CN111679642A - Internet of things system for sock production - Google Patents
Internet of things system for sock production Download PDFInfo
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- CN111679642A CN111679642A CN202010596244.6A CN202010596244A CN111679642A CN 111679642 A CN111679642 A CN 111679642A CN 202010596244 A CN202010596244 A CN 202010596244A CN 111679642 A CN111679642 A CN 111679642A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 74
- 238000009940 knitting Methods 0.000 claims abstract description 25
- 238000010586 diagram Methods 0.000 claims description 12
- 238000007619 statistical method Methods 0.000 claims description 9
- 230000006855 networking Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 3
- 238000007726 management method Methods 0.000 description 17
- 238000004891 communication Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000004065 semiconductor Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an Internet of things system for sock production, which comprises an equipment terminal, an intelligent host, a cloud server and a mobile terminal, wherein the equipment terminal is provided with a wireless module and is connected with the intelligent host, the cloud server is connected with the intelligent host, communicates with the equipment terminal through the intelligent host and controls the equipment terminal to work, the mobile terminal is connected with the cloud server and sends a control command to the equipment terminal through the cloud server or receives information from the equipment terminal, the equipment terminal comprises sock knitting machine terminals, a plurality of sock knitting machine terminals are respectively arranged in different workshops and form a plurality of sock knitting machine groups, the sock knitting machine terminals in each sock knitting machine group are respectively connected with the same intelligent host through the wireless module, networks of adjacent sock knitting machine groups are connected through Ethernet, and production field data are acquired in real time, the digital management of the production process is realized, the production efficiency is improved, and the material loss is reduced.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of sock production, in particular to the technical field of an Internet of things system for sock production.
[ background of the invention ]
The Internet of things (IoT), i.e., "Internet of things," is an extended and expanded network based on the Internet, and combines various information sensing devices with the Internet to form a huge network, thereby realizing the intercommunication of people, machines and things at any time and any place.
The socks have various sizes and colors, and different machines can produce the same variety, the same machine can produce different varieties, different machines can produce different varieties and the like in the production process. The factory usually needs to consume a lot of manual work to monitor the working state of the machine in real time and report the production progress with the superior and the client, which is very troublesome and has low efficiency. In addition, due to the randomness and the frequency of change of sock orders, the production process of the socks is dynamic and variable. Therefore, the state of the socks on the processing production line is mastered in real time, the sock production management system is used for controlling and changing the production process of the socks in time, and the sock production management system has important significance for ensuring the sock processing quality and shortening the sock production cycle.
[ summary of the invention ]
The invention aims to solve the problems in the prior art, and provides an Internet of things system for sock production, which realizes digital management of a production process by acquiring production field data in real time, improves production efficiency, reduces material loss, monitors and warns problems of personnel during debugging operation in production management of the personnel, establishes a complete data warehouse for a factory, and deeply excavates data values.
In order to achieve the above object, the invention provides an internet of things system for sock production, which comprises an equipment terminal, an intelligent host, a cloud server and a mobile terminal, the equipment terminal is provided with a wireless module and is connected with the intelligent host, the cloud server is connected with the intelligent host and is communicated with the equipment terminal through the intelligent host and controls the equipment terminal to work, the mobile terminal is connected with the cloud server and issues a control command to the device terminal or receives information from the device terminal through the cloud server, the equipment terminal comprises a plurality of sock knitting machine terminals which are arranged in different workshops respectively and form a plurality of sock knitting machine sets, the sock knitting machine terminals in each sock knitting machine set are connected with the same intelligent host through wireless modules respectively, and the networks of the adjacent sock knitting machine sets are connected through Ethernet.
Preferably, the wireless module is a ZigBee module.
Preferably, the intelligent host machine adopts a flying-boning hosiery machine computer controller.
Preferably, the cloud server adopts Alice cloud.
Preferably, the Mysql database of the cloud server comprises a data acquisition module, a statistical analysis module, a reminding module and a system management module.
Preferably, the data acquisition module acquires data stored in a Mysql database on site, converts the data into service logic data, and comprises an equipment entry module, a product entry module and an employee entry module.
