CN111716739B - PE pipe installation method suitable for reel sprinkler - Google Patents

PE pipe installation method suitable for reel sprinkler Download PDF

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Publication number
CN111716739B
CN111716739B CN202010599555.8A CN202010599555A CN111716739B CN 111716739 B CN111716739 B CN 111716739B CN 202010599555 A CN202010599555 A CN 202010599555A CN 111716739 B CN111716739 B CN 111716739B
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China
Prior art keywords
pipe
reel
sleeving
sliding
controller
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CN202010599555.8A
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Chinese (zh)
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CN111716739A (en
Inventor
彭涛
刘培勇
林恒
主承林
张金响
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Jiangsu Huayuan Water Saving Co ltd
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Jiangsu Huayuan Water Saving Co ltd
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Publication of CN111716739A publication Critical patent/CN111716739A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4402Guiding arrangements to control paying-out and re-storing of the material
    • B65H75/4405Traversing devices; means for orderly arranging the material on the drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44Constructional details
    • B65H75/4481Arrangements or adaptations for driving the reel or the material
    • B65H75/4486Electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G25/00Watering gardens, fields, sports grounds or the like
    • A01G25/09Watering arrangements making use of movable installations on wheels or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/22Improving land use; Improving water use or availability; Controlling erosion

Abstract

The invention discloses a PE pipe installation method suitable for a reel sprinkler, which adopts a mode of carrying out reel end PE pipe sleeving installation on a reel sprinkler without a PE pipe in an installation space above a reel. The PE pipe installation method suitable for the reel sprinkling machine adopts a mode of electrically heating the inner part of the pipe end of the PE pipe through the conical electric heating head assembly, so that the risk of premature aging of the pipe end of the PE pipe can be greatly reduced; the portal type PE pipe sleeving and mounting unit and the sliding frame type PE pipe sleeving and mounting unit are automatic units, so that the labor intensity of operators can be greatly reduced, the mounting efficiency can be greatly improved, and the portal type PE pipe sleeving and mounting unit and the sliding frame type PE pipe sleeving and mounting unit are particularly suitable for mounting large-diameter and large-thick-wall PE pipes of large and medium-sized reel sprinkling irrigation machines.

