CN111680578A - Cable production process real-time monitoring system based on Internet of things - Google Patents

Cable production process real-time monitoring system based on Internet of things Download PDF

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CN111680578A
CN111680578A CN202010440878.2A CN202010440878A CN111680578A CN 111680578 A CN111680578 A CN 111680578A CN 202010440878 A CN202010440878 A CN 202010440878A CN 111680578 A CN111680578 A CN 111680578A
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朱卫燕
朱士坚
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Yangzhou Xunxiang Cable Co ltd
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Abstract

The invention discloses a cable production process real-time monitoring system based on the Internet of things, which relates to the field of cable production, and comprises a monitoring display screen, a monitoring server and a monitoring server, wherein the monitoring display screen is used for displaying monitoring pictures in cable production and comprises in-factory real-time monitoring and machine operation data real-time monitoring; and the wire drawing module is used for drawing and forming wires in the cable. According to the invention, by the monitoring display screen, the real-time monitoring of machine operation data, the monitoring of staff operation, the camera, the monitoring of machine data and the monitoring APP, the real-time picture of the environment in a factory is displayed on the monitoring display screen, the staff operation on each station is monitored and shot, the data is stored and is convenient for subsequent calling, the data monitoring in the machine can output the data in the operation process of the machine in real time, the monitoring characteristics of each machine are different, each step is provided with a special monitoring point, and only if the normal operation of the monitoring point is ensured, the machine can be judged to have no operation problem, the judgment is direct, the operation is reduced, and the monitoring is comprehensive.

Description

Cable production process real-time monitoring system based on Internet of things
Technical Field
The invention relates to the field of cable production, in particular to a cable production process real-time monitoring system based on the Internet of things.
Background
Typically a cable like rope made up of several or groups of conductors (at least two in each group) twisted together, with the conductors of each group being insulated from each other and usually twisted around a center, and being entirely surrounded by a highly insulating covering, the cable being characterized by internal electrical conduction and external insulation.
The existing real-time monitoring system for the cable production process generally adopts a monitoring camera for monitoring, but the camera can only monitor an operator under general conditions, the operation of a machine cannot be monitored, and the existing monitoring system is too wide in monitoring range and cannot finely reach each production module and each operation.
Disclosure of Invention
The invention aims to: in order to solve the problem that an existing cable production process real-time monitoring system is generally monitored by a monitoring camera, but the camera can only monitor an operator under general conditions, the operation of a machine cannot be monitored, the monitoring range of the existing monitoring system is too wide, and the problem that each production module and each operation cannot be achieved in a fine mode is solved.
In order to achieve the purpose, the invention provides the following technical scheme: a cable production process real-time monitoring system based on the Internet of things comprises:
the monitoring display screen is used for displaying monitoring pictures in cable production, including real-time monitoring in a factory and real-time monitoring of machine operation data;
the wire drawing module is used for drawing and forming wires in the cable;
the wire stranding module is used for stranding the wire rods formed by wire drawing and stranding single-strand wire rods into a plurality of strands;
the insulation extrusion module is used for extruding the insulation layer wrapped on the outer side of the copper wire in the cable and wrapping the insulation layer on the outer side of the copper wire;
the drying module is used for drying the extruded insulating layer;
the irradiation module is used for reinforcing the molecular property of the insulating layer on the outer side of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
the weaving module is used for secondary weaving in the cable;
the protective layer extrusion module is used for extruding a protective layer in the cable;
the secondary irradiation module is used for reinforcing the molecular property of the outer protective layer of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
and the detection module is used for detecting the final finished product of the cable.
Preferably, the output end of the monitoring display screen is electrically connected with an in-factory real-time monitoring module and a machine operation data real-time monitoring module, and the in-factory real-time monitoring module and the machine operation data real-time monitoring module are both electrically connected with the monitoring display screen in a two-way manner.
