CN111702016A - Device suitable for rolling and lubricating laminated metal composite plate and using method thereof - Google Patents
Device suitable for rolling and lubricating laminated metal composite plate and using method thereof Download PDFInfo
- Publication number
- CN111702016A CN111702016A CN202010586898.0A CN202010586898A CN111702016A CN 111702016 A CN111702016 A CN 111702016A CN 202010586898 A CN202010586898 A CN 202010586898A CN 111702016 A CN111702016 A CN 111702016A
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- China
- Prior art keywords
- spray head
- metal composite
- composite plate
- adjustable spray
- chassis
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/002—Manually-actuated controlling means, e.g. push buttons, levers or triggers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1472—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet separate supply lines supplying different materials to separate outlets of the spraying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/65—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
- B05B15/656—Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the flow conduit length is changeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0239—Lubricating
- B21B45/0245—Lubricating devices
- B21B45/0248—Lubricating devices using liquid lubricants, e.g. for sections, for tubes
- B21B45/0251—Lubricating devices using liquid lubricants, e.g. for sections, for tubes for strips, sheets, or plates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention relates to a device suitable for rolling and lubricating a laminated metal composite plate and a using method thereof, wherein the device comprises a chassis, a lubricant container, a fixed bracket, a hydraulic pump, a jet system and a telescopic bracket; the lubricant container is loaded on the chassis, and a stirrer is arranged in the lubricant container; the chassis is provided with a fixed bracket, and the side end of the fixed bracket is connected with a telescopic bracket; a hydraulic pump is arranged on the fixed support and is respectively connected with the lubricant container and the injection system through rubber hoses; the injection system comprises an adjustable spray head and a switch valve, the adjustable spray head is arranged on the telescopic bracket through a spray head fixing clamp, and the switch valve is arranged at the spray head fixing clamp; the stirrer and the hydraulic pump are both connected with a power supply through power lines. The invention can obviously improve the lubricating effect, further improve the surface quality of the layered metal composite plate, prolong the service life of the roller and reduce the output power of the motor.
Description
Technical Field
The invention relates to the technical field of metal processing lubrication, in particular to a device suitable for rolling and lubricating a laminated metal composite plate and a using method thereof.
Background
The steel-copper composite plate has the same appearance effect and characteristics as copper metal, has good processability and deep drawing performance, can be subjected to brazing welding and hot processing, has high composite strength, thermal shock resistance and excellent electric and heat conductivity, and has wide application prospect in the fields of military industry, electronic communication, coinage, battery packs, photovoltaic panels, cookers, architectural decoration and the like. At present, a single plate lubricant is usually adopted in the cold rolling process of a plurality of composite plates, and the lubricants required for lubrication in the rolling process of copper plates and steel plates are slightly different, so that the lubricating property of one metal can be preferentially met, and the problems of poor surface quality of layered metals or high cost and the like are easily caused.
In recent years, with the improvement of the requirements of the market on the quality and the processing technology of the laminated metal processing product, higher requirements are put on the processing lubrication of the laminated metal, so that a lubricating device suitable for the laminated metal rolling is urgently developed to improve the surface quality of the laminated metal, prolong the service life of a roller and reduce the output power of a motor, thereby providing a new reference idea for the lubrication technology in the laminated metal processing and manufacturing.
Disclosure of Invention
The invention aims to provide a device suitable for rolling and lubricating a laminated metal composite plate and a using method thereof, and aims to solve the problems that the upper layer and the lower layer of metal required by the existing composite plate in rolling are different in lubricant, and the existing device cannot spray two different lubricants.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
a device suitable for rolling and lubricating a laminated metal composite plate comprises a chassis, a lubricant container, a fixed support, a hydraulic pump, a spraying system and a telescopic support; the lubricant container is loaded on the chassis, and a stirrer is arranged in the lubricant container; the chassis is provided with a fixed bracket, and the side end of the fixed bracket is connected with a telescopic bracket; a hydraulic pump is arranged on the fixed support and is respectively connected with the lubricant container and the injection system through rubber hoses; the injection system comprises an adjustable spray head and a switch valve, the adjustable spray head is arranged on the telescopic bracket through a spray head fixing clamp, and the switch valve is arranged at the spray head fixing clamp; the stirrer and the hydraulic pump are both connected with a power supply through power lines.