Description

PE pipe installation method suitable for reel sprinkler
Technical Field
The invention relates to an installation method for a reel sprinkler, in particular to an installation method for a PE pipe, which is suitable for installing the PE pipe on the reel sprinkler and belongs to the technical field of reel sprinklers.
Background
The spray irrigation is an irrigation method that water is sprayed into the air by using special equipment such as a spray nozzle and the like to form water drops which fall on the ground spray irrigation surface and the surface of crops.
The reel sprinkling irrigation machine can irrigate farmland of large area, also can be according to the size of shower nozzle control water spray volume to satisfy the user and to the different requirements of sprinkling irrigation water yield, be the sprinkling irrigation equipment that farmland water-saving irrigation chooseed for use usually. Reel sprinkling irrigation machine generally adopts water turbine formula power drive system, mainly include chassis, reel, PE pipe, water turbine, gearbox, speed compensation device and shower nozzle car usually, the winding is overlapped on the reel in the PE pipe, and the pressure water of sprinkling irrigation drives water turbine rotatory, spreads into the reduction gear from the water turbine axle in, and chain drive produces great moment of torsion power drive reel rotation after the deceleration to realize the automatic of PE pipe and retrieve, pull the shower nozzle car through the PE pipe simultaneously and roll back the removal and carry out the sprinkling irrigation operation.
The PE pipe one end of reel sprinkling irrigation machine need cup joint and install on the hard pipe connector of pressure water input of shower nozzle car, the other end needs to cup joint and install on the hard pipe connector of pressure water output of reel, the hard pipe connector usually is the bamboo joint coupling structure with PE pipe internal diameter size tight fit, traditional PE pipe box joint mounting means is that the manual work that manpower was used for strength to push into the PE pipe after smearing the butter on the hard pipe connector cup joints the mode, cup joint PE pipe back reuse larynx hoop tighten the PE pipe tip on the bamboo joint coupling structure of hard pipe connector. The PE pipe of the coil sprinkler is used as a pressure water delivery working part, and not only has enough supporting strength in the radial direction to resist extrusion deformation and pressure of pressure water when being wound on a coil, but also has enough tensile strength in the axial direction to pull a sprinkler car. For large-and-medium-sized reel sprinkling irrigation machine, the nominal pressure of PE pipe is usually at 0.63 ~ 1.6MPa, the external diameter is usually at 65 ~ 250mm, the pipe wall thickness is usually at 4.2 ~ 22.7mm, weight is great, when adopting the traditional manual mounting means that cup joints the PE pipe, usually heat earlier the tip of PE pipe and soften the later manpower cup joint, the heating means adopts flame heating or hot oil heating usually, not only intensity of labour is big, the installation cycle is long, the installation effectiveness is low, and the outer surface of PE pipe tip can be damaged usually to the mode of flame heating or hot oil heating, and then cause the PE pipe tip to have the risk of premature aging, thereby can reduce reel sprinkling irrigation machine product overall quality.
Disclosure of Invention
Aiming at the problems, the invention provides the PE pipe installation method suitable for the reel sprinkler, which can greatly reduce the labor intensity of operators, can realize the quick installation of the PE pipe, and is particularly suitable for the process of installing the PE pipe of large and medium-sized reel sprinklers.
In order to achieve the purpose, the PE pipe installation method applicable to the reel sprinkler adopts a mode of carrying out reel end PE pipe sleeving installation on a reel sprinkler without a PE pipe in an installation space above the reel, and an adopted PE pipe installation system comprises a PE pipe raw material coil installation unit, a carriage type PE pipe sleeving installation unit, a gantry type PE pipe sleeving installation unit, a reel rotation driving unit and a centralized electric control unit, wherein the PE pipe raw material coil installation unit, the carriage type PE pipe sleeving installation unit, the gantry type PE pipe sleeving installation unit and the reel rotation driving unit are arranged from front to back;
the PE pipe raw material roll mounting unit is used for supporting the PE pipe raw material roll and rotationally sending out the PE pipe; the PE pipe raw material roll mounting unit comprises a bottom bracket, a vertical frame, a roller, an end stop lever and a PE pipe raw material roll mounting electric control mechanism; the bottom bracket is fixedly arranged on the ground; the vertical frame is vertically and fixedly arranged on the bottom bracket; the axial direction of the roller is horizontally arranged along the left-right direction, one end of the roller is installed at the top of the vertical frame through a bearing, the other end of the roller is arranged in a suspended manner, an end stop lever swing control mechanism which is arranged in a telescopic manner along the central axial direction of the roller is arranged in the roller, and a machine body of the end stop lever swing control mechanism is fixedly installed in the roller; the end stop levers are arranged in multiple pieces and are symmetrically arranged relative to the center of the axis of the roller, the inner side ends of the end stop levers are respectively hinged to the telescopic ends of the end stop lever swing control mechanism, and the rod bodies of the end stop levers are respectively hinged to the end parts of the roller; the PE pipe raw material roll installation electric control mechanism comprises a PE pipe raw material roll installation controller and an end stop lever swinging control loop, and the PE pipe raw material roll installation controller is electrically connected with the end stop lever swinging control mechanism;
the carriage type PE pipe sleeving and mounting unit is used for heating the front pipe end of the PE pipe and sleeving the front pipe end of the PE pipe on a pressure water input hard pipe of a nozzle car; the sliding frame type PE pipe sleeving and mounting unit comprises a bottom support plate I, a PE pipe end clamping and sleeving mounting part I, a PE pipe end heating part I, a hard pipe clamping part and an electric control mechanism for sliding frame type PE pipe sleeving and mounting; the bottom supporting plate I is arranged on the ground through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction; the PE pipe end clamping and sleeving mounting part I comprises a support frame I, a pipe end clamping mechanism assembly I and a pipe end clamping mechanism sliding control part, the support frame I is arranged on the bottom support plate I in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left and right directions, the support frame I is positioned in the front-back direction, the pipe end clamping mechanism assembly I is installed at the top end of the support frame I in a sliding fit mode along the front-back direction, the pipe end clamping mechanism assembly I comprises an arc-shaped clamping claw and a clamping driving part, the arc-shaped clamping claw is matched with the outer diameter of the PE pipe, the axis direction of the arc-shaped clamping claw is arranged along the front-back direction, the pipe end clamping mechanism sliding control part is installed right behind the pipe end clamping mechanism assembly I, a machine body of the pipe end clamping mechanism sliding control part is fixedly installed on the support frame I, and the telescopic end of the pipe end clamping mechanism sliding control part is fixedly installed and connected with the pipe end clamping mechanism assembly I; the PE pipe end heating part I is arranged in front of the PE pipe end clamping and sleeving mounting part I and comprises a support frame II and a conical electric heating head assembly I, the support frame II is fixedly mounted on a bottom support plate I, the conical electric heating head assembly I is fixedly mounted at the top end of the support frame II, the conical electric heating head assembly I comprises a conical electric heating head, the axis of the conical electric heating head is right opposite to the axis of the conical electric heating head, the front part of the conical electric heating head is large, and the back part of the conical electric heating head is small; the hard tube clamping part is arranged on the left side or the right side of the PE tube end heating part I and comprises a support frame III and a hard tube clamping mechanism assembly, the support frame III is fixedly arranged on the bottom supporting plate I, the hard tube clamping mechanism assembly is fixedly arranged at the top end of the support frame III, the hard tube clamping mechanism assembly comprises an arc-shaped clamping claw and a clamping driving part, the arc-shaped clamping claw is matched with the outer diameter of a pressure water input hard tube of a sprayer truck, the axial direction of the arc-shaped clamping claw is arranged along the front and back direction, and the height dimension of the axial line of the arc-shaped clamping claw of the hard tube clamping mechanism assembly in a clamping state is the same as the height dimension of the axial line of the arc-shaped clamping claw of the tube end clamping mechanism assembly I in the clamping state; the sliding frame type PE pipe sleeving and mounting electric control mechanism comprises a sliding frame type PE pipe sleeving and mounting controller, a bottom support plate I sliding control loop, a PE pipe end clamping sleeve control loop, a PE pipe end heating control loop and a hard pipe clamping control loop, wherein the sliding frame type PE pipe sleeving and mounting controller is electrically connected with a sliding driving mechanism of the bottom support plate I, a clamping driving part of a pipe end clamping mechanism component I, a pipe end clamping mechanism sliding control part, a conical electric heating head of a conical electric heating head component I and a clamping driving part of the hard pipe clamping mechanism component respectively;
the portal type PE pipe sleeving and mounting unit is used for heating the rear pipe end of the sent PE pipe and sleeving the rear pipe end of the sent PE pipe on a reel pressure water output hard pipe joint; the portal type PE pipe sleeving and mounting unit comprises a rotary station table, a portal type mechanical arm, a PE pipe sleeving and mounting manipulator and a portal type PE pipe sleeving and mounting electric control mechanism; the reel sprinkling machine station is arranged on the rotary station platform, the rotary station platform comprises a rotary station platform rotary driving mechanism which can drive the rotary station platform to perform rotary motion, and the rotary station platform rotary driving mechanism comprises a rotary station platform rotary driving part; the portal type mechanical arm is a portal frame structure fixedly installed on the ground, the geometric center of the portal frame structure is overlapped with that of the rotary station table, and the portal type mechanical arm comprises an X coordinate driving assembly capable of driving the last mechanical arm to move along the horizontal front-back direction coordinate, a Y coordinate driving assembly capable of driving the last mechanical arm to move along the horizontal left-right direction coordinate and a Z coordinate driving assembly capable of driving the last mechanical arm to move along the vertical up-down direction coordinate; the PE pipe sleeving and mounting manipulator is mounted at the bottom end of the tail section mechanical arm and comprises a PE pipe end clamping and sleeving mounting part II and a PE pipe end heating part II, the PE pipe end clamping and sleeving mounting part II comprises a support frame IV and a pipe end clamping mechanism component II mounted at the bottom end of the support frame IV, the top end of the support frame IV is mounted on the bottom plane of the PE pipe sleeving and mounting manipulator in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged in the front-back direction, the pipe end clamping mechanism component II comprises an arc-shaped clamping claw and a clamping driving part which are matched with the outer diameter of a PE pipe, and the axial direction of the arc-shaped clamping claw is arranged in the front-back direction; the PE pipe end heating part II is arranged behind the PE pipe end clamping and sleeving installation part II and comprises a support frame V arranged on the bottom plane of the PE pipe sleeving and installation manipulator and a conical electric heating head assembly II arranged on the support frame V, the support frame V is arranged on the bottom plane of the PE pipe sleeving and installation manipulator in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left and right directions, the support frame V is positioned in the front and rear directions, the conical electric heating head assembly II is fixedly arranged on the support frame V, the conical electric heating head assembly II comprises a conical electric heating head which is arranged right ahead and is small in front and large in rear, and the axis of the conical electric heating head assembly II is opposite to the front, the height dimension of the axis of the conical electric heating head from the bottom plane of the PE pipe sleeving and mounting manipulator is the same as the height dimension of the axis of the arc-shaped clamping claw of the pipe end clamping mechanism component II from the bottom plane of the PE pipe sleeving and mounting manipulator in a clamping state; the portal type PE pipe sleeving and mounting electric control mechanism comprises a portal type PE pipe sleeving and mounting controller, a rotary station platform rotary control loop, a portal type mechanical arm control loop, a PE pipe end clamping sleeve control loop and a PE pipe end heating control loop, wherein the portal type PE pipe sleeving and mounting controller is respectively electrically connected with a rotary station platform rotary driving part of the rotary station platform, an X coordinate driving assembly of a portal type mechanical arm, a Y coordinate driving assembly of the portal type mechanical arm, a Z coordinate driving assembly of the portal type mechanical arm, a clamping driving part of a pipe end clamping mechanism component II, a sliding driving mechanism of a support frame IV, a sliding driving mechanism of a support frame V and a conical electric heating head of a conical electric heating head component II;
the reel rotation driving unit is used for driving a gearbox of a reel sprinkler without a PE pipe, adjusting the installation position of the PE pipe of the reel pressure water output hard pipe joint by driving the gearbox of the reel sprinkler without the PE pipe and winding and installing the PE pipe on the reel; the reel rotation driving unit is arranged at the bottom of the portal type mechanical arm along the left-right direction and at least comprises a supporting frame, a reel rotation driving motor and a reel rotation driving electric control mechanism; the support frame is at least provided with a sliding guide mechanism and a sliding driving mechanism which are arranged along the front-back direction and the left-right direction and are arranged on the ground; the reel rotation driving motor is arranged in the supporting frame, the axial direction of a power output shaft of the reel rotation driving motor is opposite to the left-right direction, and the power output shaft of the reel rotation driving motor can be in transmission connection with a brake mounting end of the power output shaft of the gearbox of the reel sprinkler; the reel rotation driving electric control mechanism comprises a reel rotation driving controller, a supporting frame positioning movement control loop and a reel rotation control loop, and the reel rotation driving controller is respectively electrically connected with the sliding driving mechanism of the supporting frame and the reel rotation driving motor;
the centralized electric control unit comprises a central controller, a PE pipe raw material coil installation unit control loop, a reel rotation driving unit control loop, a portal type PE pipe sleeve installation unit control loop and a carriage type PE pipe sleeve installation unit control loop, wherein the central controller is respectively and electrically connected with the PE pipe raw material coil installation controller, the reel rotation driving controller, the portal type PE pipe sleeve installation controller and the carriage type PE pipe sleeve installation controller;
the PE pipe installation method specifically comprises the following steps:
installation of a roll of PE pipe stock material and positioning of a reel sprinkler without PE pipe installed: the central controller sends an instruction to control the PE pipe raw material roll installation controller to enable the end stop rod swing control mechanism to perform retraction movement, a plurality of end stop rods synchronously swing to be in a storage abdicating state along the axial direction of the roller, after the PE pipe raw material roll is hoisted and sleeved on the roller, the PE pipe raw material roll installation controller enables the end stop rod swing control mechanism to perform stretching and resetting movement, the end stop rods synchronously swing to be in an unfolding blocking state along the radial direction of the roller, a strapping tape of the PE pipe raw material roll is removed, and a rear pipe end of the PE pipe is drawn out, so that installation of the PE pipe raw material roll is completed; the reel sprinkling machine without the PE pipe is pushed and positioned to the position of a reel sprinkling machine station on a rotary station platform through an on-site transfer vehicle, the chassis of the reel sprinkling machine without the PE pipe is arranged along the front-back direction, the rotary support of the reel sprinkling machine without the PE pipe is rotated and positioned, the power output shaft of the gearbox of the reel sprinkling machine without the PE pipe is arranged corresponding to a reel rotary driving unit, the pressure water output hard pipe joint of the reel is arranged corresponding to the front-back direction, the rotary station platform rotary driving part is controlled to rotate the rotary station platform for fine adjustment, and the reel sprinkling machine without the PE pipe is positioned after the power output shaft of the gearbox of the reel sprinkling machine without the PE pipe is over against the reel rotary driving unit;
