CN111716209A - Polished Components - Google Patents
Polished Components Download PDFInfo
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- CN111716209A CN111716209A CN202010655657.7A CN202010655657A CN111716209A CN 111716209 A CN111716209 A CN 111716209A CN 202010655657 A CN202010655657 A CN 202010655657A CN 111716209 A CN111716209 A CN 111716209A
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- 238000005498 polishing Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000009471 action Effects 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 abstract description 9
- 238000003466 welding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种零部件加工设备,具体涉及一种抛光组件。The invention relates to a component processing equipment, in particular to a polishing component.
背景技术Background technique
一般的抛光组件包括电机和砂轮,通过转动的砂轮对工件表面进行打磨抛光,通常会先将工件固定在旋转机构上,然后进行抛光组件的移动,以使砂轮与工件表面接触,随后进行工件的旋转,并启动电机以进行打磨抛光操作。但是砂轮的抛光效率较低,为此,有的抛光组件是电机与抛光砂带的组合。The general polishing component includes a motor and a grinding wheel. The surface of the workpiece is ground and polished by the rotating grinding wheel. Usually, the workpiece is first fixed on the rotating mechanism, and then the polishing component is moved to make the grinding wheel contact the surface of the workpiece, and then the workpiece is polished. Rotate and start the motor for sanding and polishing operations. However, the polishing efficiency of the grinding wheel is low. For this reason, some polishing components are a combination of a motor and a polishing abrasive belt.
为保证抛光砂带与工件表面的有效接触,会使从动轮处的抛光砂带与工件表面接触,而不采用位于主动轮与从动轮间的抛光砂带与工件接触。为避免从动轮与抛光砂带接触,不能在从动轮轴向面设置环形槽以限制抛光砂带沿从动轮轴向的移动,现有从动轮各处外径是相同的,抛光砂带容易沿从动轮轴向移动。In order to ensure the effective contact between the polishing abrasive belt and the surface of the workpiece, the polishing abrasive belt at the driven wheel will be in contact with the surface of the workpiece instead of the polishing abrasive belt located between the driving wheel and the driven wheel. In order to avoid the contact between the driven wheel and the polishing abrasive belt, an annular groove cannot be set on the axial surface of the driven wheel to limit the movement of the polishing abrasive belt along the axial direction of the driven wheel. The outer diameter of the existing driven wheel is the same everywhere, and the polishing abrasive belt is easy to follow. The driven wheel moves axially.
有的工件表面具有凸起,凸起侧面为相对工件表面倾斜的斜面,不论是砂轮还是抛光砂带,对于工件凸起的斜面的抛光效果都是较差的,需要进行更长时间的抛光操作,才能使斜面处的抛光效果达到指定标准,但是又会时工件偏离该斜面处的表面抛光过度。Some workpieces have protrusions on the surface, and the side of the protrusions is a slope inclined relative to the workpiece surface. Whether it is a grinding wheel or a polishing belt, the polishing effect of the raised slope of the workpiece is poor, and a longer polishing operation is required. , in order to make the polishing effect at the inclined plane reach the specified standard, but it will also cause the workpiece to deviate from the surface polishing of the inclined plane.
有的工件是多个部件焊接固定在一起的,需要将两部件焊接处进行打磨抛光,但是焊接处是凹凸不平的,抛光砂带与焊接处的接触面较少,需要先进行长时间的打磨,以将焊接处打磨平整,再进行抛光。Some workpieces are welded and fixed together by multiple parts, and the welding part of the two parts needs to be ground and polished, but the welding part is uneven, and the contact surface between the polishing abrasive belt and the welding part is small, and it needs to be polished for a long time. , to smooth the weld, and then polish it.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能避免抛光砂带跑偏,能提高抛光效率的抛光组件。The purpose of the present invention is to provide a polishing assembly which can avoid deviation of polishing abrasive belt and improve polishing efficiency.
