CN111719437B - A construction system and method for longitudinal and transverse movement of super-heavy and super-wide steel box beams - Google Patents
A construction system and method for longitudinal and transverse movement of super-heavy and super-wide steel box beams Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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Abstract
本发明提供了一种超重超宽钢箱梁纵横移施工系统及方法,包括支架系统、轨道梁系统和牵引系统,轨道梁系统设于支架系统上,牵引系统用于牵引钢箱梁沿轨道梁系统滑移;支架系统包括钢箱梁纵移支架、钢箱梁横移支架和边跨次边跨钢箱梁支架,钢箱梁横移支架垂直于钢箱梁纵移支架和边跨次边跨钢箱梁支架,钢箱梁横移支架的两端分别与钢箱梁纵移支架、边跨次边跨钢箱梁支架交接组成共用区域,轨道梁系统包括轨道梁一、轨道梁二和轨道梁三,轨道梁一设于钢箱梁纵移支架上,轨道梁二设于钢箱梁横移支架上,轨道梁三设于边跨次边跨钢箱梁支架上。减少了施工时间及成本,解决了因施工工期、地形、钢箱梁宽度与重量、大跨度长距离限制钢箱梁安装的施工问题。
The present invention provides a construction system and method for longitudinal and transverse movement of an overweight and overwidth steel box girder, comprising a support system, a track beam system and a traction system, wherein the track beam system is arranged on the support system, and the traction system is used to pull the steel box girder to slide along the track beam system; the support system comprises a steel box girder longitudinal movement support, a steel box girder transverse movement support and a side span and secondary side span steel box girder support, the steel box girder transverse movement support is perpendicular to the steel box girder longitudinal movement support and the side span and secondary side span steel box girder support, and the two ends of the steel box girder transverse movement support are respectively connected with the steel box girder longitudinal movement support and the side span and secondary side span steel box girder support to form a common area, and the track beam system comprises a track beam 1, a track beam 2 and a track beam 3, the track beam 1 is arranged on the steel box girder longitudinal movement support, the track beam 2 is arranged on the steel box girder transverse movement support, and the track beam 3 is arranged on the side span and secondary side span steel box girder support. The construction time and cost are reduced, and the construction problem of limiting the installation of steel box girders due to construction period, terrain, steel box girder width and weight, and large span and long distance is solved.
Description
技术领域Technical Field
本发明属于桥梁建筑施工技术领域,具体涉及一种超重超宽钢箱梁纵横移施工系统及方法。The invention belongs to the technical field of bridge construction, and in particular relates to a longitudinal and transverse movement construction system and method for an overweight and overwidth steel box girder.
背景技术Background technique
在桥梁施工过程中,钢箱梁安装施工是十分重要的分部工程,一般采用现场榀装/浮吊吊装/顶推的方式进行,面对一种超重超宽钢箱梁在浅水区或陆地上的纵横移施工时,这些方法都分别限制了施工工期/地形/钢箱梁的宽度与重量、大跨度长距离等因素。During the bridge construction process, the installation of steel box girders is a very important sub-project, which is generally carried out by on-site truss installation/floating crane hoisting/top-pushing. When faced with the vertical and horizontal movement of an overweight and overwide steel box girder in shallow water or on land, these methods limit the construction period/terrain/width and weight of the steel box girder, large span and long distance and other factors.
为了保证种超重超宽钢箱梁(宽54.4m以上,最重节段496.7t)高质量、高效率、高标准的安装施工。一个合理有效的种超重超宽钢箱梁纵横移施工方法显得尤为重要。如果设计不合理,会造成施工工期的拖延、施工质量、安全无法保障等一系列问题。In order to ensure the high-quality, high-efficiency and high-standard installation and construction of this kind of super-heavy and super-wide steel box girder (width over 54.4m, heaviest section 496.7t), a reasonable and effective longitudinal and transverse construction method of this kind of super-heavy and super-wide steel box girder is particularly important. If the design is unreasonable, it will cause a series of problems such as delay in construction period, construction quality and safety cannot be guaranteed.
发明内容Summary of the invention
本发明的目的在于提供一种超重超宽钢箱梁纵横移施工系统,克服现有技术中存在的技术问题。The purpose of the present invention is to provide a construction system for longitudinal and transverse movement of an overweight and overwidth steel box girder, so as to overcome the technical problems existing in the prior art.
本发明的另一个目的在于提供一种超重超宽钢箱梁纵横移施工方法,通过有效的纵横滑移把钢箱梁固定到位,减少了施工时间及成本。Another object of the present invention is to provide a method for longitudinal and transverse movement construction of an overweight and overwide steel box girder, which can fix the steel box girder in place through effective longitudinal and transverse sliding, thereby reducing construction time and cost.
为此,本发明提供的技术方案如下:To this end, the technical solution provided by the present invention is as follows:
一种超重超宽钢箱梁纵横移施工系统,包括支架系统、轨道梁系统和牵引系统,所述轨道梁系统设于支架系统上,所述牵引系统用于牵引钢箱梁沿轨道梁系统滑移;A construction system for longitudinal and transverse movement of an extra-heavy and extra-wide steel box girder, comprising a support system, a track beam system and a traction system, wherein the track beam system is arranged on the support system, and the traction system is used to pull the steel box girder to slide along the track beam system;
所述支架系统包括钢箱梁纵移支架、钢箱梁横移支架和边跨次边跨钢箱梁支架,所述钢箱梁横移支架垂直于钢箱梁纵移支架和边跨次边跨钢箱梁支架,所述钢箱梁横移支架的两端分别与钢箱梁纵移支架、边跨次边跨钢箱梁支架交接组成共用区域,所述轨道梁系统包括轨道梁一、轨道梁二和轨道梁三,所述轨道梁一设于钢箱梁纵移支架上,所述轨道梁二设于钢箱梁横移支架上,所述轨道梁三设于边跨次边跨钢箱梁支架上。The support system includes a steel box girder longitudinal displacement support, a steel box girder transverse displacement support and a side span and secondary side span steel box girder support. The steel box girder transverse displacement support is perpendicular to the steel box girder longitudinal displacement support and the side span and secondary side span steel box girder support. The two ends of the steel box girder transverse displacement support are respectively connected with the steel box girder longitudinal displacement support and the side span and secondary side span steel box girder support to form a shared area. The track beam system includes track beam one, track beam two and track beam three. The track beam one is arranged on the steel box girder longitudinal displacement support, the track beam two is arranged on the steel box girder transverse displacement support, and the track beam three is arranged on the side span and secondary side span steel box girder support.
所述钢箱梁纵移支架包括立柱一、平联一、斜撑一、承重梁一、贝雷架和分配梁一,所述立柱一沿横向和纵向均设置多个,所述平联一焊接在立柱一上且沿横纵向设置多层,所述斜撑一设于各层平联一之间;The steel box girder longitudinal displacement support comprises a column, a flat link, a diagonal brace, a load-bearing beam, a Bailey frame and a distribution beam. The column is provided in multiple layers in the horizontal and vertical directions. The flat link is welded on the column and provided in multiple layers in the horizontal and vertical directions. The diagonal brace is provided between each layer of the flat links.
