CN111698803A - Air-cooling and water-cooling combined heating module - Google Patents
Air-cooling and water-cooling combined heating module Download PDFInfo
- Publication number
- CN111698803A CN111698803A CN202010528177.4A CN202010528177A CN111698803A CN 111698803 A CN111698803 A CN 111698803A CN 202010528177 A CN202010528177 A CN 202010528177A CN 111698803 A CN111698803 A CN 111698803A
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- Prior art keywords
- air
- module
- water
- infrared
- heating module
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- 238000001816 cooling Methods 0.000 title claims abstract description 82
- 238000010438 heat treatment Methods 0.000 title claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 claims abstract description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 11
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 239000011733 molybdenum Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 2
- 230000005855 radiation Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000002474 experimental method Methods 0.000 description 6
- 239000000498 cooling water Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
Landscapes
- Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
Abstract
The invention discloses an air-cooling and water-cooling combined heating module, which consists of an air-cooling structure, a water-cooling structure, a heating module and a control system, wherein the air-cooling structure comprises a low-pressure air source, an air hole and an air passage; the water cooling structure comprises a circulating pump, a water cooling tower, a heat exchanger and an exhaust valve; the heating module comprises an infrared radiator, an infrared heating module frame, a heat insulation layer, a special fixture for an infrared heating pipe and the like; the control system comprises a PLC, a silicon controlled rectifier, an infrared thermometer and the like; the water cooling structure, the air cooling structure and the heating module are combined into a whole, and the control system provides real-time working temperature feedback according to the infrared thermometer to realize closed-loop power output of the infrared heating tube lamp array and also can realize heating output according to a heating setting curve. The structure and the working principle of the invention can effectively reduce the working environment temperature of the heating module, prolong the service life of the heating lamp tube and the whole device, and ensure that the radiation energy acts on production materials in a directional and centralized manner, thereby achieving the purpose of saving energy consumption.
Description
Technical Field
The invention belongs to the field of infrared heating, and particularly relates to an ultrahigh-temperature heating module.
Background
In the scientific research experiment, the process of simulation radiant heating requires that the heat flux density that the center produced is adjustable, and the radiance is stable, can realize directional radiation, and some high-end experiments can need stable temperature to heat the product, open infrared heating pipe for a long time, and especially high-temperature heating experiments, if do not have good cooling device, can cause the fluorescent tube to warp, and the anchor clamps distortion, the radiator inefficacy leads to the experiment failure, influences the experiment progress, extravagant raw and other materials.
Disclosure of Invention
The present invention is directed to a heating device for cooling a lamp tube of a radiator and molybdenum sheets at two ends of the lamp tube, so as to protect weak links in a high temperature test, thereby solving the problems mentioned in the background art. .
The technical scheme of the invention is as follows:
an air-cooling and water-cooling combined heating module comprises an infrared heating module, an air-cooling module, a water-cooling module and a control module, wherein the infrared heating module, the air-cooling module and the water-cooling module are combined into a cooling integral module; the water cooling module comprises a circulating pump, a water cooling tower, a heat exchanger and an exhaust valve, the heat exchanger is arranged behind the infrared radiator and cools the infrared radiator, and the circulating pump, the water cooling tower and the exhaust valve continuously provide stable-temperature water flow for the heat exchanger through water circulation; the control module comprises a PLC, a silicon controlled rectifier and an infrared thermometer, the infrared thermometer is arranged on the outer side of the infrared heating module frame and provides temperature feedback for the PLC, and the silicon controlled rectifier of the PLC provides real-time working temperature feedback according to the infrared thermometer to achieve closed-loop power output of an infrared radiator or achieve heating output according to a heating set curve.
The air cooling module, the water cooling module and the infrared heating module are combined into a whole, the control module monitors the implementation working temperature of the heating module, the closed-loop power output of the infrared radiator is realized or the heating output is realized according to a heating setting curve, and meanwhile, the water cooling module is matched, so that the rapid cooling and the accurate temperature control can be realized in the process of ultrahigh-temperature heating.
Furthermore, the air cooling module also comprises a filter and a low-pressure valve, and clean and constant-pressure cold air is blown to the molybdenum sheets on the two sides of the lamp tube through the air holes by the filter and the pressure reducing valve.
Further, the water cooling module mechanism further comprises a water cooling tower control system, and the control system controls the temperature of the water cooling tower at constant temperature.
Furthermore, the cooling integral module is provided with a frame at the periphery, and the frame can be freely assembled and spliced according to the requirement.
Furthermore, a heat insulation layer is attached to the inner side of the infrared heating module frame.
Furthermore, the infrared radiator is installed in the infrared heating module frame through a fixture.
