 is 1 to 3 mm, that is, the thickness of the first transparent adhesive material layer 11 and the thickness of the second transparent adhesive material layer 12 are 1 to 3 mm; since the surrounding transparent adhesive layer 13 needs to be cut out finally, the thickness of the surrounding transparent adhesive layer 13 can be set arbitrarily. The thickness of the first transparent adhesive layer 11 is preferably the same as that of the second transparent adhesive layer 12, and the optimal thickness of the two layers is 2 mm. The thickness of the first transparent adhesive layer 11 and the thickness of the second transparent adhesive layer 12 may also be adjusted according to the size of the actual finished product to ensure sufficient support strength. In this embodiment, the thickness of the first transparent adhesive layer 11 and the thickness of the second transparent adhesive layer 12 both take 2 mm.
As shown in fig. 2, the non-stick container includes a container body 20 with an open top and a container upper cover 21, the inner bottom surface of the container body 20 is provided with a plurality of supporting portions 22, an initial transparent stone plate 10 is placed on the supporting portions 22 of the container body 20 and between the periphery of the initial transparent stone plate 10 and the inner peripheral wall of the container body 20, gaps are respectively formed between the top bottom surface of the initial transparent stone plate 10 and the open top and the inner bottom surface of the container body 20, the container upper cover 21 is provided with a glue injection port 23, the container upper cover 21 covers the container body 20, and a transparent glue material is injected into the container body 20 from the glue injection port 23 and fills the gap between the initial transparent stone plate 10 and the container body 20. The supporting portion 22 is a cylindrical structure. The transparent adhesive material injected from the glue injection port 23 flows through the gap between the periphery of the initial transparent stone slab 10 and the inner peripheral wall of the container body 20 and then enters the gap between the bottom surface of the initial transparent stone slab 10 and the inner bottom surface of the container body 20, so that the gap between the bottom surface of the initial transparent stone slab 10 and the inner bottom surface of the container body 20, the gap between the periphery of the initial transparent stone slab 10 and the inner peripheral wall of the container body 20, and the gap between the top surface of the initial transparent stone slab 10 and the top opening of the container body 20 are all filled with the transparent adhesive material. The non-adhesive container can be made of silica gel or other non-adhesive materials, but not limited thereto.
In this embodiment, before placing the initial transparent stone slab 10 in the non-adhesive container in step 20, a strong transparent glass fiber mesh (not shown) is adhered to the bottom surface of the initial transparent stone slab 10, and the strong transparent glass fiber mesh can support the initial transparent stone slab 10 during the cutting process in step 30.
Step 30, as shown in fig. 4, after the transparent adhesive material is cured, taking out the initial transparent stone slab 10 wrapped with the transparent adhesive material from the non-adhesive container, and transversely cutting the initial transparent stone slab 10 wrapped with the transparent adhesive material into two half-wrapped transparent stone slabs 30 with substantially the same thickness, wherein the top surface of the half-wrapped transparent stone slab 30 is not wrapped with the transparent adhesive material, and the bottom surface and the periphery of the half-wrapped transparent stone slab are all wrapped with the transparent adhesive material; at this time, the thickness of the transparent stone plate 31 in the half-wrapped transparent stone plate 30 is approximately 5-6 mm, one half-wrapped transparent stone plate 30 is taken for subsequent manufacturing, and the manufacturing process of the other half-wrapped transparent stone plate 30 is the same.
Step 40, performing thickness setting on the semi-wrapped type light-transmitting stone plate 30, and setting the thickness of the light-transmitting stone plate 31 of the semi-wrapped type light-transmitting stone plate 30 to be the thickness of the light-transmitting stone plate 62 in the finished product 70 of the light-transmitting stone composite plate; the thickness of the transparent stone slab 62 in the finished product 70 of the transparent stone composite board is 3-8 mm, that is, the thickness of the transparent stone slab 41 of the semi-wrapped transparent stone slab 40 with fixed thickness is 3-8 mm; in this embodiment, the thickness of the transparent stone slab 62 in the finished transparent stone composite board 70 is 3.5 mm. In order to facilitate the thickness determination operation, in step 40, the thickness of the transparent stone slab 31 in the half-wrapped transparent stone slab 30 and the height of the transparent adhesive layer 13 around the transparent stone slab are simultaneously set to be the thickness of the transparent stone slab 62 in the finished product 70 of the transparent stone composite board, so that the top of the half-wrapped transparent stone slab 30 is a flat surface, as shown in fig. 5.
