CN111716495A - A floor-based molding equipment - Google Patents

Abstract

The invention provides a floor-based molding device, which belongs to the technical field of molding devices. The floor-based molding equipment includes a molding component, an injection component and a compacting component. The molding component includes a first support plate, a box body, a support column, a sliding door, a hydraulic cylinder, an upper mold, a lower mold and an electric heating plate. The box body is fixed on the upper surface of the first support plate, the support column is fixed on the lower surface of the first support plate, the sliding door is fixed on the box body, and the hydraulic cylinder is fixed on the The upper surface of the box body, the upper die is fixed on the lower end of the hydraulic cylinder, the lower die is fixed on the upper surface of the first support plate, and the electric heating plate is opposite to the mud in the upper die and the lower die. Heating is performed to form the mud. The forming equipment has a high degree of automation and does not require manual compaction of the mud, which greatly improves the forming efficiency of the floor.

Description

A floor-based molding equipment

technical field

The present invention relates to the field of molding equipment, in particular, to a floor-based molding equipment.

Background technique

Porcelain floor is an ornament used to decorate a room to make the room more beautiful. Ceramic floor has the advantages of smooth appearance, strong hardness, wear resistance and easy laying.

At present, in the existing floor-based molding equipment, after the mud is injected into the mold, it is often necessary to manually smooth the mud into the mold, which wastes manpower and greatly reduces the production efficiency of the floor.

SUMMARY OF THE INVENTION

In order to make up for the above deficiencies, the present invention provides a floor-based molding equipment, which aims to improve the waste of manpower and at the same time greatly reduce the problem of floor production efficiency.

The present invention is realized in this way:

The present invention provides floor-based forming equipment including a forming assembly, an injection assembly and a compacting assembly.

The forming assembly includes a first support plate, a box body, a support column, a sliding door, a hydraulic cylinder, an upper mold, a lower mold and an electric heating plate, the box body is fixed on the upper surface of the first support plate, and the The support column is fixed on the lower surface of the first support plate, the sliding door is fixed on the box body, the hydraulic cylinder is fixed on the upper surface of the box body, and the upper mold is fixed on the hydraulic cylinder For the lower end of the piston rod, the lower mold is fixed on the upper surface of the first support plate, and the electric heating plate is respectively fixed in the upper mold and the lower mold.

The material injection assembly includes a first cylinder, a vertical plate, a screw conveyor, a second support plate, a slide rail, a slider and a support frame, the support frame is fixed on the upper surface of the first support plate, and the first support frame is fixed on the upper surface of the first support plate. Two supporting plates are fixed on the upper end of the supporting frame, the sliding rail is fixed in the second supporting plate, the sliding block slides on the sliding rail, the lower surface of the screw conveyor and the sliding The upper surfaces of the blocks are fixed together, the first cylinder is fixed on the outer wall of the box, the vertical plate is fixed on the outer wall of the screw conveyor, and the piston rod of the first cylinder is connected to the vertical wall. The outer surfaces of the boards are fastened together.

The compaction assembly includes a second air cylinder, a connecting plate, a third air cylinder and a pressing plate, the second air cylinder is fixed on the outer wall of the box body, and the connecting plate is fixed on the end of the piston rod of the second air cylinder , the third cylinder is fixed on the lower surface of the connecting plate, and the pressing plate is fixed on the end of the piston rod of the third cylinder.

In an embodiment of the present invention, the support column includes a column body and a bottom plate, the column body is fixed on the lower surface of the first support plate, the bottom plate is fixed on the lower surface of the column body, and the bottom plate Make the molding equipment more stable on the ground.

In an embodiment of the present invention, the sliding door includes a sliding door body and a handle, the sliding door body is fixed on the box body, and the handle is fixed on the outer surface of the sliding door body, The handle portion is convenient for pulling the sliding door body, and the handle portion in this embodiment is a door handle.

In an embodiment of the present invention, the upper mold includes an upper mold body, the upper mold body is provided with a first groove, the electric heating plate is fixed in the first groove, and the first groove is The slot facilitates the installation of the electric heating plate.