所述立柱一顶端从下至上依次为承重梁一、贝雷架和分配梁一,所述承重梁一和分配梁一沿横向设置,所述轨道梁固设于分配梁一上。The top of the column 1 is provided with a load-bearing beam 1, a Bailey frame and a distribution beam 1 from bottom to top. The load-bearing beam 1 and the distribution beam 1 are arranged in the transverse direction, and the track beam is fixed on the distribution beam 1.
所述钢箱梁横移支架包括立柱二、平联二、斜撑二、承重梁二和贝雷架,所述立柱二沿横向设置两排,每排设置多个,所述钢箱梁纵移支架末端的两排立柱一与每排首端的立柱二围成共用区域一,所述平联二焊接在相邻立柱二之间、相邻立柱一与立柱二之间且沿横纵向设置多层,所述斜撑二设于最上两层平联二、最下两层平联二之间;The steel box beam transverse displacement support comprises two columns, two parallel links, two diagonal braces, two load-bearing beams and a Bailey frame. The two columns are arranged in two rows in the transverse direction, and a plurality of columns are arranged in each row. The two rows of columns one at the end of the steel box beam longitudinal displacement support and the columns two at the head end of each row form a common area one. The parallel links two are welded between adjacent columns two and between adjacent columns one and two and are arranged in multiple layers in the transverse and longitudinal directions. The diagonal braces two are arranged between the top two layers of parallel links two and the bottom two layers of parallel links two.
所述承重梁二设于立柱二上,所述贝雷架设于承重梁二上,所述轨道梁二固设于贝雷架上,所述承重梁二、贝雷架均沿横向方向布置。The second load-bearing beam is arranged on the second column, the Bailey frame is arranged on the second load-bearing beam, the second track beam is fixed on the Bailey frame, and the second load-bearing beam and the Bailey frame are arranged in the transverse direction.
所述边跨次边跨钢箱梁支架包括立柱三、平联三、斜撑三、承重梁三、贝雷架和分配梁二,所述立柱三沿纵向设置多排,其中有两排立柱三与钢箱梁横移支架共用,该两排立柱三与位于同一直线上的立柱二围成共用区域二,所述平联三焊接在纵向设置的立柱三之间且设置多层,所述斜撑三横向焊接在相邻两层平联三之间,纵向焊接在上两层平联三之间;The side span and secondary side span steel box girder support comprises three columns, three parallel links, three diagonal braces, three load-bearing beams, Bailey frames and two distribution beams. The three columns are arranged in multiple rows along the longitudinal direction, wherein two rows of three columns are shared with the steel box girder transverse support, and the two rows of three columns and the two columns located on the same straight line form a shared area two. The three parallel links are welded between the three columns arranged longitudinally and are arranged in multiple layers. The three diagonal braces are horizontally welded between two adjacent layers of three parallel links and longitudinally welded between the upper two layers of three parallel links.
所述立柱三顶端从下至上依次为承重梁三、贝雷架和分配梁二,所述轨道梁三固设于分配梁二上,所述承重梁三和分配梁二均沿横向方向布置。The top of the three columns are, from bottom to top, the third load-bearing beam, the Bailey frame and the second distribution beam. The third track beam is fixed on the second distribution beam. The third load-bearing beam and the second distribution beam are arranged in the transverse direction.
所述轨道梁一和轨道梁三均为3榀工字钢,所述轨道梁二为2榀工字钢,所述轨道梁一、轨道梁二和轨道梁三上均铺设有钢板,所述钢板上涂有润滑油。The track beam one and the track beam three are both composed of three I-beams, and the track beam two is composed of two I-beams. The track beam one, the track beam two and the track beam three are all paved with steel plates, and the steel plates are coated with lubricating oil.
所述轨道梁一和轨道梁三数量相同。The number of the track beam one and the track beam three is the same.
一种超重超宽钢箱梁纵横移施工方法,将钢箱梁放在滑块上,首先通过中空千金顶拖拉滑块带动钢箱梁沿钢箱梁纵移支架的轨道梁一滑移至轨道梁一和轨道梁二的转换处,然后通过中空千金顶拖拉滑块带动钢箱梁沿钢箱梁横移支架的轨道梁二滑移至轨道梁二和轨道梁三的转换处,最后通过连续千斤顶拖拉滑块带动钢箱梁沿边跨次边跨钢箱梁支架滑移至设计位置。A construction method for longitudinal and transverse movement of an overweight and overwidth steel box girder comprises the following steps: placing the steel box girder on a sliding block, firstly dragging the sliding block by a hollow lifting jack to drive the steel box girder to slide along the track beam one of the steel box girder longitudinal movement bracket to the transition point between the track beam one and the track beam two, then dragging the sliding block by a hollow lifting jack to drive the steel box girder to slide along the track beam two of the steel box girder transverse movement bracket to the transition point between the track beam two and the track beam three, and finally dragging the sliding block by a continuous jack to drive the steel box girder to slide along the side span and the secondary side span steel box girder bracket to the designed position.
所述滑块包括连接框、顶板和底板,所述顶板和底板分别设于连接框的上下端,所述顶板上固设有钢箱梁垫板,所述底板下固设有滑块垫板,所述顶板的面积小于底板的面积;The slider comprises a connection frame, a top plate and a bottom plate, wherein the top plate and the bottom plate are respectively arranged at the upper and lower ends of the connection frame, a steel box beam pad is fixedly arranged on the top plate, and a slider pad is fixedly arranged under the bottom plate, and the area of the top plate is smaller than that of the bottom plate;
所述连接框包括竖直设置的前连接板、后连接板、左连接板和右连接板,所述前连接板和后连接板两端通过左连接板和右连接板连接,所述前连接板、后连接板、左连接板和右连接板的中心均开有连接孔,每个连接孔的两侧开设有小孔。The connecting frame includes a vertically arranged front connecting plate, a rear connecting plate, a left connecting plate and a right connecting plate, the two ends of the front connecting plate and the rear connecting plate are connected by a left connecting plate and a right connecting plate, and the front connecting plate, the rear connecting plate, the left connecting plate and the right connecting plate are all provided with connecting holes in the center, and small holes are provided on both sides of each connecting hole.