b. power transmission connection and reel pressure water output hard pipe joint position adjustment: an operator firstly controls the reel rotation driving controller to enable the sliding driving mechanism of the supporting frame of the reel rotation driving unit to act to enable the supporting frame to be close to the power output shaft of the gearbox of the reel sprinkler without the PE pipe, then the power output shaft of the gearbox of the reel sprinkler without the PE pipe is in transmission connection with the power output shaft of the reel rotation driving motor of the reel rotation driving unit, and finally the reel rotation driving motor is controlled to be started to enable the reel of the reel sprinkler without the PE pipe to rotate;
c. the reel end PE pipe is sleeved and mounted: the central controller sends an instruction to control the gantry type PE pipe sleeving and mounting controller, the gantry type PE pipe sleeving and mounting controller firstly controls the gantry type mechanical arm to move so that the PE pipe sleeving and mounting manipulator moves forwards to the front end of the gantry type frame structure and descends to a set height, then controls the sliding driving mechanism of the support frame IV to move so that the support frame IV drives the pipe end clamping mechanism component II to move to the initial position of the front end of the PE pipe sleeving and mounting manipulator along the front-back direction, and finally controls the sliding driving mechanism of the support frame V to move and position the support frame V to the position where the axes of the conical electric heating head component II and the arc-shaped clamping claw of the pipe end clamping mechanism component II are coaxially arranged in a clamping state; an operator sleeves a hose end of a PE hose drawn out from a raw material coil of the PE hose with a hose clamp, places the rear hose end of the PE hose into a set position in a hose end clamping mechanism assembly II, and starts a clamping driving part of the hose end clamping mechanism assembly II to enable the rear hose end of the PE hose to be stably clamped on the hose end clamping mechanism assembly II and to be located at a position opposite to a conical electric heating head; then the door frame type PE pipe sheathing and mounting controller controls the conical electric heating head of the conical electric heating head component II to be electrified and heated, the door frame type PE pipe sheathing and mounting controller simultaneously controls the door frame type mechanical arm to act to enable the PE pipe sheathing and mounting mechanical arm to move backwards to a set position close to a reel pressure water output hard pipe joint and enable the axial direction of an arc-shaped clamping claw of the pipe end clamping mechanism component II to be opposite to the reel pressure water output hard pipe joint, after the conical electric heating head of the conical electric heating head component II is heated to a set temperature, the door frame type PE pipe sheathing and mounting controller controls the sliding driving mechanism of the support frame IV to act to enable the support frame IV to drive the pipe end clamping mechanism component II to move backwards, and when the support frame IV moves backwards to a set distance and reaches a set time, the door frame type PE pipe sheathing and mounting controller controls the sliding driving mechanism of the support frame IV to act to enable the support frame IV to move forwards to reset to an initial position, then the gantry type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame V to act so that the support frame V is reset to an abdicating initial position and controls the conical electric heating head of the conical electric heating head assembly II to be powered off and stop heating, finally the gantry type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame IV to act so that the support frame IV moves backwards, the pipe end clamping mechanism assembly II passes through the conical electric heating head assembly II and sleeves the rear pipe end of the PE pipe on the reel pressure water output hard pipe joint; when the support frame IV moves to a set distance, the door frame type PE pipe sleeving installation controller firstly controls a clamping driving part of the pipe end clamping mechanism assembly II to loosen and reset, then controls a sliding driving mechanism of the support frame IV to move forward and reset the support frame IV to an initial position, and finally controls a door frame type mechanical arm to reset, and after an operator positions and connects the hose clamp stably, the PE pipe sleeving installation of the reel end is completed;
d, winding and installing the PE pipe: the central controller sends an instruction to control the reel rotation driving controller, the reel rotation driving controller controls the reel rotation driving motor to be started to enable the reel of the reel sprinkler without the PE pipe to rotate, after the PE pipe raw material roll is completely released and the front pipe end of the PE pipe moves backwards to a set position close to the reel, the reel rotation driving motor is closed and braked, and then an operator penetrates the front pipe end of the PE pipe into a pipe arranging slide block frame of a pipe arranging device of the reel sprinkler to finish the winding and installation of the PE pipe;
e. the PE pipe at the end of the spray head vehicle is sleeved and installed: an operator places the spray head vehicle part of the reel sprinkler between a PE pipe raw material roll mounting unit and a sliding frame type PE pipe sleeving mounting unit and enables the spray head vehicle to be arranged in a forward mode, a central controller sends an instruction to control the sliding frame type PE pipe sleeving mounting controller, the sliding frame type PE pipe sleeving mounting controller controls a sliding driving mechanism of a bottom support plate I to move along the left and right directions and enables a hard pipe clamping mechanism component to be opposite to a pressure water input hard pipe of the spray head vehicle, after the operator sleeves a hose clamp on the pressure water input hard pipe of the spray head vehicle or the front pipe end of the PE pipe, the pressure water input hard pipe of the spray head vehicle is positioned, clamped and mounted on a support frame III through the hard pipe clamping mechanism component, and the front pipe end of the PE pipe is positioned, clamped and mounted on the support frame I through the pipe end clamping mechanism component I; the slide frame type PE pipe sleeving and mounting controller controls a sliding driving mechanism of the support frame I to move along the left and right directions and enables a front pipe end of a PE pipe to be opposite to a conical electric heating head of the conical electric heating head assembly I, the slide frame type PE pipe sleeving and mounting controller controls the conical electric heating head of the conical electric heating head assembly I to be electrified and heated, after the conical electric heating head of the conical electric heating head assembly I is heated to a set temperature, the slide frame type PE pipe sleeving and mounting controller controls a pipe end clamping mechanism sliding control part to move so that a pipe end clamping mechanism assembly I moves forwards, when the pipe end clamping mechanism assembly I moves forwards to a set distance and reaches a set time, the slide frame type PE pipe sleeving and mounting controller controls a pipe end clamping mechanism sliding control part to move backwards so that the pipe end clamping mechanism assembly I moves to an initial position and controls the conical electric heating head of the conical electric heating head assembly I to be powered off and stop heating, then the sliding frame type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame I to move along the left and right directions, the front pipe end of the PE pipe is opposite to a pressure water input hard pipe of the sprayer vehicle, then the sliding frame type PE pipe sleeving and mounting controller controls the sliding control part of the pipe end clamping mechanism to move forward, the front pipe end of the PE pipe is sleeved on the pressure water input hard pipe of the sprayer vehicle, when the pipe end clamping mechanism assembly I moves forward to a set distance, the sliding frame type PE pipe sleeving and mounting controller controls the clamping driving part of the pipe end clamping mechanism assembly I to release and reset, then controls the clamping driving part of the hard pipe clamping mechanism assembly to release and reset, finally controls the sliding driving mechanism of the bottom support plate I to reset, the sliding frame type PE pipe sleeving and mounting unit moves out of a mounting area, and after an operator positions and connects the hose clamp firmly, completing the sleeving and mounting of the PE pipe at the vehicle end of the spray head;
f. transition operation: after an operator removes the transmission connection between the power output shaft of the gearbox of the reel sprinkler and the power output shaft of the reel rotary driving motor of the reel rotary driving unit, the reel sprinkler with the PE pipe installed is moved out of the installation station through an in-site transfer vehicle.
As a further improvement scheme of the invention, a distance sensor and a pattern recognition sensor which are arranged in a forward direction are arranged on a pipe end clamping mechanism component I of the carriage type PE pipe sleeving and mounting unit, and a carriage type PE pipe sleeving and mounting controller is respectively and electrically connected with the distance sensor and the pattern recognition sensor on the pipe end clamping mechanism component I;
in the step e, the sliding frame type PE pipe sleeving installation controller accurately controls the sliding driving mechanism of the support frame I to move along the left and right directions according to the feedback of the mode recognition sensor on the pipe end clamping mechanism assembly I, and accurately controls the telescopic distance of the sliding control part of the pipe end clamping mechanism according to the feedback of the distance sensor on the pipe end clamping mechanism assembly I.
As a further improvement scheme of the invention, a distance sensor and a mode recognition sensor which are arranged towards the rear are arranged on a pipe end clamping mechanism component II of the portal type PE pipe sleeving and mounting unit, and the portal type PE pipe sleeving and mounting controller is respectively and electrically connected with the distance sensor and the mode recognition sensor on the pipe end clamping mechanism component II;
in the step c, the portal type PE pipe sleeving and mounting controller accurately controls the portal type mechanical arm to act according to the feedback of the mode recognition sensor on the pipe end clamping mechanism component II, so that the PE pipe sleeving and mounting mechanical arm moves to a set position close to the reel pressure water output hard pipe joint, and the axial direction of the arc-shaped clamping claw of the pipe end clamping mechanism component II is opposite to the reel pressure water output hard pipe joint; the portal type PE pipe sleeving and installing controller accurately controls the action of the sliding driving mechanism of the support frame V to enable the support frame V to move along the left-right direction and be positioned to the position where the axes of the conical electric heating head assembly II and the arc-shaped clamping claw of the pipe end clamping mechanism assembly II are coaxially arranged in the clamping state according to the feedback of the mode recognition sensor on the pipe end clamping mechanism assembly II; when the rear pipe end of the PE pipe is sleeved on the reel pressure water output hard pipe joint, the portal type PE pipe sleeving installation controller accurately controls the backward moving distance of the support frame IV according to the feedback of the distance sensor on the pipe end clamping mechanism assembly II.
As a further improvement scheme of the invention, the reel rotation driving unit is a mechanical arm structure with coordinate movement, the supporting frame comprises a coordinate movement control mechanism, the coordinate movement control mechanism comprises an X coordinate translation movement mechanism along the front-back direction and a Y coordinate translation movement mechanism along the left-right direction, a Z coordinate translation movement mechanism along the vertical up-down direction and a B coordinate rotation mechanism taking the Y coordinate axis as a rotation axis, the reel rotation driving motor is a rotation power source of the B coordinate rotation mechanism, an internal tooth driving part matched with an external tooth part of a power output shaft of a gearbox of the reel sprinkler is arranged on a power output shaft of the reel rotation driving motor, a mode identification sensor is also arranged on the B coordinate rotation mechanism, and the reel rotation driving controller is respectively and electrically connected with the mode identification sensors of the Z coordinate translation movement mechanism and the B coordinate rotation mechanism;
in the step a, if the mode identification sensor of the B coordinate rotating mechanism feeds back that the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox are in a non-parallel state, the reel rotation driving controller feeds back the direction and data of the angle deviation to the central controller, and then the central controller sends an instruction to control the gantry type PE pipe sleeve mounting controller to enable the rotation driving part of the rotation station platform to act to perform fine adjustment and rectification until the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox are in a parallel state;
in the step B, the reel rotation driving controller accurately controls the X coordinate translation moving mechanism, the Y coordinate translation moving mechanism and the Z coordinate translation moving mechanism to act according to the feedback of the mode identification sensor of the B coordinate rotating mechanism so that the internal tooth driving part is close to a power output shaft of a gearbox of the reel sprinkler without the PE pipe, if the internal tooth driving part has angular deviation with an external tooth part of the power output shaft of the gearbox of the reel sprinkler, the reel rotation driving controller firstly performs rotation deviation correction on the internal tooth driving part through the B coordinate rotating mechanism, and then controls the internal tooth driving part to be sleeved into the power output shaft of the gearbox of the reel sprinkler through the Y coordinate translation moving mechanism to realize transmission connection.
As a further improvement scheme of the invention, the front end of a door-shaped frame structure of the door frame type mechanical arm is also provided with a pipe arranging device, and the pipe arranging device comprises a forward and reverse 8-shaped spiral shaft and a pipe arranging slide block frame; the forward and reverse 8-shaped screw shaft comprising an 8-shaped screw shaft driving part is horizontally erected along the left and right direction through a bearing seat, the bearing seat of the forward and reverse 8-shaped screw shaft is arranged on the front end surface of a portal frame structure of a portal type mechanical arm in a sliding fit manner through a lifting guide mechanism and a lifting driving mechanism which are vertically arranged in the up and down direction, and the bearing seat of the forward and reverse 8-shaped screw shaft is positioned in the left and right direction; the calandria slider frame comprises a guide sleeve coaxially matched and sleeved on a forward and reverse 8-shaped spiral shaft and a U-shaped support plate fixedly arranged on the guide sleeve and positioned below the guide sleeve, the guide sleeve and the U-shaped support plate jointly enclose a frame-shaped structure which is communicated along the front and back directions, an upper guide roller and a lower guide roller are arranged inside the U-shaped support plate, concave ring structures matched with the outer diameter of the PE pipe are arranged on the roller surfaces of the upper guide roller and the lower guide roller, and the distance size between the concave ring structures of the upper guide roller and the lower guide roller is matched with the outer diameter of the PE pipe to form a PE pipe accommodating space; the portal type PE pipe sleeving installation electric control mechanism further comprises a pipe arranging control loop, and the portal type PE pipe sleeving installation controller is electrically connected with an 8-shaped spiral shaft driving part of a forward and reverse 8-shaped spiral shaft and a lifting driving mechanism;