In an embodiment of the present invention, the second support plate includes a second support plate body, the second support plate body is provided with a second groove, and the slide rail is fixed in the second groove Inside, the second groove facilitates the movement of the slider therein.

In an embodiment of the present invention, the compaction assembly further comprises an inclined rod, the inclined rod is fixed in the connecting plate, and the inclined rod makes the connecting plate stronger.

In an embodiment of the present invention, the molding assembly further includes an observation window, the observation window is provided on the sliding door, and the observation window facilitates real-time observation of the molding condition of the floor.

In an embodiment of the present invention, at least two sliding blocks are provided, the sliding blocks are fixed at intervals on the lower surface of the screw conveyor, and the plurality of sliding blocks make the screw conveyor more stable on the sliding rail move up.

In an embodiment of the present invention, a mud recovery assembly is further included, the mud recovery assembly includes a sliding plate and a collection box, the sliding plate is fixed between the upper surface of the first support plate and the side surface of the lower mold The first support plate is provided with a through hole, the collection box is fixed on the lower surface of the first support plate, and the collection box is convenient for collecting excess mud.

In an embodiment of the present invention, the mud recovery assembly further includes a connecting lug, the connecting lug is fixed on the outer wall of the collection box, and the connecting lug is fixed on the lower surface of the first support plate, The connecting ears make the collection box more firmly fixed on the lower surface of the first support plate.

The beneficial effects of the present invention are: the floor molding equipment obtained by the present invention through the above design, when in use, inject the mud into the silo on the screw conveyor, close the sliding door, and the piston rod of the first cylinder drives the screw conveyor. Lateral movement, so that the screw conveyor moves to the top of the lower mold, the screw conveyor transports the mud forward, so that the mud is injected into the lower mold, and the piston rod of the third cylinder drives the pressure plate to move down, so that the lower surface of the pressure plate is close to the bottom. On the upper surface of the mold, the piston rod of the second cylinder drives the pressure plate to move laterally, while pushing the mud flat, it also pushes the excess mud to the first support plate, and then controls the second and third cylinders, so that the pressure plate pushes the mud Press it into the lower mold, then retract the pressure plate to the starting position, start the hydraulic cylinder and the electric heating plate, the piston rod of the hydraulic cylinder drives the upper mold to move down, so that the upper mold and the lower mold are clamped together, and the electric heating plate The mud in the upper mold and the lower mold is heated to form the mud. The molding equipment has a high degree of automation and does not require manual compaction of the mud, which greatly improves the molding efficiency of the floor.

Description of drawings

In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

1 is a schematic structural diagram of a base-plate forming device provided by an embodiment of the present invention;

FIG. 2 is a schematic cross-sectional structure diagram of a base-plate forming device provided by an embodiment of the present invention;

3 is a schematic cross-sectional structure diagram of a forming assembly and a mud recovery assembly provided by an embodiment of the present invention;

FIG. 4 is an enlarged view of the region aA in FIG. 3 provided by an embodiment of the present invention;

5 is a schematic cross-sectional structural diagram of a material injection assembly provided by an embodiment of the present invention;

FIG. 6 is a schematic cross-sectional structure diagram of a compaction assembly provided by an embodiment of the present invention.

In the figure: a100-molding component; a110-first support plate; a120-box body; a130-support column; a131-column body; a132-bottom plate; a140-sliding door; a150-hydraulic cylinder; a160-upper mold; a161-upper mold body; a162-first groove; a170-lower mold; a180-electric heating plate; a190-observation window; a200-injection component; a210-first cylinder ; a220 - vertical plate; a230 - screw conveyor; a240 - second support plate; a241 - second support plate body; a242 - second groove; a250 - slide rail; a260 - slider; a270 - support frame; a300 - compaction assembly; a310-second cylinder; a320-connecting plate; a330-inclined rod; a340-third cylinder; a350-pressing plate; a400-mud recovery assembly; a410-slide plate; a420-through hole; a430-collection box ; a440-connect ear.

