CN111715110A - Emulsification tank system - Google Patents

Emulsification tank system Download PDF

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Publication number
CN111715110A
CN111715110A CN202010707806.XA CN202010707806A CN111715110A CN 111715110 A CN111715110 A CN 111715110A CN 202010707806 A CN202010707806 A CN 202010707806A CN 111715110 A CN111715110 A CN 111715110A
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CN
China
Prior art keywords
tank
emulsification
storage tank
stirring
lifting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010707806.XA
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Chinese (zh)
Inventor
李攀
潘龙
陈兴利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Tianzhen Pharmacy Co ltd
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Shandong Tianzhen Pharmacy Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shandong Tianzhen Pharmacy Co ltd filed Critical Shandong Tianzhen Pharmacy Co ltd
Priority to CN202010707806.XA priority Critical patent/CN111715110A/en
Publication of CN111715110A publication Critical patent/CN111715110A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/80Mixers with rotating receptacles rotating about a substantially vertical axis
    • B01F29/83Mixers with rotating receptacles rotating about a substantially vertical axis with rotary paddles or arms, e.g. movable out of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/70Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/189Venting, degassing or ventilating of gases, fumes or toxic vapours during mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2213Pressure

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention relates to the technical field of emulsification, in particular to an emulsification tank system which comprises an emulsification tank complete machine and a control box for controlling the emulsification tank complete machine, wherein a lifting component for lifting the emulsification tank complete machine is arranged at the top of the control box, the emulsification tank complete machine comprises an outer tank body and an upper tank cover component, the upper tank cover component is detachably, coaxially and hermetically arranged at the top of the outer tank body, the outer tank body is fixed on the ground through a support, the top of the upper tank cover component is matched with the lifting component and is shifted through the lifting component, an inner storage tank is used for containing raw materials to be emulsified, and the upper tank cover component is used for sealing the inner storage tank and the outer tank body. The emulsification tank system can effectively prevent the problem of raw material adhesion in the emulsification process, can ensure that uniform stirring is realized in the emulsification reaction process, and can quickly remove residual bubbles in emulsification in multiple modes to ensure the completeness of the emulsification reaction; improve the emulsification effect and efficiency.

Description

Emulsification tank system
Technical Field
The invention relates to the technical field of emulsification, in particular to an improved efficient emulsification tank system structure, and particularly relates to an emulsification tank system.
Background
Emulsification is the effect of one liquid being dispersed uniformly as very fine droplets in another liquid that is immiscible with each other. Emulsification is a liquid-liquid interface phenomenon, in which two immiscible liquids, such as oil and water, are separated into two layers in a container, with less dense oil on the upper layer and more dense water on the lower layer. If a suitable surfactant is added, the oil is dispersed in water under vigorous stirring to form an emulsion.
The emulsification process is usually carried out in an emulsification tank, and the liquid in the emulsification tank is generally suitable for the production of cosmetics, medicines, foods, chemicals, dyeing, printing ink and other industrial products; in the pharmaceutical industry, the emulsification process commonly adopted in the production process of most ointments, syrups, eye medicaments, antibiotics and the like is generally an important link in the production of products.
The traditional emulsification tank mainly dissolves one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrates them into a relatively stable emulsion.
However, when some products with high viscosity are emulsified, the existing emulsifying tank can not efficiently and reasonably complete emulsification, and the phenomenon of excessive bonding of emulsion is easy to occur in the emulsifying process; and in the emulsification process, bubbles and insufficient emulsification are easy to occur, so that the quality and yield of the final product are low.
Disclosure of Invention
In order to solve one of the technical problems, the invention adopts the technical scheme that: the emulsifying tank system comprises an emulsifying tank complete machine and a control box for controlling the emulsifying tank complete machine, wherein a lifting assembly used for lifting the emulsifying tank complete machine is arranged at the top of the control box, the emulsifying tank complete machine comprises an outer tank body and an upper tank cover assembly, the upper tank cover assembly is detachably and coaxially sealed at the top of the outer tank body, the outer tank body is fixed on the ground through a support, the top of the upper tank cover assembly is matched with the lifting assembly and is shifted through the lifting assembly, an inner storage tank is used for containing raw materials to be emulsified, the upper tank cover assembly is used for sealing the inner storage tank and the outer tank body, and the pressure in a sealing space formed by the inner storage tank and the upper tank cover assembly can be adjusted as required.
