CN111690210A - Nano-modified PPR water supply pipe and preparation method thereof - Google Patents
Nano-modified PPR water supply pipe and preparation method thereof Download PDFInfo
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- CN111690210A CN111690210A CN202010525577.XA CN202010525577A CN111690210A CN 111690210 A CN111690210 A CN 111690210A CN 202010525577 A CN202010525577 A CN 202010525577A CN 111690210 A CN111690210 A CN 111690210A
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- nano
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- supply pipe
- ppr
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000004595 color masterbatch Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 239000006057 Non-nutritive feed additive Substances 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 7
- 239000007822 coupling agent Substances 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 150000004645 aluminates Chemical class 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 241000195493 Cryptophyta Species 0.000 abstract description 5
- 241000233866 Fungi Species 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000003385 bacteriostatic effect Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract description 3
- 239000011859 microparticle Substances 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000012010 growth Effects 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 1
- 230000005791 algae growth Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The inventor provides a nano-modified PPR water supply pipe and a preparation method thereof, and the PPR water supply pipe with the bacteriostatic function is prepared by blending PPR resin, nano-alumina, color masterbatch and processing aid to obtain a mixture. According to the technical scheme, the PPR is modified through the nano aluminum oxide, and the problems of influence on water quality and pipeline deformation caused by thermal deformation due to PPR light transmission are solved. Meanwhile, the inner wall of the product has better smoothness, the flow resistance is reduced, the deposition of small micro-particles in water is reduced, and the production and attachment of fungi and algae are also reduced.
Description
Technical Field
The invention relates to the field of building materials, in particular to a nano-modified PPR water supply pipe and a preparation method thereof.
Background
As a novel chemical building material, the PPR water supply pipe has the advantages of easy processing, better sanitary performance, small flow resistance, convenient installation and the like. At present, most of domestic PPR water supply pipe production adopts PPR mixed ingredients to add a certain amount of color master batch, and the PPR water supply pipe is produced by mixing, drying, heating and plasticizing, extruding, cooling, cutting and packaging.
Disclosure of Invention
Therefore, the nanometer modified PPR water supply pipe with the bacteriostatic function and the preparation method thereof need to be provided. In a first aspect of the present invention, the inventors provide a nano-modified PPR water supply pipe, which is composed of the following components in parts by mass:
to achieve the object of the second aspect of the present invention, the inventors provide a method for preparing a nano-modified PPR water supply pipe, comprising the steps of:
according to the components and weight parts of the PPR water supply pipe provided by the first aspect of the invention, PPR resin, nano-alumina, color master batch and processing aid are sequentially added into a mixer for stirring, wherein the stirring speed is 300r/min-500 r/min; stirring at 60-70 ℃ for 10-20min, and performing extrusion molding, vacuum cooling, traction and cutting on the mixture obtained after stirring by using a single-screw extruder to obtain the PPR water supply pipe.
Different from the prior art, the PPR water supply pipe is prepared by blending PPR resin, nano-alumina, color master batch and processing aid in the technical scheme to obtain a mixture. According to the technical scheme, the PPR is modified through the nano aluminum oxide, the obtained PPR water supply pipe has a bacteriostatic function, and the problems of influence on water quality and pipeline deformation caused by thermal deformation due to PPR light transmission are solved. Meanwhile, the inner wall of the product has better smoothness, the flow resistance is reduced, the deposition of small micro-particles in water is reduced, and the production and attachment of fungi and algae are also reduced.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the technical means in detail, the following detailed description is given with reference to specific embodiments.
First, a nano-modified PPR water supply pipe according to a first aspect of the present invention is explained, which is composed of the following components in parts by mass:
the nano alumina has stable crystal phase, high hardness and good size stability, can be widely applied to reinforcement and toughening of various plastic, rubber and ceramic products, and particularly has remarkable improvement on compactness, smoothness, cold and hot fatigue property, fracture toughness and creep resistance of the products and wear resistance of high polymer material products. The PPR is modified by the nano alumina, so that the problems of algae growth adhesion in the water body, influence on water quality and pipeline deformation caused by thermal deformation due to the light transmittance of the PPR are solved.