为实现上述目的,本发明采用如下技术方案:一种抛光组件,包括固定架,所述固定架上固定有驱动电机及伸缩机构,所述驱动电机输出端固定有主动轮,所述主动轮与从动轮联动,所述主动轮和从动轮外套设有呈围合形的抛光砂带,所述伸缩机构包括固定部、活动部及自转部,所述活动部一端位于固定部内,所述活动部另一端伸至固定部外并与活动架联动固定,所述从动轮可转动固定于活动架上,所述自转部可自转并与活动部或固定部连接固定,所述自转部的转动轴线沿活动部的伸缩方向布置,活动架在伸缩机构的作用下带动从动轮移动,并使抛光砂带胀紧固定在主动轮及从动轮外。In order to achieve the above purpose, the present invention adopts the following technical scheme: a polishing assembly, comprising a fixing frame, a driving motor and a telescopic mechanism are fixed on the fixing frame, a driving wheel is fixed at the output end of the driving motor, and the driving wheel is The driven wheel is linked, the driving wheel and the outer casing of the driven wheel are provided with an enclosed polishing abrasive belt, the telescopic mechanism includes a fixed part, a movable part and a rotating part, one end of the movable part is located in the fixed part, and the movable part The other end extends out of the fixed part and is linked and fixed with the movable frame. The driven wheel can be rotatably fixed on the movable frame; The telescopic direction of the movable part is arranged, and the movable frame drives the driven wheel to move under the action of the telescopic mechanism, and the polishing abrasive belt is expanded and fixed on the outside of the driving wheel and the driven wheel.
本发明通过设置伸缩机构,以使抛光砂带能被撑开,能调节抛光砂带涨紧力,以避免抛光砂带脱离从动轮,以保证抛光效果。且由于自转部的设置,从动轮是可以随工件表面凹凸发生转动,以使从动轮能自动进行角度调节,以使从动轮处的抛光砂带与焊接处的接触面积更大,以缩短打磨用时,以提高抛光效率。其中,由于自转部的设置,本发明能对表面具有斜面的工件而言,能进行效果更好的抛光,不用担心抛光过度。In the present invention, a telescopic mechanism is provided, so that the polishing abrasive belt can be stretched, and the tensioning force of the polishing abrasive belt can be adjusted, so as to prevent the polishing abrasive belt from detaching from the driven wheel, so as to ensure the polishing effect. And due to the setting of the rotation part, the driven wheel can rotate with the unevenness of the workpiece surface, so that the driven wheel can automatically adjust the angle, so that the contact area between the polishing abrasive belt at the driven wheel and the welding place is larger, so as to shorten the grinding time. , to improve polishing efficiency. Among them, due to the arrangement of the rotation part, the present invention can perform better polishing for workpieces with inclined surfaces, and there is no need to worry about excessive polishing.
作为优选,所述伸缩机构为气缸,所述活动部位于固定部内的一端与自转部连接固定。伸缩机构采用气缸,能避免抛光砂带与工件过度接触;其中,气缸内部气体所形成的弹力是恒定的,不会因气缸的伸缩部内缩多少而发生改变,能使抛光过程更为稳定,抛光效果更好。可以通过气缸的精密调压阀来调整气压大小,以控制气缸所形成弹力的大小。可以通过中封式三位五通阀进行气缸行程的调节,以实现活动架及从动轮行程的调节,以实现抛光砂带涨紧力的调节。其中,伸缩机构可为标准双作用气缸。Preferably, the telescopic mechanism is an air cylinder, and one end of the movable part located in the fixed part is connected and fixed to the rotation part. The telescopic mechanism adopts a cylinder, which can avoid excessive contact between the polishing abrasive belt and the workpiece; among them, the elastic force formed by the gas inside the cylinder is constant, and will not change due to the shrinkage of the telescopic part of the cylinder, which can make the polishing process more stable and polishing. Better results. The air pressure can be adjusted through the precise pressure regulating valve of the cylinder to control the size of the elastic force formed by the cylinder. The cylinder stroke can be adjusted through the middle-sealed three-position five-way valve to realize the adjustment of the travel of the movable frame and the driven wheel, so as to realize the adjustment of the tightening force of the polishing abrasive belt. The telescopic mechanism can be a standard double-acting cylinder.
作为优选,所述自转部与活动部同轴设置,所述自转部可转动固定于活动部位于固定部外的一端并与活动架固定,所述活动部位于固定部外的一端与自转部远离活动架的一端间相互配合的转动结构,所述转动结构包括环形槽及位于环形槽内的环形凸起。转动结构的设置能限制自转部相对固定部发生周向移动,能保证抛光效果。Preferably, the rotating part and the movable part are arranged coaxially, the rotating part can be rotatably fixed to the end of the movable part outside the fixed part and fixed to the movable frame, and the end of the movable part outside the fixed part is away from the rotating part A rotating structure that cooperates with one end of the movable frame, the rotating structure includes an annular groove and an annular protrusion located in the annular groove. The arrangement of the rotating structure can limit the circumferential movement of the rotating part relative to the fixed part, and can ensure the polishing effect.
