CN111676522A - Environment-friendly silk quilt manufacturing process and device - Google Patents
Environment-friendly silk quilt manufacturing process and device Download PDFInfo
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- CN111676522A CN111676522A CN202010350152.XA CN202010350152A CN111676522A CN 111676522 A CN111676522 A CN 111676522A CN 202010350152 A CN202010350152 A CN 202010350152A CN 111676522 A CN111676522 A CN 111676522A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 238000001035 drying Methods 0.000 claims abstract description 52
- 241000255789 Bombyx mori Species 0.000 claims abstract description 39
- 238000010411 cooking Methods 0.000 claims abstract description 37
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 31
- 229920000742 Cotton Polymers 0.000 claims abstract description 24
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 7
- 238000009395 breeding Methods 0.000 claims abstract description 4
- 230000001488 breeding effect Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 81
- 238000009835 boiling Methods 0.000 claims description 35
- 230000018044 dehydration Effects 0.000 claims description 30
- 238000006297 dehydration reaction Methods 0.000 claims description 30
- 244000146553 Ceiba pentandra Species 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 12
- 241000628997 Flos Species 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 235000017550 sodium carbonate Nutrition 0.000 claims description 6
- 239000002351 wastewater Substances 0.000 claims description 6
- 238000007605 air drying Methods 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 2
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 241000382353 Pupa Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
- D01B7/04—Reeling silk
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/015—Natural yarns or filaments
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/10—Temperature; Pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
Abstract
The invention discloses an environment-friendly silk quilt manufacturing process, which comprises the following steps: silkworm breeding, namely placing the silkworm cocoons on a test trolley and pushing the silkworm cocoons into an oven, baking the silkworm cocoons, wherein the baking temperature is set at 85 ℃, the baking time is set at 22min, placing the baked silkworm cocoons into a cocoon cooking mechanism, and adding sodium carbonate into the cocoon cooking mechanism through a feeding mechanism. This environment-friendly silk quilt preparation technology, through the second motor, the apparatus further comprises a rotating shaft, the cooperation of connecting rod is used, make people can be through the rotation of control second motor output shaft, the output shaft that makes the second motor drives pivot and connecting rod rotation, make the cotton pocket of silk of fixing on fixture rotate along with it, deviate from the moisture on the cotton pocket of silk, take off moisture after, the hot-blast cotton pocket of silk that produces through the air heater carries out drying process, can dewater and dry in proper order after making the cotton pocket of silk put into the inside of stoving case, the production process has been simplified, need not the cotton pocket of getting of repeated silk, and the production efficiency is improved.
Description
Technical Field
The invention relates to a silk quilt process, in particular to an environment-friendly silk quilt manufacturing process and device.
Background
The silk quilt uses silk as the quilt of filler promptly, and is soft warm, and light in weight is warm in winter and cool in summer, not dry, does not get angry, covers the silk quilt and does not leak wind from the sole or from all around unlike other quilts, and the silk quilt advantage is exactly fluffy degree height still, does not harden, the free from extraneous odour, and the surface fabric adopts high count high density all cotton surface fabric, can completely combine with silk, makes the product have more skin-friendly nature and comfort.
Because silk quilt has prevent wind, dehumidification, tranquilize, nourish and the efficiency of balanced human skin, more and more people begin to choose silk quilt for use, at present, the silk quilt industry still has following core problem: 1. the water in the silkworm cocoon water boiling process can not be reused; 2. and a soda ash feeding device is not arranged, and the quantitative feeding precision of soda ash is low. Therefore, we improve the technology and propose a process for manufacturing environment-friendly silk quilt.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a silk quilt manufacturing process.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a silk quilt manufacturing process, which comprises the following steps:
s1, silkworm breeding;
s2, placing the silkworm cocoons on an examination trolley and pushing the silkworm cocoons into an oven, and baking the silkworm cocoons, wherein the baking temperature is set to 85 ℃, and the baking time is set to 22 min;
s3, placing the baked cocoons into a cocoon cooking mechanism, and adding soda ash into the cocoon cooking mechanism through a feeding mechanism, wherein the water temperature is controlled to be 75 ℃, and the water cooking time is controlled to be 30 minutes;
s4, taking out the silkworm cocoons which are finished in cocoon cooking from the cocoon cooking mechanism, peeling the silkworm cocoons, taking out silkworm chrysalis in the silkworm cocoons, and spreading and sleeving the silkworm cocoons on a bamboo silk cotton pocket;
s5, fixing the silk floss pocket on a dehydration drying mechanism, dehydrating the silk floss pocket firstly, controlling the rotation rate of dehydration at 120r/min and the dehydration time at 5min, collecting the dehydrated water, pouring the dehydrated water into a cocoon cooking mechanism for secondary utilization, drying the silk floss pocket after dehydration is finished, controlling the drying temperature at 92 ℃ and the drying time at 18 min;
s6, taking down the silk cotton pocket from the dewatering and drying mechanism, separating silk from the bamboo silk cotton pocket, placing the silk cotton pocket on a reeling machine for silk winding, drawing the silk into a cotton sheet according to the specification of the quilt core after the silk winding is finished, and overlapping a plurality of cotton sheets to prepare a quilt wadding;
and S7, airing the comforter batt in a cool and ventilated place for air drying.
