Disclosure of Invention
The invention aims to solve the technical problem of providing a method for conveniently regulating and controlling the relative distance between the unreeling rollers; tensioning and fine-adjusting the fabric silk threads between the unwinding rollers to enable the stability of unwinding and conveying of the fabric silk threads to be better; the fabric silk thread is subjected to static electricity removing treatment through the static electricity removing brush roller, and the fabric silk thread static electricity removing double unwinding device is high in static electricity removing treatment efficiency.
The invention is realized by the following technical scheme:
the fabric silk yarn static-removing double-unwinding device comprises a base, wherein a protective frame is arranged on the base, and a static-removing double-unwinding mechanism is arranged above the protective frame; the static-removing double-unwinding mechanism comprises a top seat, wherein a first horizontal hydraulic cylinder and a second horizontal hydraulic cylinder are arranged on the top seat, a first guide groove and a second guide groove are arranged on the top seat, the first guide groove is arranged in front of the first horizontal hydraulic cylinder, and the second guide groove is arranged in front of the second horizontal hydraulic cylinder; the front part of the first horizontal hydraulic cylinder is provided with a first horizontal piston rod, the front end of the first horizontal piston rod is provided with a first adjusting arm, the first adjusting arm penetrates through a first guide groove, the upper end of the first adjusting arm is connected with the front end of the first horizontal piston rod, the lower end of the first adjusting arm is provided with a first moving seat, the first moving seat is installed at the position of the first guide groove, the bottom surface of the first moving seat is provided with a first positioning cylinder, and the lower end of the first positioning cylinder is provided with a first unwinding roller; a second horizontal piston rod is arranged at the front part of the second horizontal hydraulic cylinder, a second adjusting arm is arranged at the front end of the second horizontal piston rod and penetrates through a second guide groove, the upper end of the second adjusting arm is connected with the front end of the second horizontal piston rod, a second moving seat is arranged at the lower end of the second adjusting arm and is installed at the position of the second guide groove, a second positioning cylinder is arranged at the bottom surface of the second moving seat, a second unwinding roller is arranged at the lower end of the second positioning cylinder, and the second unwinding roller and the first unwinding roller are arranged in parallel; the front bottom surface below of footstock is equipped with destatics the mechanism, and destatics the mechanism and includes the furred ceiling frame, is equipped with a pair of positioning disk on the furred ceiling frame, is equipped with destatics the brush roller set between the positioning disk, destatics the brush roller set and install the place ahead at first unreeling the cylinder.
Further, the static brush roller group that destatics is including being parallel arrangement's first static brush roller and second static brush roller that destatics, and the axial of first static brush roller that destatics is equipped with first installation axle, and first installation axle is installed between the positioning disk, and the axial of second static brush roller that destatics is equipped with the second installation axle, and the second installation axle is installed between the positioning disk.
Furthermore, a vertical hydraulic cylinder is installed in the protective frame, a vertical piston rod is arranged at the upper part of the vertical hydraulic cylinder, and the top end of the vertical piston rod is connected with the static-removing double-unwinding mechanism; the bottom of the vertical hydraulic cylinder is provided with a buckling seat, the top of the vertical hydraulic cylinder is provided with a top seat, and four corners of the top seat and the buckling seat are provided with butt joint shafts; a horizontal bar is arranged in the middle of the protective frame; the buckle seat is arranged at the inner bottom of the protection frame, and the top seat is arranged at the inner top of the protection frame; the top surface of the protection frame is provided with an opening, the top seat is provided with a guide cylinder, the guide cylinder is installed at the opening position, and the vertical piston rod penetrates through the axial position of the guide cylinder.
