CN111691097B - Yarn equipment based on textile manufacturing and processing method - Google Patents
Yarn equipment based on textile manufacturing and processing method Download PDFInfo
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- CN111691097B CN111691097B CN202010606813.0A CN202010606813A CN111691097B CN 111691097 B CN111691097 B CN 111691097B CN 202010606813 A CN202010606813 A CN 202010606813A CN 111691097 B CN111691097 B CN 111691097B
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- yarn
- dyeing tank
- telescopic rod
- buckle
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000004753 textile Substances 0.000 title claims abstract description 13
- 238000003672 processing method Methods 0.000 title claims abstract description 11
- 238000004043 dyeing Methods 0.000 claims abstract description 65
- 238000004804 winding Methods 0.000 claims abstract description 45
- 238000001035 drying Methods 0.000 claims abstract description 38
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000004677 Nylon Substances 0.000 claims description 5
- 235000013351 cheese Nutrition 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- 238000009970 yarn dyeing Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 26
- 238000003860 storage Methods 0.000 description 9
- 238000003825 pressing Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/005—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing, otherwise than by rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses yarn equipment based on textile manufacturing and a processing method thereof, wherein the yarn equipment comprises a dyeing tank, an alignment device, a protection device and a press-drying device; the alignment device comprises a winding roller, two alignment shafts, two first telescopic rods and two alignment assemblies; the alignment assembly comprises a second telescopic rod, a first elastic piece, a first alignment block, two supporting frames, two second alignment blocks and a plurality of guide blocks; the counterpoint axle with the second telescopic link is the correspondence setting, two counterpoint subassembly structures are the same and are the symmetry setting, first counterpoint piece is the arc structure, the second counterpoint piece can for the support frame rotates. The invention ensures that the yarn can not collide with other parts due to position deviation during yarn dyeing, and avoids the condition that the yarn is scattered in the dyeing tank due to collision with other parts.
Description
Technical Field
The invention belongs to the field of yarn processing, and particularly relates to yarn equipment based on textile manufacturing and a processing method.
Background
At present, a large amount of energy is consumed for yarn dyeing, the difference of coloring depth among yarns is large, the warp dividing process is a restricting point of rope dyeing, a bundle of yarn belts is about four hundred yarns, the yarns are spirally placed in a barrel in a zero-tension state, warp dividing is carried out after the yarns are extruded by the self weight of the yarns, the yarns are twisted mutually, yarn breakage is easy, the bobbin feeding efficiency is low, and finally secondary cloth with punched cloth cover is formed.
Meanwhile, in the prior art, some parts are arranged in part of the dyeing tank, and after the dyeing equipment is used for a long time, the situation that the yarn and the parts in the dyeing tank collide with each other due to the fact that the path of the yarn when the yarn is placed into the dyeing tank is inclined exists, the yarn is loosened in the dyeing tank, the waste of the yarn is caused, and the difficulty in cleaning the dyeing tank subsequently is improved.
Disclosure of Invention
The invention provides a yarn device based on textile manufacturing and a processing method thereof, aiming at overcoming the defects of the prior art and preventing the yarn from colliding with parts when entering a dyeing tank and ensuring the accuracy of the position of the yarn entering the dyeing tank.
In order to achieve the purpose, the invention adopts the following technical scheme: a yarn device based on textile manufacturing comprises a dyeing tank, an alignment device arranged on the dyeing tank, a protection device arranged on one side of the alignment device, and a press-drying device arranged on one side of the dyeing tank; the alignment device comprises a winding roller, two alignment shafts arranged at two ends of the winding roller, two first telescopic rods respectively used for connecting the two alignment shafts, and two alignment components arranged on the dyeing tank; the alignment assembly comprises a second telescopic rod arranged on the dyeing tank, a first elastic piece used for connecting the second telescopic rod and the dyeing tank, a first alignment block arranged at one end of the second telescopic rod, two support frames arranged on the second telescopic rod, two second alignment blocks respectively arranged on the two support frames, and a plurality of guide blocks respectively arranged on the two second alignment blocks; the counterpoint axle with the second telescopic link is the correspondence setting, two counterpoint subassembly structures are the same and are the symmetry setting, first counterpoint piece is the arc structure, the second counterpoint piece can for the support frame rotates.