一种超重超宽钢箱梁纵横移施工方法,包括以下步骤:A method for longitudinal and transverse movement of an overweight and overwide steel box girder comprises the following steps:
步骤1)将滑块放入钢箱梁纵移支架的轨道梁一上,再通过吊装将钢箱梁放在滑块上,然后将精轧螺纹钢安装在滑块前连接板或后连接板的连接孔中,精轧螺纹钢另一端与中空千斤顶连接,再通过中空千金顶拖拉滑块带动钢箱梁沿钢箱梁纵移支架的轨道梁一滑移至轨道梁一和轨道梁二的转换处;Step 1) Place the slider on the track beam 1 of the steel box girder longitudinal displacement bracket, then place the steel box girder on the slider by hoisting, and then install the fine-rolled threaded steel in the connection hole of the front connecting plate or the rear connecting plate of the slider, and connect the other end of the fine-rolled threaded steel to the hollow jack, and then use the hollow jack to drag the slider to drive the steel box girder to slide along the track beam 1 of the steel box girder longitudinal displacement bracket to the transition point between track beam 1 and track beam 2;
步骤2)将精轧螺纹钢拆卸并安装在左连接板或右连接板的连接孔中,通过中空千金顶拖拉滑块带动钢箱梁沿钢箱梁横移支架的轨道梁二滑移至轨道梁二和轨道梁三的转换处;Step 2) remove the fine-rolled threaded steel bar and install it in the connection hole of the left connection plate or the right connection plate, and use the hollow jack to drag the slider to drive the steel box girder to slide along the track beam 2 of the steel box girder transverse bracket to the transition point between the track beam 2 and the track beam 3;
步骤3)将精轧螺纹钢拆卸,并将钢绞线一端安装在滑块前连接板或后连接板的连接孔中,另一端连接连续千斤顶,通过连续千斤顶拖拉滑块带动钢箱梁沿边跨次边跨钢箱梁支架滑移至设计位置;Step 3) disassemble the fine-rolled threaded steel bar, install one end of the steel strand in the connection hole of the front connecting plate or the rear connecting plate of the slider, and connect the other end to the continuous jack. Use the continuous jack to drag the slider to drive the steel box girder to slide along the side span and the secondary side span steel box girder support to the designed position;
步骤4)采用双作用千斤顶对钢箱梁的位置进行精确定位,同时倒换出滑块用垫块支撑钢箱梁。Step 4) Use double-acting jacks to accurately locate the steel box girder, and at the same time replace the sliders and use pads to support the steel box girder.
所述中空千斤顶的反力座与轨道梁一、轨道梁二的末端拴接,所述连续千斤顶与轨道梁三拴接。The reaction seat of the hollow jack is bolted to the ends of the first track beam and the second track beam, and the continuous jack is bolted to the third track beam.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明提供的这种超重超宽钢箱梁纵横移施工系统,通过设置钢箱梁纵移支架、钢箱梁横移支架和边跨次边跨钢箱梁支架,可以由千斤顶拖拉滑块带动钢箱梁沿各支架有效的纵横滑移至设计位置,减少了施工时间及成本,解决了因施工工期、地形、钢箱梁宽度与重量、大跨度长距离限制钢箱梁安装的施工问题。不仅满足了超重超宽钢箱梁的施工荷载,也满足了移梁时的安全性及可靠性,保证种超重超宽钢箱梁高质量、高效率、高标准的安装施工。The overweight and overwidth steel box girder longitudinal and transverse movement construction system provided by the present invention can effectively slide the steel box girder longitudinally and transversely along each support to the designed position by dragging the slider with a jack, by setting the steel box girder longitudinal movement support, the steel box girder transverse movement support and the side span and secondary side span steel box girder support, thereby reducing the construction time and cost, and solving the construction problem of the steel box girder installation being restricted by the construction period, terrain, steel box girder width and weight, and long span and long distance. It not only meets the construction load of the overweight and overwidth steel box girder, but also meets the safety and reliability during the beam movement, and ensures the high-quality, high-efficiency and high-standard installation and construction of the overweight and overwidth steel box girder.
本发明使用的滑块在连接框的四个方向均设置有连接孔,可以根据横移或纵移方向连接相应方向的连接孔实现横纵向移动,不需要把钢箱梁顶起更换滑块20方向,大大减少因轨道替换滑块重新安装的时间,高空作业更安全。The slider used in the present invention is provided with connecting holes in the four directions of the connecting frame, and the connecting holes in the corresponding directions can be connected according to the lateral or longitudinal movement direction to realize lateral and longitudinal movement. There is no need to lift the steel box girder to replace the slider 20 directions, which greatly reduces the time for reinstalling the slider due to track replacement, and makes high-altitude operations safer.
为让本发明的上述内容能更明显易懂,下文特举优选实施例,并结合附图,作详细说明如下。In order to make the above contents of the present invention more clearly understood, preferred embodiments are given below and described in detail in conjunction with the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是钢箱梁纵横移总体平面布置图;Figure 1 is a general plan view of the longitudinal and transverse movement of the steel box girder;
图2是钢箱梁纵移支架立面布置图;Figure 2 is a vertical layout diagram of the steel box girder longitudinal displacement support;
图3是钢箱梁纵移支架断面布置图;Figure 3 is a cross-sectional layout diagram of the longitudinal displacement support of the steel box girder;
图4是钢箱梁纵移支架平面布置图;Figure 4 is a plan view of the longitudinal support for the steel box girder;
图5是钢箱梁纵移支架与钢箱梁横移支架共用部分断面布置图;5 is a cross-sectional layout diagram of the common portion of the steel box girder longitudinal displacement bracket and the steel box girder transverse displacement bracket;
图6是钢箱梁横移支架断面布置图;Figure 6 is a cross-sectional layout diagram of the steel box girder transverse support;
图7是钢箱梁横移支架立面布置图;Figure 7 is a elevational layout of the steel box girder transverse support;
图8是钢箱梁横移支架平面布置图;Figure 8 is a plan view of the steel box girder transverse support;
图9是边跨次边跨钢箱梁支架立面布置图;Figure 9 is a side span and secondary side span steel box girder support elevation layout;
图10是边跨次边跨钢箱梁支架断面布置图;Figure 10 is a cross-sectional arrangement diagram of the side span and secondary side span steel box girder supports;
图11是边跨次边跨钢箱梁支架平面布置图;Figure 11 is a plan view of the side span and secondary side span steel box girder support;
图12是轨道梁一、轨道梁三大样图;Figure 12 is a sample drawing of track beam 1 and track beam 3;
图13是轨道梁二大样图;Figure 13 is a second large sample drawing of the track beam;
图14是钢箱梁中空千斤顶牵引立面图;Figure 14 is a traction elevation of the hollow jack of the steel box girder;
图15是钢箱梁连续千斤顶牵引立面图;Figure 15 is a vertical view of the continuous jack traction of the steel box girder;
图16是滑块的一种实施方式主视图;FIG16 is a front view of an embodiment of a slider;
图17是滑块的水平剖视图。FIG. 17 is a horizontal cross-sectional view of the slider.