Preferably, a bubble removing device is arranged below the outer tank body and used for removing bubbles from the emulsion in the inner storage tank.
Preferably, go up the tank cover subassembly and include the cover be equipped with the manometer, take the feeding part of lid on the top lateral wall of upper cover respectively, exhaust part, it is used for observing to observe the inside emulsion reaction condition of inner tank the top of upper cover links firmly the stirring servo motor of a vertical setting, the vertical downward just activity seal of motor shaft of stirring servo motor extends in the inner tank the crank that a level set up is installed to stirring servo motor's motor shaft below the position department of the positive motor shaft in the inner below of crank has linked firmly a central stirring subassembly the outer tip of crank has linked firmly one and has prevented gluing the wall subassembly.
Preferably, a temperature sensor and an air pressure sensor are arranged inside the upper tank cover, the temperature sensor is in signal connection with an external control box, and the air pressure sensor is in signal connection with a pressure gauge and the control box through signal lines.
Preferably, the central stirring assembly comprises a stirring vertical shaft, a plurality of blade groups are arranged on the outer side wall of the stirring vertical shaft at intervals along the vertical direction of the stirring vertical shaft, and each blade group consists of a plurality of arc-shaped blades which are uniformly and fixedly arranged along the outer side wall of the stirring vertical shaft at intervals.
Preferably, the outer side wall surface of at least one arc-shaped blade on each blade group is provided with a plurality of main bubble removing grids which are arranged in parallel at intervals and are in a transverse strip shape, and the main bubble removing grids are used for stirring, removing and cutting bubbles in the emulsion.
Preferably, the anti-sticking component comprises a scraping vertical plate fixedly connected to the bottom of the crank, a rubber scraping strip is fixedly arranged on the side wall of the scraping vertical plate close to one side of the inner wall of the inner storage tank, and the rubber scraping strip is used for abutting against the inner wall of the inner storage tank to realize scraping.
Preferably, a plurality of vertical strip-shaped auxiliary bubble removing grids are arranged on the side wall of the middle part of the scraping vertical plate at intervals, and the auxiliary bubble removing grids are used for being matched with the main bubble removing grids to achieve the purposes of stirring, removing and cutting bubbles in the emulsion.
Preferably, the bubble removing device comprises a stepping motor which is fixedly arranged on a support below the outer tank body and provided with a motor controller, the stepping motor is vertically arranged, a motor shaft of the stepping motor upwards movably penetrates through a central hole of the outer tank body and then is fixedly connected with the central bottom of the inner storage tank, a bearing ring is fixedly arranged on the outer side wall of the bottom of the inner storage tank, a supporting ball is movably clamped in each clamping groove which is uniformly arranged at intervals along the circumference of the bottom of the bearing ring, and the bottom of each supporting ball is movably abutted against an annular groove at the bottom of an inner cavity of the inner storage tank; the utility model discloses a vibration tank, including outer jar of body, the inner chamber lateral wall of the outer jar of body has linked firmly a vibration fender position seat integrated into one piece has linked firmly a roating seat on the lateral wall of inner tank, the vibration keeps off the position seat and is used for realizing keeping off the position spacingly to roating seat and whole inner tank.
Preferably, the stepping motor can be set to change direction after respectively rotating for a certain angle according to positive and negative rotation by utilizing the prior art according to requirements, so that periodic motion is realized; this part belongs to the prior art and is not described in detail.
Preferably, a plurality of elastic blocks are fixedly arranged on two opposite side walls of the rotating seat at intervals respectively, and the elastic blocks are used for buffering the impact force of the rotating seat.