The invention also provides an environment-friendly silk quilt manufacturing device, which comprises a throwing mechanism, a cocoon cooking mechanism and a dehydration drying mechanism, the cocoon cooking mechanism comprises a water cooking box, a water inlet pipe, a water drain pipe, a first valve, a placing disc, a hook, a heating pipe and a filtering mechanism, one end of the water inlet pipe is fixedly communicated with the middle part of the top end of the back surface of the water boiling tank, the top end of the water discharge pipe is fixedly communicated with the middle part of the bottom end of the water boiling tank, the number of the first valves is two, the two first valves are respectively and fixedly arranged in the middle parts of the water inlet pipe and the water outlet pipe, the number of the hooks is two, the placing disc is connected with the top of the inner cavity of the water boiling box through the two hooks, the number of the heating pipes is two, the two heating pipes are respectively and fixedly installed on two sides of the bottom end of the inner cavity of the boiling box, and a filtering mechanism for filtering wastewater is arranged at the bottom of the boiling box;
the feeding mechanism comprises a feeding box, a charging barrel, a feeding pipe, an electromagnetic valve, a discharging mechanism and a quantifying mechanism, wherein one side of the feeding box is fixedly connected with the top of the back surface of one side of the poaching box, two ends of the feeding pipe are respectively and fixedly communicated with the top of one side of the poaching box and the middle of the bottom end of the feeding box, the electromagnetic valve is fixedly installed at the top of the feeding pipe, the top end of the feeding pipe is in threaded connection with the bottom end of the charging barrel, the interior of the feeding pipe is communicated with the interior of the charging barrel, the discharging mechanism is arranged at the bottom of the feeding box, and the quantifying mechanism is arranged at the top;
the dehydration drying mechanism comprises a drying box, a box door, two air heaters, a liquid discharge pipe, a second valve and a dehydration mechanism, wherein one side of the box door is hinged with one side of the front surface of the drying box through a damping hinge, the two air heaters are fixedly arranged on two sides of the top end of the drying box respectively, the top end of the liquid discharge pipe is fixedly communicated with the middle part of the bottom end of the drying box, the second valve is fixedly arranged in the middle part of the liquid discharge pipe, and the dehydration mechanism is arranged in the drying box;
as a preferred technical scheme of the invention, the middle parts of two sides of the top end of the placing disc are respectively fixedly connected with the bottom ends of the two hooks, the tops of the two hooks are respectively and alternately connected with two sides of the top end of the water boiling box, and the bottom of the placing disc is provided with a plurality of through holes.
As a preferred technical solution of the present invention, the filtering mechanism includes two fixing plates, two first telescopic rods, two first springs, two L-shaped rods, a frame, a filter screen, and a sealing ring, opposite sides of the two fixing plates are respectively fixedly connected to bottoms of front sides of two sides of the boiling tank, bottoms of back sides of the two fixing plates are respectively fixedly connected to bottom ends of the two first telescopic rods, and top ends of the two first telescopic rods are respectively fixedly connected to one ends of the two L-shaped rods.
As a preferable technical scheme of the present invention, the outside of the frame is inserted into and connected with the bottom of the front surface of the boiling tank, the filter screen is fixedly installed inside the frame, the sealing ring is located outside the boiling tank, and the inside of the sealing ring is inserted into and connected with the end of the frame.
As a preferred technical scheme, the discharging mechanism comprises two discharging holes and two baffles, the two discharging holes are respectively formed in two sides of the bottom end of the feeding box, the tops of the two discharging holes are horn-shaped, and the insides of the two discharging holes are respectively connected with the outsides of the baffles in an inserting mode.
As a preferred technical scheme of the present invention, the quantitative mechanism is composed of two support plates, two threaded rods, a first motor, a movable plate, two gears and a chain, bottom ends of the two support plates are respectively and fixedly connected with two sides of the top end of the throwing box, two ends of the two threaded rods are respectively connected with two ends of the two opposite sides of the two supports through bearings, the outer portions of the two threaded rods are respectively in threaded connection with two ends of the movable plate, the bottom of the movable plate is in sliding connection with the top of the charging barrel, the first motor is fixedly installed at one end of the outer side of one of the support plates, and an output shaft of the first motor is fixedly connected with one end of one of the threaded rods.
