CN111715807A - Material storage device and honeycomb heating body production equipment using same - Google Patents
Material storage device and honeycomb heating body production equipment using same Download PDFInfo
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- CN111715807A CN111715807A CN202010422153.0A CN202010422153A CN111715807A CN 111715807 A CN111715807 A CN 111715807A CN 202010422153 A CN202010422153 A CN 202010422153A CN 111715807 A CN111715807 A CN 111715807A
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- 239000000463 material Substances 0.000 title claims abstract description 129
- 238000010438 heat treatment Methods 0.000 title claims abstract description 53
- 238000003860 storage Methods 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000003466 welding Methods 0.000 claims abstract description 45
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 27
- 230000008569 process Effects 0.000 abstract description 27
- 230000003139 buffering effect Effects 0.000 abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
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- 229910052742 iron Inorganic materials 0.000 description 3
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- 238000003825 pressing Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D47/00—Making rigid structural elements or units, e.g. honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C49/00—Devices for temporarily accumulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
The invention discloses a material storage device and honeycomb heating body production equipment using the same, wherein the material storage device comprises at least two groups of guide rails, a moving part, a detection module and a control module, the moving part is connected on each group of guide rails in a sliding manner, the detection module used for monitoring whether the moving part slides to a preset station is arranged near each group of guide rails, each moving part and each detection module are respectively and electrically connected with the control module, and a material belt is sequentially wound on all the moving parts; when the material belt needs to be stored, the adjacent moving parts are controlled to slide in a staggered manner. The material storage device has a simple and ingenious structure, has the function of buffering and storing the material belt, and increases the running track of the material belt, so that the material belt supply and stamping device positioned in front of the material storage device can run continuously, the problem of discontinuous material belt supply and stamping device running caused by a post-welding process is effectively solved, the production efficiency of the honeycomb heating element is improved, and the manufacturing cost of the honeycomb heating element is reduced.
Description
Technical Field
The invention relates to the technical field of infrared burners, in particular to a storage device applied to honeycomb heating element production equipment.
Background
The infrared burner is used as a core component of the energy gathering stove and is provided with an alloy honeycomb disc. Present alloy honeycomb dish is generally made by iron of 0.1 millimeter thick iron brand aluminium reel, this kind of processing is more complicated than iron brand aluminium stamping process, if divide into the multichannel process and process, when carrying out the postweld process after coiling formation honeycomb heat-generating body, can force the material area to supply with and stamping device interrupt service, production efficiency is very low, not only can't satisfy the market demand, still can increase the cost of product, be unfavorable for promoting the competitiveness of product and the popularization of product.
Disclosure of Invention
The invention aims to solve at least one of the problems in the prior art to a certain extent, and therefore the invention provides a material storage device which has the function of buffering and storing material belts, so that the material belt supply and stamping device in front of the material storage device can be ensured to continuously operate, and the production efficiency of a honeycomb heating element is improved.
The invention also provides a honeycomb heating element production device using the material storage device, which has the advantages of high automation degree and production efficiency, and good stability of the produced honeycomb heating element.
According to the storage device who provides above-mentioned, it realizes through following technical scheme:
a material storage device comprises at least two groups of guide rails arranged side by side at intervals, a moving part, detection modules and a control module, wherein the moving part is connected to each group of guide rails in a sliding mode, the detection modules used for monitoring whether the moving part slides to a preset station or not are arranged near each group of guide rails, each moving part and each detection module are respectively and electrically connected with the control module, and a material belt is sequentially wound on all the moving parts; when the material belt needs to be stored, the control module controls the adjacent moving parts to slide in a staggered mode.
In some embodiments, the sum of the lengths of all the guide rails is greater than the length of the material belt required for coiling to form the honeycomb heating element.
In some embodiments, the moving part includes a guide wheel electrically connected to the control module, the guide wheel is slidably connected to the guide rail, and the material belt is wound around the guide wheel; or, the moving part comprises a guide wheel and a sliding block, the guide wheel is connected with the guide rail in a sliding mode through the sliding block, the sliding block or the guide wheel is electrically connected with the control module, and the material belt is wound on the guide wheel.
In some embodiments, when the tape needs to be stored, the control module may control the moving portions on the next group of guide rails to start sliding in a direction intersecting with the current moving portion according to a signal monitored by any one of the detection modules.
In some embodiments, the preset stations include a first preset station and a second preset station, and the first preset station and the second preset station are respectively arranged at two opposite ends of each group of the guide rails in the length direction; the detection module comprises a first detector and a second detector which are respectively electrically connected with the control module, the first detector is arranged near the first preset station, and the second detector is arranged near the second preset station.
In some embodiments, the first detector and the second detector are disposed on the same side of the same guide rail, or the first detector and the second detector are disposed on opposite sides of the same guide rail, respectively.
In some embodiments, the material tape further includes a guiding portion, the guiding portions are respectively disposed on two opposite outer sides of each group of the guide rails in the width direction, and the material tape located on the two opposite outer sides of the guide rails is respectively wound on the two corresponding guiding portions.
In some embodiments, any two adjacent guide portions are disposed on two opposite outer sides of the same end of the corresponding guide rail, and two adjacent groups of the guide rails share one guide portion.
According to the honeycomb heating body production equipment provided by the above, the production equipment is realized by the following technical scheme:
a honeycomb heat-generating body production apparatus comprising: the material belt supply and stamping device is used for supplying the material belt and stamping the material belt; the conveying device is used for conveying the material belt forwards at a constant speed; the reel device is used for coiling the material belt to form the honeycomb heating body; the welding device is arranged near the reel device and is used for welding and fixing the inner end of the material belt coiled to form the honeycomb heating element on an inner decorative ring of the honeycomb heating element and also used for welding and fixing the outer end of the material belt coiled to form the honeycomb heating element on a honeycomb heating element coiled ring close to the welding device; the material storing device is arranged between the material belt supply and stamping device and the winding device and is used for buffering and storing the material belt; and the control device is respectively electrically connected with the strip supply and stamping device, the transmission device, the coiling device, the welding device and the control module of the storage device.
In some embodiments, the reel device further comprises a cutting device, wherein the cutting device is arranged near the reel device and electrically connected with the control device and used for cutting the material belt.
Compared with the prior art, the invention at least comprises the following beneficial effects:
1. the material storage device has a simple and ingenious structure, has the function of buffering and storing the material belt, and increases the running track of the material belt, so that the material belt supply and stamping device positioned in front of the material storage device can run continuously, the problem of discontinuous material belt supply and stamping device running caused by a post-welding process is effectively solved, the production efficiency of a honeycomb heating element is improved, and the manufacturing cost of the honeycomb heating element is reduced;
2. according to the material storage device, the detection module for monitoring whether the moving parts slide to the preset station or not is arranged near each group of guide rails, so that the sliding control precision of each moving part is improved, and the control precision of the material storage device is improved;
3. the honeycomb heating body production equipment disclosed by the invention has the advantages of high automation degree and high production efficiency, and the produced honeycomb heating body has good stability.
Drawings
Fig. 1 is a schematic structural view of a storing device in embodiment 1 of the invention;
FIG. 2 is a schematic view showing the construction of a honeycomb heating element producing apparatus in embodiment 2 of the present invention;
fig. 3 is a schematic structural view of a welding apparatus in embodiment 2 of the present invention.
Detailed Description
The present invention is illustrated by the following examples, but the present invention is not limited to these examples. Modifications to the embodiments of the invention or equivalent substitutions of parts of technical features without departing from the spirit of the invention are intended to be covered by the scope of the claims of the invention.
Example 1
In this embodiment, the electrical connection includes an electrical connection and a communication connection, wherein the communication connection includes a wired communication connection and a wireless communication connection. Before and after the material strip is coiled to form the honeycomb heating element, welding and fixing are needed, the welding and fixing before the material strip is coiled to form the honeycomb heating element is called a pre-welding process, namely the welding process that the inner end of the material strip coiled to form the honeycomb heating element is welded and fixed on an inner decorative ring of the honeycomb heating element is called a pre-welding process; the welding and fixing process after the material strip is coiled to form the honeycomb heating element is called a post-welding process, namely the welding process of welding and fixing the outer end of the material strip coiled to form the honeycomb heating element on the coil of the honeycomb heating element close to the material strip is called a post-welding process.
As shown in fig. 1, the storing device 1 comprises at least two groups of guide rails 11 arranged side by side at intervals, a moving part 12, a detection module and a control module (not shown in the figure), wherein the moving part 12 is connected on each group of guide rails 11 in a sliding manner, and each moving part 12 can perform up-and-down sliding movement along the length direction of the corresponding guide rail 11. A detection module 13 for monitoring whether the moving part 12 slides to a preset station is arranged near each group of guide rails 11, each moving part 12 and each detection module 13 are respectively and electrically connected with the control module, and the material belt is sequentially wound on all the moving parts 12; when the material belt needs to be stored, the control module controls the adjacent moving parts 12 to slide in a staggered manner. In this embodiment, at least two sets of guide rails 11 are arranged side by side at intervals along the tape advancing direction, that is, at least two sets of guide rails 11 are arranged side by side at intervals from right to left, and all the guide rails 11 are sequenced from right to left. The staggered sliding specifically means: when the moving part 12 on the i-th group rail 11 slides to the lower end (or the upper end) in the longitudinal direction of the i-th group rail 11, the moving part 12 on the i + 1-th group rail 11 (the i + 1-th group rail 11 is the group rail 11 on the left side of the i-th group rail 11) starts to slide in the direction opposite to the sliding direction of the moving part 12 on the i-th group rail 11, that is, in the direction toward the upper end (or the lower end) in the longitudinal direction of the i + 1-th group rail 11, and so on.
It can be seen that the storage device of this embodiment, its simple structure, it is ingenious, slide through controlling adjacent removal portion 12 looks mistake, the orbit in material area has been increased, make storage device 1 have the buffering and store material area function, thereby guarantee that the material area that lies in before storage device 1 supplies with and stamping device can last the operation, material area supply and stamping device can last to carry out stamping process to the material area promptly, effectively solved because of the discontinuous problem of welding process causes the material area to supply with stamping device operation behind, do benefit to the production efficiency who improves the honeycomb heat-generating body, reduce the manufacturing cost of honeycomb heat-generating body. In addition, the detection module 13 for monitoring whether the moving part 12 slides to the preset station or not is arranged near each group of guide rails 11, so that the sliding control precision of each moving part 12 is improved, and the improvement of the control precision of the material storage device 1 is facilitated.
Preferably, the sum of the lengths of all the guide rails 11 is greater than the length of the material strip required for coiling to form the honeycomb heating element, that is, the length of each group of guide rails 11 and the number of the guide rails 11 are determined according to the length of the material strip required for coiling to form a honeycomb heating element. From this, through carrying out accurate control to the length and the quantity of guide rail 11, guarantee the material area movement track that increases, the requirement of maintaining the material area supply with stamping device continuous operation that can be better guarantees that the operation of supplying with stamping device does not receive the influence of back welding process, does benefit to the degree of automation that promotes honeycomb heat-generating body production facility.
More preferably, the number of sets of guide rails 11 is six, and the length of each set of guide rails 11 is equal. In this embodiment, the rightmost group of guide rails 11 is the first group of guide rails 11, and the arrangement order of the rest of guide rails 11 increases in sequence according to the tape advancing direction (i.e. from right to left).
In this embodiment, the moving part 12 includes a guide wheel 121 and a slider 122, the guide wheel 121 is slidably connected to the guide rail 11 through the slider 122, the slider 122 or the guide wheel 121 is electrically connected to the control module, and the material tape is wound around the guide wheel 121. From this, through setting up leading wheel 121 and slider 122 to with the material area around locating on leading wheel 121, play the traction to the material area, when leading wheel 121 slides up or down along with slider 122 on guide rail 11, leading wheel 121 can drive the material area and slide thereupon, thereby has changed the movement track in material area, reaches the purpose that the buffering stored material area.
In other embodiments, the sliding block 122 may be omitted or the sliding block 122 may be integrally formed on the guide wheel 121, so that the guide wheel 121 is directly slidably connected to the guide rail 11.
Further, when the tape needs to be stored, the control module may control the moving portions 12 on the next group of guide rails 11 to start sliding in a direction intersecting with the current moving portion 12 (the current moving portion 12 specifically refers to the moving portion 12 monitored by the detection module 13) according to a signal monitored by any one of the detection modules 13 (the signal specifically refers to the moving portion 12 sliding to a preset station of the corresponding guide rail 11). From this, slide according to certain order in proper order through controlling whole removal portion 12, improve the control accuracy that every removal portion 12 slided, and then promote storage device 1's control accuracy, reach the purpose in buffering storage material area, guarantee that the material area that is located before storage device 1 supplies with stamping device and can the continuous operation, do not receive the influence of back welding process.
Specifically, the preset stations include a first preset station 101 and a second preset station 102, the first preset station 101 and the second preset station 102 are respectively disposed at two opposite ends (i.e., the upper end and the lower end) of each set of guide rails 11 in the length direction, the first preset station 101 located at the upper end of the guide rails 11 serves as a first limit for the sliding of the moving portion 12, and the second preset station 102 located at the lower end of the guide rails 11 serves as a second limit for the sliding of the moving portion 12. The detection module 13 includes a first detector 131 and a second detector 132 electrically connected to the control module, respectively, the first detector 131 is disposed near the corresponding first preset station 101, and is used for monitoring whether the moving part 12 slides to the first preset station 101 of the guide rail 11; the second detector 132 is disposed near the corresponding second preset station 102, and is used for monitoring whether the moving portion 12 slides to the second preset station 102 of the guide rail 11. Therefore, the first detector 131 and the second detector 132 are used for monitoring whether the moving part 12 slides to the first preset station 101 or the second preset station 102 in real time, so that the control module can control the moving part 11 on the next group of guide rails 11 to start sliding and the sliding direction according to the currently monitored result.
Preferably, the first detector 131 and the second detector 132 of the present embodiment are disposed on the same side of the same guide rail 11 in the width direction, so that the layout of the first detector 131 and the second detector 132 is more convenient, and the improvement of the regularity of the storage device 1 and the overall aesthetic property are facilitated. In other embodiments, the first detector 131 and the second detector 132 may be disposed on opposite sides of the same guide rail 11.
Preferably, the initial position of the moving portion 12 located on the first set of guide rails 11 is set between the first preset station 101 and the second preset station 102 of the first set of guide rails 11, so that when the control module receives the material strip storage command, the moving portion 12 of the first set of guide rails 11 can slide toward the first preset station 101 or the second preset station 102. In addition, the moving part 12 located on the first group of rails 11 may be set to have its initial position at the first preset station 101 or the second preset station 102 of the first group of rails 11.
Further, still include guiding part 14, be equipped with guiding part 14 respectively in 11 width direction's of every group relative two outsides, the material area that is located 11 relative two outsides of guide rail is around locating corresponding two guiding parts 14 respectively, so, guiding part 14 plays drawing, direction and location effect to the material area promptly, can be used for increasing the movement track in material area again to further promote the effect that the buffering stored the material area.
Preferably, any two adjacent guide portions 14 are disposed on two opposite outer sides of the same end of the corresponding guide rail 11, and in the present embodiment, any two adjacent guide portions 14 are disposed on the upper end of the corresponding guide rail 11 and located on two opposite outer sides of the corresponding guide rail 11 in the width direction. Two adjacent groups of guide rails 11 share one guide part 14, so that one guide part 14 can be omitted between two adjacent groups of guide rails 11, and the manufacturing cost of the storing device 1 is reduced.
The working principle of the magazine 1 of the present embodiment is described below with reference to fig. 1:
as shown in fig. 1, when the control module receives the tape storage command, the control module controls the moving portion 12 on the first set of guide rails 11 to slide toward the first preset station 101 (i.e., the upper end of the first set of guide rails 11) or the second preset station 102 (i.e., the lower end of the first set of guide rails 11). Here, the example is to control the moving part 12 on the first set of guide rails 11 to slide toward the second preset station 102 (i.e., the lower end of the first set of guide rails 11).