Preferably, the exhaust part comprises an exhaust pipe communicated with the inside of the storage cavity of the inner storage tank, the exhaust pipe is provided with an electromagnetic exhaust valve, and a filter screen is screwed in the inner cavity of the upper part of the exhaust pipe.
Preferably, the lifting assembly comprises a lifting beam frame horizontally arranged, the bottom of one end of the lifting beam frame is fixedly connected with the top of the upper tank cover through a connecting rod, synchronous lifting cylinders are respectively arranged at the bottom of the other end of the lifting beam frame at intervals, and the synchronous lifting cylinders are vertically arranged and a piston rod at the top of the synchronous lifting cylinders is fixedly connected with the lifting beam frame.
The two synchronous lifting cylinders have the same structure and are one of electric cylinders, oil cylinders or air cylinders.
The invention has the beneficial effects that: when the emulsification tank system is used for emulsifying raw materials, the problem of raw material adhesion in the emulsification process can be effectively prevented, uniform stirring in the emulsification reaction process can be ensured, and meanwhile, residual bubbles in emulsification can be rapidly removed in multiple modes, so that the completeness of the emulsification reaction is ensured; improve the emulsification effect and efficiency.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or components are generally identified by like reference numerals. In the drawings, elements or components are not necessarily drawn to scale.
FIG. 1 is a partial sectional view showing the internal structure of the present invention (the sectional view is the longitudinal center plane of the stirring shaft).
Fig. 2 is a partially enlarged schematic view of fig. 1.
Fig. 3 is a schematic perspective view of the central stirring assembly and the anti-sticking wall assembly of the present invention.
Fig. 4 is a schematic front view of the stirring servo motor in fig. 3.
Fig. 5 is a schematic top view of fig. 3.
Fig. 6 is a schematic sectional structure view of a-a of fig. 5.
In the figure, 1, an emulsifying tank complete machine; 2. A control box; 3. a lifting assembly; 301. a lifting beam frame; 302. a connecting rod; 303. a synchronous lifting cylinder; 4. An upper tank cover assembly; 401. putting a tank cover on the tank; 402. a pressure gauge; 403. a feeding member; 404. an exhaust component; 4041. an exhaust pipe; 4042. an electromagnetic exhaust valve; 4043. a filter screen; 405. a stirring servo motor; 406. a crank; 5. a support; 6. a central stirring assembly; 601. stirring the vertical shaft; 602. an arc-shaped blade; 603. a main bubble removing grid; 7. an anti-stick wall assembly; 701. scraping a vertical plate; 702. a rubber scraping strip; 703. an auxiliary bubble removing grid; 8. a bubble removal device; 801. a stepping motor; 802. a bearing ring; 803. supporting the balls; 804. an annular groove; 805. a vibration gear seat; 806. a rotating base; 807. an elastic block; 9. an outer tank body; 10. an inner storage tank.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 6, an emulsion tank system includes an emulsion tank complete machine 1 and a control box 2 for controlling the emulsion tank complete machine 1, a lifting assembly 3 for lifting the emulsion tank complete machine 1 is arranged at the top of the control box 2, the emulsion tank complete machine 1 includes an outer tank 9 and an upper tank cover assembly 4, the upper tank cover assembly 4 is detachably and coaxially sealed at the top of the outer tank 9, the outer tank 9 is fixed on the ground through a support 5, the top of the upper tank cover assembly 4 is matched with the lifting assembly 3 and is shifted through the lifting assembly 3, the inner storage tank 10 is used for containing a raw material to be emulsified, the upper tank cover assembly 4 is used for sealing the inner storage tank 10 and the outer tank 9, and the pressure in a sealed space formed by the inner storage tank 10 and the upper tank cover assembly 4 can be adjusted as required.
Preferably, a bubble removing device 8 is arranged below the outer tank 9, and the bubble removing device 8 is used for removing bubbles from the emulsion in the inner storage tank 10.