Because the growth of fungi and algae caused by the light transmission of the PPR pipe is mainly generated under the action of ultraviolet light, and the nano aluminum oxide has the function of absorbing the ultraviolet light, the growth of the substances in the pipeline is inhibited, and the aim of improving the water quality is fulfilled, particularly for household pipes with low water consumption and outdoor pipelines. Meanwhile, for the areas with high fluorine content in water, the nano-alumina also has the function of adsorbing and removing fluorine. Meanwhile, the nano-alumina has the characteristics of stable crystalline phase, high hardness, reinforcement and toughness, and good dimensional stability, improves the temperature resistance of the product, and achieves the purpose of reducing the thermal deformation.
In addition, the compatibility problem of the PPR resin, the nano-alumina and the color master batch is solved by the formula of the technical scheme, the inner wall of the obtained PPR pipe has better smoothness, the flow resistance is reduced, the deposition of small micro-particles in water is reduced, and the production and the attachment of fungi and algae are also reduced.
Further, the particle size of the nano-alumina is 30-80 nm.
Further, the nano alumina is gamma-type alumina.
Further, the processing aid is a titanate coupling agent, an aluminate coupling agent or a mixture thereof.
Next, the method for preparing a nano-modified PPR water supply pipe according to the second aspect of the present invention is described, which comprises the following steps:
according to the components and the weight ratio of the first aspect of the invention, PPR resin, nano-alumina, color master batch and processing aid are sequentially added into a mixer for stirring, and the stirring speed is 300r/min-500 r/min; stirring at 60-70 deg.C for 10-20min, extruding the mixture with single screw extruder, vacuum cooling, drawing, and cutting to obtain the PPR water supply pipe.
Further, the barrel temperature of the screw extruder was 240-260 ℃.
Example 1: a nano-modified PPR water supply pipe:
sequentially adding 100 kg of PPR resin, 2 kg of color master batch, 5 kg of gamma-type nano alumina and 1 kg of titanate coupling agent into a mixer for stirring at the stirring speed of 300-500 r/min; stirring at 65 ℃ for 15min to obtain a mixture, performing extrusion molding by using a single-screw extruder with a barrel temperature of 240-260 ℃, performing vacuum cooling, traction and cutting by using a power supply to obtain the nano-modified PPR water supply pipe.
Example 2: preparation of a nano-modified PPR water supply pipe:
sequentially adding 90 kg of PPR resin, 1 kg of color master batch, 1 kg of gamma-type nano alumina and 0.2 kg of titanate coupling agent into a mixer for stirring, wherein the stirring speed is 300r/min-500 r/min; stirring at 60 ℃ for 10min to obtain a mixture, performing extrusion molding by using a single-screw extruder with a cylinder temperature of 240-260 ℃, performing vacuum cooling, traction and cutting by using a power supply to obtain the nano modified PPR water supply pipe.
Example 3: preparation of a nano-modified PPR water supply pipe:
sequentially adding 110 kg of PPR resin, 3 kg of color master batch, 10 kg of gamma-type nano alumina and 3 kg of aluminate coupling agent into a mixer for stirring at the stirring speed of 300r/min-500 r/min; stirring at 70 ℃ for 20min to obtain a mixture, performing extrusion molding by using a single-screw extruder with a cylinder temperature of 240-260 ℃, performing vacuum cooling, traction and cutting by using a power supply to obtain the nano modified PPR water supply pipe.
The PPR water supply pipes prepared in examples 1 to 3 were used for 6 months, and then samples of the inner wall were taken for microbial detection, and no microbial was detected. The same test was carried out for the ordinary PPR water supply pipe after 6 months of use under the same conditions, and Escherichia coli was detected on the inner wall.