作为优选,所述活动部位于固定部外的一端固定有固定块,所述固定块周向侧壁与自转部周向侧壁间设有所述转动结构,所述固定块内固定有平面轴承,所述平面轴承与自转部接触,所述平面轴承位于活动部与自转部之间。固定块的设置伸缩机构的装配更为方便,其中,固定块可采用铆接或其它方式与活动部连接固定。且平面轴承的设置能减小自转部转动时的摩擦力,以保证报告效果。Preferably, a fixed block is fixed at one end of the movable part outside the fixed part, the rotating structure is arranged between the circumferential side wall of the fixed block and the circumferential side wall of the rotating part, and a plane bearing is fixed in the fixed block , the plane bearing is in contact with the rotating part, and the plane bearing is located between the movable part and the rotating part. The installation of the fixed block makes the assembly of the telescopic mechanism more convenient, wherein the fixed block can be connected and fixed with the movable part by riveting or other methods. And the arrangement of the plane bearing can reduce the friction force when the rotating part rotates, so as to ensure the reporting effect.
作为优选,所述固定块设有供自转部穿过的通孔,所述通孔内壁向周向外侧延伸以形成所述环形槽,且平面轴承位于所述通孔内,所述自转部位于通孔内的部分设有所述环形凸起。Preferably, the fixing block is provided with a through hole through which the rotation part passes, the inner wall of the through hole extends to the outer side in the circumferential direction to form the annular groove, and the plane bearing is located in the through hole, and the rotation part is located in the through hole. The portion inside the through hole is provided with the annular protrusion.
作为优选,所述从动轮和/或主动轮用于与抛光砂带接触的面的中部向周向外侧延伸,以使从动轮和/或主动轮用于与抛光砂带接触的面的横截面呈V形或圆弧形设置。当抛光砂带被撑开时,由于从动轮或主动轮表面中部向外凸,抛光砂带的左右移动会受限制,以进一步避免抛光砂带脱离从动轮。Preferably, the middle part of the surface of the driven wheel and/or the driving wheel for contacting the polishing abrasive belt extends to the outer side in the circumferential direction, so that the cross section of the surface of the driven wheel and/or the driving wheel for contacting the polishing abrasive belt Set in a V-shaped or circular arc. When the polishing abrasive belt is stretched, the left and right movement of the polishing abrasive belt will be restricted due to the outward convexity of the middle of the surface of the driven wheel or the driving wheel, so as to further prevent the polishing abrasive belt from detaching from the driven wheel.
本发明具有能使能提高抛光效果,并提高抛光效率的优点。The invention has the advantages that the polishing effect can be improved and the polishing efficiency can be improved.
附图说明Description of drawings
图1为本发明的一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;
图2为本发明的从动轮的一种剖视图;Fig. 2 is a kind of sectional view of the driven wheel of the present invention;
图3为本发明的另一种伸缩机构;Fig. 3 is another telescopic mechanism of the present invention;
图4为图3中转动结构的放大图。FIG. 4 is an enlarged view of the rotating structure in FIG. 3 .
具体实施方式Detailed ways
下面根据附图和具体实施例对本发明作进一步描述。The present invention will be further described below according to the accompanying drawings and specific embodiments.
实施例1Example 1
由图1、图2所示,本发明的一种抛光组件,包括固定架,固定架由固定架本体1及向下延伸的连接架2构成,固定架本体1上固定有驱动电机3,连接架2下端固定有伸缩机构4,驱动电机3输出端固定有主动轮31,主动轮31与从动轮32联动,主动轮31和从动轮32外套设有呈围合形的抛光砂带33,伸缩机构4包括固定部41、活动部42及自转部,活动部42一端位于固定部41内,活动部42另一端伸至固定部41外并与活动架5联动固定,活动架5呈n字形结构,从动轮32可转动固定于活动架5上,自转部可相对固定部41自转并与活动部42连接固定,自转部的转动轴线沿活动部42的伸缩方向布置,活动架5在伸缩机构4的作用下带动从动轮32沿直线移动,并使抛光砂带33胀紧固定在主动轮31及从动轮32外。As shown in FIG. 1 and FIG. 2 , a polishing assembly of the present invention includes a fixing frame. The fixing frame is composed of a fixing frame body 1 and a downwardly extending connecting
其中,从动轮32用于与抛光砂带33接触的面的中部向周向外侧延伸,以使从动轮32用于与抛光砂带33接触的面的横截面呈V形设置。本实施例的伸缩机构4为气缸,活动部42位于固定部内的一端与自转部连接固定,气缸的活动部可相对固定部自转。The middle portion of the surface of the driven
实施例2Example 2
由图3和图4所示,本实施例与实施例1的不同在于:伸缩机构的不同。本实施例的伸缩机构可采用电动推杆。As shown in FIG. 3 and FIG. 4 , the difference between this embodiment and Embodiment 1 is that the telescopic mechanism is different. The telescopic mechanism in this embodiment can use an electric push rod.