According to the invention, through the arrangement of the second aligning block, when the yarn wound on the winding roller needs to be dyed, the first telescopic rod is extended to drive the aligning shaft and the winding roller to move towards the dyeing tank below, then the aligning shaft can contact with the guide block, the guide block is pushed in the process that the aligning shaft continues to move downwards, so that the second aligning block is upwards overturned, and the aligning shaft is wrapped by the first aligning block and the overturned second aligning block, so that the aligning shaft can perform a guiding function through the first aligning block and the second aligning block in the process of moving downwards, the phenomenon that the winding roller is inclined in the process of moving downwards due to the fact that the position of the winding roller is not accurately placed in long-time use or in moving is avoided, the phenomenon that the yarn collides with adjacent parts due to the fact that the winding roller is inclined in moving downwards is avoided, and the position accuracy in the yarn dyeing process is increased, the safety of the yarn during dyeing is improved; through the setting of two second counterpoint pieces and support frame for two second counterpoint pieces can be followed the both sides of counterpoint axle and wrapped up, can carry out the guide effect to the counterpoint axle that deviates the whereabouts position simultaneously, and on the accurate position when help counterpoint axle removes, increased the guide effect of second counterpoint piece to the counterpoint axle.
The alignment device further comprises a second elastic piece for connecting the first alignment block and the second telescopic rod, and two third elastic pieces respectively arranged on the two second alignment blocks; the third elastic piece is of an arc-shaped structure; through the arrangement of the second elastic piece, when the alignment shaft contacts the first alignment block and continues to move downwards, one end of the second telescopic rod can be buffered through the second elastic piece, so that the situation that the impact force on the second telescopic rod is too large after the alignment shaft moves downwards and contacts the first alignment block is avoided, and the service life of the equipment is prolonged; through the setting of third elastic component for two second counterpoint pieces can carry out the guard action to the both sides of counterpoint axle through the third elastic component after the counterpoint axle is lived to both sides parcel, contact position between counterpoint axle and the second counterpoint piece the condition of wearing and tearing appears after having avoided the use of last time, and then has reduced the maintenance cost of equipment.
The alignment device further comprises a first buckle arranged on any one of the two second alignment blocks, a second buckle arranged on the other one of the two second alignment blocks, and a guide plate arranged at one end of the second buckle; the first buckle and the second buckle are arranged in a matched mode, the second buckle can rotate relative to the second alignment block, a torsion spring is arranged in the second buckle, one end of the torsion spring is connected to the second buckle, and the other end of the torsion spring is connected to the second alignment block; through the arrangement of the first buckle and the second buckle, after the alignment shaft is wrapped by the two second alignment blocks, the two second alignment blocks can be limited through the first buckle and the second buckle, so that the situation that the two second alignment blocks are separated from each other in the moving process is avoided, the situation that the second alignment blocks cannot guide the alignment shaft due to the fact that the two second alignment blocks are separated from each other is further avoided, and the stability of the two second alignment blocks when the alignment shaft is guided is improved; through the setting of guide board, make the yarn accomplish the in-process that the counterpoint axle is reseing simultaneously at the dyeing, the second telescopic link resets when the counterpoint axle goes up to highest position simultaneously, can push the guide board through the counterpoint axle, make the guide board drive the second buckle and rotate, and make second buckle and first buckle break away from each other, thereby make the condition that two second counterpoint pieces break away from each other, avoided first buckle and second buckle to carry out spacing back to two second counterpoint pieces because the counterpoint axle that two second counterpoint pieces can't break away from each other and lead to drags the bad condition with two second counterpoint pieces, the service life of equipment has been increased, the maintenance cost of equipment has been reduced.