图中:In the figure:
附图标记说明:Description of reference numerals:
1、立柱一;2、平联一;3、斜撑一;4、承重梁一;5、贝雷架;6、分配梁一;7、轨道梁一;8、轨道梁二;9、承重梁二;10、斜撑二;11、平联二;12、立柱二;13、立柱三;14、斜撑三;15、平联三;16、分配梁二;17、轨道梁三;18、承重梁三;19、限位挡板;20、滑块;21、中空千斤顶;22、连续千斤顶;23、反力座;24、精轧螺纹钢;25、钢绞线;26、前连接板;27、后连接板;28、左连接板;29、右连接板;30、顶板;31、底板;32、钢箱梁垫板;33、滑块垫板;34、连接孔;35、小孔;36、沉头螺栓;37、钢箱梁;38、钢箱梁纵移支架;39、钢箱梁横移支架;40、边跨次边跨钢箱梁支架。1. Column 1; 2. Flat joint 1; 3. Diagonal brace 1; 4. Load-bearing beam 1; 5. Bailey frame; 6. Distribution beam 1; 7. Track beam 1; 8. Track beam 2; 9. Load-bearing beam 2; 10. Diagonal brace 2; 11. Flat joint 2; 12. Column 2; 13. Column 3; 14. Diagonal brace 3; 15. Flat joint 3; 16. Distribution beam 2; 17. Track beam 3; 18. Load-bearing beam 3; 19. Limit baffle; 20. Slider; 21. Hollow jack; 22. Connector Continued jack; 23. reaction seat; 24. precision-rolled threaded steel; 25. steel strand; 26. front connecting plate; 27. rear connecting plate; 28. left connecting plate; 29. right connecting plate; 30. top plate; 31. bottom plate; 32. steel box girder pad; 33. slider pad; 34. connecting hole; 35. small hole; 36. countersunk bolt; 37. steel box girder; 38. steel box girder longitudinal displacement bracket; 39. steel box girder transverse displacement bracket; 40. side span and secondary span steel box girder bracket.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
现参考附图介绍本发明的示例性实施方式,然而,本发明可以用许多不同的形式来实施,并且不局限于此处描述的实施例,提供这些实施例是为了详尽地且完全地公开本发明,并且向所属技术领域的技术人员充分传达本发明的范围。对于表示在附图中的示例性实施方式中的术语并不是对本发明的限定。在附图中,相同的单元/元件使用相同的附图标记。The exemplary embodiments of the present invention are now described with reference to the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to disclose the present invention in detail and completely and to fully convey the scope of the present invention to those skilled in the art. The terms used in the exemplary embodiments shown in the accompanying drawings are not intended to limit the present invention. In the accompanying drawings, the same units/elements are marked with the same reference numerals.
除非另有说明,此处使用的术语(包括科技术语)对所属技术领域的技术人员具有通常的理解含义。另外,可以理解的是,以通常使用的词典限定的术语,应当被理解为与其相关领域的语境具有一致的含义,而不应该被理解为理想化的或过于正式的意义。Unless otherwise specified, the terms (including technical terms) used herein have the commonly understood meanings to those skilled in the art. In addition, it is understood that the terms defined in commonly used dictionaries should be understood to have the same meanings as those in the context of the relevant fields, and should not be understood as idealized or overly formal meanings.
实施例1:Embodiment 1:
本实施例提供了一种超重超宽钢箱梁纵横移施工系统,包括支架系统、轨道梁系统和牵引系统,所述轨道梁系统设于支架系统上,所述牵引系统用于牵引钢箱梁37沿轨道梁系统滑移;This embodiment provides a construction system for longitudinal and transverse movement of an overweight and overwidth steel box beam, including a support system, a track beam system and a traction system, wherein the track beam system is arranged on the support system, and the traction system is used to pull the steel box beam 37 to slide along the track beam system;
所述支架系统包括钢箱梁纵移支架38、钢箱梁横移支架39和边跨次边跨钢箱梁支架40,所述钢箱梁横移支架39垂直于钢箱梁纵移支架38和边跨次边跨钢箱梁支架40,所述钢箱梁横移支架39的两端分别与钢箱梁纵移支架38、边跨次边跨钢箱梁支架40交接组成共用区域,所述轨道梁系统包括轨道梁一7、轨道梁二8和轨道梁三17,所述轨道梁一7设于钢箱梁纵移支架38上,所述轨道梁二8设于钢箱梁横移支架39上,所述轨道梁三17设于边跨次边跨钢箱梁支架40上。如图1所示。The support system includes a steel box girder longitudinal displacement support 38, a steel box girder transverse displacement support 39 and a side span steel box girder support 40. The steel box girder transverse displacement support 39 is perpendicular to the steel box girder longitudinal displacement support 38 and the side span steel box girder support 40. The two ends of the steel box girder transverse displacement support 39 are respectively connected with the steel box girder longitudinal displacement support 38 and the side span steel box girder support 40 to form a common area. The track beam system includes track beam 1 7, track beam 2 8 and track beam 3 17. The track beam 1 7 is arranged on the steel box girder longitudinal displacement support 38, the track beam 2 8 is arranged on the steel box girder transverse displacement support 39, and the track beam 3 17 is arranged on the side span steel box girder support 40. As shown in Figure 1.
钢箱梁纵移支架38、钢箱梁横移支架39和边跨次边跨钢箱梁支架40,作用是为提供纵、横移平台及存梁平台,使边跨次边跨钢箱梁37到达设计位置。The steel box girder longitudinal displacement bracket 38, the steel box girder transverse displacement bracket 39 and the side span and secondary side span steel box girder bracket 40 are used to provide longitudinal and transverse displacement platforms and beam storage platforms so that the side span and secondary side span steel box girder 37 can reach the designed position.
本发明提供的这种超重超宽钢箱梁纵横移施工系统,通过设置钢箱梁纵移支架38、钢箱梁横移支架39和边跨次边跨钢箱梁支架40,可以由千斤顶拖拉滑块20带动钢箱梁37沿各支架有效的纵横滑移至设计位置,减少了施工时间及成本,解决了因施工工期、地形、钢箱梁37宽度与重量、大跨度长距离限制钢箱梁37安装的施工问题。The overweight and overwidth steel box girder longitudinal and transverse movement construction system provided by the present invention, by setting a steel box girder longitudinal movement bracket 38, a steel box girder transverse movement bracket 39 and a side span and secondary side span steel box girder bracket 40, can drive the steel box girder 37 to slide longitudinally and transversely effectively along each bracket to the designed position by the jack-dragging slider 20, thereby reducing construction time and cost, and solving the construction problem of the installation of the steel box girder 37 due to construction period, terrain, width and weight of the steel box girder 37, and large span and long distance restrictions.
实施例2:Embodiment 2:
在实施例1的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工系统,所述钢箱梁纵移支架38包括立柱一1、平联一2、斜撑一3、承重梁一4、贝雷架5和分配梁一6,所述立柱一1沿横向和纵向均设置多个,所述平联一2焊接在立柱一1上且沿横纵向设置多层,所述斜撑一3设于各层平联一2之间;On the basis of Example 1, this embodiment provides a construction system for longitudinal and transverse movement of an overweight and overwidth steel box girder, wherein the steel box girder longitudinal movement support 38 comprises a column 1, a flat joint 2, a diagonal brace 3, a load-bearing beam 4, a Bailey frame 5 and a distribution beam 6, wherein a plurality of columns 1 are arranged in both the transverse and longitudinal directions, the flat joint 2 is welded on the column 1 and arranged in multiple layers in the transverse and longitudinal directions, and the diagonal brace 3 is arranged between each layer of the flat joint 2;
所述立柱一1顶端从下至上依次为承重梁一4、贝雷架5和分配梁一6,所述承重梁一4和分配梁一6沿横向设置,所述轨道梁固设于分配梁一6上。The top of the column 1 is provided with a load-bearing beam 4, a Bailey frame 5 and a distribution beam 6 from bottom to top. The load-bearing beam 4 and the distribution beam 6 are arranged in the transverse direction, and the track beam is fixed on the distribution beam 6.