in the step c, the gantry type PE pipe sleeving and mounting controller controls the gantry type mechanical arm to act so that the PE pipe sleeving and mounting mechanical arm moves forwards to the front end of the gantry type frame structure and descends to a set height, the portal type PE pipe sleeving and installing controller controls the lifting driving mechanism of the forward and reverse 8-shaped screw shaft to act so as to enable the forward and reverse 8-shaped screw shaft to descend to a set height, and controls the 8-shaped screw shaft driving part to rotate so as to enable the calandria sliding block frame to move to a position corresponding to a reel pressure water output hard pipe joint, and after an operator sleeves the rear pipe end of a PE pipe drawn out from a PE pipe raw material roll with a hose clamp, firstly, the rear pipe end of the PE pipe penetrates between an upper guide roller and a lower guide roller of a pipe arranging slide block frame, then the rear pipe end of the PE pipe is placed into a set position in a pipe end clamping mechanism assembly II, and finally a clamping driving part of the pipe end clamping mechanism assembly II is started to stably clamp the rear pipe end of the PE pipe;
in the step d, the reel rotation driving controller controls the reel rotation driving motor to be started, and the portal type PE pipe sleeving and installing controller controls the 8-shaped spiral shaft driving part to rotate, so that the reel rotates and the pipe arranging slide block frame drives the PE pipe to arrange pipes in sequence.
As a further improvement scheme of the invention, a guide roller driving part is also arranged on the upper guide roller wheel and/or the lower guide roller wheel of the calandria slider frame; the door frame type PE pipe sleeving installation electric control mechanism further comprises a pipe conveying control loop, and the door frame type PE pipe sleeving installation controller is electrically connected with the guide roller driving part;
in the step d, the central controller firstly controls the portal type PE pipe sleeving and installing controller to enable the guide roller driving part to rotate, then controls the reel rotation driving controller to enable the reel rotation driving motor to rotate, the PE pipe is wound on the reel under the driving of the upper guide roller wheel and/or the lower guide roller wheel, when the reel pressure water output hard pipe joint rotates downwards to a set position convenient for stably positioning and connecting the hose clamp, the central controller controls the guide roller driving part and the reel rotation driving motor to stop rotating, and an operator performs stable positioning and connecting of the hose clamp at a low position.
As a further improvement scheme of the invention, when the step a is carried out, the controller is sleeved and installed by the portal PE pipe to control the electrification of the conical electric heating head component II to preheat; and d, controlling the electrification of the conical electric heating head assembly I to preheat through a slide frame type PE pipe sleeving and installing controller.
Compared with the prior art, the PE pipe installation system suitable for the reel sprinkling machine adopts a mode of electrically heating the interior of the pipe end of the PE pipe through the conical electric heating head assembly, heat is conducted from inside to outside, the outer surface of the pipe end of the PE pipe is not damaged, and the risk of premature aging of the pipe end of the PE pipe can be greatly reduced; the mode of sleeving and mounting the PE pipe in the mounting space above the reel is adopted, so that the automation can be conveniently realized while the interference is avoided; the door frame type PE pipe sleeving and mounting unit and the carriage type PE pipe sleeving and mounting unit are arranged in the process of sleeving and mounting the pipe end of the PE pipe, the processes of heating the pipe end of the PE pipe, sleeving and mounting the pipe end of the PE pipe and the like which have the highest labor intensity of traditional manual sleeving can be automatically finished except that the positioning of the pipe end of the PE pipe and the positioning of a pressure water input hard pipe of a spray head vehicle need manual positioning operation and the mounting of a hose clamp needs manual operation, so that the labor intensity of operators can be greatly reduced, and the mounting efficiency can be greatly improved; through changing the arc-shaped clamping claw and the conical electric heating head of different sizes, the PE pipes with different outer diameters and inner diameters can be installed, and the large-diameter and large-thick-wall PE pipe installing device is particularly suitable for installing large-diameter and large-thick-wall PE pipes of large and medium-sized reel sprinkling irrigation machines.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an N-directional view of FIG. 1;
FIG. 4 is a schematic structural view of a PE tube stock roll mounting unit according to the present invention;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a schematic structural view of a gantry type PE pipe socket installation unit according to the present invention;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a left side view of FIG. 6;
FIG. 9 is a schematic top view of the slide frame type PE pipe socket installation unit according to the present invention;
FIG. 10 is an M-direction rotated view of FIG. 9;
FIG. 11 is a view from the P direction of FIG. 10;
fig. 12 is a view in the direction Q of fig. 10.
In the figure: 1. PE pipe raw material roll installation unit, 11, a bottom bracket, 12, a vertical frame, 13, a roller, 14, an end stop rod, 15, an end stop rod swing control mechanism, 2, a sliding frame type PE pipe socket installation unit, 21, a bottom support plate I, 22, a support frame I, 23, a pipe end clamping mechanism assembly I, 24, a support frame II, 25, a conical electric heating head assembly I, 26, a support frame III, 27, a hard pipe clamping mechanism assembly, 3, a door frame type PE pipe socket installation unit, 31, a rotary station table, 32, a door frame type mechanical arm, 33, a PE pipe socket installation mechanical arm, 34, a support frame IV, 35, a pipe end clamping mechanism assembly II, 36, a support frame V, 37, a conical electric heating head assembly II, 38, a forward and reverse 8-shaped spiral shaft, 39, a pipe arrangement slide block frame, 4 and a reel rotation driving unit.
Detailed Description
The present invention will be further described with reference to the drawings (hereinafter, the left direction in fig. 1 will be described as the front, the up-down direction in fig. 1 will be described as the up-down direction, the up-down direction in fig. 2 will be described as the left-right direction, the horizontal front-back direction will be described as the X-axis coordinate direction, the horizontal left-right direction will be described as the Y-axis coordinate direction, and the vertical up-down direction will be described as the Z-axis coordinate direction).
As shown in fig. 1 and 2, the PE pipe installation system suitable for the reel sprinkler includes a PE pipe raw material roll installation unit 1, a carriage type PE pipe socket installation unit 2, a gantry type PE pipe socket installation unit 3, a reel rotation driving unit 4, and a centralized electric control unit, where the PE pipe raw material roll installation unit 1, the carriage type PE pipe socket installation unit 2, the gantry type PE pipe socket installation unit 3, and the reel rotation driving unit 4 are arranged from front to back.
As shown in fig. 4 and 5, the PE tube stock roll mounting unit 1 includes a bottom bracket 11, a stand 12, a roller 13, an end stop lever 14 and a PE tube stock roll mounting electric control mechanism; the bottom bracket 11 is fixedly arranged on the ground; the stand 12 is vertically and fixedly arranged on the bottom bracket 11; the axial direction of the roller 13 is horizontally arranged along the left-right direction, one end of the roller 13 is installed at the top of the stand 12 through a bearing, the other end of the roller 13 is suspended, an end stop lever swing control mechanism 15 which is telescopically arranged along the central axial direction of the roller 13 is arranged in the roller 13, a machine body of the end stop lever swing control mechanism 15 is fixedly installed in the roller 13, and the end stop lever swing control mechanism 15 can be a hydraulic cylinder or an air cylinder structure or other telescopic structures such as an electric cylinder structure; the end stop levers 14 are arranged in multiple pieces, the end stop levers 14 are arranged in a central symmetry mode relative to the axis of the roller 13, the inner side ends of the end stop levers 14 are respectively hinged to the telescopic ends of the end stop lever swing control mechanism 15, and the rod bodies of the end stop levers 14 are respectively hinged to the end portions of the roller 13; the PE pipe raw material roll installation electric control mechanism comprises a PE pipe raw material roll installation controller and an end stop lever swing control loop, and the PE pipe raw material roll installation controller is electrically connected with the end stop lever swing control mechanism 15. The expansion and contraction of the control end stop lever swing control mechanism 15 can realize that a plurality of end stop levers 14 synchronously swing to be in an expansion blocking state along the radial direction of the roller 13 or in a storage abdicating state along the axial direction of the roller 13.
As shown in fig. 9, the sliding frame type PE pipe socket mounting unit 2 includes a bottom support plate i 21, a PE pipe end clamping socket mounting part i, a PE pipe end heating part i, a hard pipe clamping part, and a sliding frame type PE pipe socket mounting electric control mechanism;
the bottom supporting plate I21 is arranged on the ground through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction, the sliding guide mechanism can be a guide wheel arranged at the bottom of the bottom supporting plate I21 and a guide rail structure which is arranged on the ground in a matched mode, or can be a guide bulge arranged at the bottom of the bottom supporting plate I21 and other sliding guide structures such as a guide chute structure which is arranged on the ground in a matched mode, and the sliding driving mechanism can be a hydraulic cylinder or an air cylinder structure, an electric cylinder structure or a matched gear rack structure and other sliding driving structures;
as shown in fig. 10 to 12, the PE pipe end clamping, sleeving and mounting portion i comprises a support frame i 22, a pipe end clamping mechanism assembly i 23 and a pipe end clamping mechanism sliding control part; the support frame I22 is arranged on the bottom support plate I21 in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction, and the support frame I22 is arranged in a positioning mode in the front-rear direction; the pipe end clamping mechanism assembly I23 is arranged at the top end of the support frame I22 in a sliding fit mode along the front-back direction, the pipe end clamping mechanism assembly I23 comprises an arc-shaped clamping claw and a clamping driving part, the arc-shaped clamping claw is matched with the outer diameter of the PE pipe in a sliding fit mode, the axis direction of the arc-shaped clamping claw is arranged along the front-back direction, the arc-shaped clamping claw can clamp the PE pipe along the up-down direction and can also clamp the PE pipe along the left-right direction, the arc-shaped clamping claw can adopt a translation clamping mode and also can adopt a hinged swinging clamping mode, and the clamping driving part can adopt a hydraulic cylinder structure and also can adopt other structures such as an electric cylinder structure; the pipe end clamping mechanism sliding control part is arranged right behind the pipe end clamping mechanism assembly I23, a machine body of the pipe end clamping mechanism sliding control part is fixedly arranged on the support frame I22, a telescopic end of the pipe end clamping mechanism sliding control part is fixedly arranged and connected with the pipe end clamping mechanism assembly I23, the pipe end clamping mechanism sliding control part can be a hydraulic cylinder or an electric cylinder structure or a matched telescopic control structure such as a gear rack structure, and the whole pipe end clamping mechanism assembly I23 can slide and move along the front-back direction by controlling the telescopic of the pipe end clamping mechanism sliding control part;
as shown in fig. 12, the pipe end heating part i of the PE pipe is arranged in front of the pipe end clamping, sleeving and mounting part i of the PE pipe, and comprises a support frame ii 24 and a conical electric heating head assembly i 25; the support frame II 24 is fixedly arranged on the bottom supporting plate I21; the conical electric heating head assembly I25 is fixedly arranged at the top end of the support frame II 24, the conical electric heating head assembly I25 comprises a conical electric heating head which is arranged right behind the axis and is big in front and small in back, and the height size of the axis line of the conical electric heating head is the same as that of the axis line of the arc-shaped clamping claw of the pipe end clamping mechanism assembly I23 in a clamping state;
as shown in fig. 11, the hard tube clamping part is arranged on the left side or the right side of the PE tube end heating part I and comprises a support frame III 26 and a hard tube clamping mechanism assembly 27; the supporting frame III 26 is fixedly arranged on the bottom supporting plate I21; the hard tube clamping mechanism component 27 is fixedly arranged at the top end of the support frame III 26, the hard tube clamping mechanism component 27 comprises an arc-shaped clamping claw and a clamping driving part which are matched with the outer diameter of a pressure water input hard tube of the sprayer truck, the axial direction of the arc-shaped clamping claw is arranged along the front-back direction, the height dimension of the axial line of the arc-shaped clamping claw of the hard tube clamping mechanism component 27 in a clamping state is the same as the height dimension of the axial line of the arc-shaped clamping claw of the tube end clamping mechanism component I23 in the clamping state, the arc-shaped clamping claw can clamp the pressure water input hard tube of the sprayer truck along the up-down direction and can also clamp the pressure water input hard tube of the sprayer truck along the left-right direction, and the arc-shaped clamping claw can adopt a translation clamping mode, the mode of hinged swing clamping can also be adopted, and the clamping driving part can adopt a hydraulic cylinder structure, an electric cylinder structure and other structures;
the sliding frame type PE pipe sleeving and mounting electric control mechanism comprises a sliding frame type PE pipe sleeving and mounting controller, a sliding control loop of a bottom support plate I, a PE pipe end clamping sleeve control loop, a PE pipe end heating control loop and a hard pipe clamping control loop, wherein the sliding frame type PE pipe sleeving and mounting controller is electrically connected with a sliding driving mechanism of the bottom support plate I21, a clamping driving part of a pipe end clamping mechanism assembly I23, a sliding control part of a pipe end clamping mechanism, a conical electric heating head of a conical electric heating head assembly I25 and a clamping driving part of a hard pipe clamping mechanism assembly 27 respectively.
As shown in fig. 6 to 8, the gantry type PE pipe socket installation unit 3 includes a rotary work station 31, a gantry type mechanical arm 32, a PE pipe socket installation manipulator 33, and a gantry type PE pipe socket installation electric control mechanism;
a reel sprinkling irrigation machine station is arranged on the rotary station table 31, the rotary station table 31 comprises a rotary station table rotary driving mechanism which can drive the rotary station table 31 to perform rotary motion, the rotary station table rotary driving mechanism comprises a rotary station table rotary driving part, the rotary station table rotary driving mechanism can be a straight gear ring structure which is arranged in a matched mode, a bevel gear plate structure which is arranged in a matched mode and the like, and the rotary station table rotary driving part can be an electric motor, a hydraulic motor and the like;
the portal type mechanical arm 32 is a portal frame structure fixedly installed on the ground, the geometric center of the portal frame structure is overlapped with that of the rotary station table 31, and the portal type mechanical arm 32 comprises an X coordinate driving assembly capable of driving a tail section mechanical arm to move along the horizontal front-back direction coordinate, a Y coordinate driving assembly capable of driving the tail section mechanical arm to move along the horizontal left-right direction coordinate and a Z coordinate driving assembly capable of driving the tail section mechanical arm to move along the vertical up-down direction coordinate;
the PE pipe sleeving and mounting manipulator 33 is mounted at the bottom end of the tail section mechanical arm and comprises a PE pipe end clamping and sleeving mounting part II and a PE pipe end heating part II;
the PE pipe end clamping, sleeving and mounting part II comprises a support frame IV 34 and a pipe end clamping mechanism assembly II 35 arranged at the bottom end part of the support frame IV 34; the top end of the support frame IV 34 is arranged on the bottom plane of the PE pipe sleeve mounting manipulator 33 in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the front-back direction, the sliding guide mechanism can be a dovetail protrusion arranged at the top end of the support frame IV 34 and a dovetail chute structure arranged on the bottom plane of the PE pipe sleeve mounting manipulator 33 in a fit mode, or can be a guide wheel arranged at the top end of the support frame IV 34 and other positioning sliding guide structures such as a guide groove structure arranged on the bottom plane of the PE pipe sleeve mounting manipulator 33 in a fit mode, the sliding driving mechanism can be a hydraulic cylinder or an air cylinder structure, or an electric cylinder structure, or other sliding driving structures such as a matched gear rack structure, and the sliding displacement of the support frame IV 34 along the front-back direction can be realized by controlling the sliding driving mechanism; the pipe end clamping mechanism assembly II 35 comprises an arc-shaped clamping claw and a clamping driving part, the arc-shaped clamping claw is matched with the outer diameter of the PE pipe in size, the axis direction of the arc-shaped clamping claw is arranged along the front-back direction, the arc-shaped clamping claw can clamp the PE pipe along the up-down direction and can also clamp the PE pipe along the left-right direction, the arc-shaped clamping claw can adopt a translation clamping mode and also can adopt a hinged swinging clamping mode, and the clamping driving part can adopt a hydraulic cylinder structure, an electric cylinder structure and other structures;