Preferably, the statistical analysis module is a set of various data reports of the equipment, and the statistical analysis module comprises an employee yield list, an employee efficiency summary list, a variety yield list, a yield summary list, a variety production list, a predicted machine time list, a beam production statistical list, a workshop production summary list, a current operation state diagram, a grouping state display diagram, a shutdown diagram, production scheduling details and efficiency statistical query.
Preferably, the equipment terminal further comprises an LED screen and an electronic billboard, the reminding module informs related personnel of the current production running condition, and the reminding module comprises a system reminding module, an LED screen reminding module and an electronic billboard reminding module.
Preferably, the system management module comprises a security management module and an employee management module.
The invention has the beneficial effects that:
1) the method comprises the following steps of wireless networking, wherein the exterior of a hosiery knitter terminal is free from wiring installation;
2) the whole plant is networked without limiting the capacity;
3) the mobile internet is adopted, so that the mobile phone, the computer and the pad can remotely access without worry, and customers and all managers in a factory can quickly know the production condition of goods;
4) the report is automatically reported, and the trouble of manual copying and counting is avoided;
4) automatic data statistics for providing reliable reference suggestions for management layer
5) The real-time monitoring can effectively improve the efficiency of equipment, reduce the outage rate, increase the yield and improve the income of workers;
the features and advantages of the present invention will be described in detail by embodiments in conjunction with the accompanying drawings.
[ description of the drawings ]
Fig. 1 is a system block diagram of an internet of things system for sock production according to the present invention;
fig. 2 is a field layout diagram of an internet of things system for sock production according to the present invention.
In the figure: the system comprises an equipment terminal 1, a hosiery knitter terminal 11, an LED screen 12, an intelligent host computer 2, a cloud server 3 and a mobile terminal 4.
[ detailed description ] embodiments
Referring to fig. 1 and 2, the internet of things system for sock production comprises an equipment terminal 1, an intelligent host 2, a cloud server 3 and a mobile terminal 4, wherein a wireless module is installed on the equipment terminal 1 and connected with the intelligent host 2, the cloud server 3 is connected with the intelligent host 2 and communicates with the equipment terminal 1 through the intelligent host 2 and controls the equipment terminal 1 to work, the mobile terminal 4 is connected with the cloud server 3 and sends a control command to the equipment terminal 1 through the cloud server 3 or receives information from the equipment terminal 1, the equipment terminal 1 comprises a sock knitting machine terminal 11, a plurality of sock knitting machine terminals 11 are respectively arranged in different workshops and form a plurality of sock knitting machine groups, the sock knitting machine terminal 1 in each sock knitting machine group is respectively connected with the same intelligent host 2 through the wireless module, the networks of adjacent hosiery knitting machine sets are connected through Ethernet.
Wherein, the number of the hosiery machine terminal 11 is 80, which is distributed in four workshops, and each workshop has 20 workshops. The 80 hosiery knitter terminals 11 produce a plurality of types of socks, different hosiery knitter terminals 11 can produce the same type of socks, the same hosiery knitter terminal 11 can produce different types of socks or different hosiery knitter terminals 11 can produce different types of socks.
The wireless module is a ZigBee module. The ZigBee technology adopts the self-organizing network function, namely, as long as any two network modules are in a communication range, a mutually communicated ZigBee network can be formed quickly through mutual automatic searching, and as long as any two network modules are not in the communication range, the long-distance communication can be realized as long as any one module in the network is in the ZigBee network. Namely, the network module has the functions of routing and relaying base stations.
The intelligent host 2 adopts a flying-bang hosiery machine computer controller. The intelligent host 2 adopts a Linux operating system.
The cloud server 3 adopts Ali cloud.
The wireless module is communicated with a flying-bang hosiery machine computer controller, and acquires information such as equipment operation efficiency (operation efficiency of each hosiery machine terminal 11 in shift, day and month and specific time), operation yield (operation yield is calculated through total system counting, the number of defective products is counted through artificial subtraction of the number of defective products, the number of non-finished defective products is measured through an electric eye sensor, a single production time is read through a system), and shutdown state (multiple operation states of the hosiery machine terminal 11 are acquired through the system, a shutdown state time chart of all the moments is recorded, and shutdown fault reasons of current equipment are detected through the electric eye sensor and other sensors). The manager or the client can obtain the operation state, the on-knitting information, the history stop diagram, the production history report and the like of the hosiery machine terminal 11 at any place through the mobile terminal 4 (such as a mobile phone, a computer and a pad) as long as a network exists.