在本实施例中,立柱一1地面以上高度平均为30m,入土深度为20m。如图2所示,立柱一1纵桥向布置9排,等间距9m,其中2排还兼做钢箱梁横移支架39;如图3所示,立柱一1横桥向布置4列,间距分别为6.4m、21m、6.4m,平联一2横纵向上下间隔10m焊接4层在立柱一1上,斜撑一3横纵向焊接在各层平联一2之间。In this embodiment, the average height of the column 1 above the ground is 30m, and the depth of the column 1 is 20m. As shown in FIG2, the column 1 is arranged in 9 rows in the longitudinal direction of the bridge, with an equal spacing of 9m, and 2 rows of the column 1 also serve as the steel box beam transverse displacement bracket 39; as shown in FIG3, the column 1 is arranged in 4 rows in the transverse direction of the bridge, with spacings of 6.4m, 21m, and 6.4m respectively, and the horizontal and vertical joints 2 are welded on the column 1 in 4 layers with a vertical interval of 10m, and the diagonal braces 3 are welded between each layer of horizontal joints 2 in the horizontal and vertical directions.
立柱一1顶开口,往上依次布置承重梁一4、贝雷、分配梁一6、轨道梁一7,其中承重梁一4、分配梁一6沿横桥向方向布置。轨道梁一7采用3榀工HN400×200,即由3根型钢的上下翼缘并排焊接组成,如图12所示。The top of column 1 is open, and upwards, load-bearing beam 4, Bailey beam, distribution beam 6, and track beam 7 are arranged in sequence, among which load-bearing beam 4 and distribution beam 6 are arranged along the transverse direction of the bridge. Track beam 7 is composed of three HN400×200 sections, that is, the upper and lower flanges of three sections of steel are welded side by side, as shown in Figure 12.
实施例3:Embodiment 3:
在实施例1的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工系统,所述钢箱梁横移支架39包括立柱二12、平联二11、斜撑二10、承重梁二9和贝雷架5,所述立柱二12沿横向设置两排,每排设置多个,所述钢箱梁纵移支架38末端的两排立柱一1与每排首端的立柱二12围成共用区域一,所述平联二11焊接在相邻立柱二12之间、相邻立柱一1与立柱二12之间且沿横纵向设置多层,所述斜撑二10设于最上两层平联二11、最下两层平联二11之间;On the basis of Example 1, this embodiment provides a construction system for longitudinal and transverse movement of an overweight and overwidth steel box girder, wherein the steel box girder transverse movement bracket 39 comprises a column 2 12, a flat joint 2 11, a diagonal brace 2 10, a load-bearing beam 2 9 and a Bailey frame 5, wherein the column 2 12 is arranged in two rows in the transverse direction, and a plurality of columns are arranged in each row, and the two rows of columns 1 1 at the end of the steel box girder longitudinal movement bracket 38 and the column 2 12 at the head end of each row form a common area 1, the flat joint 2 11 is welded between adjacent columns 2 12, between adjacent columns 1 1 and column 2 12, and multiple layers are arranged in the transverse and longitudinal directions, and the diagonal brace 2 10 is arranged between the top two layers of flat joints 2 11 and the bottom two layers of flat joints 2 11;
所述承重梁二9设于立柱二12上,所述贝雷架5设于承重梁二9上,所述轨道梁二8固设于贝雷架5上,所述承重梁二9、贝雷架5均沿横向方向布置。The second load-bearing beam 9 is arranged on the second column 12, the Bailey frame 5 is arranged on the second load-bearing beam 9, the second track beam 8 is fixed on the Bailey frame 5, and the second load-bearing beam 9 and the Bailey frame 5 are arranged in the transverse direction.
在本实施例中,如图5所示,在钢箱梁纵移支架38与横移支架共用区域横桥向布置7列立柱,其中四根为立柱一1、中间三根为立柱二12,等间距5.3m布置。平联二11单根长4.5m,横纵向上下间隔10m焊接4层在立柱一1、立柱二12上,斜撑二10单根长9.5m,横向焊接在上、下各两层平联二11之间(如图6所示),纵向焊接在4层平联之间(如图7所示)。In this embodiment, as shown in FIG5 , 7 columns are arranged in the transverse direction of the bridge in the area shared by the longitudinal displacement bracket 38 and the transverse displacement bracket of the steel box girder, of which four are columns 1 and the middle three are columns 2 12, arranged at equal intervals of 5.3 m. The length of the single flat joint 2 11 is 4.5 m, and 4 layers are welded on the columns 1 1 and 2 12 with a vertical interval of 10 m. The length of the single diagonal brace 2 10 is 9.5 m, and is welded horizontally between the upper and lower two layers of flat joints 2 11 (as shown in FIG6 ), and is welded vertically between the four layers of flat joints (as shown in FIG7 ).
立柱二12地面以上高度平均为30m,入土深度为20m。纵桥向布置2排,间距8.5m,横桥向布置18列,等间距为5.3m设置,其中在钢箱梁横移支架39与边跨次边跨钢箱梁支架40共用区域二有7列立柱二12,另单独有4列立柱二12。立柱一1、立柱二12顶开口,往上依次布置承重梁二9、贝雷 沿横桥向方向布置,轨道梁二8采用2榀工HN650×300,即由2型钢的上下翼缘并排焊接组成,如图13所示。The average height of the column 12 above the ground is 30m, and the depth of the column 12 is 20m. There are 2 rows in the longitudinal direction of the bridge, with a spacing of 8.5m, and 18 rows in the transverse direction of the bridge, with an equal spacing of 5.3m. There are 7 rows of columns 12 in the shared area of the steel box girder transverse support 39 and the side span and secondary side span steel box girder support 40, and there are 4 separate columns 12. The tops of the columns 1 and 2 are open, and the load-bearing beams 29 and Bailey are arranged upwards in sequence. They are arranged in the transverse direction of the bridge. The track beam 28 uses 2 HN650×300, that is, it is composed of the upper and lower flanges of 2 steel sections welded side by side, as shown in Figure 13.
实施例4:Embodiment 4:
在实施例1的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工系统,所述边跨次边跨钢箱梁支架40包括立柱三13、平联三15、斜撑三14、承重梁三18、贝雷架5和分配梁二16,所述立柱三13沿纵向设置多排,其中有两排立柱三13与钢箱梁横移支架39共用,该两排立柱三13与位于同一直线上的立柱二12围成共用区域二,所述平联三15焊接在纵向设置的立柱三13之间且设置多层,所述斜撑三14横向焊接在相邻两层平联三15之间,纵向焊接在上两层平联三15之间;On the basis of Example 1, this embodiment provides a construction system for longitudinal and transverse movement of an overweight and overwidth steel box girder, wherein the side span and secondary side span steel box girder support 40 comprises a column three 13, a flat link three 15, a diagonal brace three 14, a load-bearing beam three 18, a Bailey frame 5 and a distribution beam two 16, wherein the column three 13 is arranged in multiple rows along the longitudinal direction, wherein two rows of column three 13 are shared with the steel box girder transverse movement support 39, and the two rows of column three 13 and the column two 12 located on the same straight line form a shared area two, the flat link three 15 is welded between the longitudinally arranged columns three 13 and is arranged in multiple layers, and the diagonal brace three 14 is horizontally welded between two adjacent layers of flat links three 15, and longitudinally welded between the upper two layers of flat links three 15;
所述立柱三13顶端从下至上依次为承重梁三18、贝雷架5和分配梁二16,所述轨道梁三17固设于分配梁二16上,所述承重梁三18和分配梁二16均沿横向方向布置。The top of the three columns 13 are, from bottom to top, the three load-bearing beams 18, the Bailey frame 5 and the second distribution beam 16. The three track beams 17 are fixed on the second distribution beam 16. The three load-bearing beams 18 and the second distribution beams 16 are arranged in the transverse direction.