Preferably, the output electric connection of control display screen has central monitor room, and the two-way electric connection of central monitor room and control display screen, the input electric connection of control display screen has central processing module, and the two-way electric connection of central processing module and control display screen, central processing module input electric connection has data storage module, and data storage module and central processing module are two-way electric connection.
Preferably, the output end of the machine operation data real-time monitoring module is electrically connected with a wire drawing module, a wire stranding module, an insulation extrusion module, a drying module, an irradiation module, a weaving module, a protective layer extrusion module, a secondary irradiation module and a detection module, and the wire drawing module, the wire stranding module, the insulation extrusion module, the drying module, the irradiation module, the weaving module, the protective layer extrusion module, the secondary irradiation module and the detection module are all in bidirectional electrical connection with the machine operation data real-time monitoring module.
Preferably, the output electric connection of wire drawing module has the wire drawing machine, the output electric connection of hank silk module has the hank silk machine, the output electric connection of insulating extrusion module has the extruder, the output electric connection of drying module has the drying-machine, the output electric connection of irradiation module has electron accelerograph, the output electric connection of weaving the module has the hank silk machine, the output electric connection of protective layer extrusion module has the extruder, the output electric connection of secondary irradiation module has electron accelerograph, the output electric connection of detection module has machine quality testing module and artifical quality testing module.
Preferably, the output electric connection of wire drawing machine has staff operation monitoring module, machine data monitoring module and control point module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection of control APP has annealing module, water module and operation module, the output of control point module is connected with the department of being qualified for the next round of competitions, and the output electric connection of the department of being qualified for the next round of competitions has infrared detection module.
Preferably, the output end of the wire twisting machine is electrically connected with a staff operation monitoring module, a machine data monitoring module and a monitoring point module, the output end of the staff operation monitoring module is electrically connected with a camera, the output end of the machine data monitoring module is electrically connected with a monitoring APP, the output end of the monitoring APP is electrically connected with a running module and a silk thread allowance module, the output end of the monitoring point module is connected with a wire outlet, the output end of the wire outlet is electrically connected with a photographing detection module, the output end of the extruder is electrically connected with the staff operation monitoring module, the machine data monitoring module and the monitoring point module, the output end of the staff operation monitoring module is electrically connected with a camera, the output end of the machine data monitoring module is electrically connected with a monitoring APP, and the output end of the monitoring APP is electrically connected with a running module, a slurry stirring module and a, the output end of the monitoring point module is connected with an extrusion part, and the output end of the extrusion part is connected with a manual detection module.
Preferably, the output electric connection of drying-machine has staff operation monitoring module, machine data monitoring module and control point module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection of control APP has operation module, temperature and humidity module and exhaust air module, the output connection electric connection of control point module has machine temperature module, the output electric connection of electron accelerateing machine has staff operation monitoring module, machine data monitoring module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection of control APP has operation module and protection module.
Preferably, the method comprises the following steps:
the method comprises the following steps: the monitoring display screen in the central monitoring room can be used for watching real-time monitoring in a factory and real-time monitoring of machine operation data, the real-time monitoring in the factory displays a monitoring picture in the factory, the monitoring picture is not only an environment picture, but also the operation of workers on stations of a wire drawing machine, a wire twisting machine, an extruding machine, a drying machine and an electronic accelerator can be monitored in real time, the monitoring picture and data can be transmitted to the central processing module in real time, the data is stored in the data storage module, and the data can be accepted and taken at any time;
step two: the monitoring display screen can display real-time monitoring in a factory and can also display machine operation data, the machine operation data is obtained by installing monitoring APPs in each operation machine and sending the machine operation data to the monitoring display screen in real time, for example, a wire drawing machine, except the operation of the machine to be monitored, the important observation points are annealing temperature and water consumption, and each machine needs to monitor the operation characteristic data of the machine besides the operation data of the machine;
step three: the machine is provided with monitoring points besides monitoring the operation of staff and data monitoring, each monitoring point of the machine is different, for example, the monitoring point of the wire drawing machine is positioned at an outgoing line, infrared detection equipment is arranged at the outgoing line, the outgoing line is detected, and the machine can be judged to be abnormal only if the outgoing line runs normally.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, by the monitoring display screen, the real-time monitoring of machine operation data, the monitoring of staff operation, the camera, the monitoring of machine data and the monitoring APP, the real-time picture of the environment in a factory is displayed on the monitoring display screen, the staff operation on each station is monitored and shot, the data is stored and is convenient for subsequent calling, the data monitoring in the machine can output the data in the operation process of the machine in real time, the monitoring characteristics of each machine are different, each step is provided with a special monitoring point, and only if the normal operation of the monitoring point is ensured, the machine can be judged to have no operation problem, the judgment is direct, the operation is reduced, and the monitoring is comprehensive.