The invention has the beneficial effects that:
according to the air-cooling and water-cooling combined heating module, air cooling and water cooling are integrated in one heating module, and a superheater part is well cooled at a high temperature, so that the stability and time of an experiment with a higher temperature and a higher power density under the existing conditions are better guaranteed. The heating module is convenient to disassemble and assemble, simple to use, small in structure and convenient to carry.
Drawings
FIG. 1 is a schematic view of the overall structure of an air-cooling and water-cooling combined heating module according to the present invention.
FIG. 2 is a schematic view of an infrared radiator and a card of the air-cooling and water-cooling combined heating module according to the present invention.
FIG. 3 is a flow chart of the air-cooling and water-cooling operation of the air-cooling and water-cooling combined heating module according to the present invention.
FIG. 4 is a schematic diagram of a control module of the air-cooling and water-cooling combined heating module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The air-cooling water-cooling combined module comprises: the device comprises an infrared heating module 1, an air cooling module 2, a water cooling module 3 and a control module. The infrared heating module comprises an infrared radiator 11 and an infrared heating module frame 12, and the infrared radiator 11 is installed in the infrared heating module frame 12. The infrared radiator 11 is an infrared heating pipe, molybdenum sheets are arranged at two ends of the infrared radiator 11, and the infrared radiator 11 can be fixed in an infrared heating module frame 12 through a clamping piece 13. Infrared heating module still includes outlet 14, and infrared radiator 11 is installed in controlling card 13, screws off one of them end card 13 earlier, places infrared radiator 11, and is fixed with both ends after the completion, reserves outlet 14 with infrared radiator 11 both ends wire respectively from both sides and wears out, and the external power of being convenient for is derived in the electric cabinet. The inner side of the infrared heating module frame 12 is attached with a heat insulation layer.
The air cooling module 2 comprises a low-pressure air source 21, an air hole 22 and an air passage 23, and is used for cooling the molybdenum sheets at two ends of the infrared radiator 11. The air cooling module further comprises a filter 24 and a low-pressure valve 25, low-pressure air provided by the low-pressure air source 21 passes through the filter 24 and the pressure reducing valve 25, and clean and constant-pressure cold air is blown to the molybdenum sheets on the two sides of the lamp tube through the air cooling port to cool the molybdenum sheets.
The water cooling module 3 comprises a circulating pump 31, a water cooling tower 32, a heat exchanger 33 and an exhaust valve 34, and cools the infrared radiator. The cooling water cooled by the water cooling tower 32 enters the heat exchanger through the water inlet 35 to cool the quartz glass of the infrared radiator, and returns to the water cooling tower through the water outlet 36, so that the heated cooling water is cooled. The water cooling module further comprises a water cooling tower control system 37 to control the water temperature.
The infrared heating module 1, the air cooling module 2 and the water cooling module 3 form a heating and cooling integral module which is a unit module and can be freely spliced or assembled for expansion. During the use, adorn infrared heating module among the air-cooled water-cooling composite module, wind hole 22 is just to infrared radiator's molybdenum sheet department, and because the closure, the temperature gathering is difficult for scattering in the module work, and infrared radiator 11 is whole to be arranged in the module, and both ends molybdenum sheet is the weak point, and is easy fracture in high temperature environment for a long time, so need the air-cooled module for its cooling, but the amount of wind size external regulation reduces here temperature, improves heating stability and extension lamp pipe life.
The heat exchanger 33 of the water cooling module is arranged behind the infrared radiator to cool the infrared radiator 11 in work, so that the heating stability is improved, and the deformation of the heating module caused by the accumulation of the working heat of the infrared radiator 11 for a long time is avoided. Further, infrared radiator can use and install before the water-cooling module after the installation card measures the size, and infrared radiator is at the during operation heat gathering for the body temperature risees, reduces the fluorescent tube life-span, uses heating module body yielding for a long time, also has an influence to heating object temperature demand accuracy nature, and this structure can be cooled down to the heating fluorescent tube effectively, can not influence its radiation effect.
An air inlet, a water inlet and a water outlet are arranged at the rear of the air cooling and water cooling module and can be connected with the outside. The air-cooled water cooling system provides good guarantee for components which cannot resist high temperature in a high-temperature test.