Furthermore, a first moving arm is arranged at the front end of the first horizontal piston rod, one end of the first moving arm is connected with the front end of the first horizontal piston rod, and the other end of the first moving arm is connected with the upper end of the first adjusting arm; the lower end of the first adjusting arm is provided with a moving block, and the moving block is connected with the first moving seat; a second moving arm is arranged at the front end of the second horizontal piston rod, one end of the second moving arm is connected with the front end of the second horizontal piston rod, and the other end of the second moving arm is connected with the upper end of a second adjusting arm; the lower end of the second adjusting arm is provided with a push-pull part which is arranged at the outer side part of the second movable seat.
Further, destatic mechanism is including keeping off the position guide rail, and the furred ceiling frame is installed on keeping off the position guide rail, keeps off and is equipped with the first driven cylinder and the second driven cylinder that are parallel arrangement on the position guide rail, and the tip of first driven cylinder is equipped with first driven shaft, and first driven shaft is installed at the first lower extreme axial position who unreels the cylinder, and the tip of the second driven cylinder is equipped with the second driven shaft, and the second driven shaft is installed at the second lower extreme axial position who unreels the cylinder.
Furthermore, a first positioning cylinder and a second positioning cylinder are arranged on the gear guide rail, a first positioning shaft is arranged at the end of the first positioning cylinder, the first positioning shaft is arranged at the axial position of the lower end of the first driven roller, a second positioning shaft is arranged at the end of the second positioning cylinder, and the second positioning shaft is arranged at the axial position of the lower end of the second driven roller.
Furthermore, driving mechanisms are arranged inside the first positioning cylinder and the second positioning cylinder, the first unreeling roller is connected with the driving mechanism in the first positioning cylinder, and the second unreeling roller is connected with the driving mechanism in the second positioning cylinder; the driving mechanism comprises a protective cylinder, a stepping motor is installed in the protective cylinder, and a driving shaft is arranged at the lower part of the stepping motor.
Furthermore, the both sides of the top surface one end of footstock all are equipped with first protection frame, and first protection frame is installed on the both sides of first horizontal hydraulic cylinder, and the top surface other end both sides of footstock all are equipped with second protection frame, and second protection frame installs the both sides at second horizontal hydraulic cylinder.
Furthermore, a ceiling fixing seat is arranged at the top of the ceiling frame and is arranged on the bottom surface of the front portion of the top seat.
Furthermore, guide rails are arranged at the two outer side parts of the protection frame, a pair of main lifting seats are arranged at the bottom of the top seat, sliding seats are arranged at the positions facing inwards of the main lifting seats, sliding blocks are arranged at the upper end and the lower end of each sliding seat, and the sliding blocks and the sliding seats are both arranged on the guide rails; an auxiliary lifting seat is arranged between the sliding seat and the main lifting seat; guide grooves are formed in the two sides of the guide rail, and the slide block and the two sides of the slide seat are installed in the guide grooves in an inward facing mode.
The invention has the beneficial effects that: an operator installs a fabric silk thread roll to be processed on the static electricity removing double-unwinding mechanism, installs the unwinding device on a fabric loom, and sleeves the fabric silk thread roll on the peripheral surface of a first unwinding roller, and the fabric silk thread unwound by the first unwinding roller bypasses a second unwinding roller and then bypasses a first static electricity removing brush roll and a second static electricity removing brush roll; then, the fabric silk threads are installed on a fabric loom, and the fabric silk threads are wound up through the fabric loom; the first horizontal hydraulic cylinder moves the upper end of the first adjusting arm through the first horizontal piston rod, the first adjusting arm moves along the first guide groove, the lower end of the first adjusting arm drives the first moving seat to move along the first guide groove, and the first moving seat drives the first unwinding roller through the first positioning cylinder to realize moving adjustment; the second horizontal hydraulic cylinder moves the upper end of the second adjusting arm through a second horizontal piston rod, the second adjusting arm moves along the second guide groove, and the lower end of the second adjusting arm drives the second moving seat to move and adjust along the second guide groove; the second movable seat drives a second driven roller through a second positioning cylinder to realize movement adjustment; the relative distance between the second driven roller and the first unreeling roller is convenient to regulate and control; tensioning and fine-adjusting the fabric silk thread between the second driven roller and the first unreeling roller, so that the stability of unreeling and conveying the fabric silk thread is better; the first static removing brush roll and the second static removing brush roll are installed through the ceiling frame, the fabric silk threads are subjected to static removing treatment through the first static removing brush roll and the second static removing brush roll, and the static removing treatment efficiency is high.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.
