Disclosure of Invention
The technical problem to be solved by the invention is to provide automatic flattening equipment for the end face of the concrete tower section, and the technical scheme solves the problem of low processing efficiency of the concrete tower section.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides an automatic equipment of flattening of concrete tower section terminal surface, including first frame and install in the cutting equipment on first frame top, the vertical downward setting of working end of cutting equipment, be provided with centre gripping equipment under the cutting equipment, the working end of centre gripping equipment supports with the outer peripheral face of concrete tower section and leans on, the non-working end of centre gripping equipment rotates and installs in first frame, the vertical setting of axis of rotation of centre gripping equipment, fixed mounting has rotary drive equipment in the first frame, rotary drive equipment's output is connected with centre gripping equipment transmission, be provided with transmission equipment under the centre gripping equipment, transmission equipment's output is located centre gripping equipment's work interval.
Preferably, the cutting device comprises a cutting head, a first linear driver and a second linear driver; the working end of the first linear driver is vertically arranged downwards, the cutting head is fixedly arranged at the working end of the first linear driver, and the cutting head is vertically arranged downwards; the working end of the second linear driver is horizontally arranged, the non-working end of the first linear driver is fixedly connected with the working end of the second linear driver, the driving path of the second linear driver is intersected with the rotating shaft of the rotary driving device, and the non-working end of the second linear driver is fixedly connected with the first rack.
Preferably, the transmission equipment comprises a first linear transmission machine, a second linear transmission machine and a universal ball table; the first linear transmission machine is horizontally arranged and provided with an input end and a terminating end, and the terminating end of the first linear transmission machine is positioned right below the clamping equipment; the universal ball table is positioned right below the terminating end of the first linear conveyor, the terminating end of the first linear conveyor is provided with an opening through which the universal ball table can pass, and the working end of the universal ball table is vertically arranged upwards; the second linear conveyor is located under the universal ball table, the working end of the second linear conveyor is vertically arranged upwards, and the working end of the second linear conveyor is fixedly connected with the universal ball table.
Preferably, the clamping device comprises an inner ring support, an outer ring support, a rotary support and a propping mechanism; the axis of the outer ring support is upward, the non-working end is fixedly arranged right below the first machine frame, the inner ring support and the outer ring support are coaxially arranged, the inner ring support is arranged on the inner side of the outer ring support, the inner ring support is rotatably connected with the outer ring support through a rotary support, the rotary support and the inner ring support are coaxially arranged, the abutting mechanisms are uniformly arranged on the periphery of the working end circumferential surface of the inner ring support, and the working end of the abutting mechanism faces the axis of the inner ring support.
Preferably, the rotary driving device comprises a servo motor, a bevel gear and a bevel gear ring, the bevel gear is fixedly connected with the output end of the servo motor, the non-working end of the servo motor is fixedly connected with the outer ring support, the bevel gear ring is coaxially arranged with the inner ring support and is fixedly connected with the inner ring support, and the bevel gear is meshed with the bevel gear ring.
Preferably, the abutting mechanism comprises an abutting block and a third linear driver; the non-working end of the abutting block is fixedly connected with the working end of a third linear driver, the non-working end of the third linear driver is fixedly installed on the outer side of the inner ring support, the working end of the third linear driver penetrates through the inner ring support and extends into the inner ring support, and the working direction of the third linear driver faces the axis of the inner ring support in the radial direction.
Preferably, the first linear conveyor comprises a second frame, a material guide plate, a plurality of roller shafts, a material baffle plate and a rotary driver; the second rack is horizontally arranged on the ground, the second rack is provided with an input end and an output terminal, the second rack output terminal is arranged under the clamping device, the guide plates are arranged on two sides of the upper end of a conveying section of the second rack and are in the shape of a strip-shaped vertical plate, the length direction of the guide plates extends along the conveying direction of the first linear conveyor, the plurality of roller shafts are arranged in the middle of the conveying section of the second rack and are arranged at equal intervals along the conveying direction of the first linear conveyor and are rotatably connected with the second rack, the rotating shafts of the plurality of roller shafts are horizontally arranged and are perpendicular to the conveying direction of the first linear conveyor, the baffle plate is in a rectangular vertical plate shape and is fixedly arranged on the upper end surface of the output terminal of the second rack, one end of the baffle plate, which is far away from the second rack, the rotary driver is arranged on the left side of the output terminal of the second rack, the rotary driver is installed in parallel with the drum shaft.