Detailed ways

Example 1

Please refer to FIGS. 1-6 , the present invention provides a technical solution: based on floor molding equipment, including a molding component a100, a material injection component a200 and a compacting component a300. The injection component a200 is fixed on the molding component a100, and the compacting component a300 is fixed on the inner wall of the molding component a100, which greatly improves the molding efficiency of the floor.

1-4, the molding assembly a100 includes a first support plate a110, a box body a120, a support column a130, a sliding door a140, a hydraulic cylinder a150, an upper mold a160, a lower mold a170 and an electric heating plate a180, and the box body a120 It is fixed on the upper surface of the first support plate a110 by bolts, and the support column a130 is fixed on the lower surface of the first support plate a110 by bolts. The support column a130 includes a column body a131 and a bottom plate a132. The lower surface of the plate a110, the bottom plate a132 is welded on the lower surface of the cylinder a131, the bottom plate a132 makes the molding equipment more stably placed on the ground, the sliding door a140 is fixed on the box body a120 by bolts, and the sliding door a140 includes the sliding door body a141 and handle a142.

The sliding door body a141 is fixed on the box body a120, and the handle a142 is welded on the outer surface of the sliding door body a141. The handle a142 is convenient for pulling the sliding door body a141. In this embodiment, the handle a142 is a door handle. The cylinder a150 is fixed on the upper surface of the box body a120 by bolts, the upper die a160 is fixed on the lower end of the piston rod of the hydraulic cylinder a150 by bolts, the upper die a160 includes the upper die body a161, and the upper die body a161 is provided with a first groove a162, The electric heating plate a180 is fixed in the first groove a162 by bolts. The first groove a162 is convenient for the installation of the electric heating plate a180. The lower die a170 is fixed on the upper surface of the first support plate a110 by bolts. It is fixed in the upper mold a160 and the lower mold a170 by bolts. The molding assembly a100 also includes an observation window a190. The observation window a190 is provided on the sliding door a140. The observation window a190 is convenient for real-time observation of the molding of the floor.

Please refer to FIG. 2 and FIG. 5 , the material injection assembly a200 includes a first cylinder a210, a vertical plate a220, a screw conveyor a230, a second support plate a240, a slide rail a250, a slider a260 and a support frame a270, the support frame a270 is supported by bolts It is fixed on the upper surface of the first support plate a110, the second support plate a240 is fixed on the upper end of the support frame a270 by bolts, the second support plate a240 includes a second support plate body a241, and the second support plate body a241 is provided with a second The groove a242, the slide rail a250 is welded in the second groove a242, the second groove a242 is convenient for the slider a260 to move in it, the slide rail a250 is welded in the second support plate a240, and the slider a260 slides on the slide rail a250 On the top, the lower surface of the screw conveyor a230 and the upper surface of the slider a260 are fixed together, at least two sliders a260 are provided, and the sliders a260 are fixed at intervals on the lower surface of the screw conveyor a230, and multiple sliders a260 make the screw The conveyor a230 moves more smoothly on the slide rail a250, the first cylinder a210 is fixed on the outer wall of the box a120 by bolts, the vertical plate a220 is fixed on the outer wall of the screw conveyor a230 by bolts, and the piston rod of the first cylinder a210 Welded together with the outer surface of the riser a220.

2 and 6, the compaction assembly a300 includes a second cylinder a310, a connecting plate a320, a third cylinder a340 and a pressing plate a350, the second cylinder a310 is fixed on the outer wall of the box a120 by bolts, and the connecting plate a320 is bolted Fixed on the end of the piston rod of the second cylinder a310, the compaction assembly a300 also includes an oblique rod a330, the oblique rod a330 is welded in the connecting plate a320, the oblique rod a330 makes the connecting plate a320 stronger, and the third cylinder a340 is bolted Fixed on the lower surface of the connecting plate a320, the pressing plate a350 is fixed on the end of the piston rod of the third cylinder a340 by bolts.