When the emulsification tank system is used for emulsification, the anti-sticking mechanism and the bubble removal device 8 are arranged, so that emulsion can be effectively prevented from sticking to the inner wall of the tank body during emulsification, uniform stirring in the emulsification reaction process can be guaranteed, residual bubbles in emulsification can be rapidly removed in multiple modes, and the completeness of emulsification reaction is guaranteed; improve the emulsification effect and efficiency.
After the reaction is finished, the emulsion is discharged outwards through the discharging pipe 5 by opening the discharging electromagnetic valve, and after the discharging is finished, the whole upper tank cover assembly 4 is driven by the operation energy of the lifting group 3 pieces to be separated from the outer tank 9 and the inner storage tank 10, so that the cleaning treatment or the subsequent maintenance of the inner storage tank 10 can be realized.
Preferably, the upper tank cover assembly 4 comprises an upper tank cover 401, a pressure gauge 402, a feeding part 403 with a cover and an exhaust part 404 are respectively arranged on the outer side wall of the top of the upper tank cover 401, a vertically arranged stirring servo motor 405 is fixedly connected to the top of the upper tank cover 401, a motor shaft of the stirring servo motor 405 vertically downwards and movably and hermetically extends into the inner tank 10, a horizontally arranged crank 406 is installed below the motor shaft of the stirring servo motor 405, a central stirring assembly 6 is fixedly connected to the position right opposite to the motor shaft below the inner end of the crank 406, and an anti-sticking wall assembly 7 is fixedly connected to the outer end of the crank 406.
Inject proper amount of raw materials into interior storage tank 10 through feeding part 403 before the reaction begins, the inside pressure of storage tank 10 in the adjustment, after the debugging finishes, control stirring servo motor 405 as required and start to it is rotatory to drive crank 406, and then drive central stirring subassembly 6 and realize stirring evenly constantly to inside raw materials liquid, realize carrying out regular cleanness to storage tank 10 inner wall in the reaction process through preventing gluing wall subassembly 7 simultaneously, prevent that the material from gluing the wall.
Preferably, a temperature sensor and an air pressure sensor are arranged inside the upper tank cover 401, the temperature sensor is in signal connection with the external control box 2, and the air pressure sensor is in signal connection with the pressure gauge 402 and the control box 2 through signal lines.
Preferably, the central stirring assembly 6 comprises a stirring vertical shaft 601, a plurality of blade groups are arranged on the outer side wall of the stirring vertical shaft 601 at intervals along the vertical direction, and each blade group consists of a plurality of arc-shaped blades 602 which are uniformly and fixedly arranged along the outer side wall of the stirring vertical shaft 601 at intervals.
When central stirring subassembly 6 was rotatory along with stirring servo motor 405, stirring vertical scroll 601 can realize rotatoryly to drive each arc blade 602 and realize the stirring to the emulsion, thereby guarantee the sufficiency of emulsion reaction.
Preferably, a plurality of main bubble removing grids 603 which are parallel and arranged in a strip shape at intervals are arranged on the surface of the outer side wall of at least one arc-shaped blade 602 on each blade group, and the main bubble removing grids 603 are used for stirring, removing and cutting bubbles in the emulsion.
The phenomenon that can appear inside bubble after the emulsion reacts gradually and becomes to glue thick, considers the influence of bubble to reaction quality and reaction sufficiency, and the main bubble grid 603 that removes that sets up here mainly is that it splits the bubble through its rotation to the purpose of bubble is got rid of in the realization, can control stirring servo motor 405 rotation speed as required, thereby realizes driving and removes bubble efficiency.
Preferably, the anti-sticking wall assembly 7 includes a scraping vertical plate 701 fixedly connected to the bottom of the crank 406, a rubber scraping strip 702 is fixedly disposed on a side wall of the scraping vertical plate 701 close to the inner wall of the inner tank 10, and the rubber scraping strip 702 is used for abutting against the inner wall of the inner tank 10 to scrape material.