The Mysql database of the cloud server 3 comprises a data acquisition module, a statistical analysis module, a reminding module and a system management module.
The data acquisition module acquires data stored in the Mysql database on site, converts the data into service logic data, and accordingly can prepare data for subsequent display, statistical analysis, reminding and system management. The data acquisition module comprises an equipment entry module (the serial number and the type of the equipment are entered into the system, and the data acquired on site correspond to the actual physical position of the equipment), a product entry module (the production data acquired on site are combined with the actual production data by entering the variety process parameters into the system), and a staff entry module (workers, equipment and varieties are automatically associated by distributing staff and equipment production arrangement).
The statistical analysis module is a set of various data reports of the equipment. According to various production process requirements, production data are filed and counted, and reliable and convenient analysis reference data are provided for producers. The statistical analysis module comprises a staff yield schedule (for the detailed summarization of the efficiency, the yield, the running time, the downtime and the like of each equipment on the same day or under a certain query condition), a staff efficiency summary schedule (for the statistics of each staff on the production varieties and the number of shifts on the same day or under a certain query condition, the parameters comprise the efficiency, the yield, the speed and the like), a variety yield schedule (for the detailed production conditions of each equipment on the same day or under a certain query condition, the data comprise the production efficiency, the speed, the yield, the startup downtime and the like of each equipment), a yield summary schedule (for the summary statistics of the production of each variety on the same day or under a certain query condition), a variety production schedule (for the statistics of the production varieties of each equipment on the same day or under a certain query condition), a predicted machine time schedule (for predicting the machine time of the equipment according to the current production condition), The production management system comprises a beam production statistical table (namely, the current beam production condition is counted), a workshop production summary table (namely, according to the date or time period, the total production amount of each variety in the time is summarized, wherein the total production amount comprises the yield, the equipment amount, the efficiency and the like), a current operation state diagram (displaying the operation states of all the current equipment, green is operation, red is weft stop, yellow is other stop, and other colors can be freely configured), a grouping state display diagram (displaying the operation states of the current equipment according to different groups), a halt diagram (checking the equipment operation process in the time period through time setting), production scheduling details (checking the current and historical variety scheduling information), and efficiency statistical query (performing curve and table query according to the time and the efficiency parameters of workers).
The equipment terminal 1 further comprises an LED screen 12 and an electronic billboard, and the reminding module informs related personnel of the current production running condition. The reminding module comprises a system reminding module (according to set conditions, the efficiency is lower than a certain efficiency, or the downtime is overtime, the system automatically reminds related personnel of alarm information to check through the mobile terminal 4), an LED screen reminding module (according to set conditions, the efficiency is lower than a certain efficiency, the downtime is longer than a certain time, and the current worker efficiency ranking is displayed through the LED screen 12), and an electronic billboard reminding module (the current data index is displayed through an electronic billboard arranged in a monitoring room).
The system management module comprises a security management module and an employee management module (mainly some basic data such as employee names, shift polling, working hours, equipment types, machine models and the like are modified).
The internet of things system is connected with a third-party system through the following two modes:
1) the Mysql database interface is arranged, so that the Mysql database interface can be connected with a production database, and further connected with third-party systems such as ERP (enterprise resource planning) and MES (manufacturing execution system);
2) by setting a Modbus TCP connection mode, host data can be directly read ZNP, so that connection with third-party systems such as ERP and MES can be realized.
The system realizes the digital management of the production process by acquiring the production field data in real time, improves the production efficiency, reduces the material loss, monitors and warns the problems of personnel during debugging operation in the production management of the personnel, establishes a complete data warehouse for a factory and deeply excavates the data value.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.
