CN111688332A - Automatic film laminating and die cutting device - Google Patents

Automatic film laminating and die cutting device Download PDF

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Publication number
CN111688332A
CN111688332A CN202010563029.6A CN202010563029A CN111688332A CN 111688332 A CN111688332 A CN 111688332A CN 202010563029 A CN202010563029 A CN 202010563029A CN 111688332 A CN111688332 A CN 111688332A
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CN
China
Prior art keywords
film
die
roller
plate
coating
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010563029.6A
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Chinese (zh)
Inventor
曹东明
殷凡茹
姜涛
刘佩
孙妍
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Weihai Jinfu Xinnuo New Material Technology Co ltd
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Weihai Jinfu Xinnuo New Material Technology Co ltd
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Application filed by Weihai Jinfu Xinnuo New Material Technology Co ltd filed Critical Weihai Jinfu Xinnuo New Material Technology Co ltd
Priority to CN202010563029.6A priority Critical patent/CN111688332A/en
Publication of CN111688332A publication Critical patent/CN111688332A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/003Cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention provides an automatic film laminating and die cutting device which comprises a machine body assembly, wherein a film feeding device is arranged on one side of the machine body assembly, a multi-channel film laminating device is adjacently arranged on the film feeding device, a film laminating device is adjacently arranged on the multi-channel film laminating device, a die cutting device is adjacently arranged on one side of the film laminating device, a waste material winding assembly is arranged on one side of the die cutting device, a hanging material assembly is arranged on the upper portion of the film feeding device, and a hanging material recovery assembly is arranged on the upper portion of the waste material. The automatic feeding and compounding process for the multilayer film is provided, and meanwhile, the full-automatic die cutting process and the automatic waste recycling process are completed. The invention can be widely applied to the automatic laminating, film laminating and die cutting full-automatic production of the film.

Description

Automatic film laminating and die cutting device
Technical Field
The invention relates to the field of film processing, in particular to an automatic film laminating and die cutting device.
Background
It is known that industrial products such as modern electronic products are applied to various films more and more, and some films need to be laminated by two or even multiple layers, and the laminated film needs to be subjected to high-precision die cutting for use.
The existing composite processing of two layers of films or multiple layers of films is mainly completed by semi-automatic equipment, some two layers of films are processed by pure hands, the semi-automatic die cutting is realized by hands for precise die cutting, the production efficiency is low, the processing quality is general, and the high-precision composite films are difficult to process.
Disclosure of Invention
The invention provides an automatic film-laminating and die-cutting device which can automatically complete the feeding and compounding process of a multilayer film and simultaneously complete the full-automatic die-cutting process and the automatic waste recycling process, aiming at the technical problems that the existing compound processing of two layers of films or multiple layers of films is mainly completed by semi-automatic equipment, some two layers of films are processed by pure manual, the semi-automatic die-cutting is realized by manual for precise die-cutting, the production efficiency is low, the processing quality is general, and the high-precision compound films are difficult to process.
Therefore, according to the technical scheme, the automatic film laminating and die cutting device comprises a machine body assembly, wherein a film feeding device is arranged on one side of the machine body assembly, a multi-channel film laminating device is adjacently arranged on the film feeding device, a film laminating device is adjacently arranged on the multi-channel film laminating device, a die cutting device is adjacently arranged on one side of the film laminating device, a waste material winding assembly is arranged on one side of the die cutting device, a hanging assembly is arranged on the upper portion of the film feeding device, and a hanging recovery assembly is arranged on the upper portion of the waste material winding assembly;
the die cutting device comprises a bottom plate, four connecting stand columns are fixedly arranged on the bottom plate, a lower die base is arranged on the connecting stand columns in a sliding mode, four springs are arranged on the four connecting stand columns and positioned at the bottom of the lower die base respectively, an upper die base is arranged at the upper portion of the lower die base, a gap is formed between the lower die base and the upper die base, a lower die plate is arranged at the upper portion of the lower die base in a sliding mode, an upper die plate is arranged at the bottom of the upper die base in a sliding mode, a feeding opening is;
the bottom of the bottom plate is fixedly provided with a base, the base is transversely provided with an eccentric main shaft in a penetrating and rotating mode, an eccentric main shaft gear is fixedly arranged on the eccentric main shaft, a driving gear is rotatably arranged on the base and is in meshed connection with the eccentric main shaft gear, and a connecting rod is rotatably arranged on the eccentric main shaft;
the film laminating device comprises a support, vertical plates are arranged on two sides of the support respectively, a sliding groove is formed in the upper side of each vertical plate, a supporting slide block is arranged in each sliding groove, a film laminating and gluing roller is rotatably arranged between the vertical plates, shaft ends of two ends of the film laminating and gluing roller are positioned in the supporting slide blocks respectively, the shaft ends of two ends of the film laminating lower roller are rotatably connected with the supporting slide blocks, pressure adjusting handles are arranged on the vertical plates arranged on two sides respectively and are connected with the supporting slide blocks, and a compression spring is arranged between each pressure adjusting handle and the;
a film-coating lower roller is rotatably arranged between the vertical plates and is positioned at the lower part of the film-coating upper rubber roller, a material pressing channel is arranged between the outer surface of the film-coating lower roller and the outer surface of the film-coating upper rubber roller, the film-coating upper rubber roller compresses the film-coating lower roller through a compression spring, the outer surface of the film-coating upper rubber roller and the outer surface of the film-coating lower roller are mutually contacted under the compression of the compression spring, a film-coating lower roller shaft is rotatably arranged in the film-coating lower roller, and the film-coating lower roller shaft is rotatably connected with the;
the vertical plates arranged on two sides of the support are respectively provided with a fixed block, an upper guide roller and a lower guide roller are respectively arranged between the two fixed blocks in a rotating manner, the upper guide roller and the lower guide roller are respectively provided with two spacer bushes in a sliding manner, and a material passing groove is arranged between the upper guide roller and the lower guide roller;
the multi-channel film laminating device comprises two supports which are arranged in parallel, a fixed shaft is fixedly arranged between the two supports, an upper tension roller is rotatably arranged between the two supports, a transition tension roller is arranged on one side of the lower part of the upper tension roller, a transition roller is arranged on the other side of the lower part of the upper tension roller, a lower tension roller is arranged on the lower part of the transition roller, and check rings capable of adjusting the width distance are arranged on the upper tension roller, the transition roller and the lower tension roller in a sliding mode; a laminating and pressing fixed shaft is rotatably arranged between the two supports and positioned at the outer side of the upper tension roller, a rotating handle is arranged at one side of the laminating and pressing fixed shaft, a spring is arranged on the rotating handle and connected with the supports, the spring can tension the rotating handle to enable the film carding flat plate to be positioned at one side close to the transition tension roller, a film carding flat plate is fixedly arranged on the laminating and pressing fixed shaft, and the rotating handle can be twisted to drive the film carding flat plate to swing;
film feed arrangement, including mounting plate, the last fixed mounting panel that is equipped with of mounting plate, the fixed vacuum adsorption second tension plate that is equipped with of mounting plate, the rotation of vacuum adsorption second tension plate front end is equipped with bed charge feed roller, and the rotation of mounting plate front end is equipped with the swing bracket, fixes being equipped with the first tension plate of vacuum adsorption on the support, and the rotation of support front end is equipped with bed charge feeding bracing piece, and the swing bracket is rotatory again to be equipped with bed charge feed roller with the mounting plate junction.
Preferably, the upper part of the connecting rod is rotatably provided with a lower die base hinged eccentric shaft, and the lower die base hinged eccentric shaft is rotatably connected with the lower die base; a height adjusting worm wheel is fixedly arranged on the lower die base hinged eccentric shaft, and a lower die base hinged eccentric shaft height adjusting worm is rotatably arranged on the height adjusting worm wheel; the rotating center line of the height adjusting worm wheel is different from the rotating center line of the lower die seat hinged eccentric shaft, and the rotating height adjusting worm wheel can adjust the eccentric distance between the lower die seat hinged eccentric shaft and the eccentric main shaft.