The control module comprises a PLC and an infrared thermometer, the infrared thermometer is arranged on the outer side of the infrared heating module frame 12 to provide temperature feedback for the PLC, the silicon controlled rectifier of the PLC provides real-time working temperature feedback according to the infrared thermometer to realize closed-loop power output of the infrared radiator, and heating output can also be realized according to a heating setting curve. The PLC can also adjust the air output of the low-pressure air source. The control module is installed in the control cabinet. The control equipment is controlled by the PLC touch screen, the picture is concise, the operation is simple, the touch screen is subjected to key input control, and the situation that the equipment is not used by people due to frequent replacement of operators is avoided.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides an air-cooled water-cooled combination heating module, includes infrared heating module, air-cooled module, water-cooled module and control module, infrared heating module combines to cool off whole module with air-cooled module, water-cooled module, and infrared heating module includes infrared radiator, infrared heating module frame, and there is the molybdenum sheet at infrared radiator both ends, its characterized in that: the air cooling module comprises a low-pressure air source, an air hole and an air passage, wherein the low-pressure air source provides low-pressure air, and the air hole is used for cooling the molybdenum sheet; the water cooling module comprises a circulating pump, a water cooling tower, a heat exchanger and an exhaust valve, the heat exchanger is arranged behind the infrared radiator and cools the infrared radiator, and the circulating pump, the water cooling tower and the exhaust valve continuously provide stable-temperature water flow for the heat exchanger through water circulation; the control module comprises a PLC, a silicon controlled rectifier and an infrared thermometer, the infrared thermometer is arranged on the outer side of the infrared heating module frame and provides temperature feedback for the PLC, and the silicon controlled rectifier of the PLC provides real-time working temperature feedback according to the infrared thermometer to achieve closed-loop power output of an infrared radiator or achieve heating output according to a heating set curve.
2. The air-cooled water-cooled combined heating module of claim 1, characterized in that: the air cooling module further comprises a filter and a low-pressure valve, and clean and constant-pressure cold air is blown to the molybdenum sheets on the two sides of the lamp tube through the air holes through the filter and the pressure reducing valve.
3. The air-cooled water-cooled combined heating module of claim 1, characterized in that: the water cooling module mechanism further comprises a water cooling tower control system, and the control system controls the temperature of the water cooling tower at constant temperature.
4. The air-cooled water-cooled combined heating module of claim 1, characterized in that: the cooling integral module is provided with a frame at the periphery, and the frame can be freely assembled and spliced according to the requirement.
5. The air-cooled water-cooled combined heating module of claim 1, characterized in that: and a heat insulation layer is attached to the inner side of the infrared heating module frame.
6. The air-cooled water-cooled combined heating module of claim 1, characterized in that: the infrared radiator is installed in the infrared heating module frame through a fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010528177.4A CN111698803A (en) | 2020-06-11 | 2020-06-11 | Air-cooling and water-cooling combined heating module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010528177.4A CN111698803A (en) | 2020-06-11 | 2020-06-11 | Air-cooling and water-cooling combined heating module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111698803A true CN111698803A (en) | 2020-09-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010528177.4A Pending CN111698803A (en) | 2020-06-11 | 2020-06-11 | Air-cooling and water-cooling combined heating module |
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| Country | Link |
|---|---|
| CN (1) | CN111698803A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112738928A (en) * | 2020-12-04 | 2021-04-30 | 上海航天精密机械研究所 | General type combination cooling formula modularization radiant heater |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103060769A (en) * | 2013-01-29 | 2013-04-24 | 杭州士兰明芯科技有限公司 | Etching and baking equipment and operation method thereof |
| CN103433724A (en) * | 2013-07-30 | 2013-12-11 | 惠州东风易进工业有限公司 | Method for saving air source of press-in machine for condenser blank cap |
| CN107588543A (en) * | 2017-11-03 | 2018-01-16 | 邹城市东基新热力管道防腐保温有限公司 | A kind of far infrared heater of wellhead anti-freezing |
| CN109719105A (en) * | 2018-11-23 | 2019-05-07 | 梁佳 | A kind of blower exhaust duster |
-
2020
- 2020-06-11 CN CN202010528177.4A patent/CN111698803A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103060769A (en) * | 2013-01-29 | 2013-04-24 | 杭州士兰明芯科技有限公司 | Etching and baking equipment and operation method thereof |
| CN103433724A (en) * | 2013-07-30 | 2013-12-11 | 惠州东风易进工业有限公司 | Method for saving air source of press-in machine for condenser blank cap |
| CN107588543A (en) * | 2017-11-03 | 2018-01-16 | 邹城市东基新热力管道防腐保温有限公司 | A kind of far infrared heater of wellhead anti-freezing |
| CN109719105A (en) * | 2018-11-23 | 2019-05-07 | 梁佳 | A kind of blower exhaust duster |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112738928A (en) * | 2020-12-04 | 2021-04-30 | 上海航天精密机械研究所 | General type combination cooling formula modularization radiant heater |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200922 |