As a preferable technical scheme of the invention, one ends of the two threaded rods penetrate through one of the supporting plates and are respectively and fixedly connected with the middle parts of the two gears, and the chain is wound on the outer parts of the two gears.
As a preferred technical scheme of the invention, the dewatering mechanism comprises a second motor, a rotating shaft, a plurality of connecting rods and a plurality of clamping mechanisms, the second motor is fixedly arranged in the middle of the top end of the drying box, an output shaft of the second motor penetrates through the drying box and extends into the drying box and is fixedly connected with the top end of the rotating shaft, two sides of the rotating shaft are respectively and fixedly connected with one end of the connecting rods, and the clamping mechanisms are equidistantly arranged on the front and the back of the connecting rods.
As a preferred technical scheme of the invention, each of the plurality of clamping mechanisms comprises two circular grooves, two second telescopic rods, two clamping rods, two second springs and two clamping blocks, the two circular grooves are respectively formed in the front and back of one of the connecting rods, two ends of the two second telescopic rods are respectively fixedly connected with the inner sides of the two circular grooves and the top ends of the two clamping rods, the end parts of the two clamping rods are respectively fixedly connected with the opposite sides of the two clamping blocks, and the opposite sides of the two clamping blocks are respectively provided with anti-skid threads.
As a preferred technical solution of the present invention, the two heating pipes are electrically connected to an external power supply through an external heating switch, the solenoid valve is electrically connected to the external power supply through an external feeding switch, the first motor is electrically connected to an external driver, the driver is electrically connected to an external controller, the controller is electrically connected to the external power supply, the second motor is electrically connected to the external power supply through an external dehydration switch, and the two air heaters are electrically connected to the external power supply through an external drying switch.
The invention has the beneficial effects that:
1. this kind of silk quilt preparation technology, through the second motor, the apparatus further comprises a rotating shaft, the cooperation of connecting rod is used, make people can be through the rotation of control second motor output shaft, the output shaft that makes the second motor drives pivot and connecting rod rotation, make the cotton pocket of silk of fixing on fixture rotate along with it, deviate from the moisture on the cotton pocket of silk, take off moisture after, the hot-blast cotton pocket of silk that produces through the air heater carries out drying process, can dewater and dry in proper order after the inside that makes the cotton pocket of silk put into the stoving case, the production process has been simplified, need not the cotton pocket of getting of repeated silk, and the production efficiency is improved.
2. This kind of silk quilt preparation technology, cooperation through frame and filter screen is used, make the waste water of poaching incasement when the inside of exhaust poaching case, can be through the filtration of filter screen, make impurity above that can be by the separation of filter screen, purify water, make people can retrieve and reuse the waste water of poaching incasement, and through the fixed plate, first telescopic link, the cooperation of first spring and L shape pole is used, when making the inner chamber of frame insert poaching case, people can pass through operation L shape pole, make two L shape poles wrap the positive both ends of frame under the effect of two first spring elastic forces, make the frame unable removal, made things convenient for people to get frame and filter screen and put, made things convenient for people to clear up the spot on the filter screen.
3. This kind of silk quilt manufacturing process, through the backup pad, the threaded rod, first motor, the fly leaf, the cooperation of gear and chain is used, make people can be through the rotation of a control electricity motor output shaft, make two threaded rods rotate simultaneously under the transmission of two gears and chain, and then drive the fly leaf and remove, make people put into the inside back of feed cylinder with soda, the fly leaf can push into the inside of puting in the case with the unnecessary soda in feed cylinder top, deuterogamy solenoid valve and throw the inside of charging tube soda in with the feed cylinder and put into the water boiling case, the volume that makes the volume of puting in soda at every turn equalling in the feed cylinder, and is simple to handle, and the accuse volume is accurate.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a silk quilt manufacturing process of the present invention;
FIG. 2 is a schematic structural view of a water boiling tank of the silk quilt manufacturing process of the invention;
FIG. 3 is a schematic structural diagram of a fixing plate of the silk quilt manufacturing process of the present invention;
FIG. 4 is a schematic cross-sectional structure view of a water boiling tank of the silk quilt manufacturing process of the present invention;
FIG. 5 is a schematic structural diagram of a throwing mechanism of the silk quilt manufacturing process of the present invention;
FIG. 6 is a schematic side view of a supporting plate for a silk quilt manufacturing process according to the present invention;
FIG. 7 is a schematic cross-sectional structure view of a throwing box of the silk quilt manufacturing process of the present invention;
FIG. 8 is a schematic structural view of a drying box of the silk quilt manufacturing process of the present invention;
FIG. 9 is a schematic cross-sectional structure view of a drying oven for a silk quilt manufacturing process according to the present invention;
FIG. 10 is a side view, cross-sectional structural schematic view of a connecting rod of the silk quilt manufacturing process of the present invention;
FIG. 11 is a table showing the soda conversion rate of a silk quilt manufacturing process according to the present invention.