Preferably, the upper die base is provided with a locking handle.
Preferably, the positions, located on the vertical plate, of the two sides of the lower film-covering roller shaft are respectively provided with a clutch groove, one end of the lower film-covering roller shaft is provided with a clutch handle of the upper film-covering rubber roller, the bottom of the support sliding block is provided with a clutch rod, and the bottom end of the clutch rod is located in the clutch groove.
Preferably, one side of the support is provided with a deviation rectifying knob seat, a deviation rectifying knob is arranged on the deviation rectifying knob seat, and one end of the deviation rectifying knob is provided with a deviation rectifying pull rod.
Preferably, two pairs of detection switches and detection switch triggers are respectively arranged on the two brackets.
Preferably, a fit stroke support is further rotatably arranged between the two supports and outside the upper tension roller.
Preferably, the front end of the vacuum adsorption second tension plate is rotatably provided with an adjusting handle, and a rotating shaft of the adjusting handle is fixedly provided with a backing material pressing plate.
Preferably, the tail end of the vacuum adsorption second tension plate is provided with a backing material width adjusting positioning column in a sliding mode.
Preferably, a pair of sliding sleeves are respectively arranged on the backing material feeding support rod and the backing material feeding roller in a sliding manner.
Preferably, the upper die plate comprises an upper die plate substrate, the outer surface of the upper die plate substrate is an upper die plate male die bottom surface, an upper die plate first male die and an upper die plate second male die are arranged on the upper die plate male die bottom surface, an upper die plate first male die elastic stripping pad and an upper die plate second male die elastic stripping pad are respectively arranged on the peripheries of the upper die plate first male die and the upper die plate second male die, and the thicknesses of the upper die plate first male die elastic stripping pad and the upper die plate second male die elastic stripping pad are generally 0.4-0.5 times of the thicknesses of the upper die plate first male die and the upper die plate second male die.
The full-automatic laminating and laminating machine has the advantages that the machine body assembly is arranged, the film feeding device is arranged on one side of the machine body assembly, the multi-channel film laminating device is arranged adjacent to the film feeding device, the film laminating device is arranged adjacent to the multi-channel film laminating device, the die cutting device is arranged adjacent to one side of the film laminating device, the waste material winding assembly is arranged on one side of the die cutting device, the hanging material assembly is arranged on the upper portion of the film feeding device, the hanging material recovery assembly is arranged on the upper portion of the waste material winding assembly, full-automatic laminating and laminating processes of multilayer films are achieved, manual operation is not needed for completing the whole process, all the parts are automatically achieved, automatic die cutting is achieved for the film subjected to film laminating, finished products after.
Drawings
FIG. 1 is a schematic three-dimensional structure of one embodiment of the present invention;
FIG. 2 is a schematic view of another orientation of a three-dimensional structure according to an embodiment of the present invention;
FIG. 3 is a front view of FIG. 1;
FIG. 4 is a top view of FIG. 1;
FIG. 5 is a schematic three-dimensional structure of the die cutting device of the present invention;
FIG. 6 is a schematic view of another directional three-dimensional structure of the die cutting device of the present invention;
FIG. 7 is a schematic view of a three-dimensional structure of the die cutting device of the present invention in still another direction;
FIG. 8 is a front view of the die cutting apparatus of the present invention;
FIG. 9 is a cross-sectional view of the die cutting apparatus of the present invention;
FIG. 10 is a further cross-sectional view of the die cutting device of the present invention;
FIG. 11 is a further cross-sectional view of the die cutting device of the present invention;
FIG. 12 is a further cross-sectional view of the die cutting device of the present invention;
FIG. 13 is a top view of the die cutting apparatus of the present invention;
FIG. 14 is a schematic three-dimensional view of a multi-channel film laminating apparatus according to the present invention;
FIG. 15 is a schematic view of another orientation of the multi-channel film laminating apparatus of the present invention;
FIG. 16 is a front view of FIG. 14;
FIG. 17 is a rear view of FIG. 14;
FIG. 18 is a cross-sectional view of FIG. 14;
FIG. 19 is a side view of FIG. 18;
FIG. 20 is a top view of FIG. 18;
FIG. 21 is a three-dimensional perspective view of the film covering device of the present invention;
FIG. 22 is a cross-sectional view of FIG. 21;
FIG. 23 is a side view of FIG. 21;
FIG. 24 is a cross-sectional view of FIG. 21;
FIG. 25 is a schematic three-dimensional view of a film feeding apparatus of the present invention;
FIG. 26 is a side view of FIG. 25;
FIG. 27 is a top view of FIG. 25;
FIG. 28 is a schematic three-dimensional structure of an automatic stripper cope match plate;
FIG. 29 is a schematic view of the three-dimensional structure of FIG. 28 in another orientation;
FIG. 30 is a side view of FIG. 28;
fig. 31 is a top view of fig. 28.
The symbols in the drawings illustrate that:
1. a die cutting device; 101. a base; 102. a lower die holder; 103. a spring; 104. a lower template; 105. a discharge port; 106. an upper die holder; 107. mounting a template; 108. a feeding port; 109. locking the handle; 110. an eccentric main shaft; 111. the lower die base is hinged with an eccentric shaft; 112. a connecting rod; 113. connecting the upright posts; 114. a finished product outlet; 115. the lower die base is hinged with an eccentric shaft height adjusting worm; 116. a drive gear; 117. an eccentric main shaft gear; 118. a height adjustment worm gear; 119. a base plate; 120. centralized lubrication oil way; 2. a film covering device; 201. a support; 202. a fixed block; 203. a lower guide roller; 204. an upper guide roller; 205. a spacer sleeve; 206. a material passing groove; 207. a vertical plate; 208. coating a film and gluing a rubber roller; 209. a film covering lower roller; 210. a compression spring; 211. a pressure adjustment handle; 212. a deviation rectifying pull rod; 213. a deviation rectifying knob seat; 214. a material pressing channel; 215. a film-covered gluing roller clutch handle; 216. a clutch groove; 217. coating a film on a lower roller shaft; 218. a support slide block; 219. a chute; 220. a clutch lever; 221. a deviation rectifying knob; 3. a multi-channel film laminating device; 301. a support; 302. a lower tension roller; 303. a retainer ring; 304. a transition tension roller; 305. an upper tension roller; 306. a transition roll; 307. a fixed shaft; 308. attaching a material pressing fixing shaft; 309. rotating the handle; 310. a detection switch; 311. detecting a switch trigger; 312. intermediate material film; 313. coating a material film; 314. a film carding flat plate; 315. a bottom layer material film; 316. an upper composite film; 317. a composite film; 318. fitting a stroke support; 319. a spring; 4. a film feeding device; 401. a bed charge feeding support bar; 402. vacuum adsorbing the first tension plate; 403. a bed charge feed roll; 404. vacuum adsorbing a second tension plate; 405. mounting a bottom plate; 406. pressing a bed charge; 407. an adjusting handle; 408. a bottom material width adjusting positioning column; 409. a mounting plate; 410. a swing bracket; 411. a rotating shaft; 412. a sliding sleeve; 5. a fuselage assembly; 6. a waste take-up assembly; 7. hanging a material component; 8. hanging and recovering components; 10701. an upper die plate substrate; 10702. a first male die of an upper die plate; 10703. a second male die of the upper die plate; 10704. the bottom surface of the male die of the upper die plate; 10705. the first male die elastic stripping pad of the upper die plate; 10706. and the second male die elastic stripping pad of the upper die plate.