the PE pipe end heating part II is arranged behind the PE pipe end clamping and sleeving mounting part II and comprises a support frame V36 arranged on the bottom plane of the PE pipe sleeving and mounting manipulator 33 and a conical electric heating head assembly II 37 arranged on the support frame V36; the support frame V36 is arranged on the bottom plane of the PE pipe sleeve mounting manipulator 33 in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction, and the support frame V36 is arranged in a positioning mode in the front-rear direction; the conical electric heating head assembly II 37 is fixedly arranged on the supporting frame V36, the conical electric heating head assembly II 37 comprises a conical electric heating head which is arranged with the axis right opposite to the front and is small in front and large in back, and the height dimension of the axis of the conical electric heating head from the bottom plane of the PE pipe sleeving installation manipulator 33 is the same as the height dimension of the axis of the arc-shaped clamping claw of the pipe end clamping mechanism assembly II 35 from the bottom plane of the PE pipe sleeving installation manipulator 33 in a clamping state; the support frame V36 can drive the conical electric heating head assembly II 37 to perform positioning sliding displacement along the left and right directions by controlling the sliding driving mechanism;
the portal type PE pipe sleeving and mounting electric control mechanism comprises a portal type PE pipe sleeving and mounting controller, a rotary station platform rotary control loop, a portal type mechanical arm control loop, a PE pipe end clamping sleeve control loop and a PE pipe end heating control loop, wherein the portal type PE pipe sleeving and mounting controller is respectively and electrically connected with a rotary station platform rotary driving part of the rotary station platform 31, an X coordinate driving assembly of the portal type mechanical arm 32, a Y coordinate driving assembly of the portal type mechanical arm 32, a Z coordinate driving assembly of the portal type mechanical arm 32, a clamping driving part of a pipe end clamping mechanism component II 35, a sliding driving mechanism of the support frame IV 34, a sliding driving mechanism of the support frame V36 and a conical electric heating head of the conical electric heating head component II 37.
As shown in fig. 3, the reel rotation driving unit 4 is disposed at the bottom of the gantry type mechanical arm 32 along the left-right direction, and the reel rotation driving unit 4 at least includes a supporting frame, a reel rotation driving motor and a reel rotation driving electric control mechanism; the support frame is at least provided with a sliding guide mechanism and a sliding driving mechanism which are arranged along the front-back direction and the left-right direction and are arranged on the portal type mechanical arm 32, the sliding guide mechanism arranged along the front-back direction can be a guide wheel arranged at the bottom of the support frame and a guide rail structure which is arranged on the ground in a matching way, or can be a guide bulge arranged at the bottom of the support frame and other sliding guide structures such as a guide chute structure which is arranged on the ground in a matching way, the sliding guide mechanism arranged along the left-right direction can be a matched dovetail bulge and dovetail chute structure, or can be matched guide keys and chute structures and other positioning sliding guide structures, the sliding driving mechanism can be a hydraulic cylinder or an air cylinder structure, or an electric cylinder structure, or can be matched gear rack structures and other sliding driving structures; the reel rotation driving motor is arranged in the supporting frame, the axial direction of a power output shaft of the reel rotation driving motor is opposite to the left and right directions, the power output shaft of the reel rotation driving motor can be in transmission connection with the power output shaft of the reel sprinkler gearbox, one end of the power output shaft of the reel sprinkler gearbox is usually connected with a reel driving chain wheel, the other end of the power output shaft of the reel sprinkler gearbox usually extends out of the box body and is provided with a brake, the power output shaft of the reel rotation driving motor can be in transmission connection with the brake mounting end of the power output shaft of the reel sprinkler gearbox in a chain transmission or belt transmission mode to realize power input, and can also be in transmission connection with the brake mounting end of the power output shaft of the reel sprinkler gearbox in a gear transmission mode to realize power input; the reel rotation driving electric control mechanism comprises a reel rotation driving controller, a supporting frame positioning and moving control loop and a reel rotation control loop, and the reel rotation driving controller is respectively electrically connected with the sliding driving mechanism of the supporting frame and the reel rotation driving motor.
The centralized electric control unit comprises a central controller, a PE pipe raw material roll mounting unit control loop, a reel rotation driving unit control loop, a portal type PE pipe sleeve mounting unit control loop and a carriage type PE pipe sleeve mounting unit control loop, wherein the central controller is respectively and electrically connected with the PE pipe raw material roll mounting controller, the reel rotation driving controller, the portal type PE pipe sleeve mounting controller and the carriage type PE pipe sleeve mounting controller.
When using this PE pipe installing the system suitable for reel sprinkling irrigation machine to install the PE pipe to the reel sprinkling irrigation machine of not installing the PE pipe, at first carry out the installation of PE pipe raw materials book and take one's place of the reel sprinkling irrigation machine of not installing the PE pipe: the central controller sends out instructions to control the PE pipe raw material coil installation controller to enable the end stop lever swing control mechanism 15 to perform retraction movement, a plurality of end stop levers 14 synchronously swing to be in a storage abdicating state along the axial direction of the roller 13, after the PE pipe raw material coil is hoisted and sleeved on the roller 13, the central controller sends out instructions to control the PE pipe raw material coil installation controller to enable the end stop lever swing control mechanism 15 to perform extension resetting movement, a plurality of end stop levers 14 synchronously swing to be in an expansion blocking state along the radial direction of the roller 13, a strapping tape of the PE pipe raw material coil is removed, and the rear pipe end of the PE pipe is pulled out, so that the installation of the PE pipe raw material coil is completed; the reel sprinkler without the PE pipe is pushed and positioned to the position of the reel sprinkler station on the rotary station platform 31 through an in-field transfer vehicle such as a forklift, the chassis of the reel sprinkler without the PE pipe is arranged along the front-back direction, the rotary support of the reel sprinkler without the PE pipe is rotated and positioned, the power output shaft of the gearbox of the reel sprinkler without the PE pipe is arranged corresponding to the reel rotary driving unit 4, the pressure water output hard pipe joint of the reel is arranged corresponding to the front-back direction, the rotary station platform rotary driving part is controlled to rotate the rotary station platform 31 for fine adjustment, and the power output shaft of the gearbox of the reel sprinkler without the PE pipe is opposite to the reel rotary driving unit 4, so that the reel sprinkler without the PE pipe is in place;
then, performing power transmission connection and reel pressure water output hard pipe joint position adjustment: an operator firstly controls the reel rotation driving controller to enable the sliding driving mechanism of the supporting frame of the reel rotation driving unit 4 to act to adjust the position of the supporting frame, the supporting frame is enabled to be close to the power output shaft of the gearbox of the reel sprinkler without the PE pipe, then the power output shaft of the gearbox of the reel sprinkler without the PE pipe is in transmission connection with the power output shaft of the reel rotation driving motor of the reel rotation driving unit 4 in a chain transmission or belt transmission mode, and finally the reel rotation driving motor is controlled to be started to enable the reel sprinkler without the PE pipe to rotate;
then, carrying out the PE pipe sleeving installation at the reel end: the central controller sends an instruction to control the door frame type PE pipe sleeving and mounting controller, the door frame type PE pipe sleeving and mounting controller firstly controls the door frame type mechanical arm 32 to act to enable the PE pipe sleeving and mounting manipulator 33 to move forwards to the front end of the door frame structure and descend to a set height, then controls the sliding driving mechanism of the support frame IV 34 to act to enable the support frame IV 34 to drive the pipe end clamping mechanism assembly II 35 to move to the initial position of the front end of the PE pipe sleeving and mounting manipulator 33 along the front-back direction, and finally controls the sliding driving mechanism of the support frame V36 to act to enable the support frame V36 to move along the left-right direction and be positioned to the position where the axes of the conical electric heating head assembly II 37 and the arc-shaped clamping claw of the pipe end clamping mechanism assembly II 35 are coaxially arranged in a clamping state; after sleeving the hose rear end of the PE hose drawn out from the PE hose raw material roll with the hose clamp, putting the rear hose end of the PE hose into a set position in the hose end clamping mechanism assembly II 35 and starting a clamping driving part of the hose end clamping mechanism assembly II 35, wherein the rear hose end of the PE hose is firmly clamped on the hose end clamping mechanism assembly II 35 and is positioned right opposite to the conical electric heating head; then the door frame type PE pipe sleeving and installing controller controls the conical electric heating head of the conical electric heating head assembly II 37 to be electrified and heated, the door frame type PE pipe sleeving and installing controller simultaneously controls the door frame type mechanical arm 32 to act to enable the PE pipe sleeving and installing manipulator 33 to move backwards to a set position close to the reel pressure water output hard pipe joint and enable the axis direction of the arc-shaped clamping claw of the pipe end clamping mechanism assembly II 35 to be opposite to the reel pressure water output hard pipe joint, after the conical electric heating head of the conical electric heating head assembly II 37 is heated to a set temperature, the door frame type PE pipe sleeving and installing controller controls the sliding driving mechanism of the support frame IV 34 to act to enable the support frame IV 34 to drive the pipe end clamping mechanism assembly II 35 clamping the rear pipe end of the PE pipe to move backwards slowly, the rear pipe end of the PE pipe is gradually sleeved on the conical electric heating head of the conical electric heating head assembly II 37, and the conical electric heating head of the conical electric heating II 37 heats the inner surface of the rear pipe end of the PE pipe in the sleeving process Heating the rear pipe end of the PE pipe to gradually soften; when the support frame IV 34 moves backwards to a set distance and reaches a set time, the door frame type PE pipe sleeving and installing controller controls the sliding driving mechanism of the support frame IV 34 to act so as to enable the support frame IV 34 to move forwards and reset to an initial position quickly, then the door frame type PE pipe sleeving and installing controller controls the sliding driving mechanism of the support frame V36 to act so as to enable the support frame V36 to reset to an abdicating initial position quickly, and controls the conical electric heating head of the conical electric heating head component II 37 to be powered off and stop heating, and finally the door frame type PE pipe sleeving and installing controller controls the sliding driving mechanism of the support frame IV 34 to act so as to enable the support frame IV 34 to move backwards quickly, and the pipe end clamping mechanism component II 35 clamps the PE pipe and then the pipe end to cross the conical electric heating head component II 37 and then sleeves the PE pipe end on the reel pressure water output hard pipe joint; when the support frame IV 34 moves to a set distance, the gantry type PE pipe sleeving installation controller firstly controls a clamping driving part of the pipe end clamping mechanism assembly II 35 to loosen and reset, then controls a sliding driving mechanism of the support frame IV 34 to move so that the support frame IV 34 rapidly moves forwards and resets to an initial position, and finally controls the gantry type mechanical arm 32 to reset, and after an operator uses an electric wrench or a pneumatic wrench to firmly position and connect the hose clamp, the PE pipe sleeving installation of the reel end is completed;
then, winding and installing the PE pipe: the central controller sends an instruction to control the reel rotation driving controller, the reel rotation driving controller controls and starts the reel rotation driving motor to enable a reel of a reel sprinkler without a PE pipe to rotate, the PE pipe is pulled by a reel pressure water output hard pipe connector in the reel rotation process, a PE pipe raw material coil drives the roller 13 to rotate and release the PE pipe, the PE pipe is gradually wound on the reel, after the PE pipe raw material coil is completely released and the front pipe end of the PE pipe moves backwards to a set position close to the reel, the reel rotation driving motor is closed and braked, and then an operator penetrates the front pipe end of the PE pipe into a pipe arrangement sliding block frame of a pipe arrangement device of the reel sprinkler to complete the winding and installation of the PE pipe;
then carrying out the PE pipe sleeving installation of the spray head vehicle end: an operator places the spray head vehicle part of the reel sprinkler between the PE pipe raw material coil installation unit 1 and the sliding frame type PE pipe sleeve connection installation unit 2 and enables the spray head vehicle to be arranged in the front, the central controller sends a command to control the sliding frame type PE pipe sleeve connection installation controller, the sliding frame type PE pipe sleeve connection installation controller controls the sliding driving mechanism of the bottom support plate I21 to move along the left and right direction and enables the hard pipe clamping mechanism component 27 to be opposite to a pressure water input hard pipe of the spray head vehicle, after the pressure water input hard pipe of the spray head vehicle or the front pipe end of the PE pipe is sleeved with a hose clamp, inputting pressure water of a sprayer truck into a hard pipe, positioning, clamping and installing the pressure water on a support frame III 26 through a slide frame type PE pipe sleeving installation controller and a hard pipe clamping mechanism assembly 27, and positioning, clamping and installing a front pipe end of the PE pipe on a support frame I22 through a slide frame type PE pipe sleeving installation controller and a pipe end clamping mechanism assembly I23; the slide frame type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame I22 to move left and right, the forward-facing front pipe end of the PE pipe is enabled to face a conical electric heating head of the conical electric heating head assembly I25, the slide frame type PE pipe sleeving and mounting controller controls the conical electric heating head of the conical electric heating head assembly I25 to be electrified and heated, after the conical electric heating head of the conical electric heating head assembly I25 is heated to a set temperature, the slide frame type PE pipe sleeving and mounting controller controls the pipe end clamping mechanism sliding control part to extend out to enable the pipe end clamping mechanism component I23 to clamp the front pipe end of the PE pipe to move forwards slowly, the front pipe end of the PE pipe is gradually sleeved on the conical electric heating head of the conical electric heating head assembly I25, and the conical electric heating head of the conical electric heating head assembly I25 heats the inner surface of the front pipe end of the PE pipe in the inserting process, Heating the front pipe end of the PE pipe to gradually soften; when the pipe end clamping mechanism assembly I23 moves forwards to a set distance and reaches a set time, the carriage type PE pipe sleeving installation controller controls the pipe end clamping mechanism sliding control part to rapidly reset so that the pipe end clamping mechanism assembly I23 clamps the front pipe end of the PE pipe and rapidly moves backwards to an initial position, and controls the conical electric heating head of the conical electric heating head assembly I25 to power off and stop heating, then the carriage type PE pipe sleeving installation controller controls the sliding driving mechanism of the support frame I22 to move the support frame I22 in the left-right direction and enable the front pipe end of the PE pipe to be opposite to a pressure water input hard pipe of a sprayer vehicle, then the carriage type PE pipe sleeving installation controller controls the sliding control part of the pipe end clamping mechanism assembly I23 to slowly move forwards so that the front pipe end of the PE pipe is gradually sleeved on the pressure water input hard pipe of the sprayer vehicle, after the pipe end clamping mechanism assembly I23 moves forwards to a set distance, the sliding frame type PE pipe sleeving and mounting controller firstly controls a clamping driving part of the pipe end clamping mechanism assembly I23 to loosen and reset, then controls a clamping driving part of the hard pipe clamping mechanism assembly 27 to loosen and reset, and finally controls a sliding driving mechanism of the bottom supporting plate I21 to reset, the sliding frame type PE pipe sleeving and mounting unit 2 moves out of a mounting area in a translation mode, and an operator completes the sleeving and mounting of the PE pipe at the vehicle end of the sprayer after stably positioning and connecting the hose clamp by using an electric wrench or a pneumatic wrench;