Step 50, injecting transparent adhesive material into the top of the semi-wrapped transparent stone plate 40 with fixed thickness, and after the transparent adhesive material is cured, forming a semi-finished product 60 of the transparent stone composite plate, wherein the periphery and the top and bottom surfaces of the semi-finished product 40 are wrapped with the transparent adhesive material; as shown in fig. 5 and 6, a hollow glue injection mold 50 is adopted, the glue injection mold 50 is sleeved around the semi-wrapped transparent stone slab 40 with fixed thickness, at this time, the periphery of the semi-wrapped transparent stone slab 40 with fixed thickness is attached to the inner wall surface of the glue injection mold 50 to prevent the transparent glue material from flowing out from the gap between the two, and then, as shown in fig. 7, the transparent glue material is injected into the semi-wrapped transparent stone slab 40 with fixed thickness; then, after the transparent glue material is solidified, demolding the glue injection mold 50; as shown in fig. 8, a semi-finished product 60 of the light-transmitting stone composite board is formed. The distance between the top surface of the semi-wrapped transparent stone plate 40 with the determined thickness and the top surface of the glue injection mold 50 is the thickness needing glue injection. In this embodiment, the thickness of the glue to be injected is 2mm, but not limited to this, and may be selected from 1 mm to 3 mm. For convenience of illustration, the transparent adhesive material on the top surface of the thickly half-wrapped transparent stone slab 40 is defined as a third transparent adhesive material layer 61. In this embodiment, in step 50, the transparent adhesive material used is transparent crystal adhesive, or other transparent adhesive materials such as AB adhesive or epoxy adhesive may also be used. The glue injection mold can be made of silica gel or other non-adhesive materials, and is not limited by the above.
Step 60, cutting off the transparent adhesive material around the semi-finished product 60 of the transparent stone composite board to form a finished product 70 of the transparent stone composite board with the top and bottom surfaces all compounded by the transparent adhesive material, that is, the finished product 70 is formed by compounding three layers of a third transparent adhesive material layer 61, a transparent stone plate 62 and a first transparent adhesive material layer 11, or the finished product 70 is formed by compounding three layers of the third transparent adhesive material layer 61, the transparent stone plate 62 and a second transparent adhesive material layer 12.
In this embodiment, in step 60, the thickness of the transparent stone slab 62 in the finished transparent stone composite board 70 is 3-8 mm. In addition, the thickness of the transparent adhesive material on the top surface of the finished product 70 of the light-transmitting stone composite board is the same as that of the transparent adhesive material on the bottom surface of the finished product. Specifically, as shown in fig. 9, the size of the transparent stone slab 62 in the finished transparent stone composite board 70 is 1200mm 2400mm 3.5mm, and the size of each of the third transparent adhesive layer 61 and the first transparent adhesive layer 11 is 1200mm 2400mm 2 mm.
Referring to fig. 9, a preferred embodiment of a light-transmitting stone composite board is shown, which is manufactured by the above-mentioned method for manufacturing a light-transmitting stone composite board, and includes a light-transmitting stone slab 62, a first transparent adhesive layer 11 and a third transparent adhesive layer 61, where the first transparent adhesive layer 11 and the third transparent adhesive layer 61 are respectively bonded to the bottom surface and the top surface of the light-transmitting stone slab 62.
In this embodiment, the thickness of the first transparent adhesive layer 11 is the same as the thickness of the third transparent adhesive layer 61.
In this embodiment, the thickness of the transparent stone plate 62 in the composite board is 3 to 8 mm, and the thickness of the first transparent adhesive layer 11 and the thickness of the third transparent adhesive layer 61 are both 1 to 3 mm.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.