2. According to the invention, by the arrangement of the wire drawing module, the wire stranding module, the insulation extrusion module, the drying module, the irradiation module, the weaving module, the protective layer extrusion module, the secondary irradiation module and the detection module, more detailed and comprehensive monitoring equipment is arranged in each link in the cable production process, monitoring is carried out through an observable camera, machine data is monitored, monitoring is more comprehensive, and in case of failure, rescue is timely, and loss is reduced.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a flow chart of machine operation monitoring of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a cable production process real-time monitoring system based on the internet of things includes:
the monitoring display screen is used for displaying monitoring pictures in cable production, including real-time monitoring in a factory and real-time monitoring of machine operation data;
the wire drawing module is used for drawing and forming wires in the cable;
a wire stranding module for stranding the wire rod formed by wire drawing to strand the single-strand wire rod into multiple strands
The insulating extrusion module is used for extruding the insulating layer wrapped on the outer side of the copper wire in the cable and wrapping the insulating layer on the outer side of the copper wire
The drying module is used for drying the extruded insulating layer;
the irradiation module is used for reinforcing the molecular property of the insulating layer on the outer side of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
the weaving module is used for secondary weaving in the cable;
the protective layer extrusion module is used for extruding a protective layer in the cable;
the secondary irradiation module is used for reinforcing the molecular property of the outer protective layer of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
and the detection module is used for detecting the final finished product of the cable.
According to the invention, by the monitoring display screen, the real-time monitoring of machine operation data, the monitoring of staff operation, the camera, the monitoring of machine data and the monitoring APP, the real-time picture of the environment in a factory is displayed on the monitoring display screen, the staff operation on each station is monitored and shot, the data is stored and is convenient for subsequent calling, the data monitoring in the machine can output the data in the operation process of the machine in real time, the monitoring characteristics of each machine are different, each step is provided with a special monitoring point, and only if the normal operation of the monitoring point is ensured, the machine can be judged to have no operation problem, the judgment is direct, the operation is reduced, and the monitoring is comprehensive.
Please refer to fig. 1, the output end of the monitoring display screen is electrically connected to the in-plant real-time monitoring module and the machine operation data real-time monitoring module, and both the in-plant real-time monitoring module and the machine operation data real-time monitoring module are electrically connected to the monitoring display screen in a bidirectional manner, and the monitoring system needs to monitor the power supply condition and the power supply use condition of the whole system besides the step of monitoring the cable production.
Please refer to fig. 1 heavily, the output electric connection of monitoring display screen has central monitor, and the two-way electric connection of central monitor and monitoring display screen, the input electric connection of monitoring display screen has central processing module, and the two-way electric connection of central processing module and monitoring display screen, central processing module input electric connection has data storage module, and data storage module and central processing module are two-way electric connection, central processing module and data storage module can store the data that the control produced, make things convenient for the later stage to transfer at any time, also make things convenient for the later stage to break down and find out the fault cause.