When the second detector 132 located near the lower end of the first set of rails 11 detects that the corresponding moving part 12 (i.e. the moving part 12 located on the first set of rails 11) slides to the second preset station 102, a prompt signal is sent to the control module. The control module controls the moving part 12 on the second group of guide rails 11 to slide in a direction intersecting with the moving part 12 on the first group of guide rails 11 according to the received signal, that is, to slide toward the upper end of the second group of guide rails 11, and when the first detector 131 located near the second group of guide rails 11 detects that the corresponding moving part 12 (that is, the moving part 12 on the second group of guide rails 11) slides to the first preset station 101, a prompt signal is sent to the control module. The control module controls the moving part 12 on the third group of guide rails 11 to slide in the direction staggered with the moving part 12 on the second group of guide rails 11 according to the received signal, that is, to slide toward the lower end of the third group of guide rails 11, and when the second detector 132 near the third group of guide rails 11 detects that the corresponding moving part 12 slides to the second preset station 102, a prompt signal is sent to the control module, and so on.
As can be seen, in the magazine 1 of the embodiment, when each moving portion 12 slides to the first preset station 101 or the second preset station 102 of the corresponding group of guide rails 11, the moving portion 12 on the next group of guide rails 11 is controlled to start sliding in the direction opposite to the sliding direction of the previous moving portion 12, so that the sliding start time and the sliding direction of each moving portion 12 are accurately controlled, and the control accuracy of the magazine 1 is improved. When any two adjacent moving parts 12 slide in a staggered manner, the moving track of the material belt is increased, so that the material storage device 1 has the function of buffering and storing the material belt, the material belt supply and stamping device in front of the material storage device 1 can operate continuously, the problem of discontinuous material belt supply and stamping device operation caused by a post-welding process is effectively solved, the production efficiency of the honeycomb heating body is improved, and the manufacturing cost of the honeycomb heating body is reduced.
Example 2
As shown in fig. 2 to 3, a honeycomb heat-generating body production apparatus of the present embodiment includes: the material belt supply and stamping device 2 is used for supplying material belts and stamping the material belts; the conveying device 3 is used for conveying the material belt forwards at a constant speed; the reel device 4 is used for coiling the material belt to form a honeycomb heating body; a welding device 5, which is arranged near the reel device 4, and is used for welding and fixing the inner end of the material belt coiled to form the honeycomb heating element on the inner decorative ring of the honeycomb heating element, namely, a front welding process, and welding and fixing the outer end of the material belt coiled to form the honeycomb heating element on the adjacent coiled ring of the honeycomb heating element, namely, a rear welding process; the storing device according to embodiment 1, wherein the storing device 1 is disposed between the strip supply and punching device 2 and the reel device 4, and is used for buffering and storing the strip; and the control device (not shown in the figure) is electrically connected with the strip supply and stamping device 2, the conveying device 3, the coiling device 4, the welding device 5 and the control module of the storage device 1 respectively.
It is thus clear that the honeycomb heat-generating body production facility of this embodiment, it is through addding storage device 1, make honeycomb heat-generating body production facility have the buffering and store and take the function, guarantee to take the material to supply with stamping device 2 and can continue the operation and not influenced by the back welding process, effectively solved because of the back welding process causes the material to take to supply with the discontinuous problem of stamping device operation, degree of automation is high, high production efficiency, do benefit to the manufacturing cost who reduces the honeycomb heat-generating body, and the honeycomb heat-generating body stability of producing is good, do benefit to the competitiveness that promotes the product and the popularization of product.
Specifically, the conveying device 3 comprises a front conveying mechanism 31 and a rear conveying mechanism 32 which are respectively electrically connected with the control device, wherein the front conveying mechanism 31 is arranged between the material belt supply and stamping device 2 and the material storage device and is used for conveying the material belt to the material storage device 1 at a constant speed; the rear conveying mechanism 32 is arranged between the storage device and the winding device 4 and is used for conveying the material belt to the winding device 4 at a constant speed. Thereby, the material belt is conveyed more smoothly by the front conveying mechanism 31 and the rear conveying mechanism 32.