Claims (10)

1. The manufacturing method of the light-transmitting stone composite board is characterized by comprising the following steps of: it includes:
step 10, cutting the light-transmitting stone into an initial light-transmitting stone slab, wherein the thickness of the initial light-transmitting stone slab is more than twice of that of the light-transmitting stone slab in a finished product of the light-transmitting stone composite board;
step 20, placing the initial transparent stone plate in a non-adhesive container, and injecting transparent adhesive materials into the non-adhesive container until the top bottom surface and the periphery of the initial transparent stone plate are wrapped with the transparent adhesive materials;
step 30, after the transparent adhesive material is cured, taking the initial transparent stone slab wrapped with the transparent adhesive material out of the non-adhesive container, transversely cutting the initial transparent stone slab wrapped with the transparent adhesive material into two half-wrapped transparent stone slabs with the same thickness, wherein the top surface of the half-wrapped transparent stone slab is not wrapped with the transparent adhesive material, and the bottom surface and the periphery of the half-wrapped transparent stone slab are wrapped with the transparent adhesive material;
step 40, fixing the thickness of the semi-wrapped light-transmitting stone slab, wherein the thickness of the light-transmitting stone slab of the semi-wrapped light-transmitting stone slab is fixed to be the thickness of the light-transmitting stone slab in the finished product of the light-transmitting stone composite board;
step 50, injecting transparent adhesive materials into the top of the semi-wrapped transparent stone slab with the fixed thickness, and forming a semi-finished product of the transparent stone composite board after the transparent adhesive materials are cured, wherein the periphery and the top and bottom surfaces of the semi-finished product are wrapped with the transparent adhesive materials;
and step 60, cutting off the transparent adhesive material around the semi-finished product of the transparent stone composite board to form a finished product of the transparent stone composite board with the top and bottom surfaces both compounded by the transparent adhesive material.
2. The method for manufacturing a light-transmitting stone composite board as claimed in claim 1, wherein the method comprises the following steps: in step 30 and step 50, the transparent glue material is transparent crystal glue, AB glue or epoxy resin glue.
3. The method for manufacturing a light-transmitting stone composite board as claimed in claim 1, wherein the method comprises the following steps: in step 20, the thickness of the transparent adhesive material on the top and bottom surfaces of the initial transparent stone slab is 1-3 mm; step 50, the thickness of the transparent adhesive material on the top surface of the semi-finished product of the transparent stone composite board is 1-3 mm; in step 60, the thickness of the transparent stone plate in the finished product of the transparent stone composite plate is 3-8 mm.
4. The method for manufacturing a light-transmitting stone composite board as claimed in claim 3, wherein the method comprises the following steps: in step 60, the thickness of the transparent adhesive material on the top surface of the finished transparent stone composite board is the same as the thickness of the transparent adhesive material on the bottom surface of the finished transparent stone composite board.
5. The method for manufacturing a light-transmitting stone composite board as claimed in claim 3, wherein the method comprises the following steps: in step 20, the non-adhesive container includes a container body with an open top and a container upper cover, the inner bottom surface of the container body is provided with a plurality of supporting portions, an initial transparent stone slab is placed on the supporting portions of the container body and between the periphery of the initial transparent stone slab and the inner peripheral wall of the container body, gaps are respectively formed between the top bottom surface of the initial transparent stone slab and the open top of the container body, and the inner bottom surface of the container upper cover is provided with an adhesive injection port.
6. The method for manufacturing a light-transmitting stone composite board as claimed in claim 5, wherein the method comprises the following steps: in step 20, before the initial transparent stone slab is placed in the non-adhesive container, a layer of strong transparent glass fiber mesh cloth is adhered to the bottom surface of the initial transparent stone slab.
7. The method for manufacturing a light-transmitting stone composite board as claimed in claim 1, wherein the method comprises the following steps: in step 40, the thickness of the transparent stone plate in the semi-wrapped transparent stone plate and the height of the transparent adhesive material around the transparent stone plate are set as the thickness of the transparent stone plate in the finished product of the transparent stone composite plate.
8. The method for manufacturing a light-transmitting stone composite board as claimed in claim 1, wherein the method comprises the following steps: in step 10, the initial transparent stone slab is cut from natural stone or spliced from excess stone.
9. A light-transmitting stone composite board manufactured by the method for manufacturing a light-transmitting stone composite board according to any one of claims 1 to 8, characterized in that: the transparent stone slab comprises a transparent stone slab, a first transparent adhesive material layer and a third transparent adhesive material layer, wherein the first transparent adhesive material layer and the third transparent adhesive material layer are respectively bonded on the bottom surface and the top surface of the transparent stone slab.
10. A light transmitting stone composite board as claimed in claim 9, wherein: the thickness of the first transparent rubber layer is the same as that of the third transparent rubber layer.
CN202010542708.5A 2020-06-15 2020-06-15 Light-transmitting stone composite board and manufacturing method thereof Pending CN111719799A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010542708.5A CN111719799A (en) 2020-06-15 2020-06-15 Light-transmitting stone composite board and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010542708.5A CN111719799A (en) 2020-06-15 2020-06-15 Light-transmitting stone composite board and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN111719799A true CN111719799A (en) 2020-09-29

Family

ID=72566756

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010542708.5A Pending CN111719799A (en) 2020-06-15 2020-06-15 Light-transmitting stone composite board and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN111719799A (en)

Similar Documents

Publication Publication Date Title
JP6677709B2 (en) Photovoltaic structure assembly including photovoltaic module attached to pass-through zone, method of making photovoltaic structure assembly, photovoltaic module, and method of attaching photovoltaic module to pass-through zone
CN109878151B (en) Integral bathroom honeycomb PU foaming chassis structure and manufacturing process thereof
CA2786395C (en) Method and device for producing a translucent multilayer composite construction element with integrated facade panel
CN111719799A (en) Light-transmitting stone composite board and manufacturing method thereof
CN212478364U (en) Light-transmitting stone composite board
JP2009502707A (en) Method for manufacturing composite panel
KR20100134864A (en) Manufacture method of junction glass
CN209937889U (en) Integral bathroom honeycomb PU foaming chassis structure
CN1233989A (en) Structure comprising honeycomb core and outer skin and method for its fabrication
JP5410891B2 (en) Glass block assembly for construction and wall structure with built-in glass block
WO2010084382A1 (en) Reinforcement method
CN209891637U (en) Interior wall is decorated to no shadow printing opacity stone material
JPH01257398A (en) Manufacture of wave absorbing panel
KR20120007274A (en) Method for producing a mixed material slab and a mixed material slab prouduced by the method
CN201372528Y (en) Porous adhesive film for mosaics
CN205025012U (en) Layer -by -layer distribution quartz
CN218028959U (en) Transparent concrete template with long service life
CN210767496U (en) Glass hollow slab imitating crystal macadam
CN207772074U (en) Flue gas pipe component and its making mold
CN110788970B (en) Multi-curved surface modeling lining die for concrete structure
CA2525183A1 (en) A mosaic panel
US9095208B1 (en) Tabletop system
PL226545B1 (en) Large sized road sign and the method for manufacturing of the large sized road sign
KR101523626B1 (en) board for construction and method of manufacturing thereof
KR200263065Y1 (en) Tile Panel

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination