CN111689201B

CN111689201B - Automatic assembly production line for foam head and outer pipe

Info

Publication number: CN111689201B
Application number: CN202010444614.4A
Authority: CN
Inventors: 张文忠; 曾昭章
Original assignee: Suzhou Huaweinuo Intelligent Technology Co ltd
Current assignee: Suzhou Huaweinuo Intelligent Technology Co ltd
Priority date: 2020-05-23
Filing date: 2020-05-23
Publication date: 2023-03-17
Anticipated expiration: 2040-05-23
Also published as: CN111689201A

Abstract

The invention discloses an automatic assembly production line of a foam head and an outer pipe, which comprises a conveying mechanism and a pipe distributing mechanism arranged at the front end of the conveying mechanism; the pipe distributing mechanism comprises a plurality of pipe distributing hoppers and a pipe distributing baffle arranged between two inner side surfaces of each pipe distributing hopper, the bottom of each pipe distributing hopper is provided with a pipe outlet channel, the outer side of each pipe outlet channel is provided with a stirring piece, and the stirring piece partially extends into the pipe outlet channel; the pipe twisting mechanism is arranged behind the pipe separating mechanism and is used for polishing one end of the outer pipe conveyed by the conveying mechanism; the pipe twisting mechanism comprises a pipe twisting platform, fixing components arranged on two sides of the pipe twisting platform and a polishing component arranged on the outer side of the fixing components, and the pipe twisting platform is used for realizing the ascending or descending of the height through an adjusting mechanism; and the gluing mechanism is arranged behind the pipe twisting mechanism and is used for gluing the polished part of the outer pipe. The assembly production line has high automation degree, and all mechanisms are coordinated and matched, so that the working efficiency is improved.

Description

Automatic assembly production line for foam head and outer pipe

Technical Field

The invention relates to the technical field of conveying and assembling, in particular to a foam head assembling pipe production line.

Background

With the development of animal husbandry, more and more enterprises for feeding pigs, cattle, sheep and horses are provided, the number of the disposable inseminating syringe for animals is more and more required, and then manufacturers for producing inseminating syringes consider adopting automatic equipment to produce as much as possible. Because the spermatic apparatus has more parts, at least comprises an outer tube and a foam head sleeved at one end of the outer tube, the outer tube is of a hard tube structure which is not easy to deform, and the foam head is made of medical nontoxic high-elasticity foam materials and has the characteristics of light weight and no pressure resistance.

As shown in fig. 1, the inseminating syringe includes an inner tube 1, an outer tube 2 fitted outside the inner tube 1, and a foam head fitted over one end of the outer tube 2. After the foam head is conveyed to the conveying channel by the vibration disc, the foam head which is reversely placed in the direction is adjusted by rotating a certain angle after the front and the back of the foam head are detected at the outlet end of the conveying channel; the adjusted foam head is conveyed to an outlet through a conveying pipeline and fed into a material groove of an assembly feeder, and finally the foam head in the material groove of the assembly feeder is assembled by an outer pipe which is opened and dispensed. At present, the existing production line has defects: 1. the outer pipe has low pipe dividing efficiency; 2. the foam head is easy to damage after being conveyed through a plurality of processes, so that the product quality is reduced; 3. unqualified products such as reverse foam head caps and unsmooth foam head cap pipes appear behind the foam head cap outer pipe.

Disclosure of Invention

In order to solve the problems, the invention aims to provide an automatic assembly production line of the foam head and the outer pipe, which has high working efficiency.

In order to achieve the above object, the present invention provides an automatic assembly line of a foam head and an outer tube, comprising:

the conveying mechanism is used for conveying the outer pipe,

the pipe separating mechanism is arranged at the front end of the conveying mechanism and is used for sorting the stacked outer pipes into single pipes; the pipe distributing mechanism comprises a plurality of pipe distributing hoppers and a pipe distributing baffle arranged between two inner side surfaces of each pipe distributing hopper, the bottom of each pipe distributing hopper is provided with a pipe outlet channel, the outer side of each pipe outlet channel is provided with a stirring piece, and the stirring piece is partially inserted into the pipe outlet channel;

the pipe rubbing mechanism is arranged behind the pipe distributing mechanism and is used for polishing one end of the outer pipe conveyed by the conveying mechanism; the pipe twisting mechanism comprises a pipe twisting platform, fixing components arranged on two sides of the pipe twisting platform and a polishing component arranged on the outer side of the fixing components, and the pipe twisting platform is used for realizing the ascending or descending of the height through an adjusting mechanism;

and the gluing mechanism is arranged behind the pipe twisting mechanism and is used for gluing the polished part of the outer pipe.

The branch pipe blocking and poking device comprises a swinging shaft and a plurality of poking baffle plates which are fixed on one side of the swinging shaft and are arranged at equal intervals, a plurality of guide plates which are fixed on the inner side surface of the branch pipe hopper and are arranged at equal intervals are arranged on the other side of the swinging shaft, and the poking baffle plates and the guide plates are arranged in a staggered mode relative to the swinging shaft.

The tail end of the poking baffle is obliquely cut from the outer side to the inner side to form a material distribution guide surface, a part of the lower end surface of the material guide plate is cut to form a discharging guide surface, and the discharging guide surface is parallel to the other inner side surface of the pipe distributing hopper.

The outer side of the outlet pipe channel is provided with a poking piece, the poking piece comprises a poking rod and a plurality of poking brushes fixed on the poking rod, and the poking piece is partially inserted into the outlet pipe channel.

The utility model discloses a material distribution plate, including the branch flitch of exit tube passageway bottom and set up in divide the flitch below to connect the material subassembly, divide to have a plurality of first blown down tanks that run through its front and back surface and interval arrangement on the flitch, connect to have a plurality of second blown down tanks that run through its front and back surface and interval arrangement on the flitch, link to each other two for connecing material portion between the second blown down tank.

The fixing assembly comprises supporting plates arranged on two sides of the rubbing pipe platform, outer plates fixed on the outer sides of the supporting plates and a plurality of abutting pieces fixed on the inner sides of the two outer plates, the number of the abutting pieces of the two outer plates is equal, the two outer plates are opposite to each other, and two ends of the outer pipe are fixed by the abutting pieces on the two sides respectively.

The supporting piece is an elastic piece, the front end of the supporting piece is provided with a head part with a cone structure, and the head part extends into the outer pipe.

The supporting plate is inwards sunken from the surface of the top end to form a plurality of positioning grooves which are arranged at equal intervals, limiting wheels are fixed on two sides of each positioning groove, two limiting wheels surround a limiting groove, and the limiting wheels rotate to drive the outer tube to rotate.

Foam head and outer tube automatic assembly production line still include material conveying mechanism and set up in material conveying mechanism's exit end just is used for carrying out the steering adjustment mechanism who adjusts to the foam head in opposite direction, material conveying mechanism steering adjustment mechanism is located rubber coating mechanism one side.

Compared with the prior art, the invention has the beneficial effects that: the stacked outer pipes are sorted into single pipes, and the automatic pipe separation is realized by arranging a plurality of pipe separation baffles, so that the working efficiency is improved; the pipe rolling mechanism is provided with a limiting wheel, the limiting wheel rotates to drive the outer pipe to rotate, and the periphery of the outer pipe is conveniently polished by the polishing wheel; the whole assembly production line is high in automation degree, and all mechanisms are coordinated and matched, so that the working efficiency is improved.

Drawings

FIG. 1 is a schematic view of the construction of a foam head and outer tube according to the present invention;

FIG. 2 is a schematic view of the outer tube feed line structure of the present invention;

FIG. 3 is a schematic structural view of the tube separating mechanism of the present invention;

FIG. 4 is a schematic view of a part of the tube separating mechanism of the present invention;

FIG. 5 is an enlarged view of the area A in FIG. 3;

FIG. 6 is an enlarged view of the tube separating assembly shown in FIG. 4;

FIG. 7 is a schematic view of the foam head conveyor line structure of the present invention;

FIG. 8 is a schematic structural view of a material conveying mechanism and a steering adjusting mechanism according to the present invention;

FIG. 9 is a first cross-sectional view of the material delivery mechanism of the present invention;

FIG. 10 is an enlarged view of the area B in FIG. 9;

FIG. 11 is a second cross-sectional view of the material transfer mechanism of the present invention;

FIG. 12 is a schematic view of the structure of the region C in FIG. 8;

FIG. 13 is a schematic view of the assembled transport mechanism of the present invention;

FIG. 14 is a schematic structural view of an assembly conveying mechanism and a loading and assembling mechanism according to the present invention;

FIG. 15 is an enlarged view of the area D in FIG. 14;

FIG. 16 is a schematic view of another angle configuration of the assembly transport mechanism of the present invention;

FIG. 17 is an enlarged view of area E in FIG. 16;

FIG. 18 is a schematic structural view of a loading assembly mechanism according to the present invention;

FIG. 19 is a schematic view of another angle structure of the loading and assembling mechanism of the present invention;

FIG. 20 is a schematic structural view of a tube rolling mechanism according to the present invention;

FIG. 21 is an enlarged view of the area F in FIG. 20;

fig. 22 is a schematic structural view of the pipe distributing hopper and the receiving assembly of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 2 to 22, the present invention is an automatic assembly line of a foam head and an outer tube, for automatically covering the foam head on the outer surface of the outer tube, wherein the foam head is made of a light and non-pressure material, the outer tube is not easy to bend and deform, and is made of ABS or PC.

Referring to fig. 2, the automatic assembly line for the foam head and the outer tube includes a frame 100, a conveying mechanism 200 disposed on the frame 100, an outer tube conveying line fixed at the front end of the conveying mechanism 200, and a foam head conveying line disposed at the side of the outer tube conveying line.

Referring to fig. 2, the conveying mechanism 200 includes a conveyor belt 201 and a holding member 202 fixed to the conveyor belt 201. The conveyor belt 201 drives the material holding member 202 to circulate around the rack 100.

Referring to fig. 2, the outer tube conveying line includes a tube dividing mechanism 20 disposed at the front end of the conveying mechanism 200, a tube twisting mechanism 30 disposed behind the tube dividing mechanism 20, and a glue spreading mechanism 40 disposed behind the tube twisting mechanism 30. The tube sorting mechanism 20 is used for sorting the stacked outer tubes into single tubes. The tube rubbing mechanism 30 is used for polishing the outer tube, and the glue coating mechanism 40 is used for coating glue on the polished outer tube.

Referring to fig. 3, the pipe dividing mechanism 20 includes a material frame 21, a pipe dividing assembly 22 installed in the material frame 21, a first motor 23 for providing power to the pipe dividing assembly 22, a swing assembly 24 connected to output ends of the pipe dividing assembly 22 and the first motor 23, and a material receiving assembly 25 disposed below the pipe dividing assembly 22.

Referring to fig. 4, the tube separating assembly 22 includes a plurality of tube separating hoppers 221 fixed inside the material frame 21, and a tube separating baffle 222 disposed between two inner side surfaces of each tube separating hopper 221, and a tube outlet channel 224 is disposed at the bottom of the tube separating hopper 221. In this embodiment, the number of the pipe distribution hoppers 221 is 6, but in other embodiments, the number is not limited to 6, and may be 2, 4, or 8.

Referring to fig. 4, the tube separating baffle 222 includes a swing shaft 2221, a plurality of baffle plates 2222 fixed to one side of the swing shaft 2221 and arranged at equal intervals, and a plurality of guide plates 223 arranged at the other side of the swing shaft 2221 and fixed to the inner side of the tube separating hopper 221 and arranged at equal intervals. The baffle plates 2222 and the material guide plates 223 are staggered with respect to the swing shaft 2221.

Referring to fig. 6, a portion of the end of the poking baffle 2222 is obliquely cut from the outside to the inside to form a material distributing guide surface 2201, so that the single outer tube is blanked. The material guide plate 223 is fixed on one inner side surface of the tube separating hopper 221, a part of the lower end surface of the material guide plate 223 is cut off to form a blanking guide surface 2231, and the blanking guide surface 2231 is parallel to the other side surface of the tube separating hopper 221.

Referring to fig. 4 and 6, the outlet duct 224 is defined by two parallel vertical plates 2241, and the two vertical plates 2241 are both provided with a plurality of material poking holes (not shown). In order to prevent the outer pipe from tilting or being stuck when the outer pipe falls into the pipe outlet passage 224, a dial 2242 is disposed outside one of the vertical plates 2241, referring to fig. 4, the dial 2242 includes a dial 22421, a plurality of dial brushes 22422 fixed to the dial 22421, a rotary wheel 22423 connected to an end of the dial 22421, and a first synchronous belt 22424 for driving the rotary wheel 22423 to rotate. The outlet duct 224 has a duct opening 2243 for blanking.

In this embodiment, each pipe distributing hopper 221 is provided with one pipe outlet passage 224 below, each pipe outlet passage 224 is provided with one dial-up member 2242 on the outer side, six dial-up members 22421 of the six dial-up members 2242 are connected to rotating wheels 22423, and two adjacent rotating wheels 22423 are connected through a first synchronous belt 22424. To enable the swiveling lever 22421, a rotary wheel 22423 at one end is connected to the output of the first electric motor 23. The first motor 23 drives the rotating wheel 22423 at the end to swing, and the rotating wheel 22423 at the end drives the other rotating wheels 22423 to swing, so that the poking brush 22422 works.

Referring to fig. 5, the swing assembly 24 includes a swing arm 241 connected to an output end of the first motor 23, a swing arm shaft 242, a swing cross bar 243 fixedly connected to the swing arm shaft 242, and a plurality of traction blocks 244 connected to the swing cross bar 243. One end of each traction block 244 is connected with the swinging cross bar 243, the other end of each traction block 244 is connected with the end of the corresponding swinging shaft 2221, the first motor 23 drives the swinging arm 241 to move, the swinging arm 241 drives the swinging cross bar 243 to swing back and forth, the swinging cross bar 243 is connected with the traction block 244, and finally, the traction block 244 drives the swinging shaft 2221 to swing back and forth, so that tube separation is realized.

After the material frame is loaded, the shifting baffle 2222 swings to the direction far away from the material guide plate 223, and a plurality of outer tubes are stacked above the shifting baffle 2222; when the single outer tubes need to be sorted and sequentially fed, the swinging shaft 2221 swings and drives the shifting baffle 2222 to swing towards the direction close to the material guide plate 223, the plurality of outer tubes move downwards, at this time, an opening is formed between the material distribution guide surface 2201 of the shifting baffle 2222 and the tube distribution hopper 221, the single outer tube falls to the tube outlet channel 224 from the opening, and then the shifting baffle 2222 swings upwards quickly to block the plurality of outer tubes from continuing feeding. The single pipe falls down in sequence in such a reciprocating way.

Referring to fig. 4, in order to avoid interference between swing assembly 24 and material frame 21, material frame 21 is provided with a bracket 211 at its periphery, swing shaft 2221 passes through bracket 211 to be connected with traction block 244, and the end of shift lever 22421 passes through bracket 211 to be connected with rotary wheel 22423.

Referring to fig. 22, the receiving assembly includes a material distributing plate 251 located at the passage opening of the outlet pipe passage 224 and a material receiving plate 252 disposed below the material distributing plate 251. The material distributing plate 251 has a plurality of first discharge grooves 2511 penetrating the front and rear surfaces thereof and arranged at intervals. The material receiving plate 252 has a plurality of second discharge slots 2521 penetrating the front and rear surfaces thereof and arranged at intervals, a material receiving portion 2522 is disposed between two connected second discharge slots 2521, and the material receiving portion 2522 is located below the outlet pipe passage for receiving the material. The end of the material distributing plate 251 is connected to a first cylinder (not shown), and the first cylinder drives the material distributing plate 251 to move left and right relative to the material receiving plate 252. The receiving plate 252 is located above the conveyor belt 201, and the opening of the pipe channel 224 corresponds to the material holding part 202.