As shown in fig. 1 to 6, the fabric silk yarn static electricity removing double unwinding device comprises a base 1, wherein a protection frame 2 is arranged on the base 1, and a static electricity removing double unwinding mechanism 3 is arranged above the protection frame 2; the static-removing double-unwinding mechanism 3 comprises a top seat 19, wherein a first horizontal hydraulic cylinder 20 and a second horizontal hydraulic cylinder 30 are arranged on the top seat 19, a first guide groove 24 and a second guide groove 34 are arranged on the top seat 19, the first guide groove 24 is arranged in front of the first horizontal hydraulic cylinder 20, and the second guide groove 34 is arranged in front of the second horizontal hydraulic cylinder 30; a first horizontal piston rod 21 is arranged at the front part of the first horizontal hydraulic cylinder 20, a first adjusting arm 23 is arranged at the front end of the first horizontal piston rod 21, the first adjusting arm 23 penetrates through a first guide groove 24, the upper end of the first adjusting arm 23 is connected with the front end of the first horizontal piston rod 21, a first moving seat 26 is arranged at the lower end of the first adjusting arm 23, the first moving seat 26 is installed at the position of the first guide groove 24, a first positioning cylinder 27 is arranged at the bottom surface of the first moving seat 26, and a first unwinding roller 28 is arranged at the lower end of the first positioning cylinder 27; a second horizontal piston rod 31 is arranged at the front part of the second horizontal hydraulic cylinder 30, a second adjusting arm 33 is arranged at the front end of the second horizontal piston rod 31, the second adjusting arm 33 passes through a second guide groove 34, the upper end of the second adjusting arm 33 is connected with the front end of the second horizontal piston rod 31, a second moving seat 36 is arranged at the lower end of the second adjusting arm 33, the second moving seat 36 is installed at the position of the second guide groove 34, a second positioning cylinder 37 is arranged at the bottom surface of the second moving seat 36, a second unwinding roller 38 is arranged at the lower end of the second positioning cylinder 37, and the second unwinding roller 38 and the first unwinding roller 28 are arranged in parallel; the static electricity removing mechanism 70 is arranged below the bottom face of the front portion of the top seat 19, the static electricity removing mechanism 70 comprises a ceiling frame 49, a pair of positioning discs 51 are arranged on the ceiling frame 49, a static electricity removing brush roller set is arranged between the positioning discs 51, and the static electricity removing brush roller set is arranged in front of the first unreeling roller 28.
According to the fabric silk yarn static electricity removing double unwinding device, an operator installs a fabric silk yarn roll to be processed on the static electricity removing double unwinding mechanism 3, the unwinding device is installed on a fabric loom, the fabric silk yarn roll is sleeved on the outer peripheral surface of a first unwinding roller 28, the fabric silk yarn unwound from the first unwinding roller 28 bypasses a second unwinding roller 38, and then bypasses a first static electricity removing brush roller 53 and a second static electricity removing brush roller 55; then, the fabric silk threads are installed on a fabric loom, and the fabric silk threads are wound up through the fabric loom; the first horizontal hydraulic cylinder 20 moves the upper end of the first adjusting arm 23 through the first horizontal piston rod 21, the first adjusting arm 23 moves along the first guide groove 24, the lower end of the first adjusting arm 23 drives the first moving seat 26 to move along the first guide groove 24, and the first moving seat 26 drives the first unwinding roller 28 through the first positioning cylinder 27 to realize movement adjustment; the second horizontal hydraulic cylinder 30 moves the upper end of the second adjusting arm 33 through the second horizontal piston rod 31, the second adjusting arm 33 moves along the second guide groove 34, and the lower end of the second adjusting arm 33 drives the second moving seat 36 to move and adjust along the second guide groove 34; the second movable seat 36 drives the second driven roller 45 to realize movement adjustment through the second positioning cylinder 47; the relative distance between the second driven roller 45 and the first unreeling roller 28 is convenient to regulate and control; tensioning and fine-adjusting the fabric silk thread between the second driven roller 45 and the first unreeling roller 28, so that the stability of unreeling and conveying the fabric silk thread is better; the first static eliminating brush roller 53 and the second static eliminating brush roller 55 are installed through the ceiling frame 49, and the material wires are subjected to static eliminating treatment through the first static eliminating brush roller 53 and the second static eliminating brush roller 55, so that the static eliminating treatment efficiency is high.