Please refer to fig. 1, the output end of the real-time monitoring module for machine operation data is electrically connected with a wire drawing module, a wire twisting module, an insulation extrusion module, a drying module, an irradiation module, a weaving module, a protective layer extrusion module, a secondary irradiation module and a detection module, and the wire drawing module, the wire twisting module, the insulation extrusion module, the drying module, the irradiation module, the weaving module, the protective layer extrusion module, the secondary irradiation module and the detection module are all in bidirectional electrical connection with the real-time monitoring module for machine operation data, and corresponding monitoring devices are arranged in the links and steps of cable production, so as to achieve the advantages of comprehensive monitoring and careful monitoring.
Please refer to fig. 1 in detail, the output end of the wire drawing module is electrically connected with a wire drawing machine, the output end of the wire drawing module is electrically connected with a wire twisting machine, the output end of the insulation extrusion module is electrically connected with an extruder, the output end of the drying module is electrically connected with a dryer, the output end of the irradiation module is electrically connected with an electronic accelerator, the output end of the weaving module is electrically connected with a wire twisting machine, the output end of the protective layer extrusion module is electrically connected with an extruder, the output end of the secondary irradiation module is electrically connected with an electronic accelerator, the output end of the detection module is electrically connected with a machine quality inspection module and an artificial quality inspection module, the machine quality inspection and the artificial quality inspection are accompanied with machine data monitoring and staff operation monitoring, and the.
Please refer to fig. 2 emphatically, the output electric connection of wire drawing machine has staff operation monitoring module, machine data monitoring module and control point module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has control APP, and control APP's output electric connection has annealing module, water module and operation module, the output of control point module is connected with the department of being qualified for the next round of competitions, and the output electric connection of the department of being qualified for the next round of competitions has infrared detection module, according to the characteristic of different machine work operations, except that the operation of monitoring machine still needs the operation characteristics of monitoring machine, the data of operation characteristics also can give display device in real time.
Please refer to fig. 2, the output end of the wire twisting machine is electrically connected with the staff operation monitoring module, the machine data monitoring module and the monitoring point module, and the output end of the staff operation monitoring module is electrically connected with the camera, the output end of the machine data monitoring module is electrically connected with the monitoring APP, and the output end of the monitoring APP is electrically connected with the operation module and the wire allowance module, the output end of the monitoring point module is connected with the wire outlet, and the output end of the wire outlet is electrically connected with the photo detection module, the output end of the extruder is electrically connected with the staff operation monitoring module, the machine data monitoring module and the monitoring point module, and the output end of the staff operation monitoring module is electrically connected with the camera, the output end of the machine data monitoring module is electrically connected with the monitoring APP, and the output end of the monitoring APP is electrically connected with, the output of control point module is connected with the department of extruding, and the output of department of extruding is connected with artifical detection module, and whether normal operating can the direct observation machine be the advantage that the control point set up, as long as the data of control point is normal, so for a long time can judge this moment the machine operation normal.
Please refer to fig. 2, the output terminal of the dryer is electrically connected with the employee operation monitoring module, the machine data monitoring module and the monitoring point module, and the output terminal of the employee operation monitoring module is electrically connected with the camera, the output terminal of the machine data monitoring module is electrically connected with the monitoring APP, and the output terminal of the monitoring APP is electrically connected with the operation module, the temperature and humidity module and the air exhaust module, the output terminal of the monitoring point module is electrically connected with the machine temperature module, the output terminal of the electronic accelerator is electrically connected with the employee operation monitoring module and the machine data monitoring module, and the output terminal of the employee operation monitoring module is electrically connected with the camera, the output terminal of the machine data monitoring module is electrically connected with the monitoring APP, and the output terminal of the monitoring APP is electrically connected with the operation module and the protection module, since the operation of the electronic accelerator can be, so that corresponding reinforced protection measures are needed and cannot be completely disclosed and exposed.