The protection device comprises a moving groove arranged on the dyeing tank, a lifting frame arranged on the moving groove, a plurality of third telescopic rods used for connecting the lifting frame and the moving groove, a plurality of flow limiting holes arranged on the lifting frame, two rotating cover plates arranged on two sides of the lifting frame, two connecting plates respectively used for connecting the two rotating cover plates and the dyeing tank, and a plurality of through holes respectively arranged on the two connecting plates; the lifting frame can move relative to the moving groove, the third telescopic rod and the second telescopic rod are arranged in a matched mode, the diameter of an opening, facing the inner side of the lifting frame, of the flow limiting hole is smaller than that of an opening, facing the outer side of the lifting frame, of the opening, the rotating cover plate can rotate relative to the connecting plate, and the through hole and the flow limiting hole are arranged correspondingly; through the arrangement of the third telescopic rod, when the second telescopic rod is contracted under the driving of the aligning shaft, gas in the second telescopic rod can be extruded into the third telescopic rod, so that the third telescopic rod is extended to drive the lifting frame to move upwards and is matched with the downward movement of the winding roller, the winding roller enters the inner side of the lifting frame, the yarn falling into the dyeing pond during dyeing treatment on the winding roller is ensured to be collected by the lifting frame, the condition that the loosened yarn floats around the dyeing pond is avoided, and the difficulty in cleaning the dyeing pond subsequently is reduced; through the arrangement of the flow limiting holes, dye in the dyeing tank can easily enter the inner side of the lifting frame from the flow limiting holes, and partial yarns on the inner side of the lifting frame are difficult to float to the outer side of the lifting frame from the inner side, so that the collection effect of the lifting frame on the yarns on the inner side is increased; through the setting of connecting plate and rotation apron, make the carriage under the condition that does not use, can carry on spacingly to the top of carriage through rotating the apron, the condition that the yarn that has avoided the pine to fall in the carriage drifted out from the top of carriage, simultaneously when the carriage is at the in-process that rises, can promote to rotate the apron and overturn, make to rotate the apron along the connecting plate and laminate on the outer wall of carriage, the condition of interference has been avoided the carriage when rising and to rotate between the apron, and then avoided the damage that leads to because interfere between carriage and the rotation apron, the service life of equipment has been increased.
The protection device also comprises two reset components which are respectively arranged on the two rotating cover plates; the reset assembly comprises a sliding chute arranged on the rotating cover plate, a sliding block arranged on the sliding chute, a guide rod arranged on the sliding chute, a fourth elastic piece sleeved on the guide rod, a limiting groove arranged on the rotating cover plate, a baffle plate arranged on the limiting groove and connected to the sliding block, a connecting wire used for connecting the dyeing tank and the sliding block, and a scraping ring arranged on the dyeing tank; the two reset assemblies are identical in structure and symmetrically arranged, the sliding block can move relative to the sliding groove, the guide rod penetrates through the sliding block, the sliding block can move relative to the guide rod, one end of the fourth elastic piece is connected to the sliding block, the other end of the fourth elastic piece is connected to the sliding groove, the baffle can move relative to the limiting groove, the connecting wire penetrates through the baffle, a coil spring is arranged in the dyeing tank, and one end of the connecting wire is connected to the coil spring; through the arrangement of the connecting wire, when the lifting frame rises and drives the rotating cover plate to turn over, the sliding block can move along the sliding groove and the guide rod, meanwhile, the sliding block can pull the connecting wire to extend the connecting wire, and after the lifting frame is reset to the initial position, the connecting wire can contract under the driving of the coil spring, so that the sliding block drives the rotating cover plate to reset under the pulling of the connecting wire, and the condition that yarns loose in the lifting frame float from the upper side of the lifting frame due to the fact that the rotating cover plate cannot reset by itself is avoided; through the arrangement of the baffle, the situation that the sliding block cannot move along the sliding groove due to the fact that the dye enters the sliding groove is avoided, meanwhile, the situation that the fourth elastic part cannot push the sliding block due to the fact that the dye is solidified on the fourth elastic part is also avoided, and the maintenance cost of the device is reduced; through the setting of scraping the ring, when the connecting wire contracts under the drive of coil spring, can strike off the surface of connecting wire through scraping the ring for the dyestuff can not be taken to coil spring department, has avoided the dyestuff to solidify on the coil spring and the coil spring that leads to can't carry out the condition of pulling to the connecting wire, and then has avoided the connecting wire can't drive the condition that the rotation apron resets.