Detailed Description
The present invention will be further described with reference to the following examples.
Fig. 1-27 show an embodiment of an automatic film laminating and die cutting device according to the invention, which comprises a machine body assembly 5, wherein a film feeding device 4 is arranged on one side of the machine body assembly 5, a multi-channel film laminating device 3 is adjacently arranged on the film feeding device 4, a film laminating device 2 is adjacently arranged on the multi-channel film laminating device 3, a die cutting device 1 is adjacently arranged on one side of the film laminating device 2, a waste material winding assembly 6 is arranged on one side of the die cutting device 1, a hanging material assembly 7 is arranged on the upper portion of the film feeding device 4, and a hanging material recovery assembly 8 is arranged on the upper portion.
Fig. 8-13 are schematic structural diagrams of the die-cutting device 1, where the die-cutting device 1 includes a bottom plate 119, four connecting columns 119 are fixedly disposed on the bottom plate 119, a lower die base 102 is slidably disposed on the connecting columns 119, four springs 103 are respectively disposed on the four connecting columns 119 and located at the bottom of the lower die base 102, an upper die base 106 is disposed at the upper portion of the lower die base 102, a gap is disposed between the lower die base 102 and the upper die base 106, a lower die plate 104 is slidably disposed at the upper portion of the lower die base 102, an upper die plate 107 is slidably disposed at the bottom of the upper die base 106, a material inlet 108 is disposed at one side of the upper die; the bottom of the bottom plate 119 is fixedly provided with a base 101, the base 101 is transversely provided with an eccentric main shaft 110 in a penetrating and rotating manner, an eccentric main shaft gear 117 is fixedly arranged on the eccentric main shaft 110, a driving gear 116 is rotatably arranged on the base 101, the driving gear 116 is meshed with the eccentric main shaft gear 117, and a connecting rod 112 is rotatably arranged on the eccentric main shaft 110; the upper part of the connecting rod 112 is rotatably provided with a lower die base hinged eccentric shaft 111, and the lower die base hinged eccentric shaft 111 is rotatably connected with the lower die base 102; a height adjusting worm wheel 118 is fixedly arranged on the lower die holder hinge eccentric shaft 111, and a lower die holder hinge eccentric shaft height adjusting worm 115 is rotatably arranged on the height adjusting worm wheel 118; the rotation center line of the height adjusting worm gear 118 is different from the rotation center line of the lower die holder hinge eccentric shaft 111, and the rotation height adjusting worm gear 118 can adjust the eccentric distance between the lower die holder hinge eccentric shaft 111 and the eccentric main shaft 110 and can control the linear motion distance of the lower die holder 102; the upper die holder 106 is provided with a locking handle 109.
Fig. 21 to 24 are schematic structural diagrams of the film covering device 2, and it can be seen that the film covering device 2 includes a support 201, two sides of the support 201 are respectively provided with a vertical plate 207, an upper side of the vertical plate 207 is provided with a sliding chute 219, a supporting slider 218 is arranged inside the sliding chute 219, a film covering gluing roller 208 is rotatably arranged between the vertical plates 207, shaft ends of two ends of the film covering gluing roller 208 are respectively located inside the supporting slider 218, a film covering roller 209 is rotatably arranged between the vertical plates 207, shaft ends of two ends of the film covering roller 209 are rotatably connected with the supporting slider 218, the vertical plates 207 respectively arranged at two sides are respectively provided with a pressure adjusting handle 211, the pressure adjusting handle 211 is connected with the supporting slider 218, and a compression spring 210 is arranged between the pressure; a film covering lower roller 209 is positioned at the lower part of the film covering upper roller 208, a material pressing channel 214 is arranged between the outer surface of the film covering lower roller 209 and the outer surface of the film covering upper roller 208, the film covering upper roller 208 presses the film covering lower roller 209 through a compression spring 210, the outer surface of the film covering upper roller 208 and the outer surface of the film covering lower roller 209 are mutually contacted under the compression of the compression spring 210, a film covering lower roller shaft 217 is rotatably arranged inside the film covering lower roller 209, and the film covering lower roller shaft 217 is rotatably connected with vertical plates 207 which are respectively arranged at two sides of a support 201; the vertical plates 207 arranged on two sides of the support 201 are respectively provided with a fixed block 202, an upper guide roller 204 and a lower guide roller 203 are respectively arranged between the two fixed blocks 202 in a rotating manner, the upper guide roller 204 and the lower guide roller 203 are respectively provided with two spacer bushes 205 in a sliding manner, and a material passing groove 206 is arranged between the upper guide roller 204 and the lower guide roller 203; the two sides of the film-coating lower roller shaft 217 are respectively provided with a separation groove 216 at the position of the vertical plate 207, one end of the film-coating lower roller shaft 217 is provided with a film-coating gluing roller clutch handle 215, the bottom of the support slider 218 is provided with a clutch lever 220, and the bottom end of the clutch lever 220 is positioned in the separation groove 216; one side of the support 201 is provided with a deviation rectifying knob seat 213, the deviation rectifying knob seat 213 is provided with a deviation rectifying knob 221, and one end of the deviation rectifying knob 221 is provided with a deviation rectifying pull rod 212.
Fig. 14 to 20 are schematic structural diagrams of a multi-channel film laminating apparatus 3, the multi-channel film laminating apparatus 3 includes two supports 301 arranged in parallel, a fixed shaft 307 is fixedly arranged between the two supports 301, an upper tension roller 305 is rotatably arranged between the two supports 301, a transition tension roller 304 is arranged on one side of the lower portion of the upper tension roller 305, a transition roller 306 is arranged on the other side of the lower portion of the upper tension roller 305, a lower tension roller 302 is arranged on the lower portion of the transition roller 306, and a retaining ring 303 capable of adjusting the width distance is slidably arranged on the upper tension roller 305, the transition tension roller 304, the transition roller 306 and the lower tension roller 302; a laminating material fixing shaft 308 is rotatably arranged between the two brackets 301 and positioned at the outer side of the upper tension roller 305, a rotating handle 309 is arranged at one side of the laminating material fixing shaft 308, a spring 319 is arranged on the rotating handle 309 and connected with the brackets 301, the spring 319 can tension the rotating handle 309 to enable the film carding flat plate 314 to be positioned at one side close to the transition tension roller 304, a film carding flat plate 314 is fixedly arranged on the laminating material fixing shaft 308, the film carding flat plate 314 can be driven to swing when the rotating handle 309 is twisted, and two pairs of detection switches 310 and detection switch triggers 311 are respectively arranged on the two brackets 301; an attaching stroke bracket 318 is also rotatably arranged between the two brackets 301 and outside the upper tension roller 305.