Claims (9)
1. The utility model provides a thing networking system for socks production which characterized in that: the sock knitting machine comprises an equipment terminal (1), an intelligent host (2), a cloud server (3) and a mobile terminal (4), wherein a wireless module is installed on the equipment terminal (1) and connected with the intelligent host (2), the cloud server (3) is connected with the intelligent host (2) and communicated with the equipment terminal (1) through the intelligent host (2) to control the equipment terminal (1) to work, the mobile terminal (4) is connected with the cloud server (3) and sends a control command to the equipment terminal (1) through the cloud server (3) or receives information from the equipment terminal (1), the equipment terminal (1) comprises sock knitting machine terminals (11), the sock knitting machine terminals (11) are arranged in different workshops respectively to form a plurality of sock knitting machine groups, the sock knitting machine terminal (1) in each sock knitting machine group is connected with the same intelligent host (2) through the wireless module respectively, the networks of adjacent hosiery knitting machine sets are connected through Ethernet.
2. The internet of things system for sock production as claimed in claim 1, wherein: the wireless module is a ZigBee module.
3. The internet of things system for sock production as claimed in claim 1, wherein: the intelligent host (2) adopts a flying-bang hosiery machine computer controller.
4. The internet of things system for sock production as claimed in claim 1, wherein: the cloud server (3) adopts Ali cloud.
5. The internet of things system for sock production as claimed in claim 1, wherein: the Mysql database of the cloud server (3) comprises a data acquisition module, a statistical analysis module, a reminding module and a system management module.
6. The internet of things system for sock production as claimed in claim 5, wherein: the data acquisition module acquires data stored in a Mysql database on site, converts the data into service logic data, and comprises an equipment entry module, a product entry module and an employee entry module.
7. The internet of things system for sock production as claimed in claim 5, wherein: the statistical analysis module is a set of various data reports of the equipment, and comprises an employee yield list, an employee efficiency summary list, a variety yield list, a yield summary list, a variety production list, a predicted machine time list, a beam production statistical list, a workshop production summary list, a current operation state diagram, a grouping state display diagram, a shutdown diagram, production scheduling details and efficiency statistical query.
8. The internet of things system for sock production as claimed in claim 5, wherein: the equipment terminal (1) further comprises an LED screen (12) and an electronic billboard, the reminding module informs related personnel of the current production running condition, and the reminding module comprises a system reminding module, an LED screen reminding module and an electronic billboard reminding module.
9. The internet of things system for sock production as claimed in claim 1, wherein: the system management module comprises a security management module and an employee management module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010596244.6A CN111679642A (en) | 2020-06-28 | 2020-06-28 | Internet of things system for sock production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010596244.6A CN111679642A (en) | 2020-06-28 | 2020-06-28 | Internet of things system for sock production |
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| CN111679642A true CN111679642A (en) | 2020-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010596244.6A Pending CN111679642A (en) | 2020-06-28 | 2020-06-28 | Internet of things system for sock production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112553767A (en) * | 2020-11-06 | 2021-03-26 | 杭州易闻科技有限公司 | Hosiery machine data acquisition system |
| CN113070019A (en) * | 2021-05-07 | 2021-07-06 | 焦作大学 | Chemical reaction rate real-time adjustment method based on Internet of things |
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| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107948311A (en) * | 2017-12-19 | 2018-04-20 | 广州莲雾科技有限公司 | A kind of intelligent Bus groove on-line monitoring system based on mixed networking technology |
| CN109501340A (en) * | 2018-12-28 | 2019-03-22 | 永橡胶有限公司 | A kind of tyre capsule vulcanizer production run managing and control system |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
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2020
- 2020-06-28 CN CN202010596244.6A patent/CN111679642A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950934A (en) * | 2017-04-27 | 2017-07-14 | 江南大学 | It is knitted production data acquisition and management system |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107948311A (en) * | 2017-12-19 | 2018-04-20 | 广州莲雾科技有限公司 | A kind of intelligent Bus groove on-line monitoring system based on mixed networking technology |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112553767A (en) * | 2020-11-06 | 2021-03-26 | 杭州易闻科技有限公司 | Hosiery machine data acquisition system |
| CN112553767B (en) * | 2020-11-06 | 2022-04-19 | 杭州易闻科技有限公司 | Hosiery machine data acquisition system |
| CN113070019A (en) * | 2021-05-07 | 2021-07-06 | 焦作大学 | Chemical reaction rate real-time adjustment method based on Internet of things |
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Application publication date: 20200918 |
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