Example 2

1-6, the present invention provides a technical solution: based on floor molding equipment, including a molding component a100, a material injection component a200, a compaction component a300, and a mud recovery component a400. The injection component a200 is fixed on the forming component a100, the compacting component a300 is fixed on the inner wall of the forming component a100, and the mud recovery component a400 is fixed on the lower surface of the forming component a100 to facilitate the recovery of excess mud.

1-4, the molding assembly a100 includes a first support plate a110, a box body a120, a support column a130, a sliding door a140, a hydraulic cylinder a150, an upper mold a160, a lower mold a170 and an electric heating plate a180, and the box body a120 It is fixed on the upper surface of the first support plate a110 by bolts, and the support column a130 is fixed on the lower surface of the first support plate a110 by bolts. The support column a130 includes a column body a131 and a bottom plate a132. The lower surface of the plate a110, the bottom plate a132 is welded on the lower surface of the cylinder a131, the bottom plate a132 makes the molding equipment more stably placed on the ground, the sliding door a140 is fixed on the box body a120 by bolts, and the sliding door a140 includes the sliding door body a141 and handle a142.

The sliding door body a141 is fixed on the box body a120, and the handle a142 is welded on the outer surface of the sliding door body a141. The handle a142 is convenient for pulling the sliding door body a141. In this embodiment, the handle a142 is a door handle. The cylinder a150 is fixed on the upper surface of the box body a120 by bolts, the upper die a160 is fixed on the lower end of the piston rod of the hydraulic cylinder a150 by bolts, the upper die a160 includes the upper die body a161, and the upper die body a161 is provided with a first groove a162, The electric heating plate a180 is fixed in the first groove a162 by bolts. The first groove a162 is convenient for the installation of the electric heating plate a180. The lower die a170 is fixed on the upper surface of the first support plate a110 by bolts. It is fixed in the upper mold a160 and the lower mold a170 by bolts. The molding assembly a100 also includes an observation window a190. The observation window a190 is provided on the sliding door a140. The observation window a190 is convenient for real-time observation of the molding of the floor.

Please refer to FIG. 2 and FIG. 5 , the material injection assembly a200 includes a first cylinder a210, a vertical plate a220, a screw conveyor a230, a second support plate a240, a slide rail a250, a slider a260 and a support frame a270, the support frame a270 is supported by bolts It is fixed on the upper surface of the first support plate a110, the second support plate a240 is fixed on the upper end of the support frame a270 by bolts, the second support plate a240 includes a second support plate body a241, and the second support plate body a241 is provided with a second The groove a242, the slide rail a250 is welded in the second groove a242, the second groove a242 is convenient for the slider a260 to move in it, the slide rail a250 is welded in the second support plate a240, and the slider a260 slides on the slide rail a250 On the top, the lower surface of the screw conveyor a230 and the upper surface of the slider a260 are fixed together, at least two sliders a260 are provided, and the sliders a260 are fixed at intervals on the lower surface of the screw conveyor a230, and multiple sliders a260 make the screw The conveyor a230 moves more smoothly on the slide rail a250, the first cylinder a210 is fixed on the outer wall of the box a120 by bolts, the vertical plate a220 is fixed on the outer wall of the screw conveyor a230 by bolts, and the piston rod of the first cylinder a210 Welded together with the outer surface of the riser a220.

2 and 6, the compaction assembly a300 includes a second cylinder a310, a connecting plate a320, a third cylinder a340 and a pressing plate a350, the second cylinder a310 is fixed on the outer wall of the box a120 by bolts, and the connecting plate a320 is bolted Fixed on the end of the piston rod of the second cylinder a310, the compaction assembly a300 also includes an oblique rod a330, the oblique rod a330 is welded in the connecting plate a320, the oblique rod a330 makes the connecting plate a320 stronger, and the third cylinder a340 is bolted Fixed on the lower surface of the connecting plate a320, the pressing plate a350 is fixed on the end of the piston rod of the third cylinder a340 by bolts.