In the figure: 1. a water boiling tank; 2. a water inlet pipe; 3. a drain pipe; 4. a first valve; 5. placing a tray; 6. hooking; 7. a fixing plate; 8. a first telescopic rod; 9. a first spring; 10. an L-shaped rod; 11. a frame; 12. filtering with a screen; 13. a seal ring; 14. heating a tube; 15. a feeding mechanism; 16. a throwing box; 17. a charging barrel; 18. a feeding pipe; 19. an electromagnetic valve; 20. a discharge hole; 21. a baffle plate; 22. a support plate; 23. a threaded rod; 24. a first motor; 25. a movable plate; 26. a gear; 27. a chain; 28. a drying box; 29. a box door; 30. a second motor; 31. a rotating shaft; 32. a connecting rod; 33. a circular groove; 34. a second telescopic rod; 35. a clamping bar; 36. a second spring; 37. a clamping block; 38. a second valve; 39. a liquid discharge pipe; 40. an air heater.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 10, the silk quilt manufacturing process of the present invention includes the following steps:
s1, silkworm breeding;
s2, placing the silkworm cocoons on an examination trolley and pushing the silkworm cocoons into an oven, and baking the silkworm cocoons, wherein the baking temperature is set to 85 ℃, and the baking time is set to 22 min;
s3, placing the baked cocoons into a cocoon cooking mechanism, and adding soda ash into the cocoon cooking mechanism through a feeding mechanism 15, wherein the water temperature is controlled to be 75 ℃, and the water cooking time is controlled to be 30 minutes; when the water temperature is 75 ℃, the water boiling time is required to be controlled to be 30 minutes, the conversion rate of the soda ash is the highest value of 99.3, and the water boiling time is 30 minutes, the temperature is only required to be controlled to be 75 ℃, the water temperature is not required to be increased, and the energy loss is reduced.
S4, taking out the silkworm cocoons which are finished in cocoon cooking from the cocoon cooking mechanism, peeling the silkworm cocoons, taking out silkworm chrysalis in the silkworm cocoons, and spreading and sleeving the silkworm cocoons on a bamboo silk cotton pocket;
s5, fixing the silk floss pocket on a dehydration drying mechanism, dehydrating the silk floss pocket firstly, controlling the rotation rate of dehydration at 120r/min and the dehydration time at 5min, collecting the dehydrated water, pouring the dehydrated water into a cocoon cooking mechanism for secondary utilization, drying the silk floss pocket after dehydration is finished, controlling the drying temperature at 92 ℃ and the drying time at 18 min;
s6, taking down the silk cotton pocket from the dewatering and drying mechanism, separating silk from the bamboo silk cotton pocket, placing the silk cotton pocket on a reeling machine for silk winding, drawing the silk into a cotton sheet according to the specification of the quilt core after the silk winding is finished, and overlapping a plurality of cotton sheets to prepare a quilt wadding;
and S7, airing the comforter batt in a cool and ventilated place for air drying.
The cocoon cooking mechanism comprises a water cooking box 1, a water inlet pipe 2, a water outlet pipe 3, first valves 4, a placing disc 5, hooks 6, heating pipes 14 and a filtering mechanism, one end of the water inlet pipe 2 is fixedly communicated with the middle of the top end of the back of the water cooking box 1, the top end of the water outlet pipe 3 is fixedly communicated with the middle of the bottom end of the water cooking box 1, the number of the first valves 4 is two, the two first valves 4 are fixedly installed in the middle of the water inlet pipe 2 and the middle of the water outlet pipe 3 respectively, the number of the hooks 6 is two, the placing disc 5 is connected with the top of an inner cavity of the water cooking box 1 through the two hooks 6, the number of the heating pipes 14 is two, the two heating pipes 14 are fixedly installed on two sides of the bottom end of the inner cavity of the water cooking;
the feeding mechanism 15 comprises a feeding box 16, a charging barrel 17, a feeding pipe 18, an electromagnetic valve 19, a discharging mechanism and a quantifying mechanism, one side of the feeding box 16 is fixedly connected with the top of the back of one side of the poaching box 1, two ends of the feeding pipe 18 are respectively fixedly communicated with the top of one side of the poaching box 1 and the middle of the bottom end of the feeding box 16, the electromagnetic valve 19 is fixedly installed at the top of the feeding pipe 18, the top end of the feeding pipe 18 is in threaded connection with the bottom end of the charging barrel 17, the interior of the feeding pipe 18 is communicated with the interior of the charging barrel 17, the discharging mechanism is arranged at the bottom of the feeding box 16, and the quantifying mechanism is arranged;
the dehydration drying mechanism consists of a drying box 28, a box door 29, two hot air machines 40, a liquid discharge pipe 39, a second valve 38 and a dehydration mechanism, wherein one side of the box door 29 is hinged with one side of the front surface of the drying box 28 through a damping hinge, the two hot air machines 40 are fixedly arranged on two sides of the top end of the drying box 28 respectively, the top end of the liquid discharge pipe 39 is fixedly communicated with the middle part of the bottom end of the drying box 28, the second valve 38 is fixedly arranged in the middle part of the liquid discharge pipe 39, and the dehydration mechanism is arranged in the drying box 28;
wherein, the middle part of placing 5 top both sides of dish respectively with two bottom fixed connection of couple 6, the top of two couple 6 alternates with the both sides on 1 top of poaching case respectively and is connected, places the bottom of dish 5 and has seted up a plurality of through-hole, uses through the cooperation of placing dish 5 and couple 6, makes the silkworm cocoon can place the inside at poaching case 1 through placing dish 5 to connected mode is simple and convenient, makes things convenient for people to get and puts.