Preferably, the static removing brush roller group comprises a first static removing brush roller 53 and a second static removing brush roller 55 which are arranged in parallel, a first mounting shaft 52 is axially arranged on the first static removing brush roller 53, the first mounting shaft 52 is mounted between positioning plates 51, a second mounting shaft 54 is axially arranged on the second static removing brush roller 55, and the second mounting shaft 54 is mounted between the positioning plates 51; the first static removing brush roller 53 and the second static removing brush roller 55 are conveniently positioned and installed.
Preferably, a vertical hydraulic cylinder 4 is installed in the protective frame 2, a vertical piston rod 5 is arranged at the upper part of the vertical hydraulic cylinder 4, and the top end of the vertical piston rod 5 is connected with the static-removing double unwinding mechanism 3; a buckling seat 13 is arranged at the bottom of the vertical hydraulic cylinder 4, a top seat 14 is arranged at the top of the vertical hydraulic cylinder 4, and butting shafts 15 are arranged at four corners of the top seat 14 and the buckling seat 13; a horizontal bar 12 is arranged in the middle of the protective frame 2; the buckle seat 13 is arranged at the inner bottom of the protection frame 2, and the top seat 14 is arranged at the inner top of the protection frame 2; an opening 16 is formed in the top surface of the protection frame 2, a guide cylinder 17 is arranged on the top seat 14, the guide cylinder 17 is installed at the position of the opening 16, and the vertical piston rod 5 penetrates through the axial position of the guide cylinder 17; the outer peripheral surface of the vertical piston rod 5 is protected through the guide cylinder 17, the surface of the vertical hydraulic cylinder 4 is protected through the buckling seat 13, the top seat 14 and the butt joint shaft 15, and the protection performance of the protection frame 2 is enhanced through the cross bar 12; vertical pneumatic cylinder 4 controls static electricity removal double unwinding mechanism 3 through vertical piston rod 5 and realizes vertical lift adjustment, and it is better to carry out vertical lift adjustment flexibility to static electricity removal double unwinding mechanism 3 to the convenience is adjusted in a flexible way second driven cylinder 45 and first height of unreeling cylinder 28.
Preferably, the front end of the first horizontal piston rod 21 is provided with a first moving arm 22, one end of the first moving arm 22 is connected with the front end of the first horizontal piston rod 21, and the other end of the first moving arm 22 is connected with the upper end of the first adjusting arm 23; the lower end of the first adjusting arm 23 is provided with a moving block 25, and the moving block 25 is connected with a first moving seat 26; a second moving arm 32 is arranged at the front end of the second horizontal piston rod 31, one end of the second moving arm 32 is connected with the front end of the second horizontal piston rod 31, and the other end of the second moving arm 32 is connected with the upper end of a second adjusting arm 33; the lower end of the second adjusting arm 33 is provided with a push-pull part 35, and the push-pull part 35 is arranged at the outer side part of the second moving seat 36; the first horizontal piston rod 21 moves and adjusts the upper end of the first adjusting arm 23 through the first moving arm 22, the first adjusting arm 23 moves and adjusts the first moving seat 26 through the moving block 25, the second horizontal piston rod 31 drives the upper end of the second adjusting arm 33 through the second moving arm 32 to move and adjust, the second adjusting arm 33 moves and adjusts the second moving seat 36 through the push-pull portion 35, and the movement and adjustment actions are smoother.