Please refer to FIG. 2 and FIG. 3 , the floor-based forming equipment further includes a mud recovery assembly a400, the mud recovery assembly a400 includes a sliding plate a410 and a collection box a430, the sliding plate a410 is welded on the upper surface of the first support plate a110 and the side of the lower mold a170 Between the surfaces, the first support plate a110 is provided with a through hole a420. The collection box a430 is fixed on the lower surface of the first support plate a110 by bolts. The collection box a430 is convenient for collecting excess mud. The mud recovery assembly a400 also includes a connection The ear a440, the connection ear a440 is welded on the outer wall of the collection box a430, the connection ear a440 is fixed on the lower surface of the first support plate a110 by bolts, and the connection ear a440 makes the collection box a430 more firmly fixed under the first support plate a110 surface.

Specifically, this is based on the working principle of the floor forming equipment: inject the mud into the silo on the screw conveyor a230, close the sliding door a140, start the first cylinder a210, the screw conveyor a230, the second cylinder a310 and the third cylinder a340, the piston rod of the first cylinder a210 drives the screw conveyor a230 to move laterally, so that the screw conveyor a230 moves to the top of the lower mold a170, the screw conveyor a230 transports the mud forward, so that the mud is injected into the lower mold a170, the first The piston rod of the third cylinder a340 drives the pressure plate a350 to move down, so that the lower surface of the pressure plate a350 is close to the upper surface of the lower mold a170, and the piston rod of the second cylinder a310 drives the pressure plate a350 to move laterally. Push the slurry to the first support plate a110, and then control the second cylinder a310 and the third cylinder a340, so that the pressure plate a350 compacts the mud in the lower mold a170, and then retracts the pressure plate a350 to the starting position. Activate the hydraulic cylinder a150 And the electric heating plate a180, the piston rod of the hydraulic cylinder a150 drives the upper die a160 to move down, so that the upper die a160 and the lower die a170 are snapped together, and the electric heating plate a180 heats the mud in the upper die a160 and the lower die a170, To shape the mud, the molding equipment has a high degree of automation and does not require manual compaction of the mud, which greatly improves the molding efficiency of the floor.

It should be noted that the specific models and specifications of the hydraulic cylinder a150, the electric heating plate a180, the first cylinder a210, the screw conveyor a230, the second cylinder a310 and the third cylinder a340 need to be selected according to the actual specifications of the device. The specific selection and calculation method adopts the prior art in the art, so it will not be described in detail.

The power supply of the hydraulic cylinder a150, the electric heating plate a180, the first cylinder a210, the screw conveyor a230, the second cylinder a310 and the third cylinder a340 and their principles are clear to those skilled in the art and will not be described in detail here.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (9)