Wherein, the filtering mechanism comprises two fixed plates 7, two first telescopic rods 8, two first springs 9, two L-shaped rods 10, a frame 11, a filter screen 12 and a sealing ring 13, opposite sides of the two fixed plates 7 are respectively and fixedly connected with the front bottoms of two sides of the boiling box 1, the bottoms of the back surfaces of the two fixed plates 7 are respectively and fixedly connected with the bottom ends of the two first telescopic rods 8, the top ends of the two first telescopic rods 8 are respectively and fixedly connected with one ends of the two L-shaped rods 10, and when the frame 11 is inserted into the inner cavity of the boiling box 1, people can make the two L-shaped rods 10 wrap the front two ends of the frame 11 under the action of the elastic force of the two first springs 9 by operating the L-shaped rods 10, so that the frame 11 can not move, thereby being convenient for people to take and place the frame 11 and the filter screen 12, the cleaning of the stain on the filter screen 12 is convenient for people.
Wherein, the outside and the positive bottom interlude of poaching case 1 of frame 11 are connected, and filter screen 12 fixed mounting is in the inside of frame 11, and sealing washer 13 is located the outside of poaching case 1, and the inside of sealing washer 13 and the tip interlude of frame 11 are connected, through sealing washer 13, can block up frame 11 and the positive junction of poaching case 1, make the difficult junction of following frame 11 and poaching case 1 of water in the poaching case 1 flow.
Wherein, row material mechanism comprises two relief hole 20 and two baffles 21, two relief hole 20 are seted up respectively in the both sides of puting in the 16 bottoms of case, the top of two relief hole 20 is the loudspeaker form, the inside of two relief hole 20 alternates with the outside of baffle 21 respectively and is connected, cooperation through two baffles 21 and two relief hole 20 is used, when making people need take out unnecessary soda in the case 16 of puting in, people can take out two baffles 21 from the bottom of puting in the case 16, and then make most soda in the case 16 of puting in discharge hole 20 discharge, resources are saved.
Wherein, the quantitative mechanism is composed of two supporting plates 22, two threaded rods 23, a first motor 24, a movable plate 25, two gears 26 and a chain 27, the bottom ends of the two supporting plates 22 are respectively fixedly connected with the two sides of the top end of the throwing box 16, the two ends of the two threaded rods 23 are respectively connected with the two ends of the opposite sides of the two supports 22 through bearings, the outer parts of the two threaded rods 23 are respectively in threaded connection with the two ends of the movable plate 25, the bottom of the movable plate 25 is in sliding connection with the top of the charging barrel 17, the first motor 24 is fixedly arranged at one end of the outer side of one of the supporting plates 22, the output shaft of the first motor 24 is fixedly connected with one end of one of the threaded rods 23, and people can control the rotation of the output shaft of the electric motor 24 by matching the supporting plates 22, the threaded rods 23, the first motor, make two threaded rods 23 rotate simultaneously under the transmission of two gears 26 and chain 27, and then drive fly leaf 25 and remove, make people put into the inside back of feed cylinder 17 with soda, fly leaf 25 can push into the inside of input box 16 with the unnecessary soda in feed cylinder 17 top, cooperate solenoid valve 19 and throwing material pipe 18 again and put into the inside of poaching case 1 with the soda in the feed cylinder 17, the volume that makes the volume of putting into soda at every turn equalling in the feed cylinder 17, and is easy and simple to handle, and the accuse volume is accurate.
Wherein, one end of each of the two threaded rods 23 passes through one of the supporting plates 22 and is respectively fixedly connected with the middle parts of the two gears 26, the chain 27 is wound outside the two gears 26, and the two threaded rods 23 can rotate simultaneously when the output shaft of the first motor 24 rotates through the transmission of the gears 26 and the chain 27.