The rotation of crank 406 can drive scrapes material riser 701 and constantly scrapes the inside wall of inner tank 10 to the realization is to the quick clearance of the emulsion of adhesion on the inner wall, prevents that the emulsion from gluing the inner wall. The main purpose of arranging the rubber scraping strip 702 is to prevent the rubber scraping strip 702 from damaging the inner wall of the inner storage tank 10 on the premise of ensuring the scraping effect, so as to play a role in protection.
Preferably, a plurality of vertical strip-shaped auxiliary bubble removing grids 703 are arranged on the side wall of the middle part of the scraping vertical plate 701 at intervals, and the auxiliary bubble removing grids 703 are used for being matched with the main bubble removing grid 603 to realize stirring, removing and cutting bubbles in the emulsion.
When the scraping vertical plate 701 rotates, the auxiliary bubble removing grids 703 can be driven to rotate, so that the bubbles inside are cut and removed, and better bubble removal can be realized by matching with the main bubble removing grid 603.
Preferably, the bubble removing device 8 comprises a stepping motor 801 with a motor controller and fixedly mounted on the support 5 below the outer tank 9, the stepping motor 801 is vertically arranged, a motor shaft of the stepping motor 801 upwards movably penetrates through a central hole of the outer tank 9 and is fixedly connected with the central bottom of the inner storage tank 10, a bearing ring 802 is fixedly mounted on the outer side wall of the bottom of the inner storage tank 10, a supporting ball 803 is movably clamped in each clamping groove uniformly arranged at intervals along the circumference of the bottom of the bearing ring 802, and the bottom of each supporting ball 803 movably abuts against an annular groove 804 at the bottom of an inner cavity of the inner storage tank 10; the inner cavity side wall of the outer tank body 9 is fixedly connected with a vibration gear seat 805, the outer side wall of the inner storage tank 10 is integrally and fixedly connected with a rotating seat 806, and the vibration gear seat 805 is used for limiting the gears of the rotating seat 806 and the whole inner storage tank 10.
The bubble removing device 8 is used as a main bubble removing mode, and can be matched with the main bubble removing grid 603 and the auxiliary bubble removing grid 703 to achieve better bubble removing.
Preferably, the stepping motor 801 can be set to change direction after rotating for a certain angle according to positive and negative rotation by using the prior art as required, so that periodic motion is realized; this part belongs to the prior art and is not described in detail.
When the defoaming device 8 works, the stepping motor 801 is started to realize periodic movement and forward and reverse rotation, so that the whole inner storage tank 10 can be driven to rotate, and the rotating seat 806 can collide with the vibration position blocking seat 805 after each forward and reverse rotation reaches a limit position, so that the vibration of the whole inner storage tank 10 and the emulsion inside is realized, the effect of vibrating the bubbles inside out of the emulsion liquid level is realized, and the defoaming effect is ensured; when the stepping motor 801 is controlled to rotate, the speed is required to be effectively controlled to be not too fast or too slow, the vibration control force is not too large, and the control is reasonable by operators in the field.
When the inner storage tank 10 rotates, the rotation stability can be ensured by the supporting balls 803, and meanwhile, a good supporting effect can be effectively achieved; the upper part of the inner storage tank 10 and the upper tank body are in a relatively movable rotating and sealing state, and because the rotating speed is controlled to be low, a plurality of wear-resistant and high-temperature-resistant annular sealing rings are selected according to requirements when the sealing rings are selected.
Preferably, a plurality of elastic blocks 807 are respectively and fixedly arranged on two opposite side walls of the rotating base 806 at intervals, and the elastic blocks 807 are used for buffering the impact force of the rotating base 806.
The elastic block 807 can reduce initial vibration as much as possible, and can effectively vibrate and prevent damage caused by excessive vibration force.
Preferably, the exhaust part 404 includes an exhaust pipe 4041 communicated with the inside of the storage cavity of the inner storage tank 10, an electromagnetic exhaust valve 4042 is disposed on the exhaust pipe 4041, and a filter screen 4043 is screwed into the upper inner cavity of the exhaust pipe 4041.