The PPR water supply pipe obtained by the embodiment has high temperature resistance, small thermal deformation and low ultraviolet transmittance, and inhibits the growth of fungi and algae in water. The technical scheme can solve the problem of pipeline pollution of daily water use and ensure the water safety; the problem of deformation after the pipeline is installed is solved, and the service life of the pipeline is prolonged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.
It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein or by using equivalent structures or equivalent processes performed in the present specification, and are included in the scope of the present invention.
Claims (7)
2. the nano-modified PPR water pipe as claimed in claim 1, wherein said nano-alumina has a particle size of 30-80 nm.
3. The nano-modified PPR water pipe as claimed in claim 1, wherein said nano alumina is gamma alumina.
4. The nano-modified PPR water supply pipe according to claim 1, wherein said processing aid is a titanate coupling agent, an aluminate coupling agent or a mixture thereof.
6. a preparation method of a nano-modified PPR water supply pipe is characterized by comprising the following steps:
the PPR resin, the nano alumina, the color masterbatch and the processing aid are added into a mixer in sequence according to the components and the weight portion ratio of any one of the claims 1 to 5 for stirring, and the stirring speed is 300r/min to 500 r/min; stirring at 60-70 deg.C for 10-20min, extruding the mixture with single screw extruder, vacuum cooling, drawing, and cutting to obtain the PPR water supply pipe.
7. The method for preparing the nano-modified PPR water supply pipe according to claim 6, wherein the barrel and die temperature of the single-screw extruder is 240-260 ℃.
Priority Applications (1)
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CN202010525577.XA CN111690210A (en) | 2020-06-10 | 2020-06-10 | Nano-modified PPR water supply pipe and preparation method thereof |
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CN202010525577.XA CN111690210A (en) | 2020-06-10 | 2020-06-10 | Nano-modified PPR water supply pipe and preparation method thereof |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103756155A (en) * | 2014-01-27 | 2014-04-30 | 河南联塑实业有限公司 | Antibacterial PPR pipe |
CN105037951A (en) * | 2015-06-12 | 2015-11-11 | 常州大学 | Inorganic rigid particle three-element blend toughened system RRP (polypropylene random) tube and preparation method thereof |
CN105131435A (en) * | 2015-09-30 | 2015-12-09 | 浙江伟星新型建材股份有限公司 | High-shading-degree white PPR pipe and preparation method thereof |
CN109181116A (en) * | 2018-08-19 | 2019-01-11 | 福建师范大学泉港石化研究院 | A kind of preparation method of high abrasion scratch resistance polypropylene pipe |
CN111117059A (en) * | 2019-11-29 | 2020-05-08 | 康泰塑胶科技集团(郑州)有限公司 | Preparation method of PPR (polypropylene random) pipe |
-
2020
- 2020-06-10 CN CN202010525577.XA patent/CN111690210A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103756155A (en) * | 2014-01-27 | 2014-04-30 | 河南联塑实业有限公司 | Antibacterial PPR pipe |
CN105037951A (en) * | 2015-06-12 | 2015-11-11 | 常州大学 | Inorganic rigid particle three-element blend toughened system RRP (polypropylene random) tube and preparation method thereof |
CN105131435A (en) * | 2015-09-30 | 2015-12-09 | 浙江伟星新型建材股份有限公司 | High-shading-degree white PPR pipe and preparation method thereof |
CN109181116A (en) * | 2018-08-19 | 2019-01-11 | 福建师范大学泉港石化研究院 | A kind of preparation method of high abrasion scratch resistance polypropylene pipe |
CN111117059A (en) * | 2019-11-29 | 2020-05-08 | 康泰塑胶科技集团(郑州)有限公司 | Preparation method of PPR (polypropylene random) pipe |
Non-Patent Citations (1)
Title |
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厉衡隆等, 冶金工业出版社 * |
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Application publication date: 20200922 |
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