A yarn processing method based on textile manufacturing, comprising the following steps:
1) collecting the raw cotton yarn into 500-16000 flaky single warp yarns, and winding the single warp yarns on a warp beam;
2) putting the single warp yarns in the step 1) on an unwinding frame of a multi-head winder one by one, clearing the warp sheets by using nylon threads, and repeatedly dyeing and drying the warp sheets by using equipment for a plurality of times;
3) winding into a beam yarn by a multi-head winding machine;
4) then the finished yarn is formed by winding the axial yarn.
The finished yarn is a knitted cheese.
After the step 2) is finished, sizing and drying the cotton yarn, and then entering the step 3), wherein the finished yarn is woven yarn; wherein, the heat conducting oil is adopted as the heat medium for drying during the drying.
In summary, the invention has the following advantages: the yarn is prevented from colliding with parts when entering the dyeing tank, and the accuracy of the position where the yarn enters the dyeing tank is ensured.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partially enlarged view of fig. 1 of the present invention.
Fig. 3 is a partial enlarged view of fig. 2 of the present invention.
Fig. 4 is a front view of the present invention.
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4 in accordance with the present invention.
Fig. 6 is a partial enlarged view of the invention at a in fig. 5.
Fig. 7 is a partial enlarged view of the invention at B in fig. 5.
Fig. 8 is a partial enlarged view of the invention at C in fig. 5.
Fig. 9 is a side view of the present invention.
Fig. 10 is a cross-sectional view taken along line a-a of fig. 9 in accordance with the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Example 1:
a yarn processing method based on textile manufacturing, comprising the following steps:
1) the raw cotton yarns are gathered into 500 flaky single warp yarns, and the warp yarns are wound on a warp beam;
2) putting the single warp yarns in the step 1) on an unwinding frame of a multi-head winder one by one, clearing the warp sheets by using nylon threads, and repeatedly dyeing and drying the warp sheets by using equipment for a plurality of times;
3) winding into a beam yarn by a multi-head winding machine;
4) then the finished yarn is formed by winding the axial yarn.
The finished yarn is a knitted cheese.
After the step 2) is finished, sizing and drying the cotton yarn, and then entering the step 3), wherein the finished yarn is woven yarn; wherein, the heat conducting oil is adopted as the heat medium for drying during the drying.
Example 2:
a yarn processing method based on textile manufacturing, comprising the following steps:
1) collecting the raw cotton yarn into 10500 flaky single warp yarns, and winding the single warp yarns on a warp beam;
2) putting the single warp yarns in the step 1) on an unwinding frame of a multi-head winder one by one, clearing the warp sheets by using nylon threads, and repeatedly dyeing and drying the warp sheets by using equipment for a plurality of times;
3) winding into a beam yarn by a multi-head winding machine;
4) then the finished yarn is formed by winding the axial yarn.
The finished yarn is a knitted cheese.
After the step 2) is finished, sizing and drying the cotton yarn, and then entering the step 3), wherein the finished yarn is woven yarn; wherein, the heat conducting oil is adopted as the heat medium for drying during the drying.
Example 3:
a yarn processing method based on textile manufacturing, comprising the following steps:
1) collecting the raw cotton yarn into 16000 flaky single warp yarns, and winding the single warp yarns on a warp beam;
2) putting the single warp yarns in the step 1) on an unwinding frame of a multi-head winder one by one, clearing the warp sheets by using nylon threads, and repeatedly dyeing and drying the warp sheets by using equipment for a plurality of times;
3) winding into a beam yarn by a multi-head winding machine;
4) then the finished yarn is formed by winding the axial yarn.
The finished yarn is a knitted cheese.