Wherein, the number of first blown down tank is 2 times of the number of second blown down tank, and the number of second blown down tank is 2 times of exit tube passageway number.

During operation, the first discharging chute 2511 aligns with the opening of the pipe outlet channel 224, a single outer pipe falls into the first discharging chute 2511, the bottom of the outer pipe is supported by the material receiving portion 2522, the material distributing plate is translated towards the left side relative to the material receiving plate, at this time, the first discharging chute with the outer pipe aligns with the second discharging chute, and the outer pipe falls onto the material holding part 202 through the second discharging chute. After the translation, the other part of the first discharging slots 2511 is aligned with the channel openings of the pipe outlet channel 224, a single outer pipe falls into the other part of the first discharging slots 2511, the bottom of the outer pipe is supported by the material receiving part 2522, the material distributing plate translates towards the right side relative to the material receiving plate, the other first discharging slot with the outer pipe is aligned with the second discharging slot, the outer pipe falls onto the material holding part 202 through the second discharging slot, and the distance of the translation towards the right side is 2 times of the distance of the translation towards the left side.

Divide the flitch to connect the flitch to translate once to realize 6 outer tubes whereabouts left relatively, divide the flitch to connect the flitch to translate right relatively and realize another 6 outer tubes whereabouts, first cylinder is reciprocal once promptly, realizes that 12 outer tubes arrange in proper order on conveyer belt 201.

Referring to fig. 20, the tube rolling mechanism 30 includes a tube rolling platform 31, fixing assemblies 32 disposed at both sides of the tube rolling platform 31, and a grinding assembly 33 disposed at an outer side of the fixing assemblies 32. The tube rolling platform 31 is lifted or lowered by an adjusting mechanism 311.

Referring to fig. 20 to 21, the fixing assembly 32 includes supporting plates 321 disposed at two sides of the tube twisting platform 31, outer plates 322 fixed at the outer sides of the supporting plates 321, and a plurality of supporting members 323 fixed at the inner sides of the two outer plates 322. The holding pieces 323 of the two outer plates are equal in number and opposite to each other two by two. The two ends of the outer tube are fixed by the abutting pieces 323 at the two sides respectively.

Referring to fig. 20 to 21, the supporting plate 321 is recessed inward from the top surface to form a plurality of positioning grooves 3211, and the positioning grooves 3211 are arranged at equal intervals. In order to realize the rotation of the outer tube, two sides of each positioning groove 3211 are fixed with a limiting wheel 3212, the two limiting wheels 3212 form a limiting groove 3213 in a surrounding manner, and the limiting wheels 3212 rotate to drive the outer tube to rotate.

In order to prevent the outer tube from shaking in the grinding process, the front end of the abutting part 323 is provided with a head part 3231 of a conical structure, and the head part 3231 extends into the outer tube, so that the fixing effect of the outer tube is improved. The supporting member 323 is an elastic member.

Referring to fig. 20 to 21, the grinding assembly 33 includes a plurality of grinding shafts 331, grinding wheels 332 disposed at ends of the grinding shafts 331, a motor 333 for driving the grinding wheels 332 to rotate, and a motor fixing plate for fixing the motor 333. The sanding assembly 33 is adjustable both horizontally and vertically, both in a manner and in a configuration known in the art and not described herein.

Because the height of the tube twisting platform 31 is adjustable, the outer tube conveyed by the conveying belt 201 is received by the positioning groove 3211 of the supporting plate 321, and two ends of the outer tube are respectively fixed by the abutting pieces 323 at two sides; the horizontal direction and the vertical direction of the polishing wheel 332 are adjustable, and the polishing wheel 332 is adjusted to be positioned above the outer tube to be polished, so that the two ends of the outer tube are polished. The limiting wheel 3212 rotates to drive the outer tube to rotate, so that the grinding wheel 332 can grind the periphery of the outer tube conveniently.

The first transfer chain of foam sets up in rubber coating mechanism 40 one side, and the first transfer chain of foam is through carrying the foam head to rubber coating mechanism 40 one side, cup joints the rubber coating position at the outer tube with the foam head, realizes the automatic assembly of outer tube and foam head.

Referring to fig. 7, the foam head conveying line includes a feeding mechanism 50, a material conveying mechanism 60 connected to an output end of the feeding mechanism 50, a steering adjusting mechanism 70 disposed at an output end of the material conveying mechanism 60, an assembly transmission mechanism 80 disposed at an end portion of the steering adjusting mechanism 70, and a feeding assembly mechanism 90 disposed at an output end of the assembly transmission mechanism 80, wherein the feeding assembly mechanism 90 is butted with a glue coating mechanism.

Referring to fig. 7, the vibration plate feeder 50 is provided with 2, but not limited to 2. The vibration plate feeder 50 includes a vibration plate 51 and a material distribution passage 52, and the material distribution passage 52 conveys the material forward by vibration. The two ends of the material diversion channel 52 are respectively connected with the vibration disc 51 and the material conveying mechanism 60. The outlet of each vibration disc 51 is connected with two rows of material distributing channels 52 for distributing materials.

Referring to fig. 8, the material conveying mechanism 60 includes a plurality of conveying groups arranged in parallel, the conveying groups have a bottom support 611, two sides of the bottom support 611 are provided with a surrounding barrier 612, a blocking strip 61 is arranged between the two surrounding barriers 612, the blocking strip 61 is fixed on the bottom support 611, two side surfaces of the blocking strip 61 and the two surrounding barriers 612 surround two conveying material channels 62,

referring to fig. 8 and 9, in the present embodiment, the conveying groups include two conveying groups, and each conveying group includes 2 conveying material channels 62. The conveying material channels 62 are in one-to-one butt joint with the diversion material channels 52.

Referring to fig. 8-10, a plurality of blow nozzles 63 are disposed between the two conveying lanes 62 of each conveying group. The plurality of blowing nozzles 63 are fixed on the blocking strip 61, two blowing channels 64 penetrating through two side faces are formed in the blocking strip 61, and in order to facilitate forward movement of materials in the conveying material channels 62 on two sides of the blocking strip 61, the two blowing channels 64 are provided with an outlet, and the two outlets sequentially lead to the conveying material channels 62 on two sides. The two air blowing channels 64 are integrally in a V-shaped structure after being rotated by 90 degrees, the two air blowing channels 64 are inclined towards the material moving direction relative to the center of the barrier strip, the center lines of the two air blowing channels 64 are intersected to form an included angle theta, wherein the theta is more than 30 degrees and less than 120 degrees, and the theta is preferably 90 degrees.

Two ends of each conveying group are respectively provided with a group of air blowing nozzles 63, the middle of each conveying group is provided with an appropriate air blowing nozzle 63 according to the length of the conveying material channel 62, in the embodiment, the middle of each conveying group is provided with a group of air blowing nozzles 63, and the satisfactory objects move forwards.

Referring to fig. 8, in order to control the output schedule of the materials, a retaining mechanism 621 is provided at the outlet end of each conveying channel 62, and the retaining mechanism 621 includes an adjustable retaining needle and a pneumatic control element connected with the retaining needle. The pneumatic control element is used for controlling the lifting of the blocking needle, so that the blocking and releasing of materials are realized, and the materials are conveyed forwards according to a set rhythm.

Referring to fig. 11, the blocking needles include a front blocking needle 6211 and a rear blocking needle 6212 disposed behind the front blocking needle 6211, and the front blocking needle and the rear blocking needle are respectively disposed at the upper end and the lower end of the material conveying passage 62.

Referring to fig. 11, the retaining mechanism 621 further includes an upper fixing block 6213 fixed at the upper end of the conveying material channel 62 and a lower fixing block 6214 fixed at the lower end of the conveying material channel 62, the upper fixing block 6213 is provided with a first through groove and a pair of second through grooves penetrating the upper and lower surfaces, the pair of second through grooves are located in front of the first through groove, and the lower fixing block 6214 is provided with a third through groove. The front needle 6211 penetrates the third through groove and reaches the inside of the feeding path 62, and the rear needle 6212 penetrates the first through groove and reaches the inside of the feeding path 62.

Referring to fig. 11, in order to detect whether the material has a reverse situation, a detecting component 622 is disposed near the rear of the retaining mechanism 621. The detection assembly 622 includes a front detector 6221 and a rear detector 6222. The front detector and the rear detector are positioned in the pair of second through grooves on the same side of the conveying material channel, and the rear detector 6222 is used for detecting whether materials exist between the front blocking needle and the rear blocking needle and transmitting signals to the front detector 6221. Because the foam head is of a structure with small front end outer diameter and large rear end outer diameter, whether the foam head falls is judged according to the size of the foam head outer diameter detected by the front detector 6221.

The front needle 6211 extends outward to be retained at the front end of the material, so as to facilitate the detection of the object by the detection component 622. The rear catch needle 6212 extends outward for catching on the front end of the rear material. After detection is finished, the front blocking needle 6211 retracts, the detected material is released, the front blocking needle 6211 extends again after the material is released, at the moment, the rear blocking needle 6212 retracts, the material behind the material is released to move forwards, the material moves to the position below the detection assembly 622, the front end of the material is detected by the front blocking needle 6211, and the detection assembly 622 can conveniently detect the next material. And the materials are sequentially detected in a reciprocating manner.

Referring to fig. 8, the steering adjustment mechanism 70 is located behind the detection assembly 622 for adjusting the direction of the material being turned. The steering adjustment mechanism 70 includes a plurality of steering columns 71 arranged side by side, a steering controller 72 arranged above the steering columns 71, and a frame 73 for fixing the steering controller 72, and the plurality of steering controllers are used for controlling the plurality of steering columns to rotate independently of each other.

Referring to fig. 8, the steering column 71 is provided with a steering chamber 711 penetrating the front and rear surfaces for containing materials. A control rod 712 is fixed to the upper end of the steering column 71, and the upper end of the control rod 712 is connected to the steering controller 72. The number of the steering columns 71 is equal to that of the conveying material channels 62, and the inlets of the steering cavities 711 are aligned with the outlets of the conveying material channels 62.

And at least one group of blowing nozzles for blowing the materials from the detection assembly to the steering cavity are arranged close to the detection assembly.

The lower end of the steering column 71 is provided with a rotating part 713, the lower fixing block 6214 is provided with a groove body 6205, the rotating part 713 is arranged in the groove body 6205 and rotates in the groove body 6205, and the groove body 6205 has a limiting function. The rotating portion 713 is spaced apart from the groove 6205 to prevent friction therebetween.

The frame body 73 includes a top plate 731, side plates 732 disposed at both ends of the top plate 731, a fixing plate 733 fixed to lower end surfaces of the side plates 732, and a connecting plate 734 fixed to a lower end of the fixing plate 733, and the connecting plate 734 is fixed to a lower fixing block 6214. Specifically, the steering controller 72 is fixed above the stabilizing plate 733, the control rod 712 penetrates through the stabilizing plate 733 and rotates around the stabilizing plate 733, the steering column 71 is located below the stabilizing plate 733, the steering controller 72 drives the control rod 712 to rotate, and the control rod 712 drives the steering column 71 to rotate, so that the steering of the reversed material is realized. In the present embodiment, the steering controller 72 is a rotary cylinder.

Referring to fig. 12, in order to prevent the material from directly blowing out of the steering chamber 711, the steering adjustment mechanism 70 further includes a stopper 74 disposed at the outlet end of the steering chamber 711 and a third cylinder 75 controlling the movement of the stopper 74, which does not rotate with the steering column. An extension block 6204 is arranged outside the lower fixing block 6214, the third cylinder 75 is fixed on the extension block 6204, a driving block 76 is fixed at the output end of the third cylinder 75, and the blocking piece 74 is fixed at the side end of the driving block 76.

When the turning cavity 711 receives materials, the third cylinder 75 is in a reset state, and the blocking piece 74 is positioned at the outlet of the turning cavity 711. When the material is released, the third cylinder 75 extends outwards, the driving block 76 drives the blocking piece 74 to move upwards, and the material is conveyed forwards from the outlet.

During operation, the steering controller 72 drives the steering column body to rotate the foam head of which the direction needs to be adjusted by 180 degrees, the steering column body which does not need to be steered waits until the directions of the foam heads in all the steering column bodies are correct, the third air cylinder 75 extends outwards, the driving block 76 drives the blocking piece 74 to move upwards, the outlet of the steering cavity is opened, and the blowing nozzle blows the foam head into the assembly transmission mechanism at the same time.

Referring to fig. 13, the assembly conveying mechanism 80 includes a material distribution conveying mechanism 81 for receiving the material in the diversion chamber 711, and a conveying pipe assembly 82 connected to an output end of the material distribution conveying mechanism 81.

Referring to fig. 13 and 14, the distributing and conveying mechanism 81 includes a plurality of movable magazines 811, a second motor 812, a driving gear 813, a driven gear 814, and a moving conveyor 815. The plurality of storage members 811 are sequentially arranged on the moving conveyor 815, the storage members 811 are provided with storage cavities 8111 penetrating the front and rear surfaces, the number of the storage members 811 is several times of the number of the turning cylinders 71, and the outlets of all the turning cavities 711 are aligned with the inlets of some of the storage cavities 8111. The driving gear 813 is arranged at the output end of the second motor 812, the movable transmission belt 815 is sleeved outside the driving gear 813 and the driven gear 814, a plurality of tooth parts are arranged on the inner side of the movable transmission belt 815, and the tooth parts are meshed with the driving gear 813 and the driven gear 814. The movable conveying belt rotates and drives the material storage piece to circularly rotate relative to the steering adjusting mechanism.

The second motor 812 rotates to enable the plurality of material storage pieces 811 to move on the moving conveyor belt 815, materials in the whole turning cavity 711 are blown into the material storage cavity 8111 by the blowing nozzle at the tail end of the material conveying mechanism 60, the material storage pieces 811 containing the materials move in the direction far away from the turning cylinder 71, the empty material storage cavity 8111 continues to move to the inlet of the turning cavity 711, and the turning cavity 711 obtains the materials again and is blown into the empty material storage cavity 8111 to reciprocate in sequence. In this embodiment, a group of 12 storage cavities 8111 of the storage member 811 is selected as a group, but the group is not limited to 12, and may be 4, 8, or 16.

Referring to fig. 13, in order to realize that the materials in the 12 continuous storage cavities 8111 are blown into the conveying pipeline assembly 82, the front ends of the storage cavities 8111 are provided with air blowing assemblies 816 fixed on the machine frame, each air blowing assembly 816 is provided with 8 air blowing nozzles, the 8 air blowing nozzles are aligned with the 8 storage cavities 8111 on the outer side of the steering column 71, and the air blowing nozzles at the tail end of the material mixing conveying mechanism 60 jointly blow 12 foam heads into the conveying pipeline assembly 82.

Referring to fig. 13, the conveying pipe assembly 82 includes a plurality of conveying pipes 821 arranged side by side, and an output mechanism 822 arranged at the end of the conveying pipe 821, in this embodiment, 12 conveying pipes 821 are correspondingly arranged.

Referring to fig. 14, the delivery pipes 821 are secured to a mounting plate 824, the mounting plate 824 being secured to the frame. The discharging mechanism 822 comprises a supporting frame 8221 and a positioning pin 8222 fixed on the supporting frame 8221. The discharging mechanism 822 further includes a plurality of material supporting elastic sheet groups arranged in parallel on the positioning pin 8222, and an openable blanking port is formed at the bottom of each material supporting elastic sheet group. A pushing-down component 8223 for simultaneously opening blanking ports of the plurality of material supporting elastic sheet groups and a driving component for driving the pushing-down component 8223 to move up and down are arranged above the plurality of material supporting elastic sheet groups, and each material supporting elastic sheet group comprises a pair of material supporting elastic sheets 82224.

The supporting bracket 8221 comprises a supporting top plate 8201 and supporting vertical plates 8202 fixed at two ends of the supporting top plate 8201. The supporting vertical plate 8202 is fixedly connected with the mounting plate 824.

Referring to fig. 15, the positioning pin 8222 is provided with a plurality of fixing slot holes 82221 arranged at equal intervals, and the fixing slot 82221 penetrates through the upper and lower surfaces of the positioning pin 8222. Two ends of the fixed slotted hole 82221 are provided with retaining parts 82222 formed by extending inwards from two side faces, the retaining parts 82222 and the inner end face of the fixed slotted hole 82221 are enclosed to form a retaining groove 82223, and two material supporting elastic sheets 82224 are fixed in the two retaining grooves 82223 at two ends of the fixed slotted hole 82221 and are used for receiving a foam head in the conveying pipeline 821. The upper end of the material supporting elastic sheet 82224 is connected with two side faces of the clamping groove 82223 through a rotating shaft, referring to fig. 17, a torsion spring 82225 is sleeved on the rotating shaft, and the torsion spring 82225 comprises an annular body made of a plurality of rings of spring steel, a first end handle bearing and a second end handle bearing. The annular body is sleeved on the rotating shaft, the first end handle bearing is connected with the clamping groove 82223, and the second end handle bearing is fixed with the material supporting elastic sheet 82224.

Referring to fig. 16 and 14, the hold-down assembly 8223 includes a hold-down plate 82231 and a plurality of bracing plate sets 82233 disposed on the lower surface of the hold-down plate 82231, wherein each bracing plate set includes two parallel bracing plates. The driving assembly includes a fourth cylinder 82232 controlling the elevation of the lower pressure plate 82231, and the fourth cylinder 82232 is fixed on the supporting top plate 8201.

When receiving materials, the torsion spring 82225 keeps an initial state, and the bottoms of the two material supporting elastic pieces 82224 are close to the foam head supporting elastic pieces; during discharging, the fourth air cylinder 82232 drives the lower pressing plate 82231 downwards, the two supporting plates prop open the two material supporting elastic sheets 82224 with the bottoms close to each other, and the foam heads fall to the feeding assembly mechanism 90 below the discharging mechanism 822.

Referring to fig. 18 and 19, the feeding and assembling mechanism 90 includes a receiving tray 91, a cam divider 92 fixed on the bottom surface of the receiving tray 91, a third motor 93 for controlling the rotation of the cam divider 92, and a lifting mechanism disposed below the receiving tray 91 and used for moving the receiving tray up and down.

Referring to fig. 18 and 19, the receiving tray 91 is a square structure, the periphery of the receiving tray 91 extends outwards to form a butt plate 911, a plurality of receiving grooves 912 are formed in the butt plate 911 and arranged at equal intervals, the receiving grooves 912 are formed by being recessed inwards from the upper surface of the butt plate 911, and meanwhile, the tail end of the receiving groove 912 is provided with a butt-joint outlet (not indicated). During assembly, the foam head is pushed out from the butt joint outlet and sleeved on the outer pipe.

In order to prevent the foam head from flying out during assembly, a pressing member 914 is fixed on the receiving tray 91, and the pressing member is positioned above one row of receiving grooves and does not rotate along with the receiving tray. The pressing member 914 includes a pressing head portion 9141, a head fixing plate 9142 connected to a rear side of the pressing head portion 9141, and a fifth cylinder 9143 driving the head fixing plate 9142 to move. A central shaft extends upwards from the center of the receiving disc 91, the receiving disc 91 rotates around the central shaft, and the head fixing plate 9142 penetrates through the central shaft and is fixedly connected with the central shaft.

Referring to fig. 18 and 19, the pressing head 9141 includes a plurality of pressing heads 91411, a pressing cylinder 91412 is connected above the pressing head 91411, and a pressing cylinder 91412 controls the lifting and lowering of the pressing head 91411. The bottom surface of the pressing head 91411 is provided with an inwards concave matching groove 91413 which is used for covering the foam head to avoid damaging the foam head. In order to avoid uneven stress on two ends of the head fixing plate 9142, a pressing block 91414 is fixed at the rear end of the head fixing plate 9142.

The cam divider 92 is fixed on a divider sliding plate 94, a first slide rail 95 is arranged below the divider sliding plate 94, and the divider sliding plate 94 drives the material receiving tray 91 to slide on the first slide rail 95. The first slide 95 is fixed to a slide fixing plate 951.

In order to realize automatic sliding of the divider sliding plate 94, one end of the divider sliding plate 94 is connected with a sixth cylinder 96, and the receiving tray 91 can move back and forth relative to the first sliding rail 95 by the expansion and contraction of the sixth cylinder 96.

Referring to fig. 18 and 19, the lifting mechanism includes a first plate 97, a second plate 98 positioned above the first plate 97, and a support column 99 connecting the first plate 97 and the second plate 98.