Preferably, the static electricity removing mechanism 70 includes a gear guide rail 40, the ceiling bracket 49 is mounted on the gear guide rail 40, the gear guide rail 40 is provided with a first driven roller 41 and a second driven roller 45 which are arranged in parallel, the end of the first driven roller 41 is provided with a first driven shaft 42, the first driven shaft 42 is mounted at the lower end axial position of the first unwinding roller 28, the end of the second driven roller 45 is provided with a second driven shaft 46, and the second driven shaft 46 is mounted at the lower end axial position of the second unwinding roller 38; a first positioning cylinder 43 and a second positioning cylinder 47 are arranged on the gear guide rail 40, a first positioning shaft 44 is arranged at the end part of the first positioning cylinder 43, the first positioning shaft 44 is arranged at the lower end axial position of the first driven roller 41, a second positioning shaft 48 is arranged at the end part of the second positioning cylinder 47, and the second positioning shaft 48 is arranged at the lower end axial position of the second driven roller 45; the second driven drum 45 makes the first driven drum 41 rotational stability better through second driven shaft 46, and the second location section of thick bamboo 47 makes the second driven drum 45 rotational stability better through second location axle 48, and first driven drum 41 makes first driven drum 41 rotational stability better through first driven shaft 42, and first location section of thick bamboo 43 makes first driven drum 41 rotational stability better through first location axle 44.
Preferably, driving mechanisms are installed inside the first positioning cylinder 27 and the second positioning cylinder 37, the first unwinding roller 28 is connected with the driving mechanism inside the first positioning cylinder 27, and the second unwinding roller 38 is connected with the driving mechanism inside the second positioning cylinder 37; the driving mechanism comprises a protective cylinder 59, a stepping motor 60 is arranged in the protective cylinder 59, and a driving shaft 61 is arranged at the lower part of the stepping motor 60; the stepping motor 60 controls the first unwinding roller 28 and the second unwinding roller 38 to realize automatic rotation through the driving shaft 61, so that the efficiency of unwinding the fabric yarns by the first unwinding roller 28 and the second unwinding roller 38 is greatly improved.
Preferably, both sides of one end of the top surface of the top seat 19 are provided with first protection frames 29, the first protection frames 29 are installed on both sides of the first horizontal hydraulic cylinder 20, both sides of the other end of the top surface of the top seat 19 are provided with second protection frames 39, and the second protection frames 39 are installed on both sides of the second horizontal hydraulic cylinder 30; both sides of the first horizontal hydraulic cylinder 20 and the second horizontal hydraulic cylinder 30 are protected.
Preferably, a ceiling fixing seat 50 is arranged at the top of the ceiling frame 49, and the ceiling fixing seat 50 is installed on the bottom surface of the front part of the top seat 19; the fixation is firmer.
Preferably, guide rails 6 are arranged at two outer side positions of the protection frame 2, a pair of main lifting seats 7 is arranged at the bottom of the top seat 19, sliding seats 8 are arranged at the positions facing inwards of the main lifting seats 7, sliding blocks 9 are arranged at the upper end and the lower end of each sliding seat 8, and the sliding blocks 9 and the sliding seats 8 are both arranged on the guide rails 6; an auxiliary lifting seat 10 is arranged between the sliding seat 8 and the main lifting seat 7; guide grooves 11 are formed in the two sides of the guide rail 6, and the slide block 9 and the two sides of the slide seat 8 are arranged at the positions of the guide grooves 11 facing inwards; vertical pneumatic cylinder 4 drives footstock 19 through vertical piston rod 5 and realizes vertical lift, and footstock 19 realizes sliding along guide rail 6 through slide 8 of main seat 7, and slide 8 realizes sliding along guide rail 6 through slider 9, makes main seat 7 lift adjustment more smooth.