Fig. 25 to 27 show a specific implementation structure of the film feeding device 4, which includes a mounting base plate 405, a supporting plate 409 is fixedly disposed on the mounting base plate 405, a second vacuum-absorbing tension plate 404 is fixedly disposed on the supporting plate 409, a backing material feeding roller 403 is rotatably disposed at the front end of the second vacuum-absorbing tension plate 404, a swing bracket 410 is rotatably disposed at the front end of the supporting plate 409, a first vacuum-absorbing tension plate 402 is fixedly disposed on the swing bracket 410, a backing material feeding support rod 401 is rotatably disposed at the front end of the swing bracket 410, and a backing material feeding roller 403 is rotatably disposed at the connection position of the swing bracket 410 and the supporting plate 409.
As can be seen, the front end of the vacuum adsorption second tension plate 404 is rotatably provided with an adjusting handle 407, and a backing material pressing plate 406 is fixedly arranged on the rotating shaft of the adjusting handle 407. The bottom material width adjusting positioning column 408 is slidably disposed at the end of the vacuum suction second tension plate 404. A pair of slide bushes 412 are slidably provided on the bed charge support rod 401 and the bed charge roller 403, respectively.
As can be seen, the front end of the vacuum suction first tension plate 402 is rotatably provided with an adjusting handle 407 on the swing bracket 410, and a backing material pressing plate 406 is fixedly provided on a rotating shaft 411 of the adjusting handle 407.
Owing to be equipped with the fuselage subassembly, fuselage subassembly one side is equipped with film feed arrangement, film feed arrangement is adjacent to be equipped with multichannel film laminating device, multichannel film laminating device is adjacent to be equipped with the tectorial membrane device, laminating device one side is adjacent to be equipped with cutting device, cutting device one side is equipped with waste material rolling subassembly, film feed arrangement upper portion is equipped with the string material subassembly, waste material rolling subassembly upper portion is equipped with string material recovery subassembly, the full-automatic laminating and the tectorial membrane process of multilayer film have been realized, the completion of whole technology does not need manual operation, it is whole to realize by each part is automatic, realize automatic cross cutting to the film that the tectorial membrane is good, finished product automatic collection after the cross cutting, automatic recovery has also been realized.
During specific work, the bottom material film 315 is placed at the front end of the film feeding device 4, the bottom material film 315 passes through the film feeding device 4, then passes through the lower guide roller 203, stably enters the film covering device 2, and is transmitted out through a gap between the outer surface of the film covering upper rubber roller 208 and the outer surface of the film covering lower roller 209; the upper material film 313 and the middle material film 312 are respectively placed on the hanging component 7, the upper material film 313 and the middle material film 312 are preliminarily attached through the multi-channel film attaching device 3, after passing through the multi-channel film attaching device 3, the upper material film 313 and the middle material film 312 are attached through the action of tension to form an upper composite material film 316, the upper composite material film 316 enters the film covering device 2 through the upper guide roller 204 of the film covering device 2, and is also transmitted out through a gap between the outer surface of the film covering upper rubber roller 208 and the outer surface of the film covering lower roller 209; an upper layer composite film 316 and a bottom layer material film 315 which are synchronously transmitted through a gap between the outer surface of the film laminating upper rubber roller 208 and the outer surface of the film laminating lower roller 209 are rolled by the outer surface of the film laminating upper rubber roller 208 and the outer surface of the film laminating lower roller 209 to form a composite film 317, the composite film 317 has certain composite strength at the moment, the operation of a subsequent die cutting process is convenient for a follow-up die cutting device 1, the power of the forward movement of the integral composite film 317 is transmitted by the waste material winding component 6 and the hanging material recovery component 8, the waste material winding component 6 and the hanging material recovery component 8 are both driven by a motor to provide power, meanwhile, the waste material winding component 6 collects the die cut bottom layer material film 315, the hanging material recovery component 8 mainly collects the die cut upper layer composite film 316, and the die cut finished product is output through a finished product outlet 114 arranged at one side of the die cutting device 1, form a concentrated collection.
When the die cutting device 1 works, the driving gear 116 is meshed with the eccentric main shaft gear 117 to transmit power to the eccentric main shaft 110, the eccentric rotation of the eccentric main shaft 110 drives the connecting rod 112 to move up and down, the eccentric rotation of the up-and-down movement drives the connecting rod 112 to drive the lower die holder hinged eccentric shaft 111 to move up and down, the lower die holder hinged eccentric shaft 111 which moves up and down drives the lower die holder 102 to slide on the four connecting upright posts 119, so that the punching die cutting processing of the lower die plate 104 and the upper die plate 107 is realized, the die cutting operation can be realized once per movement, the control system can adjust the working frequency according to the working rhythm requirement of the die cutting, the processing with certain working efficiency is realized, die-cut finished products are output through the finished product outlet 114 arranged on one side of the. The upper die holder 106 can be locked by a locking handle 109 arranged on the upper die holder 106.
The adjustment of the up-and-down movement distance of the lower die holder 102 is realized by rotating the worm 115 for adjusting the height of the lower die holder hinged eccentric shaft to drive the worm wheel 118 to rotate and further drive the eccentric shaft 111 to rotate, because the eccentric shaft 111 is the eccentric shaft, the eccentric shaft 111 drives the lower die holder 102 which is connected with the eccentric shaft in a rotating way to realize eccentric movement, the maximum adjustment distance is eccentric distance, the eccentric distance of the eccentric shaft 111 hinged to the lower die holder is generally set to be 10mm-30mm, the eccentric movement of the lower die holder 102 drives the lower die plate 104 which is arranged in the lower die holder to synchronously move, and finally the die cutting distance of the lower die plate 104 and the upper die plate 107 is adjusted, so that the die cutting of die cutting materials with different thicknesses can be realized, the die cutting of the full thickness can be realized, and the reasonable die cutting gap between the lower die plate 104 and the upper die plate 107 can be ensured not to cause the collision between the, the quality of die cutting is ensured.
Because four springs 103 are respectively arranged at the bottom of the lower die holder 102 on the four connecting upright posts 119, when the eccentric main shaft 110 drives the lower die holder 104 to move, the four springs 103 can assist the lower die holder 104 to provide resilience force, and simultaneously can buffer impact caused by rapid reciprocating motion of the lower die holder 104, so that impact force of equipment is relieved, and the equipment is protected to provide a long service life.