After the step 2) is finished, sizing and drying the cotton yarn, and then entering the step 3), wherein the finished yarn is woven yarn; wherein, the heat conducting oil is adopted as the heat medium for drying during the drying.
As shown in fig. 1-10, a yarn device based on textile manufacturing comprises a dyeing tank 1, an alignment device 2 arranged on the dyeing tank, a protection device 3 arranged on one side of the alignment device, and a press-drying device 4 arranged on one side of the dyeing tank.
The alignment device 2 comprises a winding roller 21, two alignment shafts 22 arranged at two ends of the winding roller, two first telescopic rods 23 respectively used for connecting the two alignment shafts, and two alignment components arranged on the dyeing tank; the alignment assembly comprises a second telescopic rod 24 arranged on the dyeing tank 1, a first elastic piece 25 used for connecting the second telescopic rod and the dyeing tank, a first alignment block 26 arranged at one end of the second telescopic rod, two support frames 27 arranged on the second telescopic rod, two second alignment blocks 28 respectively arranged on the two support frames, and a plurality of guide blocks 29 respectively arranged on the two second alignment blocks; the alignment shaft and the second telescopic rod are arranged correspondingly, the two alignment assemblies are identical in structure and symmetrically arranged, the first alignment block is of an arc-shaped structure, the second alignment block is of an arc-shaped structure, and the second alignment block can rotate relative to the support frame; one end of the first telescopic rod is connected to the multi-head roll separator, the first telescopic rod is an air rod driven by an air pump, and the first elastic piece is a spring.
The alignment device 2 further comprises a second elastic member 20 for connecting the first alignment block and the second telescopic rod, and two third elastic members 201 respectively arranged on the two second alignment blocks; the third elastic piece is of an arc-shaped structure; the second elastic member is made of rubber, and the third elastic member is made of rubber.
The alignment device 2 further comprises a first buckle 202 arranged on any one of the two second alignment blocks, a second buckle 203 arranged on the other one of the two second alignment blocks, and a guide plate 204 arranged at one end of the second buckle; the first buckle with the second buckle is the cooperation setting, the second buckle can for the second counterpoint piece rotates, be equipped with the torsional spring in the second buckle, torsional spring one end connect in on the second buckle, the torsional spring other end connect in on the second counterpoint piece.
The protection device 3 comprises a moving groove 31 arranged on the dyeing tank 1, a lifting frame 32 arranged on the moving groove, a plurality of third telescopic rods 33 used for connecting the lifting frame and the moving groove, a plurality of flow limiting holes 34 arranged on the lifting frame, two rotating cover plates 35 arranged on two sides of the lifting frame, two connecting plates 36 respectively used for connecting the two rotating cover plates and the dyeing tank, and a plurality of through holes 37 respectively arranged on the two connecting plates; the lifting frame can for the shifting chute removes, the third telescopic link with the second telescopic link passes through the trachea and connects, the restricted aperture orientation the inboard opening diameter of lifting frame is less than the orientation the opening diameter in the lifting frame outside, rotate the apron can for the connecting plate rotates, the through-hole with the restricted aperture is corresponding the setting.
The protection device 3 further comprises two reset components respectively arranged on the two rotating cover plates 35; the reset assembly comprises a sliding groove 38 arranged on the rotating cover plate, a sliding block 39 arranged on the sliding groove, a guide rod 30 arranged on the sliding groove, a fourth elastic part 301 sleeved on the guide rod, a limit groove 302 arranged on the rotating cover plate, a baffle 303 arranged on the limit groove and connected to the sliding block, a connecting line 304 for connecting the dyeing tank and the sliding block, and a scraping ring 305 arranged on the dyeing tank; the two reset assemblies are identical in structure and symmetrically arranged, the sliding block can move relative to the sliding groove, the guide rod penetrates through the sliding block, the sliding block can move relative to the guide rod, one end of the fourth elastic piece is connected to the sliding block, the other end of the fourth elastic piece is connected to the sliding groove, the baffle can move relative to the limiting groove, the connecting wire penetrates through the baffle, a coil spring is arranged in the dyeing tank, and one end of the connecting wire is connected to the coil spring; the fourth elastic piece is a spring, and the connecting wire is a steel wire.