Specifically, a buffer 18 is arranged on the top seat 19, the buffer 18 is installed at the end part of the vertical piston rod 5, the end part of the vertical piston rod 5 penetrates through the top seat 19, and the buffer 18 is installed at the bottom of the first horizontal hydraulic cylinder 20; the buffer 18 comprises a buffer shell 62, a buffer seat 63 is arranged on the bottom surface of the buffer shell 62, a positioning groove 67 is arranged at the bottom of the buffer seat 63, the end part of the vertical piston rod 5 is installed in the positioning groove 67, a buffer block 64 is arranged at the top of the buffer seat 63, and the buffer block 64 is installed at the bottom of the first horizontal hydraulic cylinder 20; a supporting seat 65 is arranged inside the buffer shell 62, and a buffer spring 66 is arranged between the supporting seat 65 and the buffer block 64; the first horizontal hydraulic cylinder 20 can also control the buffer 18 to realize fine lifting adjustment through the vertical piston rod 5, the buffer 18 pushes the bottom surface of the rear part of the first horizontal hydraulic cylinder 20 upwards, so that the inclination of the first horizontal hydraulic cylinder 20 is adjusted, the first horizontal hydraulic cylinder 20 finely adjusts the inclination of the first unwinding roller 28 through the first horizontal piston rod 21, the first adjusting arm 23 and the first moving seat 26, and the conveying direction of the fabric silk threads unwound by the first unwinding roller 28 is flexibly adjusted; the bottom of the first horizontal hydraulic cylinder 20 is pushed upwards through the buffer block 64 and plays a role of buffering; the support seat 65 greatly improves the buffering effect of the buffer block 64 through the buffer spring 66.
Preferably, a plurality of main supporting columns 68 and auxiliary supporting columns 69 are arranged between the buffer seat 63 and the supporting seat 65; the cushion base 63 is cushion-supported by the main support columns 68 and the sub-support columns 69.
Preferably, the main support column 68 is installed between the buffer base 63 and the axial center position of the support base 65; the cushion seat 63 is cushion-supported by the main support column 68.
Preferably, the auxiliary support columns 69 are installed between the buffer base 63 and the edge positions of the support base 65; the cushion socket 63 is cushion-supported by the sub-support columns 69.
Specifically, two sides of the bottom of the suspended ceiling frame 49 are both provided with a gear block 57, two sides of the top of the gear guide rail 40 are both provided with a guide groove, the gear block 57 is installed in the guide groove, the gear block 57 and the guide groove are both of a smoke groove structure, two sides of the gear guide rail 40 are both provided with a row of gear holes 56 which are arranged at equal intervals, the gear holes 56 are arranged at two sides of the gear holes 56, the gear block 57 is locked in the gear guide rail 40 through a lock pin 58, and the lock pin 58 penetrates through the gear holes 56; the gear block 57 can realize sliding adjustment along the guide groove of the gear guide rail 40, the ceiling frame 49 can realize sliding adjustment along the guide groove of the gear guide rail 40 through the gear block 57, the first static removing brush roller 53 and the second static removing brush roller 55 can realize sliding adjustment along the guide groove of the gear guide rail 40 through the ceiling frame 49, after the gear block 57 is adjusted, the lock pin 58 is inserted into the gear hole 56 and enables the gear block 57 to be firmly locked on the gear guide rail 40, so that the adjusted ceiling frame 49 is firmly locked, the first static removing brush roller 53 and the second static removing brush roller 55 form a static removing brush roller set, the first unwinding roller 28 and the second unwinding roller 38 form an unwinding set, and the static removing brush roller set after relative distance adjustment is convenient to position and lock with the unwinding roller set; tensioning and fine-adjusting the fabric silk thread to ensure that the unreeling conveying stability of the fabric silk thread is better; the fabric silk thread is subjected to static electricity removing treatment, and the static electricity removing treatment efficiency is high.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.