When the film-coating gluing roller clutch handle 215 is twisted, the bottom end of the clutch rod 220 can be pushed out of the clutch groove 216 and then is positioned on the outer surface of the film-coating lower roller shaft 217; when the deviation-correcting knob 221 rotates, the deviation-correcting pull rod 212 can be driven to adjust the distance between the support 201 and the deviation-correcting knob seat 213.
When the laminating machine works, the upper-layer composite film 316 enters the material pressing channel 214 through the material passing groove 206 under the guidance of the upper guide roller 204, the bottom-layer material film 315 enters the material pressing channel 214 through the material passing groove 206 under the guidance of the lower guide roller 203, the outer surface of the laminating upper rubber roller 208 and the outer surface of the laminating lower roller 209 are contacted with each other under the compression of the compression spring 210 to form a compression force, the upper-layer composite film 316 and the bottom-layer material film 315 are pressed together to form a composite film 317, and the surface laminating operation process of the bottom-layer material film 315 is completed.
Meanwhile, when the film laminating device 2 is installed, the deviation rectifying knob 221 on the outer side of the rotary adjusting support 201 can drive the deviation rectifying pull rod 212 to achieve parallelism of the film laminating upper rubber roller 208 and the film laminating lower roller 209 with the die cutting device 1, and flatness of feeding film laminating and size precision of die cutting are achieved.
When the upper composite film 316 and the bottom material film 315 are required to be smoothly inserted through the pressing channel 214, the clutch handle 215 of the laminating and gluing roller can be rotated and twisted, the clutch handle 215 of the laminating and gluing roller rotates to drive the clutch rod 220 to be ejected out of the clutch groove 216, the pressing channel 214 is opened, the upper composite film 316 and the bottom material film 315 can be conveniently inserted through the pressing channel 214, and the preparation work of an automatic laminating process can be conveniently realized.
When the multi-channel film laminating device 3 works, the upper layer material film 313 passes through the laminating stroke support 318, then bypasses the upper tension roller 305, then bypasses the transition tension roller 304, and is transmitted out through the lower tension roller 302; after the intermediate material film 312 passes around the transition roller 306 and then comes out through the lower tension roller 302, the upper material film 313 and the intermediate material film 312 pass through the lower tension roller 302 together, and a surface fitting process is formed preliminarily.
When the upper-layer material film 313 is installed on the feeding channel for the first time, the attaching stroke support 318 can be manually rotated and tilted upwards, the rotating and tilted attaching stroke support 318 pulls the upper-layer material film 313 tightly by means of the gravity of the support, a certain tension can be formed on the upper-layer material film 313, meanwhile, the rotating handle 309 further applies tension to the film carding flat plate 314 under the pulling force of the spring 319, and the tension compensation when the upper-layer material film 313 is loosened is made up.
When the film feeding device 4 works, a bottom material film 315 passes through the swing bracket 410 after being supported by the bottom material feeding support rod 401, and then enters the film covering device 2 through the support plate 409 after bypassing two bottom material feeding rollers 403, because the vacuum adsorption can be realized by the vacuum adsorption second tension plate 404 and the vacuum adsorption first tension plate when the bottom material film 315 is fed, the spreadability of the bottom material film 315 during feeding can be ensured, and a certain tension can be ensured, when the bottom material film 315 enters the film covering device 2, a high-quality film covering process can be formed with an upper layer composite film 316, and because the swing bracket 410 can rotate around the support plate 409, the whole swing bracket 410 can form a whole tension on the bottom material film 315, the bottom material pressing plate 406 arranged on the adjusting handle 407 can also realize a local tension on the bottom material film 315, and also can ensure that the bottom material film 315 enters the support plate 409, the vacuum adsorption second tension plate 404 at the front end can better realize the adsorption effect and ensure the flatness of the bottom material film 315.
The swing support can rotate to adjust the inclination angle, so that the transmission angle can be adjusted according to the properties of different tensions of the bottom material film, the friction force during input of the bottom material film is adjusted, the proper input tension is realized, and the composite quality of the bottom material film and other material films is ensured; the device can realize the automatic feeding function of leveling and smoothing vacuum adsorption.
Fig. 28 to 31 illustrate an embodiment of the upper mold plate 107, in which the upper mold plate 107 includes an upper mold plate substrate 10701, the outer surface of the upper mold plate substrate 10701 is an upper mold plate bottom 10704, the upper mold plate bottom 10704 is provided with an upper mold plate first punch 10702 and an upper mold plate second punch 10703, the peripheries of the upper mold plate first punch 10702 and the upper mold plate second punch 10703 are respectively provided with an upper mold plate first punch elastic release pad 10705 and an upper mold plate second punch elastic release pad 10706, when the lower mold plate 104 moves upward to form a molding pressure, the upper mold plate first punch 10702 and the upper mold plate second punch 10703 on the upper mold plate 107 perform a die cutting operation on the compounded film, and when die cutting is performed, the film raw material that is not die-cut is compressed by the die cutting pressure due to the elastic action of the upper mold plate first punch elastic release pad 10705 and the upper mold plate second punch elastic release pad 10706, and the film raw material that is not die-cut is fitted over the outer circumferences of the upper mold plate first punch 10702 and the upper mold plate second punch 03, when the lower die plate 104 runs downwards and is separated, the elastic force of the upper die plate first male die elastic demolding pad 10705 and the upper die plate second male die elastic demolding pad 10706 can eject the film sleeved on the upper die plate first male die 10702 and the upper die plate second male die 10703 to be separated from the upper die plate first male die 10702 and the upper die plate second male die 10703, so that the continuous production of the next stamping process is facilitated.
The first punch elastic demolding pad 10705 and the second punch elastic demolding pad 10706 of the upper template are made of soft materials such as soft rubber and soft PVC film materials, the thickness of the first punch elastic demolding pad 10705 and the second punch elastic demolding pad 10706 of the upper template is 0.4-0.5 times of the thickness of the first punch 10702 and the second punch 10703 of the upper template, and thus the demolding effect and the die cutting effect are the best through tests.
However, the above description is only exemplary of the present invention, and the scope of the present invention should not be limited thereby, and the replacement of the equivalent components or the equivalent changes and modifications made according to the protection scope of the present invention should be covered by the claims of the present invention.