The press drying device 4 comprises two press drying components; the press-drying component comprises a fixed frame 41, two fourth telescopic rods 42 arranged on the fixed frame, a press-drying block 43 arranged on the two fourth telescopic rods, a first overflow groove 44 arranged on the press-drying block, a guide groove 45 arranged on the first overflow groove, a second overflow groove 46 arranged on the press-drying block, a drainage groove 47 for connecting the guide groove and the second overflow groove, two limiting rails 48 arranged at two ends of the drainage groove, clamping blocks 49 arranged on the two limiting rails, a plurality of sieve holes 40 arranged on the clamping blocks, a stop block 401 arranged on the second overflow groove, a storage block 402 arranged at the bottom of the press-drying block, and a drainage pipe 403 for connecting the stop block and the storage block; the two pressing components are identical in structure and symmetrically arranged, the pressing blocks are of a semicircular structure, two pressing blocks in the two pressing components are of a circular structure when being closed, the fixture block can move relative to the limiting rail, the stop block and the second overflow groove are correspondingly arranged, the storage block is connected to the pressing blocks through a buckle, and the fourth telescopic rod is an air rod driven by an air pump; after the yarn on the winding roller is dyed and reset to the initial position, the fourth telescopic rod is extended to drive the two drying blocks to approach to the winding roller, the yarn on the winding roller is extruded through the mutual approaching of the two press-drying blocks, so that redundant dye can be extruded by the two press-drying blocks after the yarn is dyed, the extruded dye can flow out from the first overflow groove and the second overflow groove, the dye flowing out from the first overflow groove can flow to the drainage groove along the guide groove, when the dye flows along the drainage groove, the dye passes through the plurality of sieve holes on the fixture block, so that the yarn doped in the dye can be blocked by the fixture block and the dye continuously flows downwards along the drainage groove, the dye flowing out of the second overflow groove can be blocked by the block and flows into the storage block along the drainage tube for storage, and the condition that the yarn is scattered in the dyeing tank due to the fact that the dye doped with the yarn flows back into the dyeing tank is avoided; through the arrangement of the fixture blocks and the sieve holes, the dye flowing out of the first overflow groove can be filtered by the sieve holes, so that the dye mixed with the yarn is prevented from flowing to the second overflow groove, the condition that the dye and the yarn flow from the second overflow groove to the winding roll and drop into the dyeing tank after the press-drying block is reset is further avoided, and the difficulty in cleaning the dyeing tank in the follow-up process is reduced; through the arrangement of the storage block, the dye with the yarns can be stored in the storage block, the condition that the dye is doped with the yarns and flows back to the dyeing tank is avoided, and meanwhile, the subsequent scattered yarns and the dye are convenient to treat.