在本实施例中,立柱三13地面以上高度平均为30m,入土深度为24m。如图9所示,立柱三13纵桥向布置25排,间距为9m/12m,其中2排兼做横移支架。如图10所示,边跨次边跨钢箱梁支架40中立柱三13横桥向布置4列,间距分别为6.4m、21m、6.4m,平联三15横桥方向上下间隔10m焊接4层在立柱三13上,纵桥方向上下间隔10m焊接3层在立柱三13上,斜撑三14横桥方向焊接各层平联三15之间,纵桥方向焊接在上面2层平联三15之间。In this embodiment, the average height of the column three 13 above the ground is 30m, and the depth of the column three 13 in the ground is 24m. As shown in FIG9, the column three 13 is arranged in 25 rows in the longitudinal bridge direction, with a spacing of 9m/12m, and 2 rows are also used as transverse supports. As shown in FIG10, the column three 13 in the side span and secondary side span steel box girder support 40 is arranged in 4 rows in the transverse bridge direction, with spacings of 6.4m, 21m, and 6.4m respectively. The flat joint three 15 is welded on the column three 13 with 4 layers of 10m intervals in the transverse bridge direction, and 3 layers are welded on the column three 13 with 10m intervals in the longitudinal bridge direction. The diagonal brace three 14 is welded between each layer of the flat joint three 15 in the transverse bridge direction, and welded between the top 2 layers of the flat joint three 15 in the longitudinal bridge direction.
立柱三13顶开口,往上依次布置承重梁三18、贝雷、分配梁二16、轨道梁三17,其中承重梁三18、分配梁二16沿横桥向方向布置。轨道梁三17采用3榀工HN400×200,如图12所示。The top of the column 3 13 is open, and the load-bearing beam 3 18, Bailey, distribution beam 2 16, and track beam 3 17 are arranged in sequence upward, wherein the load-bearing beam 3 18 and distribution beam 2 16 are arranged along the transverse direction of the bridge. Track beam 3 17 uses 3 HN400×200, as shown in FIG12 .
实施例5:Embodiment 5:
在实施例1的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工系统,所述轨道梁一7和轨道梁三17均为3榀工字钢,所述轨道梁二8为2榀工字钢,所述轨道梁一7、轨道梁二8和轨道梁三17上均铺设有钢板,所述钢板上涂有润滑油。Based on Example 1, this example provides an overweight and overwidth steel box girder longitudinal and transverse movement construction system, wherein the track beam 1 7 and the track beam 3 17 are both composed of 3 I-beams, and the track beam 2 8 is composed of 2 I-beams. The track beam 1 7, the track beam 2 8 and the track beam 3 17 are all paved with steel plates, and the steel plates are coated with lubricating oil.
由于型钢上有接缝,为了保证拖拉流畅,在轨道梁一7、轨道梁二8、轨道梁三17上铺12mm厚钢板,钢板宽34cm,并涂有润滑油。为保证轨道梁一7、轨道梁二8、轨道梁三17平稳,钢板接头处进行打磨平整。Since there are joints on the steel, in order to ensure smooth dragging, 12mm thick steel plates are laid on track beam 1 7, track beam 2 8, and track beam 3 17. The steel plates are 34cm wide and coated with lubricating oil. In order to ensure the stability of track beam 1 7, track beam 2 8, and track beam 3 17, the joints of the steel plates are polished and smooth.
在本实施例中,牵引系统采用的是外限位,所以在轨道梁一7/轨道梁二8/轨道梁三17交接处焊接限位挡板19(如图12、图13所示),采取栓接便于钢梁的横纵转换In this embodiment, the traction system adopts external limit, so the limit baffle 19 is welded at the intersection of track beam 1 7/track beam 2 8/track beam 3 17 (as shown in Figures 12 and 13), and bolting is adopted to facilitate the horizontal and vertical conversion of the steel beam.
除了轨道梁二8固定在承重梁二9外,轨道梁一7/轨道梁三17固定在贝雷顶的分配梁一6/分配梁二16上,分配梁一6/分配梁二16纵梁间距750mm,能够有效限制轨道梁一7/轨道梁三17的纵向位移。根据计算显示,轨道梁一7/轨道梁三17温度变化引起的变形和应力均较小,不影响钢梁的拖拉滑移施工,不会对调整到位的钢梁产生纵向位移。为保证钢梁拖拉过程的顺畅、到位后的精度、减少现场调整的工作量,必须保证轨道梁一7/轨道梁二8/轨道梁三17的加工和安装质量,其中轨道梁一7/轨道梁二8/轨道梁三17平面≯20mm、轨道梁一7/轨道梁二8轨道梁三17高差≯2mm、轨道梁一7/轨道梁二8/轨道梁三17与不锈钢滑移面必须焊接并打磨平顺、过渡顺畅。In addition to track beam 28 being fixed on load-bearing beam 29, track beam 17/track beam 317 is fixed on distribution beam 16/distribution beam 216 of Bailey top, and the longitudinal beam spacing of distribution beam 16/distribution beam 216 is 750mm, which can effectively limit the longitudinal displacement of track beam 17/track beam 317. According to calculations, the deformation and stress caused by temperature changes of track beam 17/track beam 317 are small, which does not affect the dragging and sliding construction of steel beams, and will not cause longitudinal displacement of the adjusted steel beams. In order to ensure the smoothness of the steel beam dragging process, the accuracy after being in place, and reduce the workload of on-site adjustment, the processing and installation quality of track beam 17/track beam 28/track beam 317 must be guaranteed, among which the plane of track beam 17/track beam 28/track beam 317 is ≯20mm, the height difference of track beam 17/track beam 28/track beam 317 is ≯2mm, and the track beam 17/track beam 28/track beam 317 and the stainless steel sliding surface must be welded and polished smoothly, and the transition is smooth.
实施例6:Embodiment 6:
在实施例1的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工系统,所述轨道梁一7和轨道梁三17数量相同。Based on Example 1, this example provides a longitudinal and transverse movement construction system for an overweight and overwidth steel box girder, wherein the number of track beam one 7 and track beam three 17 is the same.
如图1、图4、图8、图11所示,轨道梁一7为4条,轨道梁二8为两条,轨道梁三17为4条。滑移时,钢箱梁37通过滑块20带动在轨道梁一7、轨道梁二8、轨道梁三17上移动,由于轨道梁二8垂直于轨道梁一7和轨道梁三17,因此在移动方向转换过程中,可以保持滑块20数量不变,从而不需增加或减少滑块20以适应轨道数量要求。节省施工时间。As shown in Figures 1, 4, 8 and 11, there are four track beams 1 7, two track beams 2 8 and four track beams 3 17. During sliding, the steel box beam 37 is driven by the slider 20 to move on the track beams 1 7, 2 track beams 8 and 3 track beams 17. Since the track beam 2 8 is perpendicular to the track beams 1 7 and 3 track beams 17, the number of sliders 20 can be kept unchanged during the movement direction conversion process, so there is no need to increase or decrease the sliders 20 to meet the track quantity requirements. This saves construction time.