Claims (10)

1. The utility model provides an automatic tectorial membrane cutting device, includes fuselage subassembly, characterized by: a film feeding device is arranged on one side of the machine body assembly, a multi-channel film laminating device is arranged adjacent to the film feeding device, a film laminating device is arranged adjacent to the multi-channel film laminating device, a die cutting device is arranged adjacent to one side of the film laminating device, a waste material winding assembly is arranged on one side of the die cutting device, a hanging material assembly is arranged on the upper portion of the film feeding device, and a hanging material recovery assembly is arranged on the upper portion of the waste material winding assembly;
the die cutting device comprises a bottom plate, four connecting stand columns are fixedly arranged on the bottom plate, a lower die base is arranged on the connecting stand columns in a sliding mode, four springs are arranged on the four connecting stand columns and located at the bottom of the lower die base respectively, an upper die base is arranged at the upper portion of the lower die base, a gap is formed between the lower die base and the upper die base, a lower die plate is arranged at the upper portion of the lower die base in a sliding mode, an upper die plate is arranged at the bottom of the upper die base in a sliding mode, a feeding opening is formed in one side of the upper die;
the bottom of the bottom plate is fixedly provided with a base, the base is transversely provided with an eccentric main shaft in a penetrating and rotating mode, an eccentric main shaft gear is fixedly arranged on the eccentric main shaft, a driving gear is rotatably arranged on the base and is in meshed connection with the eccentric main shaft gear, and a connecting rod is rotatably arranged on the eccentric main shaft;
the film laminating device comprises a support, vertical plates are arranged on two sides of the support respectively, a sliding groove is formed in the upper side of each vertical plate, a supporting slide block is arranged in each sliding groove, a film laminating and gluing roller is rotationally arranged between the vertical plates, shaft ends of two ends of the film laminating and gluing roller are located in the supporting slide blocks respectively, the shaft ends of two ends of the film laminating lower roller are rotationally connected with the supporting slide blocks, pressure adjusting handles are arranged on the vertical plates arranged on two sides respectively and connected with the supporting slide blocks, and a compression spring is arranged between each pressure adjusting handle and the supporting slide block;
a film-coating lower roller is rotatably arranged between the vertical plates and is positioned at the lower part of the film-coating upper rubber roller, a material pressing channel is arranged between the outer surface of the film-coating lower roller and the outer surface of the film-coating upper rubber roller, the film-coating upper rubber roller compresses the film-coating lower roller through a compression spring, the outer surface of the film-coating upper rubber roller and the outer surface of the film-coating lower roller are mutually contacted under the compression of the compression spring, a film-coating lower roller shaft is rotatably arranged in the film-coating lower roller, and the film-coating lower roller shaft is rotatably connected with the vertical plates respectively arranged at two sides;
the vertical plates arranged on two sides of the support are respectively provided with a fixed block, an upper guide roller and a lower guide roller are respectively arranged between the two fixed blocks in a rotating manner, the upper guide roller and the lower guide roller are respectively provided with two spacer bushes in a sliding manner, and a material passing groove is arranged between the upper guide roller and the lower guide roller;
the multi-channel film laminating device comprises two supports which are arranged in parallel, a fixed shaft is fixedly arranged between the two supports, an upper tension roller is rotatably arranged between the two supports, a transition tension roller is arranged on one side of the lower part of the upper tension roller, a transition roller is arranged on the other side of the lower part of the upper tension roller, a lower tension roller is arranged on the lower part of the transition roller, and check rings capable of adjusting the width distance are arranged on the upper tension roller, the transition roller and the lower tension roller in a sliding mode; a laminating and pressing fixed shaft is rotatably arranged on the outer side of the upper tension roller between the two supports, one side of the laminating and pressing fixed shaft is provided with a rotating handle, the rotating handle is provided with a spring which is connected with the supports, the rotating handle can be tensioned by the spring to enable the film carding flat plate to be positioned on one side close to the transition tension roller, the laminating and pressing fixed shaft is fixedly provided with a film carding flat plate, and the film carding flat plate can be driven to swing when the rotating handle is twisted;
the film feeding device comprises an installation bottom plate, a support plate is fixedly arranged on the installation bottom plate, a vacuum adsorption second tension plate is fixedly arranged on the support plate, a backing material feeding roller is rotatably arranged at the front end of the vacuum adsorption second tension plate, a swing support is rotatably arranged at the front end of the support plate, a vacuum adsorption first tension plate is fixedly arranged on the swing support, a backing material feeding support rod is rotatably arranged at the front end of the swing support, and a backing material feeding roller is rotatably arranged at the joint of the swing support and the support plate.
2. The automatic film-coating die-cutting device according to claim 1, wherein: the upper part of the connecting rod is rotatably provided with a lower die base hinged eccentric shaft, and the lower die base hinged eccentric shaft is rotatably connected with a lower die base; a height adjusting worm wheel is fixedly arranged on the lower die base hinged eccentric shaft, and a lower die base hinged eccentric shaft height adjusting worm is rotatably arranged on the height adjusting worm wheel; the rotating center line of the height adjusting worm wheel is different from the rotating center line of the lower die base hinged eccentric shaft, and the rotating height adjusting worm wheel can adjust the eccentric distance between the lower die base hinged eccentric shaft and the eccentric main shaft.
3. The automatic film-coating die-cutting device according to claim 1, wherein: and a locking handle is arranged on the upper die base.
4. The automatic film-coating die-cutting device according to claim 1, wherein: the positions, located on the vertical plates, of two sides of the lower film-covering roller shaft are respectively provided with an engaging and disengaging groove, one end of the lower film-covering roller shaft is provided with a film-covering upper rubber roller engaging and disengaging handle, the bottom of the supporting sliding block is provided with an engaging and disengaging rod, and the bottom end of the engaging and disengaging rod is located in the engaging and disengaging groove.
5. The automatic film-coating die-cutting device according to claim 1, wherein: one side of the support is provided with a deviation rectifying knob seat, a deviation rectifying knob is arranged on the deviation rectifying knob seat, and one end of the deviation rectifying knob is provided with a deviation rectifying pull rod.
6. The automatic film-coating die-cutting device according to claim 1, wherein: two pairs of detection switches and detection switch triggers are respectively arranged on the two brackets.
7. The automatic film-coating die-cutting device according to claim 1, wherein: and a joint stroke support is also rotatably arranged on the outer side of the upper tension roller between the two supports.
8. The automatic film-coating die-cutting device according to claim 1, wherein: the front end of the vacuum adsorption second tension plate is rotatably provided with an adjusting handle, and a backing material pressing plate is fixedly arranged on a rotating shaft of the adjusting handle.
9. The automatic film-coating die-cutting device according to claim 1, wherein: and a backing material width adjusting positioning column is arranged at the tail end of the vacuum adsorption second tension plate in a sliding manner.
10. The automatic film-coating die-cutting device according to claim 1, wherein: the upper die plate comprises an upper die plate substrate, the outer surface of the upper die plate substrate is an upper die plate male die bottom surface, an upper die plate first male die and an upper die plate second male die are arranged on the upper die plate male die bottom surface, an upper die plate first male die elastic stripping pad and an upper die plate second male die elastic stripping pad are respectively arranged on the peripheries of the upper die plate first male die and the upper die plate second male die, and the thickness of the upper die plate first male die elastic stripping pad and the thickness of the upper die plate second male die elastic stripping pad are generally 0.4-0.5 times that of the upper die plate first male die and the upper die plate second male die.
CN202010563029.6A 2020-06-19 2020-06-19 Automatic film laminating and die cutting device Pending CN111688332A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010563029.6A CN111688332A (en) 2020-06-19 2020-06-19 Automatic film laminating and die cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010563029.6A CN111688332A (en) 2020-06-19 2020-06-19 Automatic film laminating and die cutting device