Wherein, dewatering mechanism is by a second motor 30, a pivot 31, a plurality of connecting rod 32 and a plurality of fixture are constituteed, the middle part on stoving case 28 top is installed to second motor 30 fixed mounting, the output shaft of second motor 30 runs through and extends to stoving case 28 inside and with the top fixed connection of pivot 31, the both sides of pivot 31 respectively with the one end fixed connection of a plurality of connecting rod 32, a plurality of fixture equidistance sets up the front and the back at a plurality of connecting rod 32, through second motor 30, pivot 31, connecting rod 32's cooperation is used, make people can be through the rotation of controlling the 30 output shaft of second motor, make the output shaft of second motor 30 drive pivot 31 and connecting rod 32 rotate, make the cotton pocket of silk that fixes on fixture can rotate along with it, deviate from the moisture on the cotton pocket of silk.
Wherein, the plurality of clamping mechanisms are composed of two circular grooves 33, two second telescopic rods 34, two clamping rods 35, two second springs 36 and two clamping blocks 37, the two circular grooves 33 are respectively arranged on the front and the back of one connecting rod 32, two ends of the two second telescopic rods 34 are respectively fixedly connected with the inner sides of the two circular grooves 33 and the top ends of the two clamping rods 35, the end parts of the two clamping rods 35 are respectively fixedly connected with the opposite sides of the two clamping blocks 37, the opposite sides of the two clamping blocks 37 are both provided with anti-skid grains, through the matching use of the circular groove 33, the second telescopic rod 34, the clamping rod 35, the second spring 36 and the clamping blocks 37, people can make the two clamping rods 35 on the same clamping mechanism separate from each other by operating the clamping rod 35, when the silk floss pocket is placed between the two clamping blocks 37, the two clamping rods 35 are released, so that the two clamping rods 35 drive the boiler clamping block 37 to clamp the silk floss pocket under the restoring force of the two second springs 36.
Wherein, two heating pipes 14 all through external heating switch and external power supply electric connection, solenoid valve 19 through external input switch and external power supply electric connection, first motor 24 and external driver electric connection, driver and external controller electric connection, controller and external power supply electric connection, second motor 30 through external dehydration switch and external power supply electric connection, two air heaters 40 all through external stoving switch and external power supply electric connection.
Firstly, silkworm is bred, silkworm cocoons are placed on a test vehicle and pushed into an oven, the silkworm cocoons are roasted, the roasting temperature is set to be 85 ℃, the roasting time is set to be 22min, the roasted silkworm cocoons are placed on a placing plate 5, the placing plate 5 is placed inside a water boiling box 1, two hooks 6 are hung on two sides of the top end of the water boiling box 1, a first valve 4 on a water inlet pipe 2 is opened, clear water is injected into the water boiling box 1 through the water inlet pipe 2, when the liquid level reaches three quarters of the height of the water boiling box 1, water injection is stopped, the first valve 4 on the water inlet pipe 2 is closed, soda is placed into a charging barrel 17 and is filled in the charging barrel 17, an output shaft of a first motor 24 is controlled to rotate through a controller, under the transmission of two gears 26 and a chain 27, two threaded rods 23 simultaneously rotate, two threaded rods 23 drive a movable plate 25 to move, the movable plate 25 can push redundant soda at the top of the charging barrel 17 into the feeding box 16, the output shaft of a first motor 24 is controlled by a controller to stop rotating, a throwing switch is turned on, soda in a charging barrel 17 is injected into the water boiling tank 1 through an electromagnetic valve 19 and a throwing pipe 18 to be mixed with water, when redundant soda in the throwing tank 16 needs to be taken out, two baffles 21 are drawn out from the bottom of the throwing tank 16, most of soda in the throwing tank 16 is discharged through a discharge hole 20, the soda is collected, a heating switch is turned on, two heating pipes 14 work, the water temperature is controlled to be 75 ℃, the water boiling time is controlled to be 30 minutes, after cocoon cooking is finished, the heating switch is turned off, a first valve 4 on a drain pipe 3 is turned on, waste water is discharged from the water boiling tank 1 through a filter screen 12 and the drain pipe 3, the filtered waste water is collected and can be