The main purpose of the filter screen 4043 is to prevent the material inside from being discharged by mistake during the exhaust process.
Preferably, the lifting assembly 3 comprises a lifting beam frame 301 horizontally arranged, the bottom of one end of the lifting beam frame 301 is fixedly connected with the top of the upper tank cover 401 through a connecting rod 302, the bottoms of the other ends of the lifting beam frame 301 are respectively provided with synchronous lifting cylinders 303 at intervals, the two synchronous lifting cylinders 303 are vertically arranged, and the top piston rod is fixedly connected with the lifting beam frame 301.
The two synchronous lifting cylinders 303 have the same structure, and the synchronous lifting cylinder 303 is one of an electric cylinder, an oil cylinder or an air cylinder.
When the corresponding cylinder is selected, the corresponding control system is additionally equipped according to the requirement, and the matched installation is carried out according to the selection of a person skilled in the art, for example, the hydraulic cylinder is selected to be equipped with the corresponding hydraulic station and the control system; the selection of the electric cylinder will select the corresponding control switch, etc., which is well known to those skilled in the art and will not be described in detail.
When the emulsification tank system is used for emulsification, the anti-sticking mechanism and the bubble removal device 8 are arranged, so that emulsion can be effectively prevented from sticking to the inner wall of the tank body during emulsification, uniform stirring in the emulsification reaction process can be guaranteed, residual bubbles in emulsification can be rapidly removed in multiple modes, and the completeness of emulsification reaction is guaranteed; improve the emulsification effect and efficiency.
The phenomenon that can appear inside bubble after the emulsion reacts gradually and becomes to glue thick, considers the influence of bubble to reaction quality and reaction sufficiency, and the main bubble grid 603 that removes that sets up here mainly is that it splits the bubble through its rotation to the purpose of bubble is got rid of in the realization, can control stirring servo motor 405 rotation speed as required, thereby realizes driving and removes bubble efficiency.
After the reaction is finished, extracting the emulsion outwards through an external pump body pipeline; after the completion, the operation energy of the lifting group 3 is controlled to drive the whole upper tank cover assembly 4 to be separated from the outer tank body 9 and the inner storage tank 10, so that the cleaning treatment or the subsequent maintenance on the inner part of the inner storage tank 10 can be realized.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made within the scope of the present invention.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (9)

1. The emulsification tank system comprises an emulsification tank complete machine and a control box for controlling the emulsification tank complete machine, and is characterized in that: the top of the control box is provided with a lifting assembly for lifting the whole emulsifying tank, the whole emulsifying tank comprises an outer tank body and an upper tank cover assembly, the upper tank cover assembly is detachably arranged on the top of the outer tank body in a coaxial sealing mode, the top of the upper tank cover assembly is matched with the lifting assembly and is displaced through the lifting assembly, the whole emulsifying tank further comprises an inner storage tank coaxially arranged inside the outer tank body, the inner storage tank is used for containing raw materials to be emulsified, the upper tank cover assembly is used for sealing the inner storage tank and the outer tank body, and pressure in a sealing space formed by the inner storage tank and the upper tank cover assembly can be adjusted as required.
2. The emulsification tank system of claim 1, wherein: and a bubble removing device is arranged below the outer tank body and used for removing bubbles from the emulsion in the inner storage tank.
3. The emulsification tank system of claim 2, wherein: go up the tank cover subassembly and include the upper cover be equipped with the manometer, take the feeding part of lid on the top lateral wall of upper cover respectively, exhaust part go up the stirring servo motor of a vertical setting linked firmly at the top of tank cover, the vertical downward just activity seal of motor shaft of stirring servo motor extends in the interior storage tank the crank that a level set up is installed to stirring servo motor's motor shaft below a articulate inner below has linked firmly a central stirring subassembly to the position department of motor shaft the outer tip of crank has linked firmly one and has prevented gluing the wall subassembly.