Preferably, the second linear conveyor comprises a fifth linear driver, a guide pillar, a guide sleeve and a buffer; the non-working end of the fifth linear driver is arranged on the ground, the working end of the fifth linear driver is vertically upward, a guide sleeve is fixedly arranged below the output terminal of the second rack, a guide pillar is sleeved outside the guide pillar, and a buffer is fixedly arranged below the output terminal of the second rack.
Preferably, the universal ball table comprises a mounting base, a supporting frame and a plurality of universal balls; installation base non-working end fixed mounting installs a plurality of support frames at fifth linear actuator working end on the installation base, and the support frame is the flat state of vertical setting, and the support frame is installed in the top surface of installation base, is parallel to each other between the support frame, equidistant distribution between a plurality of support frames, and a plurality of universal ball are full of in the top surface of support frame, and installation base one end fixed connection is kept away from to universal ball non-working end and support frame.
Compared with the prior art, the invention has the following beneficial effects:
the staff places the concrete tower section at transmission equipment's input, transmission equipment carries the concrete tower section to the work interval of centre gripping equipment, the outer peripheral face of centre gripping equipment clamp tight concrete tower section, rotation driving device drive clamping equipment is rotatory, thereby it is rotatory to drive the concrete tower section, its work end of cutting device drive drops to with cutting face parallel and level, its work end of cutting device drive moves to the center of concrete tower section from the edge of concrete tower section, thereby accomplish the cutting of concrete tower section terminal surface, centre gripping equipment uninstallation concrete tower section, transmission equipment carries the concrete tower section to the input, wait for the staff to handle, this equipment can full-automatic cutting concrete tower section, high work efficiency.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The utility model provides an automatic equipment of flattening of concrete tower section terminal surface, as shown in figure 1, be applied to the terminal surface of cutting concrete tower section 1, including first frame 2 with install in the cutting equipment 4 on first frame 2 top, the vertical downward setting of working end of cutting equipment 4, be provided with centre gripping equipment 5 under the cutting equipment 4, the working end of centre gripping equipment 5 supports with the outer peripheral face of concrete tower section 1 and leans on, centre gripping equipment 5's non-working end rotates and installs on first frame 2, centre gripping equipment 5's the vertical setting of axis of rotation, fixed mounting has rotary driving equipment 6 on the first frame 2, rotary driving equipment 6's output and centre gripping equipment 5 transmission are connected, be provided with transmission equipment 3 under centre gripping equipment 5, transmission equipment 3's output is located the work interval of centre gripping equipment 5.
The staff places concrete tower section 1 at transmission equipment 3's input, transmission equipment 3 carries concrete tower section 1 to the work interval of clamping device 5, clamping device 5 presss from both sides tight concrete tower section 1's outer peripheral face, rotation driving device 6 drive clamping device 5 is rotatory, thereby it is rotatory to drive concrete tower section 1, its work end of cutting device 4 drive falls to with cutting face parallel and level, its work end of cutting device 4 drive moves to concrete tower section 1's center from concrete tower section 1's edge, thereby accomplish the cutting of concrete tower section 1 terminal surface, clamping device 5 uninstallation concrete tower section 1, transmission equipment 3 carries concrete tower section 1 to the input, wait for the staff to handle, this equipment can full automatic cutout concrete tower section 1, high work efficiency.