Publications (1)

Publication Number Publication Date
CN111688332A true CN111688332A (en) 2020-09-22

Family

ID=72481868

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010563029.6A Pending CN111688332A (en) 2020-06-19 2020-06-19 Automatic film laminating and die cutting device

Country Status (1)

Country Link
CN (1) CN111688332A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204749453U (en) * 2015-05-06 2015-11-11 东莞市威士达精密机械有限公司 Tectorial membrane device of cross cutting machine
CN206153368U (en) * 2016-10-28 2017-05-10 福州大学 Can many strokes per minute ten thousand goods take off flitch structure
CN106984714A (en) * 2017-06-07 2017-07-28 安徽江淮汽车集团股份有限公司 Diel with stripper
CN110712241A (en) * 2019-10-11 2020-01-21 广州三木汽车部件有限公司 Die-cutting machine for coating part of automotive interior part

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204749453U (en) * 2015-05-06 2015-11-11 东莞市威士达精密机械有限公司 Tectorial membrane device of cross cutting machine
CN206153368U (en) * 2016-10-28 2017-05-10 福州大学 Can many strokes per minute ten thousand goods take off flitch structure
CN106984714A (en) * 2017-06-07 2017-07-28 安徽江淮汽车集团股份有限公司 Diel with stripper
CN110712241A (en) * 2019-10-11 2020-01-21 广州三木汽车部件有限公司 Die-cutting machine for coating part of automotive interior part

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