Further, the rotating speed range of the stirrer is 500-3000 rpm.
Furthermore, the telescopic support is arranged at the side end of the fixed support and is a horizontal support vertical to the fixed support.
Furthermore, the adjustable spray head can be angularly adjusted within a range of-90 degrees to 90 degrees by taking the telescopic bracket as an axis.
Furthermore, the telescopic support is made of stainless steel.
Furthermore, wheels with locking buckles are installed below the chassis, so that the chassis is easy to move and operate.
Furthermore, two groups of lubricant containers, stirrers, hydraulic pumps and adjustable nozzles are arranged, one stirrer is respectively arranged in each lubricant container, each lubricant container is connected with the corresponding hydraulic pump through a rubber hose, and each hydraulic pump is connected with the corresponding adjustable nozzle through a rubber hose.
Furthermore, the adjustable spray head comprises an upper adjustable spray head and a lower adjustable spray head, the fixed support is provided with two layers, the upper adjustable spray head is arranged on an upper layer support of the fixed support, and the lower adjustable spray head is arranged on a lower layer support of the fixed support.
Compared with the prior art, the invention has the beneficial effects that:
in the device, the two lubricant containers are filled with lubricants with different components, and the lubricants are pressurized by the two hydraulic pumps respectively and reach the spray heads along the rubber hoses to be sprayed to the upper surface and the lower surface of the roller and the composite plate to form uniform oil films. The spray head is connected with the rubber hose, the spraying direction can be adjusted according to requirements, the switch valve on the telescopic support controls the opening and closing of the spray head, the lubricating effect can be obviously improved, the surface quality of the layered metal composite plate is further improved, the service life of the roller is prolonged, and the output power of the motor is reduced.
Drawings
FIG. 1: the invention discloses a structural schematic diagram of a device suitable for rolling and lubricating a laminated metal composite plate.
FIG. 2: schematic structural diagrams of a lubricant container and a stirrer.
FIG. 3: the structure of the switch valve is shown schematically.
FIG. 4: the structure of the telescopic bracket is schematically shown.
In the figure: 1-lubricant container, 2-chassis, 3-power supply, 4-power line, 5-stirrer, 6-fixed support, 7-first rubber hose, 12-second rubber hose, 8-telescopic support, 9-adjustable spray head, 10-switch valve, 11-spray head fixed clamp, 13-hydraulic pump and 14-wheel with locking buckle.
Detailed Description
The present invention will be described in further detail with reference to specific examples. The following examples are intended to illustrate the invention only and are not intended to limit the scope of the invention.
A device suitable for rolling and lubricating a laminated metal composite plate comprises a chassis 2, a lubricant container 1, a fixed bracket 6, a hydraulic pump 13, a jet system and a telescopic bracket 8; the lubricant container 1 is loaded on the chassis 2, and a stirrer 5 is arranged in the lubricant container 1; a fixed bracket 6 is arranged on the chassis 2, and the side end of the fixed bracket 6 is connected with a telescopic bracket 8; a hydraulic pump 13 is mounted on the fixed support 6, and the hydraulic pump 13 is respectively connected with the lubricant container 1 and the injection system through rubber hoses.
The injection system comprises an adjustable spray head 9 and a switch valve 10, wherein the adjustable spray head 9 is installed on a telescopic bracket 8 through a spray head fixing clamp 11, and the switch valve 10 is arranged at the spray head fixing clamp 11; the stirrer 5 and the hydraulic pump 13 are both connected with the power supply 3 through a power supply 3 wire.