4. The emulsification tank system of claim 3, wherein: the central stirring assembly comprises a stirring vertical shaft, a plurality of blade groups are arranged on the outer side wall of the stirring vertical shaft at intervals along the vertical direction of the stirring vertical shaft, and each blade group consists of a plurality of arc-shaped blades which are uniformly and fixedly arranged along the outer side wall of the stirring vertical shaft at intervals.
5. The emulsification tank system of claim 4, wherein: the anti-sticking component comprises a scraping vertical plate fixedly connected to the bottom of the crank, a rubber scraping strip is fixedly arranged on the side wall, close to one side of the inner wall of the inner storage tank, of the scraping vertical plate, and the rubber scraping strip is used for being abutted against the inner wall of the inner storage tank to realize scraping.
6. The emulsification tank system of claim 5, wherein: the bubble removing device comprises a stepping motor which is fixedly arranged on a support below the outer tank body and is provided with a motor controller, the stepping motor is vertically arranged, a motor shaft of the stepping motor upwards movably penetrates through a central hole of the outer tank body and is fixedly connected with the central bottom of the inner storage tank, a bearing ring is fixedly arranged on the outer side wall of the bottom of the inner storage tank, a supporting ball is movably clamped in each clamping groove which is uniformly arranged at the bottom of the bearing ring along the circumference at intervals, and the bottom of each supporting ball movably abuts against the annular groove at the bottom of the inner cavity of the inner storage tank; the utility model discloses a vibration tank, including outer jar of body, the inner chamber lateral wall of the outer jar of body has linked firmly a vibration fender position seat integrated into one piece has linked firmly a roating seat on the lateral wall of inner tank, the vibration keeps off the position seat and is used for realizing keeping off the position spacingly to roating seat and whole inner tank.
7. The emulsification tank system of claim 6, wherein: and a plurality of elastic blocks are fixedly arranged on two opposite side walls of the rotating seat at intervals respectively, and the elastic blocks are used for buffering the impact force of the rotating seat.
8. The emulsification tank system of claim 7, wherein: the exhaust component comprises an exhaust pipe communicated with the inside of the storage cavity of the inner storage tank, an electromagnetic exhaust valve is arranged on the exhaust pipe, and a filter screen is screwed in the inner cavity of the upper part of the exhaust pipe.
9. The emulsification tank system of claim 8, wherein: the lifting assembly comprises a lifting beam frame horizontally arranged, the bottom of one end of the lifting beam frame is fixedly connected with the top of the upper tank cover through a connecting rod, synchronous lifting cylinders are respectively arranged at the bottom of the other end of the lifting beam frame at intervals, and the synchronous lifting cylinders are vertically arranged and the piston rods at the tops of the synchronous lifting cylinders are fixedly connected with the lifting beam frame.
CN202010707806.XA 2020-07-22 2020-07-22 Emulsification tank system Pending CN111715110A (en)

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Application Number Priority Date Filing Date Title
CN202010707806.XA CN111715110A (en) 2020-07-22 2020-07-22 Emulsification tank system

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Application Number Priority Date Filing Date Title
CN202010707806.XA CN111715110A (en) 2020-07-22 2020-07-22 Emulsification tank system

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CN111715110A true CN111715110A (en) 2020-09-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112705084A (en) * 2020-12-28 2021-04-27 广州妍肌化妆品科技有限公司 Emulsifying pot for emulsifying oil phase and water phase
CN112999933A (en) * 2021-03-18 2021-06-22 永州职业技术学院 Mixing tower for synthesizing allicin derivative
CN118079757A (en) * 2024-04-19 2024-05-28 福建省永春县富圆锌业有限公司 Zinc liquid storage device for hot galvanizing production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112705084A (en) * 2020-12-28 2021-04-27 广州妍肌化妆品科技有限公司 Emulsifying pot for emulsifying oil phase and water phase
CN112999933A (en) * 2021-03-18 2021-06-22 永州职业技术学院 Mixing tower for synthesizing allicin derivative
CN118079757A (en) * 2024-04-19 2024-05-28 福建省永春县富圆锌业有限公司 Zinc liquid storage device for hot galvanizing production line

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