after the power output shaft of the gearbox of the reel sprinkler is detached from the power output shaft of the reel rotary driving motor of the reel rotary driving unit 4, the reel sprinkler provided with the PE pipe can be moved out of the installation station through an in-site transfer vehicle such as a forklift.
In order to ensure that the PE pipe is wound regularly when the PE pipe is wound and installed on the reel and prevent the phenomenon of pipe disorder, as a further improvement scheme of the invention, the front end of the door-shaped frame structure of the door frame type mechanical arm 32 is also provided with a pipe arranging device, and the pipe arranging device comprises a forward and reverse 8-shaped spiral shaft 38 and a pipe arranging slide block frame 39; the forward and reverse 8-shaped screw shaft 38 comprising an 8-shaped screw shaft driving part is horizontally erected along the left and right direction through a bearing seat, the 8-shaped screw shaft driving part can be a driving motor structure or a driving hydraulic motor structure, the bearing seat of the forward and reverse 8-shaped screw shaft 38 is arranged on the front end surface of the portal frame structure of the portal frame type mechanical arm 32 in a sliding fit manner through a lifting guide mechanism and a lifting driving mechanism which are arranged vertically and vertically, the bearing seat of the forward and reverse 8-shaped screw shaft 38 is positioned and arranged in the left and right direction, the lifting guide mechanism can be a dovetail protrusion arranged at the bottom of the bearing seat and a dovetail chute structure arranged on the front end surface of the portal frame structure in a matching manner, or other positioning sliding guide structures such as a guide key arranged at the bottom of the bearing seat and a chute structure arranged on the front end surface of the portal frame structure in a matching manner, the lifting driving mechanism can be a hydraulic cylinder or air cylinder structure, an electric cylinder structure, a matched gear rack structure and other lifting driving structures, and can realize the positioning sliding displacement of the forward and reverse 8-shaped screw shaft 38 along the vertical up-down direction by controlling the lifting driving mechanism; the calandria slider frame 39 comprises a guide sleeve coaxially matched and sleeved on the forward and reverse 8-shaped spiral shaft 38 and a U-shaped support plate fixedly arranged on the guide sleeve and positioned below the guide sleeve, the guide sleeve and the U-shaped support plate jointly enclose a frame-shaped structure which is communicated along the front and back directions, an upper guide roller and a lower guide roller are arranged in the U-shaped support plate, concave ring structures matched with the outer diameter of the PE pipe are arranged on the roller surfaces of the upper guide roller and the lower guide roller, and the distance between the concave ring structures of the upper guide roller and the lower guide roller is matched with the outer diameter of the PE pipe to form a PE pipe accommodating space; the portal type PE pipe sleeving installation electric control mechanism further comprises a pipe arranging control loop, and the portal type PE pipe sleeving installation controller is electrically connected with an 8-shaped spiral shaft driving part of the forward and reverse 8-shaped spiral shaft 38 and the lifting driving mechanism. When the PE pipe at the reel end is sleeved and installed, the door frame type PE pipe sleeved and installed controller controls the door frame type mechanical arm 32 to act to enable the PE pipe sleeved and installed mechanical arm 33 to move forwards to the front end of the door-shaped frame structure and descend to a set height, meanwhile, the door frame type PE pipe sleeved and installed controller controls the lifting driving mechanism of the forward and reverse 8-shaped screw shaft 38 to act to enable the forward and reverse 8-shaped screw shaft 38 to descend to the set height and controls the 8-shaped screw shaft driving part to rotate to enable the pipe arrangement sliding block frame 39 to move to a position corresponding to a pressure water output hard pipe joint, an operator enables the rear pipe end of the PE pipe drawn out of a PE pipe raw material roll to be sleeved with a hose clamp, firstly, the rear pipe end of the PE pipe penetrates between an upper guide roller and a lower guide roller of the pipe arrangement sliding block frame 39, then the rear pipe end of the PE pipe is placed in a set position in the pipe end clamping mechanism assembly II 35, finally, starting a clamping driving part of the pipe end clamping mechanism assembly II 35 to stably clamp the rear pipe end of the PE pipe; when the PE pipe is wound and installed, the reel rotation driving controller controls the reel rotation driving motor to be started, and the portal type PE pipe sleeving and installing controller controls the 8-shaped spiral shaft driving part to rotate, so that the pipe arranging slide block frame 39 drives the PE pipe to arrange pipes in sequence while the reel rotates.
Because the reel pressure water output hard pipe joint is positioned at the top end of the reel cylinder when the reel end PE pipe is sleeved and mounted, after the rear pipe end of the PE pipe is sleeved on the reel pressure water output hard pipe joint, an operator needs to ascend and stably position and connect the hose clamp by using an electric wrench or a pneumatic wrench, and in order to fix the hose clamp and avoid ascending operation, as a further improvement scheme of the invention, the upper guide roller and/or the lower guide roller of the calandria slider frame 39 are/is further provided with guide roller driving parts which can be motor mechanisms coaxially arranged with the guide rollers and can also be hydraulic motor structures coaxially arranged with the guide rollers; the door frame type PE pipe sleeving installation electric control mechanism further comprises a pipe conveying control loop, and the door frame type PE pipe sleeving installation controller is electrically connected with the guide roller driving part. The pipe end cup joints on the hard pipe joint of reel pressure water output after, central controller controls portal formula PE pipe box-packed installation controller earlier and makes guide roller drive unit carry out the rotation action, central controller controls the rotatory drive controller of reel again and makes the rotatory driving motor of reel carry out the rotation action, the PE pipe twines on the reel under last guide roller and/or guide roller's drive down promptly, when the hard pipe joint of reel pressure water output downwards rotatory to the settlement position of being convenient for firm location connection hose clamp, central controller control stops guide roller drive unit and the rotatory driving motor's of reel rotation action, operating personnel can carry out the firm location connection of hose clamp at the low level promptly. In order to ensure that the upper guide roller wheel and the lower guide roller wheel are in a stable state for clamping the PE pipe and prevent the phenomenon of slipping in the pipe conveying process, the upper guide roller wheel and/or the lower guide roller wheel are erected and installed in the U-shaped supporting plate through compression springs arranged in the vertical up-down direction.
In order to realize more accurate reel end PE pipe socket installation, as a further improvement scheme of the invention, a distance sensor and a mode recognition sensor which are arranged in a backward direction are arranged on a pipe end clamping mechanism assembly II 35 of the portal type PE pipe socket installation unit 3, and the portal type PE pipe socket installation controller is respectively and electrically connected with the distance sensor and the mode recognition sensor on the pipe end clamping mechanism assembly II 35. The portal type PE pipe sleeving and mounting controller accurately controls the portal type mechanical arm 32 to act according to the feedback of the mode recognition sensor on the pipe end clamping mechanism assembly II 35, so that the PE pipe sleeving and mounting manipulator 33 moves to a set position close to the reel pressure water output hard pipe joint, and the axial direction of the arc-shaped clamping claw of the pipe end clamping mechanism assembly II 35 is opposite to the reel pressure water output hard pipe joint; the portal type PE pipe sleeving and mounting controller accurately controls the action of the sliding driving mechanism of the support frame V36 according to the feedback of the mode recognition sensor on the pipe end clamping mechanism component II 35 so that the support frame V36 moves in the left-right direction and is positioned to the position where the axes of the conical electric heating head component II 37 and the arc-shaped clamping claw of the pipe end clamping mechanism component II 35 are coaxially arranged in the clamping state; when the rear pipe end of the PE pipe is sleeved on the reel pressure water output hard pipe joint, the portal type PE pipe sleeving and installing controller accurately controls the quick backward moving distance of the support frame IV 34 according to the feedback of the distance sensor on the pipe end clamping mechanism component II 35.
In order to realize more accurate socket installation of the PE pipe at the end of the spray head vehicle, as a further improvement scheme of the invention, a distance sensor and a mode recognition sensor which are arranged in a forward direction are arranged on a pipe end clamping mechanism component I23 of the carriage type PE pipe socket installation unit 2, and a carriage type PE pipe socket installation controller is respectively and electrically connected with the distance sensor and the mode recognition sensor on the pipe end clamping mechanism component I23. The slide frame type PE pipe sleeving and installing controller accurately controls the action of the sliding driving mechanism of the support frame I22 to enable the support frame I22 to move in the left and right directions according to the feedback of the mode recognition sensor on the pipe end clamping mechanism assembly I23, and accurately controls the telescopic distance of the sliding control part of the pipe end clamping mechanism according to the feedback of the distance sensor on the pipe end clamping mechanism assembly I23.
In order to further improve the working efficiency, as a further improvement scheme of the invention, the reel rotation driving unit 4 is a mechanical arm structure moving in coordinates, the supporting frame comprises a coordinate movement control mechanism, the coordinate movement control mechanism comprises an X coordinate translation moving mechanism along the front-back direction and a Y coordinate translation moving mechanism along the left-right direction, and also comprises a Z coordinate translation moving mechanism along the vertical up-down direction and a B coordinate rotating mechanism taking the Y coordinate axis as a rotating shaft, the reel rotation driving motor is a rotation power source of the B coordinate rotating mechanism, an internal tooth driving part matched with an external tooth part of a power output shaft of a gearbox of the sprinkler is arranged on a power output shaft of the reel rotation driving motor, a mode identification sensor is also arranged on the B coordinate rotating mechanism, and the reel rotation driving controller is respectively and electrically connected with the mode identification sensors of the Z coordinate translation moving mechanism and the B coordinate rotating mechanism. If the mode identification sensor of the B coordinate rotating mechanism feeds back the angular deviation of the non-parallel state between the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox, the reel rotation driving controller feeds back the direction and the data of the angular deviation to the central controller, and then the central controller sends an instruction to control the portal type PE pipe sleeving and mounting controller to enable the rotary driving part of the rotary station platform to act to finely adjust and correct the deviation until the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox are in the parallel state; when the reel sprinkler is in power transmission connection with the reel rotation driving unit 4, the reel rotation driving controller accurately controls the X coordinate translation moving mechanism, the Y coordinate translation moving mechanism and the Z coordinate translation moving mechanism to act according to the feedback of the mode identification sensor of the B coordinate rotating mechanism so that the internal tooth driving part is close to the power output shaft of the gearbox of the reel sprinkler without the PE pipe, if the internal tooth driving part has angular deviation with the external tooth part of the power output shaft of the gearbox of the reel sprinkler, the reel rotation driving controller firstly rotates and corrects the internal tooth driving part through the B coordinate rotating mechanism, and then controls the internal tooth driving part to be sleeved into the power output shaft of the gearbox of the reel sprinkler through the Y coordinate translation moving mechanism so as to realize transmission connection.
In order to prevent the reel sprinkler from displacing in the installation process of the PE pipe and further influencing the installation of the PE pipe, as a further improvement scheme of the invention, a reel sprinkler positioning device is arranged on a station of the reel sprinkler, and the reel sprinkler positioning device can be a wheel-embracing type wheel positioning structure or other positioning structures such as a clamping type frame positioning structure.
In order to further improve the heating efficiency of the end of the PE pipe, the installation of a raw material roll of the PE pipe and the in-place operation of a reel sprinkler without the PE pipe can be carried out, and meanwhile, the electrification of a conical electric heating head of the conical electric heating head assembly II 37 is controlled by a portal type PE pipe sleeved installation controller to carry out preheating; the conical electric heating head of the conical electric heating head assembly I25 can be controlled to be electrified for preheating through the slide frame type PE pipe sleeving installation controller while PE pipe winding installation operation is carried out.
Because the reel of the reel sprinkler is erected on the underframe, the installation space below the reel is limited, and the installation space above the reel is not limited, so the PE pipe installation system suitable for the reel sprinkler adopts the portal type PE pipe sheathing installation unit 3 comprising the rotary station table 31, the portal type mechanical arm 32 and the PE pipe sheathing installation mechanical arm 33, adopts the mode of carrying out PE pipe sheathing installation in the installation space above the reel, can avoid interference and is convenient to realize automation; and because the rotary station table 31 is arranged, the reel sprinkler without the PE pipe can be fed from any direction of the portal frame structure, and meanwhile, the position and posture of the reel sprinkler without the PE pipe can be adjusted conveniently, so that the reel sprinkler without the PE pipe can be accurately positioned.
The PE pipe installation system suitable for the reel sprinkling machine heats the inner part of the pipe end of the PE pipe in an electric heating mode, so that the risk of premature aging of the pipe end of the PE pipe can be greatly reduced; the mode of sleeving and mounting the PE pipe in the mounting space above the reel is adopted, so that the automation can be conveniently realized while the interference is avoided; the portal type PE pipe sleeving and mounting unit 3 and the sliding frame type PE pipe sleeving and mounting unit 2 are automatic units, so that the labor intensity of operators can be greatly reduced, and the mounting efficiency can be greatly improved; through changing the arc-shaped clamping claw and the conical electric heating head of different sizes, the PE pipes with different outer diameters and inner diameters can be installed, and the large-diameter and large-thick-wall PE pipe installing device is particularly suitable for installing large-diameter and large-thick-wall PE pipes of large and medium-sized reel sprinkling irrigation machines.