自转部43与活动部42(电动推杆的顶管)同轴设置,自转部43可转动固定于活动部42位于固定部41(电动推杆的顶管)外的一端并与活动架5固定,活动部42位于固定部41外的一端与自转部43远离活动架5的一端间相互配合的转动结构,转动结构包括环形槽61及位于环形槽61内的环形凸起62。The
活动部42位于固定部41外的一端固定有固定块6,固定块6周向侧壁与自转部43周向侧壁间设有所述转动结构,固定块6内固定有平面轴承63,平面轴承63与自转部43接触,平面轴承63位于活动部42与自转部43之间。固定块6设有供自转部43穿过的通孔,通孔内壁向周向外侧延伸以形成所述环形槽61,且平面轴承63位于所述通孔内,自转部43位于通孔内的部分设有所述环形凸起62。One end of the
本发明可用于压力容器的封头与筒体焊接处的抛光,将连接架伸入压力容器内,以使从动轮处的抛光砂带与压力容器内壁的待打磨抛光处接触,随后启动驱动电机,并使压力容器在其它设备的作用下自转,由于伸缩机构的设置,抛光砂带是始终与压力容器内壁接触的,从动轮会随压力容器的自转以针对待打磨抛光处凹凸不同进行相应角度调整,以使抛光砂带与待打磨抛光处的接触面更大,打磨抛光效果较好,且效率更高。The invention can be used for polishing the welding place between the head and the cylinder of the pressure vessel. The connecting frame is extended into the pressure vessel, so that the polishing abrasive belt at the driven wheel is in contact with the place to be polished and polished on the inner wall of the pressure vessel, and then the drive motor is started. , and make the pressure vessel rotate under the action of other equipment. Due to the setting of the telescopic mechanism, the polishing abrasive belt is always in contact with the inner wall of the pressure vessel, and the driven wheel will follow the rotation of the pressure vessel. Adjustment to make the contact surface between the polishing abrasive belt and the place to be polished and polished is larger, the polishing effect is better, and the efficiency is higher.
本发明具有能使能提高抛光效果,并提高抛光效率的优点。The invention has the advantages that the polishing effect can be improved and the polishing efficiency can be improved.
Claims (6)
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CN101181779A (en) * | 2007-12-21 | 2008-05-21 | 陈美青 | Plane abrasive belt glazing machine |
CN201217172Y (en) * | 2008-05-29 | 2009-04-08 | 孙辉明 | Automatic fine-adjustment device for sanding of plate |
CN203527204U (en) * | 2013-11-18 | 2014-04-09 | 成都晋林工业制造有限责任公司 | Outer circle polishing machine |
CN204621737U (en) * | 2015-01-12 | 2015-09-09 | 宜兴华威封头有限公司 | A kind of automatic polishing machine for end socket surface finish |
JP2017109295A (en) * | 2015-12-14 | 2017-06-22 | 太陽工業株式会社 | Polishing device |
CN108340247A (en) * | 2018-04-19 | 2018-07-31 | 广东利迅达机器人系统股份有限公司 | Robot polishing grinding system |
CN212265456U (en) * | 2020-07-09 | 2021-01-01 | 横店集团英洛华电气有限公司 | Polishing assembly |
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2020
- 2020-07-09 CN CN202010655657.7A patent/CN111716209B/en active Active
Patent Citations (7)
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CN101181779A (en) * | 2007-12-21 | 2008-05-21 | 陈美青 | Plane abrasive belt glazing machine |
CN201217172Y (en) * | 2008-05-29 | 2009-04-08 | 孙辉明 | Automatic fine-adjustment device for sanding of plate |
CN203527204U (en) * | 2013-11-18 | 2014-04-09 | 成都晋林工业制造有限责任公司 | Outer circle polishing machine |
CN204621737U (en) * | 2015-01-12 | 2015-09-09 | 宜兴华威封头有限公司 | A kind of automatic polishing machine for end socket surface finish |
JP2017109295A (en) * | 2015-12-14 | 2017-06-22 | 太陽工業株式会社 | Polishing device |
CN108340247A (en) * | 2018-04-19 | 2018-07-31 | 广东利迅达机器人系统股份有限公司 | Robot polishing grinding system |
CN212265456U (en) * | 2020-07-09 | 2021-01-01 | 横店集团英洛华电气有限公司 | Polishing assembly |
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