Specifically, as shown in fig. 6-8, the cutting apparatus 4 includes a cutting head 4c, a first linear driver 4a, a second linear driver 4 b; the working end of the first linear driver 4a is arranged vertically downwards, the cutting head 4c is fixedly arranged at the working end of the first linear driver 4a, and the cutting head 4c is arranged vertically downwards; the working end of the second linear driver 4b is horizontally arranged, the non-working end of the first linear driver 4a is fixedly connected with the working end of the second linear driver 4b, the driving path of the second linear driver 4b is intersected with the rotating shaft of the rotary driving device 6, and the non-working end of the second linear driver 4b is fixedly connected with the first frame 2.
The first linear driver 4a drives the cutting head 4c to vertically descend to the cutting face, the second linear driver 4b drives the first linear driver 4a to drive the cutting head 4c to move to the center of the concrete tower section 1 from the outer side of the concrete tower section 1, and the equipment can complete cutting of one end face in a full-automatic mode and is high in efficiency.
Specifically, as shown in fig. 1 and 2, the transfer device 3 includes a first linear transporter 3a, a second linear transporter 3b, and a ball-transfer-ball table 3C; the first linear conveyor 3a is horizontally arranged, the first linear conveyor 3a is provided with an input end and a terminating end, and the terminating end of the first linear conveyor 3a is positioned right below the clamping device; the universal ball table 3C is positioned right below the terminating end of the first linear conveyor 3a, the terminating end of the first linear conveyor 3a is provided with an opening through which the universal ball table 3C can pass, and the working end of the universal ball table 3C is vertically arranged upwards; the second linear conveyor 3b is located under the universal ball table 3C, the working end of the second linear conveyor 3b is vertically arranged upwards, and the working end of the second linear conveyor 3b is fixedly connected with the universal ball table 3C.
The input step of first conveyer is put with concrete tower section 1 side to the staff, output terminal is carried with concrete tower section 1 to first conveying mechanism, second conveying mechanism upwards promotes universal ball platform 3C, universal ball platform 3C passes first conveying mechanism and carries concrete tower section 1 to the work area of centre gripping equipment 5, jack-up universal ball platform 3C through second linear transport machine 3b, make universal ball platform 3C hold up concrete tower section 1, concrete tower section 1 separates with first linear transport machine 3a, thereby when making concrete tower section 1 high-speed rotation under rotary driving mechanism's drive, concrete tower section 1 does not produce the friction with first linear transport machine 3a, thereby reduce the frictional force that receives when concrete tower section 1 rotates, improve rotary driving mechanism's work efficiency.
Specifically, as shown in fig. 6 to 8, the clamping device 5 includes an inner ring support 5a, an outer ring support 5b, a rotary support 5d, and a tightening mechanism 5 c; the axis of the outer ring support 5b is upward, the non-working end is fixedly arranged right below the first machine frame, the inner ring support 5a and the outer ring support 5b are coaxially arranged, the inner ring support 5a is arranged on the inner side of the outer ring support 5b, the inner ring support 5a is rotatably connected with the outer ring support 5b through a rotary support 5d, the rotary support 5d and the inner ring support 5a are coaxially arranged, the abutting mechanisms 5c are uniformly arranged around the circumferential surface of the working end of the inner ring support 5a, and the working end of the abutting mechanism 5c faces the axis of the inner ring support 5 a.
The conveying equipment 3 conveys the concrete tower section 1 to a working area of the clamping equipment 5, and the concrete is fixed and coagulated through the abutting mechanism 5c, because the inner ring support frames 3c2 are arranged on the inner side of the outer ring support frame 5b and connected through the slewing bearing 5d, the inner ring support frame 5a can rotate on the inner side of the outer ring support frame 5b, the abutting mechanism 5c can quickly clamp the concrete tower section 1, and the working efficiency is high.