Claims (7)

1. A PE pipe installation method suitable for a reel sprinkler is characterized in that a reel sprinkler without a PE pipe is installed in a manner of sleeving and installing a PE pipe at a reel end in an installation space above a reel, an adopted PE pipe installation system comprises a PE pipe raw material coil installation unit (1), a carriage type PE pipe sleeving and installation unit (2), a door frame type PE pipe sleeving and installation unit (3), a reel rotation driving unit (4) and a centralized electric control unit, wherein the PE pipe raw material coil installation unit (1), the carriage type PE pipe sleeving and installation unit (2), the door frame type PE pipe sleeving and installation unit (3) and the reel rotation driving unit (4) are arranged from front to back;
the PE pipe raw material roll mounting unit (1) is used for supporting a PE pipe raw material roll and rotationally sending out a PE pipe; the PE pipe raw material roll mounting unit (1) comprises a bottom bracket (11), a vertical frame (12), a roller (13), an end stop lever (14) and a PE pipe raw material roll mounting electric control mechanism; the bottom bracket (11) is fixedly arranged on the ground; the vertical frame (12) is vertically and fixedly arranged on the bottom bracket (11); the axial direction of the roller (13) is horizontally arranged along the left-right direction, one end of the roller (13) is installed at the top of the stand (12) through a bearing, the other end of the roller (13) is arranged in a suspended mode, an end stop lever swing control mechanism (15) which is arranged in a telescopic mode along the central axial direction of the roller (13) is arranged inside the roller (13), and a machine body of the end stop lever swing control mechanism (15) is fixedly installed inside the roller (13); the end stop levers (14) are arranged in multiple pieces, the end stop levers (14) are arranged in a central symmetry mode relative to the axis of the roller (13), the inner side ends of the end stop levers (14) are respectively hinged to the telescopic end of the end stop lever swing control mechanism (15), and the rod bodies of the end stop levers (14) are respectively hinged to the end portion of the roller (13); the PE pipe raw material roll installation electric control mechanism comprises a PE pipe raw material roll installation controller and an end stop lever swing control loop, wherein the PE pipe raw material roll installation controller is electrically connected with the end stop lever swing control mechanism (15);
the carriage type PE pipe sleeving and mounting unit (2) is used for heating the front pipe end of the PE pipe and sleeving the front pipe end of the PE pipe on a pressure water input hard pipe of a nozzle car; the sliding frame type PE pipe sleeving and mounting unit (2) comprises a bottom supporting plate I (21), a PE pipe end clamping and sleeving mounting part I, a PE pipe end heating part I, a hard pipe clamping part and an electric control mechanism for sliding frame type PE pipe sleeving and mounting; the bottom supporting plate I (21) is arranged on the ground through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction; the PE pipe end clamping, sleeving and installing part I comprises a support frame I (22), a pipe end clamping mechanism assembly I (23) and a pipe end clamping mechanism sliding control part, the support frame I (22) is installed on a bottom support plate I (21) in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left and right directions, the support frame I (22) is located and arranged in the front and rear directions, the pipe end clamping mechanism assembly I (23) is installed at the top end of the support frame I (22) in a sliding fit mode along the front and rear directions, the pipe end clamping mechanism assembly I (23) comprises an arc-shaped clamping claw and a clamping driving part which are matched with the outer diameter of a PE pipe, the axial direction of the arc-shaped clamping claw is arranged along the front and rear directions, the pipe end clamping mechanism sliding control part is installed right behind the pipe end clamping mechanism assembly I (23), and a machine body of the pipe end clamping mechanism sliding control part is fixedly installed on the support frame I (22), the telescopic end of the pipe end clamping mechanism sliding control part is fixedly installed and connected with a pipe end clamping mechanism assembly I (23); the PE pipe end heating part I is arranged in front of the PE pipe end clamping and sleeving mounting part I and comprises a support frame II (24) and a conical electric heating head assembly I (25), the support frame II (24) is fixedly mounted on a bottom support plate I (21), the conical electric heating head assembly I (25) is fixedly mounted at the top end of the support frame II (24), the conical electric heating head assembly I (25) comprises a conical electric heating head, the axis of the conical electric heating head is right opposite to the rear part of the conical electric heating head, the front part of the conical electric heating head is large, the rear part of the conical electric heating head is small, and the height of the axis of the conical electric heating head is the same as the height of the axis of an arc clamping claw of the pipe end clamping mechanism assembly I (23) in a clamping state; the hard tube clamping part is arranged on the left side or the right side of the PE tube end heating part I and comprises a support frame III (26) and a hard tube clamping mechanism assembly (27), the support frame III (26) is fixedly arranged on the bottom supporting plate I (21), the hard tube clamping mechanism assembly (27) is fixedly arranged at the top end of the support frame III (26), the hard tube clamping mechanism assembly (27) comprises an arc-shaped clamping claw and a clamping driving part which are matched with the outer diameter of a pressure water input hard tube of a sprayer truck, the axial direction of the arc-shaped clamping claw is arranged along the front-back direction, and the height dimension of the axial line of the arc-shaped clamping claw of the hard tube clamping mechanism assembly (27) in a clamping state is the same as the height dimension of the axial line of the arc-shaped clamping claw of the tube end clamping mechanism assembly I (23) in the clamping state; the sliding frame type PE pipe sleeving and mounting electric control mechanism comprises a sliding frame type PE pipe sleeving and mounting controller, a bottom support plate I sliding control loop, a PE pipe end clamping sleeve control loop, a PE pipe end heating control loop and a hard pipe clamping control loop, wherein the sliding frame type PE pipe sleeving and mounting controller is respectively and electrically connected with a sliding driving mechanism of the bottom support plate I (21), a clamping driving part of a pipe end clamping mechanism component I (23), a pipe end clamping mechanism sliding control part, a conical electric heating head of a conical electric heating head component I (25) and a clamping driving part of a hard pipe clamping mechanism component (27);
the portal type PE pipe sleeving and mounting unit (3) is used for heating the rear pipe end of the sent PE pipe and sleeving the rear pipe end of the sent PE pipe on a reel pressure water output hard pipe joint; the portal type PE pipe socket installation unit (3) comprises a rotary station table (31), a portal type mechanical arm (32), a PE pipe socket installation mechanical arm (33) and a portal type PE pipe socket installation electric control mechanism; a reel sprinkling machine station is arranged on the rotary station platform (31), the rotary station platform (31) comprises a rotary station platform rotary driving mechanism which can drive the rotary station platform (31) to perform rotary motion, and the rotary station platform rotary driving mechanism comprises a rotary station platform rotary driving part; the portal type mechanical arm (32) is a portal frame structure fixedly installed on the ground, the geometric center of the portal frame structure is overlapped with that of the rotary station platform (31), and the portal type mechanical arm (32) comprises an X coordinate driving assembly capable of driving a tail section of mechanical arm to move along the horizontal front-back direction coordinate, a Y coordinate driving assembly capable of driving the tail section of mechanical arm to move along the horizontal left-right direction coordinate and a Z coordinate driving assembly capable of driving the tail section of mechanical arm to move along the vertical up-down direction coordinate; the PE pipe sleeving and mounting manipulator (33) is mounted at the bottom end of the tail mechanical arm and comprises a PE pipe end clamping and sleeving mounting part II and a PE pipe end heating part II, the PE pipe end clamping and sleeving mounting part II comprises a support frame IV (34) and a pipe end clamping mechanism assembly II (35) mounted at the bottom end part of the support frame IV (34), the top end of the support frame IV (34) is mounted on the bottom plane of the PE pipe sleeving and mounting manipulator (33) in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the front-back direction, the pipe end clamping mechanism assembly II (35) comprises an arc-shaped clamping claw and a clamping driving part which are matched with the outer diameter of the PE pipe, and the axis direction of the arc-shaped clamping claw is arranged along the front-back direction; the PE pipe end heating part II is arranged behind the PE pipe end clamping and sleeving installation part II and comprises a support frame V (36) arranged on the bottom plane of a PE pipe sleeving and installation manipulator (33) and a conical electric heating head assembly II (37) arranged on the support frame V (36), the support frame V (36) is arranged on the bottom plane of the PE pipe sleeving and installation manipulator (33) in a sliding fit mode through a sliding guide mechanism and a sliding driving mechanism which are arranged along the left-right direction, the support frame V (36) is positioned in the front-rear direction, the conical electric heating head assembly II (37) is fixedly arranged on the support frame V (36), the conical electric heating head assembly II (37) comprises a conical electric heating head with the front-small-back-large part, the axial line of the conical electric heating head is over against the front, and the axial line of the conical electric heating head is over against the bottom plane of the PE pipe sleeving and installation manipulator (33) and the axial line of an arc clamping claw of the pipe end clamping mechanism assembly II (35) in a clamping state The height sizes of the bottom planes of the hands (33) are the same; the portal type PE pipe sleeving and mounting electric control mechanism comprises a portal type PE pipe sleeving and mounting controller, a rotary station platform rotary control loop, a portal type mechanical arm control loop, a PE pipe end clamping sleeve control loop and a PE pipe end heating control loop, wherein the portal type PE pipe sleeving and mounting controller is respectively electrically connected with a rotary station platform rotary driving part of the rotary station platform (31), an X coordinate driving assembly of a portal type mechanical arm (32), a Y coordinate driving assembly of the portal type mechanical arm (32), a Z coordinate driving assembly of the portal type mechanical arm (32), a clamping driving part of a pipe end clamping mechanism component II (35), a sliding driving mechanism of a support frame IV (34), a sliding driving mechanism of a support frame V (36) and a conical electric heating head of a conical electric heating head component II (37);
the reel rotation driving unit (4) is used for driving a gearbox of a reel sprinkler without a PE pipe, adjusting the installation position of the PE pipe of the reel pressure water output hard pipe joint by driving the gearbox of the reel sprinkler without the PE pipe and winding and installing the PE pipe on the reel; the reel rotation driving unit (4) is arranged at the bottom of the portal type mechanical arm (32) along the left-right direction, and the reel rotation driving unit (4) at least comprises a supporting frame, a reel rotation driving motor and a reel rotation driving electric control mechanism; the support frame is at least provided with a sliding guide mechanism and a sliding driving mechanism which are arranged along the front-back direction and the left-right direction and are arranged on the ground; the reel rotation driving motor is arranged in the supporting frame, the axial direction of a power output shaft of the reel rotation driving motor is opposite to the left-right direction, and the power output shaft of the reel rotation driving motor can be in transmission connection with a brake mounting end of the power output shaft of the gearbox of the reel sprinkler; the reel rotation driving electric control mechanism comprises a reel rotation driving controller, a supporting frame positioning movement control loop and a reel rotation control loop, and the reel rotation driving controller is respectively electrically connected with the sliding driving mechanism of the supporting frame and the reel rotation driving motor;
the centralized electric control unit comprises a central controller, a PE pipe raw material coil installation unit control loop, a reel rotation driving unit control loop, a portal type PE pipe sleeve installation unit control loop and a carriage type PE pipe sleeve installation unit control loop, wherein the central controller is respectively and electrically connected with the PE pipe raw material coil installation controller, the reel rotation driving controller, the portal type PE pipe sleeve installation controller and the carriage type PE pipe sleeve installation controller;
the PE pipe installation method specifically comprises the following steps:
installation of a roll of PE pipe stock material and positioning of a reel sprinkler without PE pipe installed: the central controller sends an instruction to control the PE pipe raw material coil installation controller to enable the end stop lever swing control mechanism (15) to retract, a plurality of end stop levers (14) synchronously swing to be in a storage abdicating state along the axial direction of the roller (13), after the PE pipe raw material coil is hoisted and sleeved on the roller (13), the PE pipe raw material coil installation controller enables the end stop lever swing control mechanism (15) to stretch out and reset, a plurality of end stop levers (14) synchronously swing to be in an expansion blocking state along the radial direction of the roller (13), a strapping tape of the PE pipe raw material coil is removed, a rear pipe end of the PE pipe is pulled out, and installation of the PE pipe raw material coil is completed; the reel sprinkler without the PE pipe is pushed and positioned to the position of a reel sprinkler station on a rotary station platform (31) through an on-site transfer vehicle, a chassis of the reel sprinkler without the PE pipe is arranged along the front-back direction, a rotary support of the reel sprinkler without the PE pipe is rotated and positioned, a power output shaft of a gearbox of the reel sprinkler without the PE pipe is arranged corresponding to a reel rotary driving unit (4), a pressure water output hard pipe joint of the reel is arranged corresponding to the front-back direction, a rotary driving part of the rotary station platform is controlled to rotate the rotary station platform (31) for fine adjustment, and after the power output shaft of the gearbox of the reel sprinkler without the PE pipe is over against the reel rotary driving unit (4), the reel sprinkler without the PE pipe is in place;
b. power transmission connection and reel pressure water output hard pipe joint position adjustment: an operator firstly controls the reel rotation driving controller to enable the sliding driving mechanism of the supporting frame of the reel rotation driving unit (4) to act to enable the supporting frame to be close to the power output shaft of the gearbox of the reel sprinkler without the PE pipe, then the power output shaft of the gearbox of the reel sprinkler without the PE pipe is in transmission connection with the power output shaft of the reel rotation driving motor of the reel rotation driving unit (4), and finally the reel rotation driving motor is controlled to be started to enable the reel of the reel sprinkler without the PE pipe to rotate;
c. the reel end PE pipe is sleeved and mounted: the central controller sends an instruction to control the door frame type PE pipe sleeving and mounting controller, the door frame type PE pipe sleeving and mounting controller firstly controls the door frame type mechanical arm (32) to act to enable the PE pipe sleeving and mounting mechanical arm (33) to move forwards to the front end of the door-shaped frame structure and descend to a set height, then controls the sliding driving mechanism of the support frame IV (34) to act to enable the support frame IV (34) to drive the pipe end clamping mechanism component II (35) to move to the initial position of the front end of the PE pipe sleeving and mounting mechanical arm (33) along the front-back direction, and finally controls the sliding driving mechanism of the support frame V (36) to act to enable the support frame V (36) to move along the left-right direction and be positioned to the position where the axis of the conical electric heating head component II (37) and the arc-shaped clamping claw of the pipe end clamping mechanism component II (35) are coaxially arranged in a clamping state; after sleeving the hose end of the PE hose drawn out of the PE hose raw material roll by an operator, placing the rear hose end of the PE hose into a set position in a hose end clamping mechanism assembly II (35), and starting a clamping driving part of the hose end clamping mechanism assembly II (35) to enable the rear hose end of the PE hose to be stably clamped on the hose end clamping mechanism assembly II (35) and to be positioned right opposite to the conical electric heating head; then the door frame type PE pipe sleeving mounting controller controls a conical electric heating head of a conical electric heating head assembly II (37) to be electrified and heated, the door frame type PE pipe sleeving mounting controller controls a door frame type mechanical arm (32) to act simultaneously to enable a PE pipe sleeving mounting mechanical arm (33) to move backwards to a set position close to a reel pressure water output hard pipe joint and enable the axis direction of an arc clamping claw of a pipe end clamping mechanism assembly II (35) to be opposite to the reel pressure water output hard pipe joint, after the conical electric heating head of the conical electric heating head assembly II (37) is heated to a set temperature, the door frame type PE pipe sleeving mounting controller controls a sliding driving mechanism of a support frame IV (34) to act to enable the support frame IV (34) to drive the pipe end clamping mechanism assembly II (35) to move backwards, and when the support frame IV (34) moves backwards to a set distance and reaches a set time, the door frame type PE pipe sleeving mounting controller controls the sliding driving mechanism of the support frame IV (34) to act to enable the support frame IV (34) ) The front moving is reset to the initial position, then the gantry type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame V (36) to move to enable the support frame V (36) to reset to the abdicating initial position and controls the conical electric heating head of the conical electric heating head component II (37) to be powered off and stop heating, finally the gantry type PE pipe sleeving and mounting controller controls the sliding driving mechanism of the support frame IV (34) to move back, the pipe end clamping mechanism component II (35) crosses the conical electric heating head component II (37) and the rear pipe end of the PE pipe is sleeved on the reel pressure water output hard pipe connector; when the support frame IV (34) moves backwards to a set distance, the door frame type PE pipe sleeving installation controller firstly controls a clamping driving part of the pipe end clamping mechanism assembly II (35) to loosen and reset, then controls a sliding driving mechanism of the support frame IV (34) to move forwards and reset the support frame IV (34) to an initial position, and finally controls a door frame type mechanical arm (32) to reset, and after an operator stably positions and connects the hose clamp, the PE pipe sleeving installation of the reel end is completed;