reused, when the filter screen 12 needs to be cleaned, two L-shaped rods 10 are lifted upwards, and the two L-shaped rods 10 are separated from two ends of the front face of a frame 11, taking out the frame 11 from the water boiling box 1, cleaning impurities on the filter screen 12, after cleaning, inserting the frame 11 into the water boiling box 1, tightly attaching one side of the sealing ring 13 to the outer wall of the water boiling box 1, loosening the two L-shaped rods 10, enabling the two L-shaped rods 10 to move downwards under the restoring force of the two first springs 9, wrapping the two front ends of the frame 11, taking the placing disc 5 out of the water boiling box 1, taking the cocoons after cocoon cooking out of the placing disc 5, peeling the cocoons, taking out silkworm pupas in the cocoons, opening and sleeving the cocoons on bamboo silk cotton bags, opening the box door 29, pulling the two clamping rods 35 outwards, separating the two clamping blocks 37, placing the silk cotton between the two clamping blocks 37, loosening the two clamping rod 35, enabling the two clamping rods 35 to drive the two clamping blocks 37 to move and clamp the silk cotton bags under the restoring force of the two second springs 36, repeating the above operations to fix a plurality of silk cotton bags inside the drying box 28, closing the box door 29, opening the dehydration switch, rotating the output shaft of the second motor 30 and driving the rotating shaft 31 to rotate, the rotating shaft 31 driving a plurality of connecting rods 32 to rotate, the silk cotton bags on the clamping blocks 37 rotating therewith to dehydrate, controlling the dehydration rotation rate at 120r/min, controlling the dehydration time for 5min, opening the second valve 38, discharging excessive moisture on the silk cotton bags out of the drying box 28 through the liquid discharge pipe 39, collecting the dehydrated water, pouring the dehydrated water into the water boiling box 1 for secondary utilization, after dehydration, closing the dehydration switch, opening the drying switch, operating the two hot air blowers 40 and blowing hot air into the drying box 28 to dry the silk cotton, controlling the drying temperature at 92 ℃, controlling the drying time at 18min, after drying of the bags, closing the drying switch, opening the chamber door 29, two clamping bars 35 of outside pulling make two clamp splice 37 loosen the cotton pocket of silk, repeat above-mentioned operation, take out a plurality of cotton pockets of silk from the inside of stoving case 28, with the cotton pocket separation of silk and bamboo silk, place and carry out the wire winding work on the filature reeling machine, after the wire winding finishes, according to the specification of quilt core with silk drawing into a cotton piece, with a plurality of cotton pieces superpose together, make the quilt wadding, will be dried in the shady and cool ventilated place by the quilt wadding, air-dry the processing.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The manufacturing process of the environment-friendly silk quilt is characterized by comprising the following steps:
s1, silkworm breeding;
s2, placing the silkworm cocoons on an examination trolley and pushing the silkworm cocoons into an oven, and baking the silkworm cocoons, wherein the baking temperature is set to 85 ℃, and the baking time is set to 22 min;
s3, placing the baked cocoons into a cocoon cooking mechanism, adding soda ash into the cocoon cooking mechanism through a feeding mechanism (15), controlling the water temperature to be 75 ℃ and controlling the water cooking time to be 30 minutes;
s4, taking out the silkworm cocoons which are finished in cocoon cooking from the cocoon cooking mechanism, peeling the silkworm cocoons, taking out silkworm chrysalis in the silkworm cocoons, and spreading and sleeving the silkworm cocoons on a bamboo silk cotton pocket;
s5, fixing the silk floss pocket on a dehydration drying mechanism, dehydrating the silk floss pocket firstly, controlling the rotation rate of dehydration at 120r/min and the dehydration time at 5min, collecting the dehydrated water, pouring the dehydrated water into a cocoon cooking mechanism for secondary utilization, drying the silk floss pocket after dehydration is finished, controlling the drying temperature at 92 ℃ and the drying time at 18 min;
s6, taking down the silk cotton pocket from the dewatering and drying mechanism, separating silk from the bamboo silk cotton pocket, placing the silk cotton pocket on a reeling machine for silk winding, drawing the silk into a cotton sheet according to the specification of the quilt core after the silk winding is finished, and overlapping a plurality of cotton sheets to prepare a quilt wadding;
and S7, airing the comforter batt in a cool and ventilated place for air drying.