Specifically, as shown in fig. 9 and 10, the rotation driving device 6 includes a servo motor 6a, a bevel gear 6b, and a bevel gear ring 6c, the bevel gear 6b is fixedly connected to an output end of the servo motor 6a, a non-working end of the servo motor 6a is fixedly connected to the outer ring bracket 5b, the bevel gear ring 6c is coaxially disposed and fixedly connected to the inner ring bracket 5a, and the bevel gear 6b is engaged with the bevel gear ring 6 c.
The servo motor 6a drives the bevel gear 6b to rotate, the bevel gear 6b drives the bevel gear ring 6c to rotate, the bevel gear ring 6c drives the inner ring support 5a to rotate, the service life of the servo motor 6a is long, the application range is wide, and the energy utilization rate is high.
Specifically, as shown in fig. 9-11, the tightening mechanism 5c includes a tightening block 5c1 and a third linear actuator 5c 2; the non-working end of the abutting block 5c1 is fixedly connected with the working end of the third linear driver 5c2, the non-working end of the third linear driver 5c2 is fixedly arranged on the outer side of the inner ring support 5a, the working end of the third linear driver 5c2 penetrates through the inner ring support 5a and extends into the inner ring support 5a, and the working direction of the third linear driver is radial to the axis of the inner ring support 5 a.
The third linear driver 5c2 is an electric push rod, the working end of the electric push rod pushes the abutting block 5c1 to be attached to the circumferential surface of the concrete tower section 1, and the third linear driver 5c2 is an electric push rod, so that the speed is high and the efficiency is high.
Specifically, as shown in fig. 2 and 4, the first linear conveyor 3a includes a second frame 3a1, a material guiding plate 3a2, a plurality of roller shafts 3a3, a material blocking plate 3a4, and a rotary driver 3a 5; the second frame 3a1 is horizontally installed on the ground, the second frame 3a1 has an input end and an output end, the second frame 3a1 has the output end installed right below the clamping device 5, the material guide plates 3a2 are installed on both sides of the upper end of the conveying section of the second frame 3a1, the material guide plates 3a2 are in the shape of elongated risers, the length direction of the material guide plates 3a2 extends along the conveying direction of the first linear conveyor 3a, a plurality of roller shafts 3a3 are installed in the middle of the conveying section of the second frame, a plurality of roller shafts 3a3 are arranged at equal intervals along the conveying direction of the first linear conveyor 3a, and a plurality of roller shafts 3a3 are rotatably connected with the second frame 3a1, the rotating shafts of the plurality of roller shafts 3a3 are horizontally arranged and perpendicular to the conveying direction of the first linear conveyor 3a, the material baffle plates 3a4 are in the shape of a rectangular vertical plate, the material baffle plates 3a4 is fixedly installed on the upper end surface of the output end of the second frame 3a1, one end of the striker plate 3a4 far away from the second frame is upward, the rotary driver 3a5 is installed at the left side of the output end of the second frame 3a1, and the installation position of the rotary driver 3a5 is parallel to the roller shaft.
The staff places concrete tower section 1 at the input of a plurality of drum axles 3a3, and rotatory driver 3a5 utilizes the chain to drive the drum axle rotatory, makes concrete tower section 1 move to output terminal, and stock guide 3a2 is used for guiding the direction of transmission of concrete tower section 1, and concrete tower section 1 strikes and stops on striker plate 3a 4. Striker plate 3a4 is used for restricting the stop position of concrete tower section 1, makes it just be located fixture under, and drum shaft carries concrete tower section 1 simple structure, and the operation is more stable.
Specifically, as shown in fig. 2 and 5, the second linear conveyor 3b includes a fifth linear driver 3b1, a guide post 3b2, a guide sleeve 3b3, and a buffer 3b 4; the non-working end of the fifth linear driver 3b1 is mounted on the ground, the working end is vertically upward, a guide post 3b2 is fixedly mounted below the output terminal of the second frame 3a1, a guide sleeve 3b3 is sleeved outside the guide post 3b2, and a buffer 3b4 is fixedly mounted below the output terminal of the second frame 3a 1.