Please refer to fig. 2, which includes the following steps:
the method comprises the following steps: the monitoring display screen in the central monitoring room can be used for watching real-time monitoring in a factory and real-time monitoring of machine operation data, the real-time monitoring in the factory displays a monitoring picture in the factory, the monitoring picture is not only an environment picture, but also the operation of workers on stations of a wire drawing machine, a wire twisting machine, an extruding machine, a drying machine and an electronic accelerator can be monitored in real time, the monitoring picture and data can be transmitted to the central processing module in real time, the data is stored in the data storage module, and the data can be accepted and taken at any time;
step two: the monitoring display screen can display real-time monitoring in a factory and can also display machine operation data, the machine operation data is obtained by installing monitoring APPs in each operation machine and sending the machine operation data to the monitoring display screen in real time, for example, a wire drawing machine, except the operation of the machine to be monitored, the important observation points are annealing temperature and water consumption, and each machine needs to monitor the operation characteristic data of the machine besides the operation data of the machine;
step three: the machine is provided with monitoring points besides monitoring the operation of staff and data, each monitoring point of the machine is different, for example, the monitoring point of the wire drawing machine is positioned at an outgoing line, infrared detection equipment is arranged at the outgoing line, the outgoing line is detected, and the machine can be judged to be abnormal only if the outgoing line runs normally.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (9)

1. The utility model provides a cable production process real time monitoring system based on thing networking which characterized in that includes:
the monitoring display screen is used for displaying monitoring pictures in cable production, including real-time monitoring in a factory and real-time monitoring of machine operation data;
the wire drawing module is used for drawing and forming wires in the cable;
the wire stranding module is used for stranding the wire rods formed by wire drawing and stranding single-strand wire rods into a plurality of strands;
the insulation extrusion module is used for extruding the insulation layer wrapped on the outer side of the copper wire in the cable and wrapping the insulation layer on the outer side of the copper wire;
the drying module is used for drying the extruded insulating layer;
the irradiation module is used for reinforcing the molecular property of the insulating layer on the outer side of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
the weaving module is used for secondary weaving in the cable;
the protective layer extrusion module is used for extruding a protective layer in the cable;
the secondary irradiation module is used for reinforcing the molecular property of the outer protective layer of the cable and disordering the original linear molecular arrangement of the insulating layer into a net-shaped molecular arrangement;
and the detection module is used for detecting the final finished product of the cable.
2. The cable production process real-time monitoring system based on the internet of things as claimed in claim 1, wherein: the output end of the monitoring display screen is electrically connected with the in-factory real-time monitoring module and the machine operation data real-time monitoring module, and the in-factory real-time monitoring module and the machine operation data real-time monitoring module are both electrically connected with the monitoring display screen in a two-way mode.
3. The cable production process real-time monitoring system based on the internet of things as claimed in claim 1, wherein: the output electric connection of control display screen has central monitor, and the two-way electric connection of central monitor and control display screen, the input electric connection of control display screen has central processing module, and the two-way electric connection of central processing module and control display screen, central processing module input electric connection has data storage module, and data storage module and central processing module are two-way electric connection.
4. The cable production process real-time monitoring system based on the internet of things as claimed in claim 1, wherein: the machine operation data real-time monitoring module is characterized in that the output end of the machine operation data real-time monitoring module is electrically connected with a wire drawing module, a wire stranding module, an insulation extrusion module, a drying module, an irradiation module, a weaving module, a protective layer extrusion module, a secondary irradiation module and a detection module, and the wire drawing module, the wire stranding module, the insulation extrusion module, the drying module, the irradiation module, the weaving module, the protective layer extrusion module, the secondary irradiation module and the detection module are all in bidirectional electric connection with the machine operation data real-time monitoring module.
5. The cable production process real-time monitoring system based on the internet of things as claimed in claim 1, wherein: the utility model discloses a protection layer of a wire drawing machine, including wire drawing module, radiation module, protection layer extrusion module, protection layer, secondary radiation module, detection module, wire drawing module's output electric connection has the wire drawing machine, the output electric connection of wire drawing module has the extruder, the output electric connection of radiation module has electron accelerator, the output electric connection of weaving module has the wire drawing machine, the output electric connection of protection layer extrusion module has the extruder, the output electric connection of secondary.