The rotating speed range of the stirrer 5 is 500-3000 rpm.
The telescopic support 8 is arranged at the side end of the fixed support 6, and the telescopic support 8 is a horizontal support vertical to the fixed support 6.
The adjustable spray head 9 can be angularly adjusted within a range of-90 degrees to 90 degrees by taking the telescopic bracket 8 as an axis.
The telescopic bracket 8 is made of stainless steel.
The wheels 14 with locking buckles are installed under the chassis 2, so that the moving and the operation are easy.
The device is provided with two groups of lubricant containers 1, stirrers 5, hydraulic pumps 13 and adjustable nozzles 9, wherein one stirrer 5 is arranged in each lubricant container 1, each lubricant container 1 is connected with the corresponding hydraulic pump 13 through a rubber hose, and each hydraulic pump 13 is connected with the corresponding adjustable nozzle 9 through a rubber hose.
The adjustable spray head 9 comprises an upper adjustable spray head 9 and a lower adjustable spray head 9, the fixed support 6 is provided with two layers, the upper adjustable spray head 9 is arranged on an upper layer support of the fixed support 6, and the lower adjustable spray head 9 is arranged on a lower layer support of the fixed support 6.
The two lubricant containers 1 are respectively pressurized by two hydraulic pumps 13, and then reach the adjustable spray heads 9 along the rubber hoses to be sprayed on the upper surface and the lower surface of the roller and the composite plate to form uniform oil films. The adjustable spray head 9 is connected with the rubber hose, the spraying direction can be adjusted according to the requirement, and the opening and closing of the adjustable spray head 9 are controlled by the switch valve 10 on the telescopic bracket 8.
The specific using process of the invention comprises the following steps:
firstly, putting a lubricant required by lubrication in the rolling process of different layered metal composite plates into a lubricant container 1, switching on a power supply 3 to connect a stirrer 5, and uniformly mixing the components of the lubricant through the stirrer 5;
step two, the hydraulic pump 13 is started, the lubricant with different components in the lubricant container 1 is pressurized by the two hydraulic pumps 13 respectively, the second rubber hose 12 reaches the adjustable nozzle 9 along the first rubber hose 7, the opening and closing of the nozzle are controlled by the switch valve 10 and the adjustable nozzle fixing clamp 11, and the switch valve is fixed on the telescopic bracket 8;
and step three, moving the lubricating device in the X-axis and Y-axis directions through the wheels 14 with the locking buckles, pushing the lubricating device to a rolling inlet for fixing, adjusting the spraying directions of the switch valve 10, the spray head fixing clamp 11 and the adjustable spray head 9 when the layered metal composite plate is conveyed to the rolling inlet area, spraying corresponding lubricants to different metal plates and rollers, and performing a lubricating process in the rolling process of the layered metal composite plate.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention in any way, and any person skilled in the art can make any simple modification, equivalent replacement, and improvement on the above embodiment without departing from the technical spirit of the present invention, and still fall within the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a device suitable for rolling of stratiform metal composite sheet is lubricated which characterized in that: comprises a chassis, a lubricant container, a fixed bracket, a hydraulic pump, a spraying system and a telescopic bracket; the lubricant container is loaded on the chassis, and a stirrer is arranged in the lubricant container; the chassis is provided with a fixed bracket, and the side end of the fixed bracket is connected with a telescopic bracket; a hydraulic pump is arranged on the fixed support and is respectively connected with the lubricant container and the injection system through rubber hoses; the injection system comprises an adjustable spray head and a switch valve, the adjustable spray head is arranged on the telescopic bracket through a spray head fixing clamp, and the switch valve is arranged at the spray head fixing clamp; the stirrer and the hydraulic pump are both connected with a power supply through power lines.
2. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the rotating speed range of the stirrer is 500-3000 rpm.
3. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the telescopic support is arranged at the side end of the fixed support and is a horizontal support vertical to the fixed support.
4. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the adjustable spray head can be angularly adjusted within a range of-90 degrees to 90 degrees by taking the telescopic bracket as an axis.
5. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the telescopic bracket is made of stainless steel.
6. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the wheels with locking buckles are installed below the chassis, so that the chassis is easy to move and operate.
7. The device for roll lubrication of a layered metal composite plate according to claim 1, wherein: the two lubricant containers are respectively provided with one stirrer, the two lubricant containers are respectively connected with the corresponding hydraulic pump through a rubber hose, and the two hydraulic pumps are respectively connected with the corresponding adjustable spray heads through a rubber hose.
8. The device for roll lubrication of a layered metal composite plate according to claim 7, wherein: the adjustable spray head comprises an upper adjustable spray head and a lower adjustable spray head, the fixed support is provided with two layers, the upper adjustable spray head is arranged on an upper layer support of the fixed support, and the lower adjustable spray head is arranged on a lower layer support of the fixed support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010586898.0A CN111702016A (en) | 2020-06-24 | 2020-06-24 | Device suitable for rolling and lubricating laminated metal composite plate and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010586898.0A CN111702016A (en) | 2020-06-24 | 2020-06-24 | Device suitable for rolling and lubricating laminated metal composite plate and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111702016A true CN111702016A (en) | 2020-09-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010586898.0A Pending CN111702016A (en) | 2020-06-24 | 2020-06-24 | Device suitable for rolling and lubricating laminated metal composite plate and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111702016A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112377794A (en) * | 2020-10-16 | 2021-02-19 | 四川汇源钢建科技股份有限公司 | Rolling mill roller lubricant spraying structure and spraying method thereof |
| CN113477706A (en) * | 2021-07-15 | 2021-10-08 | 太原理工大学 | Nano-lubrication-based micro-flexible rolling method for laminated metal composite thin strip |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1537035A (en) * | 2001-06-28 | 2004-10-13 | SMS�����ɷݹ�˾ | Method for cooling and lubricating rollers on rolling stand |
| CN101288878A (en) * | 2008-05-14 | 2008-10-22 | 金文耀 | Method for prolonging life of the shaped roll and its device |
| CN201172059Y (en) * | 2007-12-13 | 2008-12-31 | 宝山钢铁股份有限公司 | Solid-phase composite rolling mill lubricating device |
| CN201744492U (en) * | 2010-08-13 | 2011-02-16 | 北京科技大学 | Movable hot-rolling technology lubricating device for experiment |
| CN108160713A (en) * | 2018-01-18 | 2018-06-15 | 上海利正卫星应用技术有限公司 | Roll grease lubrication system and method during magnesium alloy rolling |
-
2020
- 2020-06-24 CN CN202010586898.0A patent/CN111702016A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1537035A (en) * | 2001-06-28 | 2004-10-13 | SMS�����ɷݹ�˾ | Method for cooling and lubricating rollers on rolling stand |
| CN201172059Y (en) * | 2007-12-13 | 2008-12-31 | 宝山钢铁股份有限公司 | Solid-phase composite rolling mill lubricating device |
| CN101288878A (en) * | 2008-05-14 | 2008-10-22 | 金文耀 | Method for prolonging life of the shaped roll and its device |
| CN201744492U (en) * | 2010-08-13 | 2011-02-16 | 北京科技大学 | Movable hot-rolling technology lubricating device for experiment |
| CN108160713A (en) * | 2018-01-18 | 2018-06-15 | 上海利正卫星应用技术有限公司 | Roll grease lubrication system and method during magnesium alloy rolling |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112377794A (en) * | 2020-10-16 | 2021-02-19 | 四川汇源钢建科技股份有限公司 | Rolling mill roller lubricant spraying structure and spraying method thereof |
| CN113477706A (en) * | 2021-07-15 | 2021-10-08 | 太原理工大学 | Nano-lubrication-based micro-flexible rolling method for laminated metal composite thin strip |
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