The fifth linear actuator 3b1 pushes the universal ball table 3C upwards, the guide sleeve 3b3 is installed on the universal ball table 3C, the guide sleeve 3b3 and the guide post 3b2 are used for fixing and pushing the universal ball table 3C upwards, the second frame 3a1 is provided with the buffer 3b4, when the universal ball table 3C is pushed to be close to the second frame 3a1, the buffer 3b4 effectively reduces impact force generated when the universal ball table 3C is pushed upwards, and the effective pushing object can be oriented and the service life of the device can be prolonged.
Specifically, as shown in fig. 12, the ball gimbal includes a mounting base 3c1, a supporting frame 3c2, and a plurality of ball flexures 3c 3; the non-working end of installation base 3c1 is fixed mounting in the working end of fifth linear drive 3b1, install a plurality of support frames 3c2 on the installation base 3c1, support frame 3c2 is the flat board state of vertical setting, support frame 3c2 installs in the top surface of installation base 3c1, be parallel to each other between the support frame 3c2, equidistant distribution between a plurality of support frames 3c2, a plurality of universal ball are full of in the top surface of support frame 3c2, the non-working end of universal ball is kept away from installation base 3c1 one end fixed connection with support frame 3c 2.
Universal ball platform 3C working end supports concrete tower section 1, and universal ball of a plurality of on the table end of the universal ball makes concrete tower section 1 slide wantonly when receiving external force, and universal ball reduces the friction of concrete tower section 1 and equipment, improve equipment's life.
The working principle of the invention;
the worker places the concrete tower segment 1 at the input end of a plurality of roller shafts 3a3 of a first linear conveyor 3a, a rotary driver 3a5 drives a plurality of roller shafts 3a3 by chains to enable the concrete tower segment 1 to move to an output terminal, a guide plate 3a2 is used for guiding the conveying direction of the concrete tower segment 1, and the concrete tower segment 1 collides with a material baffle 3a4 to stop. The material baffle 3a4 is used for limiting the stop position of the concrete tower section 1 to enable the stop position to be just below the clamping device 5, the fifth linear driver 3b1 of the second linear conveyor 4b pushes the universal ball table 3C upwards, when the universal ball table 3C pushes upwards, the working end simultaneously pushes the concrete tower section 1 upwards to a working area conveyed to the clamping device 5, the clamping device 5 fixes the concrete tower section 1 through the abutting mechanism 5C, because the inner ring support frame 3C2 is arranged on the inner side of the outer ring support frame 5b and is connected by the rotary support 5d, the inner ring support frame 5a can rotate on the inner side of the outer ring support frame 5b, the servo motor 6a of the rotary driving device 6 drives the bevel gear 6b to rotate, the bevel gear 6b drives the bevel gear ring 6C to rotate, the bevel gear ring 6C drives the inner ring support frame 5a to rotate, so that the inner ring support frame 5a drives the abutting mechanism 5C to drive the concrete tower section 1 to rotate, when the concrete tower section 1 rotates, a first linear driver 4a drives a cutting head 4C to vertically descend to a cutting surface, a second linear driver 4b drives the first linear driver 4a to drive the cutting head 4C to move from the outer side of the concrete tower section 1 to the center of the concrete tower section 1 for cutting, after the cutting process is completed, the cutting device 4 returns to the original position, a rotary driving device 6 stops rotating, a clamping block of a clamping mechanism 5C of a clamping device returns to the original position to loosen the concrete tower section 1, a fifth linear driver 3b1 of a second linear conveyor 4b drives a universal ball table 3C to contract downwards, the universal ball table 3C contracts downwards and simultaneously drives the concrete tower section 1 to descend to the surfaces of a plurality of roller shafts 3a3 of the first linear conveyor 3a, and the rotary driver 3a5 drives a plurality of roller shafts 3a3 by chains to move the concrete tower section 1 to an input end, and the materials are conveyed to an input end to be processed by a worker.