Further, a cutting device 6 is also included, and the cutting device 6 is arranged near the coiling device 4 and electrically connected with the control device and used for cutting the material belt. When the coiling device 4 coils the material belt to form a honeycomb heating body and reaches the preset number of turns, the material belt is cut off, and the control device controls the cutting device 6 to start working according to the material belt cutting off instruction so as to cut off the material belt. At the same time, the control device controls the welding device 5 to perform the post-welding process by adjusting the rotation speed of the reel device 4 to be low.
Specifically, the cutting device 6 comprises a material clamping assembly 61, a cutting assembly 62, a sliding rail assembly 63 and a driving assembly 64 which are respectively electrically connected with the control device, the material clamping assembly 61 is connected with the output end of the driving assembly 64 through the sliding rail assembly 63, and the cutting assembly 62 is arranged between the material clamping assembly 61 and the winding device 4. When the control device receives a material strip cutting instruction, the material clamping assembly 61 is controlled to clamp the material strip, then the driving assembly 64 is controlled to rotate forwards, the sliding rail assembly 63 is pushed to the cutting assembly 62, the sliding rail assembly 63 can drive the material clamping assembly 61 to move, and the material strip is conveyed to the cutting assembly 62. When the material belt moves to the cutting assembly 62, the cutting assembly 62 is controlled to cut the material belt, and then the driving assembly 64 is controlled to rotate reversely to drive the sliding rail assembly 63 and the cutting assembly 62 to reset.
As shown in fig. 3, in particular, reel device 4 comprises a rotating disc 41, a first following cylinder 42 and two second following cylinders 43, each electrically connected to a control device. The first following cylinder 42 and the two second following cylinders 43 are provided around the rotating disk 41 at regular intervals in the circumferential direction. When the welding device 4 receives a post-welding instruction, the first cam cylinder 42 and the two second cam cylinders 43 are controlled to move towards the rotating disc 41 so as to press the coiled coil coiled to form the honeycomb heating element, so that the post-welding process of the welding device 5 is facilitated; when the post-welding process is completed, the control device controls the first traveling cylinder 42 and the two second traveling cylinders 43 to move in a return manner so as to remove the manufactured honeycomb heating element.
When the next coiling of the honeycomb heating element is carried out, the inner decoration ring of the honeycomb heating element is firstly placed on the rotating disk 41, and the inner end of the material belt for coiling to form the honeycomb heating element is pulled to the inner decoration ring; then, the first trace cylinder 42 is controlled to move toward the rotating disc 41 to press the inner end of the material tape wound to form the honeycomb heating element against the inner decoration ring, the welding device 5 performs the pre-welding process, and the rotating disc 41 is controlled to start rotating after the pre-welding process is completed to wind the material tape to form the honeycomb heating element.
As shown in fig. 2, further, a cover pressing device 7 is included, and the cover pressing device 7 is electrically connected with the control device and is used for placing the cover on the coiled ring coiled to form the honeycomb heating body and removing the cover. Specifically, before the first cam cylinder 42 and the two second cam cylinders 43 move toward the rotating disk 41, the gland is placed on the coil wound to form the honeycomb heating body by the gland device 7, so that the cylinders are prevented from pressing and deforming the coil, and the stability of the product is improved. And also for removing the gland when the first following cylinder 42 and the two second following cylinders 43 are reset.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The material storage device is characterized by comprising at least two groups of guide rails (11), moving parts (12), detection modules (13) and control modules which are arranged side by side at intervals, wherein the moving parts (12) are connected on each group of guide rails (11) in a sliding manner, the detection modules (13) used for monitoring whether the moving parts (12) slide to preset stations are arranged near each group of guide rails (11), each moving part (12) and each detection module (13) are respectively and electrically connected with the control modules, and a material belt is sequentially wound on all the moving parts (12); when the material belt needs to be stored, the control module controls the adjacent moving parts (12) to slide in a staggered mode.