d, winding and installing the PE pipe: the central controller sends an instruction to control the reel rotation driving controller, the reel rotation driving controller controls the reel rotation driving motor to be started to enable the reel of the reel sprinkler without the PE pipe to rotate, after the PE pipe raw material roll is completely released and the front pipe end of the PE pipe moves backwards to a set position close to the reel, the reel rotation driving motor is closed and braked, and then an operator penetrates the front pipe end of the PE pipe into a pipe arranging slide block frame of a pipe arranging device of the reel sprinkler to finish the winding and installation of the PE pipe;
e. the PE pipe at the end of the spray head vehicle is sleeved and installed: an operator places the spray head vehicle part of the reel sprinkler between a PE pipe raw material coil installation unit (1) and a sliding frame type PE pipe sleeving installation unit (2) and enables the spray head vehicle to be arranged in a front direction, a central controller sends a command to control the sliding frame type PE pipe sleeving installation controller, the sliding frame type PE pipe sleeving installation controller controls the sliding driving mechanism of a bottom supporting plate I (21) to move along the left-right direction and enables a hard pipe clamping mechanism component (27) to be right opposite to a pressure water input hard pipe of the spray head vehicle, and after the pressure water input hard pipe of the spray head vehicle or the front pipe end of the PE pipe is sleeved with a throat hoop, inputting pressure water of a sprayer vehicle into a hard pipe, positioning, clamping and installing the hard pipe on a support frame III (26) through a hard pipe clamping mechanism assembly (27), and positioning, clamping and installing a front pipe end of a PE pipe on a support frame I (22) through a pipe end clamping mechanism assembly I (23); the slide frame type PE pipe sleeving and mounting controller controls a sliding driving mechanism of the support frame I (22) to move in the left-right direction and enables a front pipe end of a PE pipe to face a conical electric heating head of the conical electric heating head assembly I (25), the slide frame type PE pipe sleeving and mounting controller controls the conical electric heating head of the conical electric heating head assembly I (25) to be electrified and heated, after the conical electric heating head of the conical electric heating head assembly I (25) is heated to a set temperature, the slide frame type PE pipe sleeving and mounting controller controls a pipe end clamping mechanism sliding control part to move so that a pipe end clamping mechanism assembly I (23) moves forwards, and when the pipe end clamping mechanism assembly I (23) moves forwards to a set distance and reaches a set time, the slide frame type PE pipe sleeving and mounting controller controls the pipe end clamping mechanism sliding control part to move so that the pipe end clamping mechanism assembly I (23) moves backwards to be reset to an initial position, And controlling the conical electric heating head of the conical electric heating head component I (25) to be powered off and stop heating, then controlling the sliding driving mechanism of the support frame I (22) to move along the left and right directions by the sliding frame type PE pipe sleeve connection installation controller, enabling the front pipe end of the PE pipe to be opposite to a pressure water input hard pipe of the sprayer vehicle, then controlling the sliding control part of the pipe end clamping mechanism to move forward by the sliding frame type PE pipe sleeve connection installation controller, enabling the front pipe end of the PE pipe to be sleeved on the pressure water input hard pipe of the sprayer vehicle, when the pipe end clamping mechanism component I (23) moves forward to a set distance, firstly controlling the clamping driving part of the pipe end clamping mechanism component I (23) to release and reset, and then controlling the clamping driving part of the hard pipe clamping mechanism component (27) to release and reset, finally, a sliding driving mechanism of the bottom supporting plate I (21) is controlled to reset, the sliding frame type PE pipe sleeving and mounting unit (2) is translated out of a mounting area, and after the hose clamp is stably positioned and connected by an operator, the PE pipe sleeving and mounting at the vehicle end of the spray head is completed;
f. transition operation: after an operator removes the transmission connection between the power output shaft of the gearbox of the reel sprinkler and the power output shaft of the reel rotation driving motor of the reel rotation driving unit (4), the reel sprinkler with the PE pipe installed is moved out of the installation station through an in-site transfer vehicle.
2. The method of claim 1, wherein the pipe end fixture assembly i (23) of the carriage type PE pipe socket installation unit (2) is provided with a distance sensor and a pattern recognition sensor which are arranged facing forward, and the carriage type PE pipe socket installation controller is electrically connected to the distance sensor and the pattern recognition sensor of the pipe end fixture assembly i (23), respectively;
in the step e, the sliding frame type PE pipe sleeving installation controller accurately controls the sliding driving mechanism of the support frame I (22) to move along the left and right directions according to the feedback of the mode recognition sensor on the pipe end clamping mechanism assembly I (23), and accurately controls the telescopic distance of the sliding control part of the pipe end clamping mechanism according to the feedback of the distance sensor on the pipe end clamping mechanism assembly I (23).
3. The method for installing the PE pipe suitable for the reel sprinkler according to claim 1, wherein a distance sensor and a pattern recognition sensor which are arranged in a backward direction are arranged on a pipe end clamping mechanism component II (35) of the door frame type PE pipe sleeving and installing unit (3), and the door frame type PE pipe sleeving and installing controller is electrically connected with the distance sensor and the pattern recognition sensor on the pipe end clamping mechanism component II (35) respectively;
in the step c, the portal type PE pipe sleeving and mounting controller accurately controls the portal type mechanical arm (32) to act according to the feedback of the mode recognition sensor on the pipe end clamping mechanism component II (35) so that the PE pipe sleeving and mounting mechanical arm (33) moves backwards to a set position close to the reel pressure water output hard pipe joint and the axial direction of the arc-shaped clamping claw of the pipe end clamping mechanism component II (35) is opposite to the reel pressure water output hard pipe joint; the portal type PE pipe sleeving and installing controller accurately controls the action of the sliding driving mechanism of the support frame V (36) according to the feedback of the mode recognition sensor on the pipe end clamping mechanism component II (35) to enable the support frame V (36) to move in the left-right direction and be positioned to the position where the axes of the conical electric heating head component II (37) and the arc-shaped clamping claw of the pipe end clamping mechanism component II (35) are coaxially arranged in the clamping state; when the rear pipe end of the PE pipe is sleeved on the reel pressure water output hard pipe joint, the portal type PE pipe sleeving installation controller accurately controls the backward moving distance of the support frame IV (34) according to the feedback of the distance sensor on the pipe end clamping mechanism assembly II (35).
4. The method for installing the PE pipe suitable for the reel sprinkler according to claim 1, wherein the reel rotation driving unit (4) is a mechanical arm structure moving in coordinates, the support frame comprises a coordinate movement control mechanism, the coordinate movement control mechanism comprises a Z coordinate translation moving mechanism in vertical up-down direction and a B coordinate rotating mechanism with a Y coordinate axis as a rotating axis in addition to an X coordinate translation moving mechanism in front-back direction and a Y coordinate translation moving mechanism in left-right direction, the reel rotation driving motor is a rotation power source of the B coordinate rotating mechanism, an internal tooth driving part matched with an external tooth part of a power output shaft of a gearbox of the reel sprinkler is arranged on a power output shaft of the reel rotation driving motor, a mode identification sensor is further arranged on the B coordinate rotating mechanism, and the reel rotation driving controller is electrically connected with the mode identification sensors of the Z coordinate translation moving mechanism and the B coordinate rotating mechanism respectively;
in the step a, if the mode identification sensor of the B coordinate rotating mechanism feeds back that the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox are in a non-parallel state, the reel rotation driving controller feeds back the direction and data of the angle deviation to the central controller, and then the central controller sends an instruction to control the gantry type PE pipe sleeve mounting controller to enable the rotation driving part of the rotation station platform to act to perform fine adjustment and rectification until the axis of the B coordinate rotating mechanism and the axis of the power output shaft of the reel sprinkling machine gearbox are in a parallel state;
in the step B, the reel rotation driving controller accurately controls the X coordinate translation moving mechanism, the Y coordinate translation moving mechanism and the Z coordinate translation moving mechanism to act according to the feedback of the mode identification sensor of the B coordinate rotating mechanism so that the internal tooth driving part is close to a power output shaft of a gearbox of the reel sprinkler without the PE pipe, if the internal tooth driving part has angular deviation with an external tooth part of the power output shaft of the gearbox of the reel sprinkler, the reel rotation driving controller firstly performs rotation deviation correction on the internal tooth driving part through the B coordinate rotating mechanism, and then controls the internal tooth driving part to be sleeved into the power output shaft of the gearbox of the reel sprinkler through the Y coordinate translation moving mechanism to realize transmission connection.
5. The method for installing PE pipe suitable for coil sprinkler as claimed in any one of claims 1 to 4, wherein the gantry type mechanical arm (32) is further provided with a pipe arranging device at the front end of the gantry type frame structure, and the pipe arranging device comprises a forward and reverse 8-shaped screw shaft (38) and a pipe arranging slider frame (39); the forward and reverse 8-shaped screw shaft (38) comprising an 8-shaped screw shaft driving part is horizontally erected along the left and right direction through a bearing seat, the bearing seat of the forward and reverse 8-shaped screw shaft (38) is arranged on the front end surface of a door-shaped frame structure of a door-type mechanical arm (32) in a sliding fit manner through a lifting guide mechanism and a lifting driving mechanism which are vertically arranged in the up and down direction, and the bearing seat of the forward and reverse 8-shaped screw shaft (38) is positioned in the left and right direction; the calandria slide block frame (39) comprises a guide sleeve and a U-shaped support plate, wherein the guide sleeve is coaxially matched and sleeved on the forward and reverse 8-shaped spiral shaft (38), the U-shaped support plate is fixedly arranged on the guide sleeve and positioned below the guide sleeve, the guide sleeve and the U-shaped support plate jointly enclose a frame-shaped structure which is communicated along the front and back directions, an upper guide roller wheel and a lower guide roller wheel are arranged inside the U-shaped support plate, concave ring structures matched with the outer diameter of the PE pipe are arranged on the roller surfaces of the upper guide roller wheel and the lower guide roller wheel, and the distance between the concave ring structures of the upper guide roller wheel and the lower guide roller wheel is matched with the outer diameter of the PE pipe to form a PE pipe accommodating space; the portal type PE pipe sleeving installation electric control mechanism also comprises a pipe arrangement control loop, and the portal type PE pipe sleeving installation controller is electrically connected with an 8-shaped spiral shaft driving part of a forward and reverse 8-shaped spiral shaft (38) and a lifting driving mechanism;
in the step c, the door frame type PE pipe sheathing and installing controller controls the door frame type mechanical arm (32) to act to enable the PE pipe sheathing and installing mechanical arm (33) to move forwards to the front end of the door-shaped frame structure and descend to a set height, meanwhile, the door frame type PE pipe sheathing and installing controller controls the lifting driving mechanism of the forward and reverse 8-shaped screw shaft (38) to act to enable the forward and reverse 8-shaped screw shaft (38) to descend to the set height and controls the 8-shaped screw shaft driving part to rotate to enable the pipe arranging slide block frame (39) to move to a position corresponding to a reel pressure water output hard pipe joint, after an operator sleeves the rear pipe end of the PE pipe drawn out from the PE pipe raw material roll with a hose clamp, the rear pipe end of the PE pipe penetrates between an upper guide roller and a lower guide roller of the pipe arranging slide block frame (39), and then the rear pipe end of the PE pipe is placed into a set position in the pipe end clamping mechanism component II (35), finally, starting a clamping driving part of the pipe end clamping mechanism assembly II (35) to stably clamp the rear pipe end of the PE pipe;
in the step d, the reel rotation driving controller controls the reel rotation driving motor to be started, and the portal type PE pipe sleeving and installing controller controls the 8-shaped spiral shaft driving part to rotate, so that the reel rotates and the pipe arranging slide block frame (39) drives the PE pipe to arrange pipes in sequence.
6. The PE tube installing method for the coil sprinkler as claimed in claim 5, wherein a guide roller driving part is further provided on the upper guide roller and/or the lower guide roller of the calandria slider frame (39); the door frame type PE pipe sleeving installation electric control mechanism further comprises a pipe conveying control loop, and the door frame type PE pipe sleeving installation controller is electrically connected with the guide roller driving part;
in the step d, the central controller firstly controls the portal type PE pipe sleeving and installing controller to enable the guide roller driving part to rotate, then controls the reel rotation driving controller to enable the reel rotation driving motor to rotate, the PE pipe is wound on the reel under the driving of the upper guide roller wheel and/or the lower guide roller wheel, when the reel pressure water output hard pipe joint rotates downwards to a set position convenient for stably positioning and connecting the hose clamp, the central controller controls the guide roller driving part and the reel rotation driving motor to stop rotating, and an operator performs stable positioning and connecting of the hose clamp at a low position.
7. The method for installing the PE tube for the coil sprinkler as claimed in any one of claims 1 to 4, wherein step a is performed while the conical electrical heating head of the conical electrical heating head assembly II (37) is controlled to be powered on for preheating by the gantry type PE tube socket installation controller; and d, controlling the conical electric heating head of the conical electric heating head assembly I (25) to be electrified for preheating through a slide frame type PE pipe sleeved and installed controller.
CN202010599555.8A 2020-06-28 2020-06-28 PE pipe installation method suitable for reel sprinkler Active CN111716739B (en)

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CN108724740A (en) * 2018-05-29 2018-11-02 王佳颖 A kind of PPR pipe fuse machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2233830Y (en) * 1995-09-21 1996-08-28 张学锋 Moveable butt-welding machine for hard plastic pipe
CN204451198U (en) * 2015-02-16 2015-07-08 中冶建工集团有限公司 A kind of PPR pipe hot melt grafting machine
CN106696286A (en) * 2015-11-12 2017-05-24 杭州盛忆镐科技有限公司 Welding device for plastic pipe
CN106426951A (en) * 2016-10-10 2017-02-22 武汉金牛经济发展有限公司 Automatic plastic pipe welding equipment
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Application publication date: 20200929

Assignee: Beijing Rainbow Agricultural Service Technology Co.,Ltd.

Assignor: JIANGSU HUAYUAN WATER-SAVING Co.,Ltd.

Contract record no.: X2021980016139

Denomination of invention: PE pipe installation method suitable for reel sprinkler irrigation machine

Granted publication date: 20211001

License type: Exclusive License

Record date: 20220105

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