The specific working principle is as follows: when the yarn wound on the winding roller 21 needs to be dyed, extending the first telescopic rod 23 to drive the aligning shaft 22 and the winding roller 21 to move towards the dyeing tank 1 below, then contacting the aligning shaft 22 with the guide block 29, pushing the guide block 29 to enable the second aligning block 28 to turn upwards in the process that the aligning shaft 22 continues to move downwards, and wrapping the aligning shaft 22 through the first aligning block 26 and the second aligning block 28 after turning, so that the aligning shaft 22 can perform a guiding function through the first aligning block 26 and the second aligning block 28 in the process that the aligning shaft 22 moves downwards; when the second telescopic rod 24 is retracted under the driving of the alignment shaft 22, the gas in the second telescopic rod 24 is squeezed into the third telescopic rod 33, so that the third telescopic rod 33 is extended and drives the lifting frame 32 to move upwards, and the winding roller 21 enters the inner side of the lifting frame 32 by matching with the downward movement of the winding roller 21; after the lifting frame 32 is lifted and reset to the initial position, the connecting line 304 is driven by the coil spring to contract, so that the sliding block 39 drives the rotating cover plate 35 to reset under the pulling of the connecting line 304; after the yarn on the winding roller 21 is dyed and returns to the initial position, the fourth telescopic rod 42 is extended to drive the two drying blocks 43 to approach the winding roller 21, and the yarn on the winding roller 21 is extruded through the approach of the two drying blocks 43, so that the excess dye after the yarn is dyed is extruded by the two drying blocks 43, and then the extruded dye flows out from the first overflow groove 44 and the second overflow groove 46, the dye flowing out from the first overflow groove 44 flows to the drainage groove 47 along the guide groove 45, and passes through the plurality of sieve holes 40 on the fixture block 49 when flowing along the drainage groove 47, so that the yarn doped in the dye is blocked by the fixture block 49, and the dye continues to flow downwards along the drainage groove 47, and the dye flowing out from the second overflow groove 46 is blocked by the block 401 and flows into the storage block 402 along the drainage pipe 403 for storage.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (6)
1. A yarn device based on textile manufacturing comprises a dyeing tank (1), an alignment device (2) arranged on the dyeing tank, a protection device (3) arranged on one side of the alignment device, and a press-drying device (4) arranged on one side of the dyeing tank; the method is characterized in that: the alignment device (2) comprises a winding roller (21), two alignment shafts (22) arranged at two ends of the winding roller, two first telescopic rods (23) respectively used for connecting the two alignment shafts, and two alignment components arranged on the dyeing tank; the alignment assembly comprises a second telescopic rod (24) arranged on the dyeing tank (1), a first elastic piece (25) used for connecting the second telescopic rod and the dyeing tank, a first alignment block (26) arranged at one end of the second telescopic rod, two support frames (27) arranged on the second telescopic rod, two second alignment blocks (28) respectively arranged on the two support frames, and a plurality of guide blocks (29) respectively arranged on the two second alignment blocks; the alignment shaft and the second telescopic rod are arranged correspondingly, the two alignment assemblies are identical in structure and symmetrically arranged, the first alignment block is of an arc-shaped structure, the second alignment block is of an arc-shaped structure, and the second alignment block can rotate relative to the support frame;
the protection device (3) comprises a moving groove (31) arranged on the dyeing tank (1), a lifting frame (32) arranged on the moving groove, a plurality of third telescopic rods (33) used for connecting the lifting frame and the moving groove, a plurality of current limiting holes (34) arranged on the lifting frame, two rotating cover plates (35) arranged on two sides of the lifting frame, two connecting plates (36) respectively used for connecting the two rotating cover plates and the dyeing tank, and a plurality of through holes (37) respectively arranged on the two connecting plates; the lifting frame can move relative to the moving groove, the third telescopic rod and the second telescopic rod are arranged in a matched mode, the diameter of an opening, facing the inner side of the lifting frame, of the flow limiting hole is smaller than that of an opening, facing the outer side of the lifting frame, of the opening, the rotating cover plate can rotate relative to the connecting plate, and the through hole and the flow limiting hole are arranged correspondingly;
the protection device (3) also comprises two reset components which are respectively arranged on the two rotating cover plates (35); the reset assembly comprises a sliding groove (38) arranged on the rotating cover plate, a sliding block (39) arranged on the sliding groove, a guide rod (30) arranged on the sliding groove, a fourth elastic piece (301) sleeved on the guide rod, a limiting groove (302) arranged on the rotating cover plate, a baffle (303) arranged on the limiting groove and connected to the sliding block, a connecting line (304) used for connecting the dyeing tank and the sliding block, and a scraping ring (305) arranged on the dyeing tank; the two reset assemblies are identical in structure and are symmetrically arranged, the sliding block can move relative to the sliding groove, the guide rod penetrates through the sliding block, the sliding block can move relative to the guide rod, one end of the fourth elastic piece is connected to the sliding block, the other end of the fourth elastic piece is connected to the sliding groove, the baffle can move relative to the limiting groove, the connecting wire penetrates through the baffle, a coil spring is arranged in the dyeing pond, and one end of the connecting wire is connected to the coil spring.