实施例7:Embodiment 7:
本实施例提供了一种超重超宽钢箱梁纵横移施工方法,将钢箱梁37放在滑块20上,首先通过中空千金顶拖拉滑块20带动钢箱梁37沿钢箱梁纵移支架38的轨道梁一7滑移至轨道梁一7和轨道梁二8的转换处,然后通过中空千金顶拖拉滑块20带动钢箱梁37沿钢箱梁横移支架39的轨道梁二8滑移至轨道梁二8和轨道梁三17的转换处,最后通过连续千斤顶22拖拉滑块20带动钢箱梁37沿边跨次边跨钢箱梁支架40滑移至设计位置。The present embodiment provides a construction method for longitudinal and transverse movement of an overweight and overwidth steel box girder. A steel box girder 37 is placed on a slider 20. First, the slider 20 is dragged by a hollow jack to drive the steel box girder 37 to slide along the track beam 1 7 of the steel box girder longitudinal movement bracket 38 to the transition point between track beam 1 7 and track beam 2 8. Then, the slider 20 is dragged by a hollow jack to drive the steel box girder 37 to slide along the track beam 2 8 of the steel box girder transverse movement bracket 39 to the transition point between track beam 2 8 and track beam 3 17. Finally, the slider 20 is dragged by a continuous jack 22 to drive the steel box girder 37 to slide along the side span and secondary side span steel box girder bracket 40 to the designed position.
在本实施例中,钢箱梁纵移支架38长75m,宽38m,平行于桥位,端头位于水中,内侧距桥位20m。钢箱梁横移支架39长208m,宽24m。垂直于桥位,连接钢箱梁纵移支架38与次边跨钢箱梁37支架且部分支架共用。边跨次边跨钢箱梁支架40长246m,宽38m,位于主塔区、主墩与辅助墩之间、辅助墩与过渡墩之间。In this embodiment, the steel box girder longitudinal displacement bracket 38 is 75m long and 38m wide, parallel to the bridge position, with the end located in the water and 20m away from the bridge position on the inner side. The steel box girder transverse displacement bracket 39 is 208m long and 24m wide. It is perpendicular to the bridge position, connecting the steel box girder longitudinal displacement bracket 38 and the secondary side span steel box girder 37 bracket and partially sharing the bracket. The side span and secondary side span steel box girder bracket 40 is 246m long and 38m wide, located in the main tower area, between the main pier and the auxiliary pier, and between the auxiliary pier and the transition pier.
滑移系统分三个阶段:桥位外侧的纵移、桥位外侧的横移和桥位处的纵移桥位外支架上的纵横移距离较短(钢箱梁纵移支架38段、钢箱梁横移支架39段),采用手动机械的中空千斤顶21纵横移工艺(中空千斤顶21+精轧螺纹钢24),如图14所示;桥位处支架上的纵移距离较长(边跨次边跨钢箱梁支架40段),采用电子机械的连续千斤顶22纵移工艺(连续千斤顶22+钢绞线25),如图15所示。The sliding system is divided into three stages: longitudinal movement on the outside of the bridge, transverse movement on the outside of the bridge and longitudinal movement at the bridge. The longitudinal and transverse movement distances on the brackets outside the bridge are shorter (38 sections of longitudinal movement brackets for steel box beams, 39 sections of transverse movement brackets for steel box beams), and a manual mechanical hollow jack 21 longitudinal and transverse movement process (hollow jack 21 + fine-rolled threaded steel 24) is adopted, as shown in Figure 14; the longitudinal movement distance on the brackets at the bridge is longer (40 sections of steel box beam brackets for side spans and secondary spans), and an electronic mechanical continuous jack 22 longitudinal movement process (continuous jack 22 + steel strand 25) is adopted, as shown in Figure 15.
实施例8:Embodiment 8:
在实施例7的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工方法,所述滑块20包括连接框、顶板30和底板31,所述顶板30和底板31分别设于连接框的上下端,所述顶板30上固设有钢箱梁垫板32,所述底板31下固设有滑块垫板33,所述顶板30的面积小于底板31的面积;On the basis of Example 7, this embodiment provides a method for longitudinal and transverse movement of an overweight and overwidth steel box girder, wherein the slider 20 comprises a connection frame, a top plate 30 and a bottom plate 31, wherein the top plate 30 and the bottom plate 31 are respectively arranged at the upper and lower ends of the connection frame, a steel box girder pad 32 is fixedly arranged on the top plate 30, and a slider pad 33 is fixedly arranged under the bottom plate 31, and the area of the top plate 30 is smaller than that of the bottom plate 31;
所述连接框包括竖直设置的前连接板26、后连接板27、左连接板28和右连接板29,所述前连接板26和后连接板27两端通过左连接板28和右连接板29连接,所述前连接板26、后连接板27、左连接板28和右连接板29的中心均开有连接孔34,每个连接孔34的两侧开设有小孔35。如图16、图17所示,底板和滑块垫板之间通过多个沉头螺栓36连接。The connection frame includes a front connection plate 26, a rear connection plate 27, a left connection plate 28 and a right connection plate 29 which are arranged vertically. The two ends of the front connection plate 26 and the rear connection plate 27 are connected by the left connection plate 28 and the right connection plate 29. The centers of the front connection plate 26, the rear connection plate 27, the left connection plate 28 and the right connection plate 29 are all provided with connection holes 34, and small holes 35 are provided on both sides of each connection hole 34. As shown in Figs. 16 and 17, the bottom plate and the slider pad are connected by a plurality of countersunk bolts 36.
滑块20在连接框的四个方向均设置有连接孔34,可以根据横移或纵移方向连接相应方向的连接孔34实现横纵向移动,不需要把钢箱梁37顶起更换滑块20方向,大大减少因轨道替换滑块20重新安装的时间,高空作业更安全。The slider 20 is provided with connecting holes 34 in the four directions of the connecting frame. The connecting holes 34 in the corresponding directions can be connected according to the lateral or longitudinal movement direction to realize lateral and longitudinal movement. There is no need to lift the steel box girder 37 to change the direction of the slider 20, which greatly reduces the time for reinstalling the slider 20 due to track replacement, and makes high-altitude operations safer.
实施例9:Embodiment 9:
在实施例7的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工方法,Based on Example 7, this example provides a method for longitudinal and transverse movement of an overweight and overwide steel box girder.