6. The real-time monitoring system for cable production process based on internet of things as claimed in claim 5, wherein: the output electric connection of wire drawing machine has staff operation monitoring module, machine data monitoring module and control point module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection who monitors the APP has annealing module, water module and operation module, the output of control point module is connected with the department of being qualified for the next round of competitions, and the output electric connection of the department of being qualified for the next round of competitions has infrared detection module.
7. The real-time monitoring system for cable production process based on internet of things as claimed in claim 5, wherein: the output end of the wire twisting machine is electrically connected with a staff operation monitoring module, a machine data monitoring module and a monitoring point module, the output end of the staff operation monitoring module is electrically connected with a camera, the output end of the machine data monitoring module is electrically connected with a monitoring APP, the output end of the monitoring APP is electrically connected with a running module and a silk thread allowance module, the output end of the monitoring point module is connected with a wire outlet, the output end of the wire outlet is electrically connected with a photographing detection module, the output end of the extruder is electrically connected with the staff operation monitoring module, the machine data monitoring module and the monitoring point module, the output end of the staff operation monitoring module is electrically connected with the camera, the output end of the machine data monitoring module is electrically connected with the monitoring APP, and the output end of the monitoring APP is electrically connected with the running module, the slurry stirring module and, the output end of the monitoring point module is connected with an extrusion part, and the output end of the extrusion part is connected with a manual detection module.
8. The real-time monitoring system for cable production process based on internet of things as claimed in claim 5, wherein: the output electric connection of drying-machine has staff operation monitoring module, machine data monitoring module and control point module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection who monitors the APP has operation module, temperature and humidity module and exhaust air module, the output of control point module is connected the electric connection and is had machine temperature module, the output electric connection of electron accelerateing machine has staff operation monitoring module, machine data monitoring module, and staff operation monitoring module's output electric connection has the camera, machine data monitoring module's output electric connection has the control APP, and the output electric connection who monitors the APP has operation module and protection module.
9. The cable production process real-time monitoring system based on the internet of things as claimed in claim 1, comprising the following steps:
the method comprises the following steps: the monitoring display screen in the central monitoring room can be used for watching real-time monitoring in a factory and real-time monitoring of machine operation data, the real-time monitoring in the factory displays a monitoring picture in the factory, the monitoring picture is not only an environment picture, but also the operation of workers on stations of a wire drawing machine, a wire twisting machine, an extruding machine, a drying machine and an electronic accelerator can be monitored in real time, the monitoring picture and data can be transmitted to the central processing module in real time, the data is stored in the data storage module, and the data can be accepted and taken at any time;
step two: the monitoring display screen can display real-time monitoring in a factory and can also display machine operation data, the machine operation data is obtained by installing monitoring APPs in each operation machine and sending the machine operation data to the monitoring display screen in real time, for example, a wire drawing machine, except the operation of the machine to be monitored, the important observation points are annealing temperature and water consumption, and each machine needs to monitor the operation characteristic data of the machine besides the operation data of the machine;
step three: the machine is provided with monitoring points besides monitoring the operation of staff and data monitoring, each monitoring point of the machine is different, for example, the monitoring point of the wire drawing machine is positioned at an outgoing line, infrared detection equipment is arranged at the outgoing line, the outgoing line is detected, and the machine can be judged to be abnormal only if the outgoing line runs normally.
CN202010440878.2A 2020-05-22 2020-05-22 Cable production process real-time monitoring system based on Internet of things Pending CN111680578A (en)

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CN202010440878.2A CN111680578A (en) 2020-05-22 2020-05-22 Cable production process real-time monitoring system based on Internet of things

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CN116564617A (en) * 2023-07-10 2023-08-08 上海电气集团腾恩驰科技(苏州)有限公司 Intelligent monitoring system for fireproof data cable production process
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