2. The utility model provides an environment-friendly silk quilt making devices, characterized by: comprises a throwing mechanism, a cocoon cooking mechanism and a dewatering and drying mechanism, wherein the cocoon cooking mechanism comprises a water cooking box (1), a water inlet pipe (2), a water outlet pipe (3), first valves (4), a placing disc (5), hooks (6), heating pipes (14) and a filtering mechanism, one end of the water inlet pipe (2) is fixedly communicated with the middle part of the top end of the back of the water cooking box (1), the top end of the water outlet pipe (3) is fixedly communicated with the middle part of the bottom end of the water cooking box (1), the number of the first valves (4) is two, the two first valves (4) are respectively and fixedly arranged at the middle parts of the water inlet pipe (2) and the water outlet pipe (3), the number of the hooks (6) is two, the placing disc (5) is connected with the top of the inner cavity of the water cooking box (1) through the two hooks (6), the number of the heating pipes (14) is two, and the two heating pipes (14) are respectively and fixedly arranged at the two sides of, the bottom of the water boiling box (1) is provided with a filtering mechanism for filtering wastewater;
the feeding mechanism (15) comprises a feeding box (16), a material cylinder (17), a feeding pipe (18), an electromagnetic valve (19), a discharging mechanism and a quantifying mechanism, one side of the feeding box (16) is fixedly connected with the top of the back of one side of the poaching box (1), two ends of the feeding pipe (18) are respectively and fixedly communicated with the top of one side of the poaching box (1) and the middle of the bottom end of the feeding box (16), the electromagnetic valve (19) is fixedly installed at the top of the feeding pipe (18), the top end of the feeding pipe (18) is in threaded connection with the bottom end of the material cylinder (17), the interior of the feeding pipe (18) is communicated with the interior of the material cylinder (17), the discharging mechanism is arranged at the bottom of the feeding box (16), and the quantifying mechanism is arranged at the top of the feeding box (16);
the dehydration drying mechanism comprises a drying box (28), a box door (29), a hot air blower (40), a liquid discharge pipe (39), a second valve (38) and a dehydration mechanism, wherein one side of the box door (29) is hinged with the front side of the drying box (28) through a damping hinge, the number of the hot air blowers (40) is two, the hot air blowers (40) are fixedly installed on two sides of the top end of the drying box (28) respectively, the top end of the liquid discharge pipe (39) is fixedly communicated with the middle part of the bottom end of the drying box (28), the second valve (38) is fixedly installed in the middle part of the liquid discharge pipe (39), and the dehydration mechanism is arranged inside the drying box (28).
3. The environment-friendly silk quilt making device of claim 2, characterized in that the middle parts of two sides of the top end of the placing plate (5) are respectively fixedly connected with the bottom ends of two hooks (6), the tops of the two hooks (6) are respectively connected with two sides of the top end of the water boiling tank (1) in an inserting manner, and a plurality of through holes are formed in the bottom of the placing plate (5).
4. The environment-friendly silk quilt making device of claim 2, characterized in that, the filtering mechanism comprises two fixing plates (7), two first telescopic rods (8), two first springs (9), two L-shaped rods (10), a frame (11), a filter screen (12) and a sealing ring (13), wherein the two fixing plates (7) are fixedly connected with the bottoms of the front sides of the two sides of the water boiling tank (1) respectively at the opposite sides, the two fixing plates (7) are fixedly connected with the bottom ends of the two first telescopic rods (8) respectively at the back side, and the two first telescopic rods (8) are fixedly connected with the top ends of the two L-shaped rods (10) respectively.
5. The environment-friendly silk quilt making device of claim 2, characterized in that, the outside of the frame (11) is connected with the bottom of the front of the boiling box (1) in a penetrating way, the filter screen (12) is fixedly installed in the frame (11), the sealing ring (13) is positioned outside the boiling box (1), and the inside of the sealing ring (13) is connected with the end of the frame (11) in a penetrating way.
6. The environment-friendly silk quilt making device of claim 2, characterized in that, row material mechanism comprises two relief hole (20) and two baffle (21), two the both sides in input case (16) bottom are seted up respectively to relief hole (20), two the top of relief hole (20) is the loudspeaker form, two the inside of relief hole (20) is connected with the outside interlude of baffle (21) respectively.
7. The environment-friendly silk quilt making device according to claim 2, the quantitative mechanism consists of two supporting plates (22), two threaded rods (23), a first motor (24), a movable plate (25), two gears (26) and a chain (27), the bottom ends of the two supporting plates (22) are respectively and fixedly connected with the two sides of the top end of the throwing box (16), the two ends of the two threaded rods (23) are respectively connected with the two ends of the opposite sides of the two supports (22) through bearings, the outer parts of the two threaded rods (23) are respectively in threaded connection with the two ends of the movable plate (25), the bottom of the movable plate (25) is connected with the top of the charging barrel (17) in a sliding way, the first motor (24) is fixedly arranged at one end of the outer side of one of the supporting plates (22), an output shaft of the first motor (24) is fixedly connected with one end of one of the threaded rods (23).
8. The environment-friendly silk quilt making device of claim 2, characterized in that one end of each of the two threaded rods (23) passes through one of the supporting plates (22) and is fixedly connected with the middle of each of the two gears (26), and the chains (27) are wound on the outer portions of the two gears (26).
9. The environment-friendly silk quilt making device of claim 2, characterized in that, dehydration mechanism comprises a second motor (30), a pivot (31), a plurality of connecting rod (32) and a plurality of fixture, second motor (30) fixed mounting is in the middle part on stoving case (28) top, the output shaft of second motor (30) run through and extend to the inside of stoving case (28) and with the top fixed connection of pivot (31), the both sides of pivot (31) respectively with the one end fixed connection of a plurality of connecting rod (32), a plurality of fixture equidistance sets up in the front and the back of a plurality of connecting rod (32).
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| CN113604889A (en) * | 2021-07-06 | 2021-11-05 | 邹雪梅 | Intelligent weaving-based water-proof and dirt-resistant silk mattress processing equipment |
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