The center of the first plate 97 is provided with a fixed port 971, a cylinder fixing plate 972 is arranged on the fixed port 971, a seventh cylinder 973 is fixed below the cylinder fixing plate 972, and a piston rod of the seventh cylinder 973 penetrates through the cylinder fixing plate 972.

A lifting plate 980 is further arranged between the first flat plate 97 and the second flat plate 98, the bottom surface of the lifting plate 980 is connected with the output end of the seventh cylinder 973, a third guide sleeve 9801 is fixed on the upper surface of the lifting plate 980, a third guide pillar 9802 is sleeved in the third guide sleeve 9801, and the third guide pillar 9802 penetrates through the second flat plate 98 and is fixed with the slide rail fixing plate 951.

The piston rod of the seventh cylinder 973 is lifted upwards, the lifting plate 980 lifts the sliding rail fixing plate 951 upwards through the third guide pillar 9802, the material receiving plate 91 arranged on the sliding rail fixing plate 951 is lifted at the same time, the piston rod of the seventh cylinder 973 is recovered, and the material receiving plate 91 descends.

When the device works, the first row of material receiving grooves rotate 90 degrees after being filled with foam heads, the second row of material receiving grooves are filled with materials, the second row of material receiving grooves continue to rotate 90 degrees in the same direction after being filled with materials, at the moment, the first row of material receiving grooves rotate to the side end of an outer pipe conveying line on which a plurality of outer pipes are arranged, the foam heads are controlled to be aligned with the outer pipes, the material receiving disc is pushed forwards, the foam heads are automatically sleeved on the outer pipes, and at the moment, the third row of material receiving grooves are filled with materials; the first row of the material receiving grooves without the foam heads continuously rotate for 90 degrees, the foam heads in the second row of the material receiving grooves continuously assemble with the outer pipe, and at the moment, the fourth row of the material receiving grooves are charged; the first row connect the silo to continue to rotate 90, the third row connect the froth head of silo to continue with the outer tube assembly, the first row connect the silo to feed once more, reciprocate in proper order.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a foam head and outer tube automatic assembly production line which characterized in that: which comprises

The conveying mechanism is used for conveying the outer pipe,

the branch pipe blocking and poking device comprises a swinging shaft and a plurality of poking baffle plates which are fixed on one side of the swinging shaft and are arranged at equal intervals, a plurality of material guide plates which are fixed on one inner side surface of the branch pipe hopper and are arranged at equal intervals are arranged on the other side of the swinging shaft, and the poking baffle plates and the material guide plates are staggered relative to the swinging shaft;

the pipe twisting mechanism is arranged behind the pipe dividing mechanism and is used for polishing one end of the outer pipe conveyed by the conveying mechanism; the pipe twisting mechanism comprises a pipe twisting platform, fixing components arranged on two sides of the pipe twisting platform and a polishing component arranged on the outer side of the fixing components, and the pipe twisting platform is used for realizing the ascending or descending of the height through an adjusting mechanism;

2. The automatic foam head and outer tube assembly line of claim 1, wherein: the tail end of the poking baffle is obliquely cut from the outer side to the inner side to form a material distribution guide surface, a part of the lower end surface of the material guide plate is cut to form a discharging guide surface, and the discharging guide surface is parallel to the other inner side surface of the pipe distributing hopper.

3. The automatic foam head and outer tube assembly line of claim 1, wherein: the outer side of the outlet pipe channel is provided with a poking piece, the poking piece comprises a poking rod and a plurality of poking brushes fixed on the poking rod, and the poking piece is partially inserted into the outlet pipe channel.

4. The automatic foam head and outer tube assembly line of claim 1, wherein: the utility model discloses a material distribution plate, including the branch flitch of exit tube passageway bottom and set up in divide the flitch below to connect the material subassembly, divide to have a plurality of first blown down tanks that run through its front and back surface and interval arrangement on the flitch, connect to have a plurality of second blown down tanks that run through its front and back surface and interval arrangement on the flitch, link to each other two for connecing material portion between the second blown down tank.

5. The automatic assembly line of foam head and outer tube according to claim 1, characterized in that: the fixing assembly comprises supporting plates arranged on two sides of the rubbing pipe platform, outer plates fixed on the outer sides of the supporting plates and a plurality of abutting pieces fixed on the inner sides of the two outer plates, the number of the abutting pieces of the two outer plates is equal, the two outer plates are opposite to each other, and two ends of the outer pipe are fixed by the abutting pieces on the two sides respectively.

6. The automatic foam head and outer tube assembly line of claim 5, wherein: the supporting piece is an elastic piece, the front end of the supporting piece is provided with a head part with a cone structure, and the head part extends into the outer pipe.

7. The automatic foam head and outer tube assembly line of claim 5, wherein: the supporting plate is inwards sunken from the surface of the top end to form a plurality of positioning grooves which are arranged at equal intervals, limiting wheels are fixed on two sides of each positioning groove, two limiting wheels surround a limiting groove, and the limiting wheels rotate to drive the outer tube to rotate.

8. The automatic assembly line of foam head and outer tube according to claim 1, characterized in that: foam head and outer tube automatic assembly production line still include material conveying mechanism and set up in material conveying mechanism's exit end just is used for carrying out the steering adjustment mechanism who adjusts to the foam head in opposite direction, material conveying mechanism steering adjustment mechanism is located rubber coating mechanism one side.