2. The apparatus of claim 1, wherein: the alignment device (2) further comprises a second elastic piece (20) used for connecting the first alignment block and the second telescopic rod, and two third elastic pieces (201) respectively arranged on the two second alignment blocks; the third elastic piece is of an arc-shaped structure.
3. The apparatus of claim 1, wherein: the alignment device (2) further comprises a first buckle (202) arranged on any one of the two second alignment blocks, a second buckle (203) arranged on the other one of the two second alignment blocks, and a guide plate (204) arranged at one end of the second buckle; the first buckle with the second buckle is the cooperation setting, the second buckle can for the second counterpoint piece rotates, be equipped with the torsional spring in the second buckle, torsional spring one end connect in on the second buckle, the torsional spring other end connect in on the second counterpoint piece.
4. A method for preparing a yarn based on textile manufacturing using the apparatus of any of claims 1-3, characterized in that: the method comprises the following steps:
1) collecting the raw cotton yarn into 500-16000 flaky single warp yarns, and winding the single warp yarns on a warp beam;
2) putting the single warp yarns in the step 1) on an unwinding frame of a multi-head winder one by one, clearing the warp sheets by using nylon threads, and repeatedly dyeing and drying the warp sheets by using equipment for a plurality of times;
3) winding into a beam yarn by a multi-head winding machine;
4) then the finished yarn is formed by winding the axial yarn.
5. The processing method according to claim 4, characterized in that: the finished yarn is a knitted cheese.
6. The processing method according to claim 4, characterized in that: after the step 2) is finished, sizing and drying the cotton yarn, and then entering the step 3), wherein the finished yarn is woven yarn; wherein, the heat conducting oil is adopted as the heat medium for drying during the drying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010606813.0A CN111691097B (en) | 2020-06-29 | 2020-06-29 | Yarn equipment based on textile manufacturing and processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010606813.0A CN111691097B (en) | 2020-06-29 | 2020-06-29 | Yarn equipment based on textile manufacturing and processing method |
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| CN111691097A CN111691097A (en) | 2020-09-22 |
| CN111691097B true CN111691097B (en) | 2021-03-23 |
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| CN202010606813.0A Active CN111691097B (en) | 2020-06-29 | 2020-06-29 | Yarn equipment based on textile manufacturing and processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112160086B (en) * | 2020-09-25 | 2021-04-30 | 绍兴文理学院 | Degradable fiber dyeing equipment |
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| CN102011280A (en) * | 2010-11-09 | 2011-04-13 | 李宝财 | Knitted jean production process and equipment |
| EP2933364A1 (en) * | 2014-04-17 | 2015-10-21 | Karl Mayer Textilmaschinenfabrik GmbH | Device for applying liquor to a filament web |
| CN107723962A (en) * | 2017-11-27 | 2018-02-23 | 海宁市盛祥线业有限公司 | A kind of yarn dyeing apparatus |
| CN109281097A (en) * | 2018-12-13 | 2019-01-29 | 福建省天和纺织实业有限公司 | A kind of Polyester Yarns dyeing apparatus and its colouring method |
| CN110820201A (en) * | 2019-12-11 | 2020-02-21 | 温州优巴信息技术有限公司 | Dyeing device for textile printing and dyeing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102011280A (en) * | 2010-11-09 | 2011-04-13 | 李宝财 | Knitted jean production process and equipment |
| EP2933364A1 (en) * | 2014-04-17 | 2015-10-21 | Karl Mayer Textilmaschinenfabrik GmbH | Device for applying liquor to a filament web |
| CN107723962A (en) * | 2017-11-27 | 2018-02-23 | 海宁市盛祥线业有限公司 | A kind of yarn dyeing apparatus |
| CN109281097A (en) * | 2018-12-13 | 2019-01-29 | 福建省天和纺织实业有限公司 | A kind of Polyester Yarns dyeing apparatus and its colouring method |
| CN110820201A (en) * | 2019-12-11 | 2020-02-21 | 温州优巴信息技术有限公司 | Dyeing device for textile printing and dyeing |
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