2. A storing device according to claim 1, characterized in that the sum of the lengths of all the guide rails (11) is greater than the length of the material belt required for coiling to form the honeycomb heating element.
3. A magazine according to claim 1, characterised in that said moving portion (12) comprises a guide wheel (121) electrically connected to said control module, said guide wheel (121) being slidably connected to said guide rail (11), the strip being wound around said guide wheel (121);
or, the moving part (12) comprises a guide wheel (121) and a sliding block (122), the guide wheel (121) is connected with the guide rail (11) in a sliding mode through the sliding block (122), the sliding block (122) or the guide wheel (121) is electrically connected with the control module, and the material belt is wound on the guide wheel (121).
4. A magazine according to claim 1, characterized in that, when a strip needs to be stored, the control module controls the moving parts (12) of the next group of guide rails (11) to start sliding in a direction staggered with the current moving part (12) according to the signal monitored by any one of the detection modules (13).
5. A storing device according to claim 1, characterized in that said preset stations comprise a first preset station (101) and a second preset station (102), and said first preset station (101) and said second preset station (102) are respectively arranged at two opposite ends of each set of said guide rails (11) in the length direction; the detection module (13) comprises a first detector (131) and a second detector (132) which are respectively electrically connected with the control module, the first detector (131) is arranged near the corresponding first preset station (101), and the second detector (132) is arranged near the corresponding second preset station (102).
6. A magazine according to claim 5, characterised in that the first detector (131) and the second detector (132) are arranged on the same side of the same guide rail (11), or that the first detector (131) and the second detector (132) are arranged on opposite sides of the same guide rail (11), respectively.
7. A magazine according to any one of claims 1-6, further comprising guide portions (14), wherein said guide portions (14) are provided on two opposite outer sides of each set of said guide rails (11) in the width direction, and wherein said material strips on two opposite outer sides of said guide rails (11) are wound around two corresponding said guide portions (14).
8. A magazine according to claim 7, characterised in that any two adjacent guide portions (14) are arranged on opposite outer sides of the same end of the guide rail (11), and that two adjacent groups of guide rails (11) share one guide portion (14).
9. A honeycomb heat-generating body production apparatus characterized by comprising:
the material belt supply and stamping device (2) is used for supplying the material belt and stamping the material belt;
the conveying device (3) is used for conveying the material belt forwards at a constant speed;
the reel device (4) is used for coiling the material belt to form the honeycomb heating body;
the welding device (5) is arranged near the reel device (4) and is used for welding and fixing the inner end of the material belt coiled to form the honeycomb heating element on an inner decorative ring of the honeycomb heating element and welding and fixing the outer end of the material belt coiled to form the honeycomb heating element on a honeycomb heating element coiled ring close to the welding and fixing device;
a magazine according to any of claims 1-8, arranged between the strip supply and stamping device (2) and the reel device (4) for buffer storage of strips;
and the control device is respectively and electrically connected with the strip supply and stamping device (2), the transmission device (3), the coiling device (4), the welding device (5) and a control module of the storage device.
10. A honeycomb heat-generating body production apparatus as described in claim 9, further comprising a cutting device (6), said cutting device (6) being disposed near said reel device (4) and electrically connected to said control device for cutting the strip of material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010422153.0A CN111715807A (en) | 2020-05-19 | 2020-05-19 | Material storage device and honeycomb heating body production equipment using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010422153.0A CN111715807A (en) | 2020-05-19 | 2020-05-19 | Material storage device and honeycomb heating body production equipment using same |
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| Publication Number | Publication Date |
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| CN111715807A true CN111715807A (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010422153.0A Pending CN111715807A (en) | 2020-05-19 | 2020-05-19 | Material storage device and honeycomb heating body production equipment using same |
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| CN (1) | CN111715807A (en) |
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| CN117983681A (en) * | 2024-01-09 | 2024-05-07 | 湖北中科华冶新材料科技有限公司 | Enamelled hexagonal copper wire and drawing system thereof |
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| US20040195719A1 (en) * | 2002-04-19 | 2004-10-07 | Takeyuki Ishii | Equipment and method for manufacturing honeycomb structural body |
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Application publication date: 20200929 |