包括以下步骤:The following steps are involved:
步骤1)将滑块20放入钢箱梁纵移支架38的轨道梁一7上,再通过吊装将钢箱梁37放在滑块20上,然后将精轧螺纹钢24安装在滑块20前连接板26或后连接板27的连接孔34中,精轧螺纹钢24另一端与中空千斤顶21连接,再通过中空千金顶拖拉滑块20带动钢箱梁37沿钢箱梁纵移支架38的轨道梁一7滑移至轨道梁一7和轨道梁二8的转换处;Step 1) Place the slider 20 on the track beam 17 of the steel box beam longitudinal displacement bracket 38, then place the steel box beam 37 on the slider 20 by hoisting, then install the fine-rolled threaded steel 24 in the connection hole 34 of the front connecting plate 26 or the rear connecting plate 27 of the slider 20, the other end of the fine-rolled threaded steel 24 is connected to the hollow jack 21, and then the slider 20 is dragged by the hollow jack to drive the steel box beam 37 to slide along the track beam 17 of the steel box beam longitudinal displacement bracket 38 to the transition point between the track beam 17 and the track beam 28;
步骤2)将精轧螺纹钢24拆卸并安装在左连接板28或右连接板29的连接孔34中,通过中空千金顶拖拉滑块20带动钢箱梁37沿钢箱梁横移支架39的轨道梁二8滑移至轨道梁二8和轨道梁三17的转换处;Step 2) remove and install the finely rolled threaded steel bar 24 in the connection hole 34 of the left connection plate 28 or the right connection plate 29, and drive the steel box beam 37 to slide along the track beam 2 8 of the steel box beam transverse bracket 39 to the transition point between the track beam 2 8 and the track beam 3 17 through the hollow jack drag slider 20;
步骤3)将精轧螺纹钢24拆卸,并将钢绞线25一端安装在滑块20前连接板26或后连接板27的连接孔34中,另一端连接连续千斤顶22,通过连续千斤顶22拖拉滑块20带动钢箱梁37沿边跨次边跨钢箱梁支架40滑移至设计位置;Step 3) remove the finely rolled threaded steel bar 24, install one end of the steel strand 25 in the connection hole 34 of the front connection plate 26 or the rear connection plate 27 of the slider 20, and connect the other end to the continuous jack 22, and use the continuous jack 22 to drag the slider 20 to drive the steel box girder 37 to slide along the side span and secondary side span steel box girder support 40 to the designed position;
步骤4)采用双作用千斤顶对钢箱梁37的位置进行精确定位,同时倒换出滑块20用垫块支撑钢箱梁37。Step 4) Use a double-acting jack to accurately locate the position of the steel box girder 37, and at the same time replace the slider 20 to support the steel box girder 37 with a pad.
中空千斤顶21纵移在钢箱梁纵移支架38上进行施工,中空千斤顶21纵移的每节段钢箱梁37牵引通过4条轨道梁一7,由8个滑块20、4组4根φ32精轧螺纹钢24、4组8根Ф18精轧螺纹钢24筋、4台50t中空千斤顶21、4个反力座23组成。根据反力座23开孔位置,中空千斤顶21每个行程走38m,每个行程走完之后对千斤顶的位置进行移动后才能进行下一行程的拖拉。The hollow jack 21 is longitudinally moved on the steel box girder longitudinal moving bracket 38 for construction. Each segment of the steel box girder 37 of the hollow jack 21 longitudinally moves through 4 track beams 7, which are composed of 8 sliders 20, 4 groups of 4 φ32 finely rolled threaded steel bars 24, 4 groups of 8 φ18 finely rolled threaded steel bars 24, 4 50t hollow jacks 21, and 4 reaction seats 23. According to the opening position of the reaction seat 23, the hollow jack 21 travels 38m per stroke, and the position of the jack is moved after each stroke before the next stroke can be dragged.
中空千斤顶21横移在钢箱梁横移支架39上进行施工,中空千斤顶21横移的每节段钢箱梁37牵引通过2条轨道梁二8,由8个滑块20、2组4根φ32精轧螺纹钢24、4组8根Ф18精轧螺纹钢24筋、2台210中空千斤顶21、2个反力座23组成。连续千斤顶22纵移在边跨次边跨钢箱梁支架40上进行施工,连续千斤顶22纵移的每节段钢箱梁37通过4条轨道梁三17,由8个滑块20、4组8根φ15.2钢绞线25、4组8根Ф18精轧螺纹钢24筋、4台50t连续千斤顶22、4个反力座23组成。其中,前后滑块20通过穿过小孔的钢筋连接。The hollow jack 21 is transversely moved on the steel box girder transverse support 39 for construction. Each segment of the steel box girder 37 of the hollow jack 21 is pulled through two track beams 28, and is composed of 8 sliders 20, 2 groups of 4 φ32 finely rolled threaded steel bars 24, 4 groups of 8 φ18 finely rolled threaded steel bars 24, 2 sets of 210 hollow jacks 21, and 2 reaction seats 23. The continuous jack 22 is longitudinally moved on the side span and secondary side span steel box girder support 40 for construction. Each segment of the steel box girder 37 of the continuous jack 22 is longitudinally moved through 4 track beams 317, and is composed of 8 sliders 20, 4 groups of 8 φ15.2 steel strands 25, 4 groups of 8 φ18 finely rolled threaded steel bars 24, 4 sets of 50t continuous jacks 22, and 4 reaction seats 23. Among them, the front and rear sliders 20 are connected by steel bars passing through small holes.
实施例10:Embodiment 10:
在实施例7的基础上,本实施例提供了一种超重超宽钢箱梁纵横移施工方法,Based on Example 7, this example provides a method for longitudinal and transverse movement of an overweight and overwide steel box girder.
所述中空千斤顶21的反力座23与轨道梁一7、轨道梁二8的末端拴接,所述连续千斤顶22与轨道梁三17拴接。The reaction seat 23 of the hollow jack 21 is bolted to the ends of the track beam 1 7 and the track beam 2 8 , and the continuous jack 22 is bolted to the track beam 3 17 .
中空千斤顶21的反力座23与轨道梁一7和轨道梁二8之间均采用栓接,以便于转换位置。将连续千斤顶22固定在反力座23上,每片梁段拖拉到位后,需要对拖拉系统的位置进行移动,所以连续千斤顶22的反力座23与轨道梁三17之间也采用栓接。同时采用钢垫块与滑块20进行转换。The reaction seat 23 of the hollow jack 21 is bolted to the track beam 1 7 and the track beam 2 8 to facilitate position conversion. The continuous jack 22 is fixed on the reaction seat 23. After each beam section is dragged into place, the position of the dragging system needs to be moved, so the reaction seat 23 of the continuous jack 22 is also bolted to the track beam 3 17. At the same time, steel pads and sliders 20 are used for conversion.
本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.
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| CN115058957B (en) * | 2022-07-01 | 2025-04-29 | 中交路桥建设有限公司 | Dual-purpose trestle support structure |
| CN115030053A (en) * | 2022-07-18 | 2022-09-09 | 四川公路桥梁建设集团有限公司 | Construction system and construction method of steel box girder cable-stayed bridge under the environment of large annual water level drop |
| CN115928583A (en) * | 2022-12-02 | 2023-04-07 | 中铁广州工程局集团有限公司 | On-site temporary assembly and erection method of multi-segment steel box girder of cable-stayed bridge spanning multi-storey highway |
| CN115961549A (en) * | 2022-12-02 | 2023-04-14 | 中铁广州工程局集团有限公司 | Rear-feeding beam type erection construction method for large-tonnage whole-section steel beam of cable-stayed bridge |
| CN119221379A (en) * | 2024-09-29 | 2024-12-31 | 中交路桥华南工程有限公司 | A system and process for top-pushing construction of a plane variable curvature bridge |
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