1. A floor-based molding equipment, characterized in that, comprising A forming assembly (a100), the forming assembly (a100) includes a first support plate (a110), a box body (a120), a support column (a130), a sliding door (a140), a hydraulic cylinder (a150), an upper mold (a160) ), a lower mold (a170) and an electric heating plate (a180), the box body (a120) is fixed on the upper surface of the first support plate (a110), and the support column (a130) is fixed on the first support plate (a130). The lower surface of the support plate (a110), the sliding door (a140) is fixed on the box (a120), the hydraulic cylinder (a150) is fixed on the upper surface of the box (a120), the upper The mold (a160) is fixed on the lower end of the piston rod of the hydraulic cylinder (a150), the lower mold (a170) is fixed on the upper surface of the first support plate (a110), and the electric heating plates (a180) are respectively fixed in the upper mold (a160) and the lower mold (a170); Material injection assembly (a200), the material injection assembly (a200) includes a first cylinder (a210), a vertical plate (a220), a screw conveyor (a230), a second support plate (a240), a slide rail (a250), A slider (a260) and a support frame (a270), the support frame (a270) is fixed on the upper surface of the first support plate (a110), and the second support plate (a240) is fixed on the support frame (a110). a270), the slide rail (a250) is fixed in the second support plate (a240), the slider (a260) slides on the slide rail (a250), the screw conveyor (a230) ) and the upper surface of the slider (a260) are fixed together, the first cylinder (a210) is fixed on the outer wall of the box (a120), the vertical plate (a220) is fixed on the On the outer wall of the screw conveyor (a230), the piston rod of the first cylinder (a210) is fixed with the outer surface of the vertical plate (a220); A compaction assembly (a300), the compaction assembly (a300) comprising a second cylinder (a310), a connecting plate (a320), a third cylinder (a340) and a pressing plate (a350), the second cylinder (a310) being fixed On the outer wall of the box body (a120), the connecting plate (a320) is fixed on the end of the piston rod of the second cylinder (a310), and the third cylinder (a340) is fixed on the connecting plate (a340). a320), the pressing plate (a350) is fixed on the end of the piston rod of the third cylinder (a340). 2 . The floor-based molding equipment according to claim 1 , wherein the support column (a130) comprises a column body (a131) and a bottom plate (a132), and the column body (a131) is fixed on the first floor. 3 . The lower surface of the support plate (a110), the bottom plate (a132) is fixed to the lower surface of the column (a131). 3. The floor-based molding equipment according to claim 1, wherein the sliding door (a140) comprises a sliding door body (a141) and a handle (a142), and the sliding door body (a141) is fixed on the On the box body (a120), the handle portion (a142) is fixed on the outer surface of the sliding door body (a141). 4. The floor-based molding equipment according to claim 1, wherein the upper mold (a160) comprises an upper mold body (a161), and the upper mold body (a161) is provided with a first groove (a162) ), the electric heating plate (a180) is fixed in the first groove (a162). 5. The floor-based forming equipment according to claim 1, wherein the second support plate (a240) comprises a second support plate body (a241), and the second support plate body (a241) is provided with a The second groove (a242), the slide rail (a250) is fixed in the second groove (a242). 6. The floor-based forming equipment according to claim 1, characterized in that, the compaction assembly (a300) further comprises an inclined rod (a330), and the inclined rod (a330) is fixed on the connecting plate (a320) Inside. 7. The floor-based molding equipment according to claim 1, wherein the molding assembly (a100) further comprises an observation window (a190), and the observation window (a190) is provided on the sliding door (a140) . 8. The floor-based forming equipment according to claim 1, characterized in that, at least two sliding blocks (a260) are provided, and the sliding blocks (a260) are fixed at intervals on the bottom of the screw conveyor (a230). lower surface. 9. The floor-based molding method according to claim 1, wherein the slurry is injected into the silo on the screw conveyor a230, the sliding door a140 is closed, the first cylinder a210, the screw conveyor a230, the second The cylinder a310 and the third cylinder a340, the piston rod of the first cylinder a210 drives the screw conveyor a230 to move laterally, so that the screw conveyor a230 moves to the top of the lower mold a170, and the screw conveyor a230 transports the mud forward, so that the mud is injected into the In the lower die a170, the piston rod of the third cylinder a340 drives the pressure plate a350 to move down, so that the lower surface of the pressure plate a350 is closely attached to the upper surface of the lower die a170, and the piston rod of the second cylinder a310 drives the pressure plate a350 to move laterally to push the mud flat At the same time, it also pushes the excess mud onto the first support plate a110, and then controls the second cylinder a310 and the third cylinder a340, so that the pressing plate a350 compacts the mud in the lower mold a170, and then retracts the pressing plate a350 to the starting position. position, start the hydraulic cylinder a150 and the electric heating plate a180, the piston rod of the hydraulic cylinder a150 drives the upper mold a160 to move down, so that the upper mold a160 and the lower mold a170 are snapped together, and the electric heating plate a180 is opposite to the upper mold a160 and the lower mold a170 The mud inside is heated to form the mud. The forming equipment has a high degree of automation and does not require manual compaction of the mud, which greatly improves the forming efficiency of the floor.

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