CN111674827A - Stepping type conveying device and method for carrier roller of inclined angle belt conveyor - Google Patents
Stepping type conveying device and method for carrier roller of inclined angle belt conveyor Download PDFInfo
- Publication number
- CN111674827A CN111674827A CN202010724487.3A CN202010724487A CN111674827A CN 111674827 A CN111674827 A CN 111674827A CN 202010724487 A CN202010724487 A CN 202010724487A CN 111674827 A CN111674827 A CN 111674827A
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- Prior art keywords
- carrier roller
- carrier
- belt conveyor
- conveyor
- carrying device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
Abstract
The invention discloses a stepping conveying device and method for an inclined angle belt conveyor carrier roller, belongs to the technical field of belt conveyors of iron-making systems, and comprises a carrier roller carrying device, three carrier roller assemblies, a conveyor support, a traction rope and a winch. The three-carrier roller assembly is provided with a plurality of carrier roller carrying devices at intervals along the length direction of the conveyor support, the carrier roller carrying devices are arranged on the three-carrier roller assembly and are connected with the winch through the traction ropes, the winch is used for drawing the carrier roller carrying devices to move on the three-carrier roller assembly, the carrier roller carrying devices are arranged in a double-groove mode, 3N carrier rollers can be loaded on the carrier roller carrying devices, and the number of the carrier rollers is matched with that of the three-carrier roller assembly. When the device disclosed by the invention is used for conveying the carrier roller, the carrier roller required to be installed next step is conveyed on the three mounted carrier roller assemblies by utilizing the self bracket of the belt conveyor, and the three carrier roller assemblies are formed and are continuously applied to the next step of conveying, a conveying channel is not required to be additionally designed, and other spaces are not occupied, so that the carrier roller is prevented from being installed by constructors.
Description
Technical Field
The invention relates to the technical field of belt conveyors of iron-making systems, in particular to a stepping conveying device and method for supporting rollers of an inclined-angle belt conveyor.
Background
At present, the belt conveyor is widely used in conveying systems of various materials in industries such as mines, metallurgy, building materials and the like, and has the characteristics of large conveying capacity, simple structure and the like. A common grooved belt conveyor utilizes the surrounding grooves of three carrier rollers to standardize a material conveying path of a conveying belt in the material conveying process. The belt conveyor mainly comprises a frame, a belt roller frame, a belt, a carrier roller and other parts, wherein the carrier roller is a main component of the belt conveyor and is used for bearing the conveying belt.
The inclined belt conveyor plays an extremely important role as a raw material conveying device. The installation precision and speed of the carrier roller of the inclined angle belt conveyor directly influence the production of the subsequent process and the quality of products.
The inclined angle belt conveyor has an inclined angle, and for the installation of the carrier rollers, in the traditional construction method, firstly, the carrier rollers arriving on the site are hoisted to the positions of a head wheel or a tail wheel of the belt conveyor in batches and intensively by utilizing crane equipment, and then the carrier rollers are conveyed to the positions needing to be installed one by manpower according to the installation progress requirement of the carrier rollers on the site. The time consumption is more, is unfavorable for going on of follow-up procedure, consumes a large amount of manpower, material resources simultaneously, and has the potential safety in production in the occasion transport that has certain angle.
Through search, the Chinese patent number ZL201521097666X, the invention creation name is: a carrier roller carrying tool is authorized to announce 2016, 6 and 8. This application, including hollow first pull rod, the second pull rod has been cup jointed to first pull rod outside, the second pull rod cup joints with first pull rod and is provided with the ferrule on the one end outer wall, the other end of first pull rod and second pull rod respectively is provided with a perforation, the inside chain that is provided with of first pull rod and second pull rod, the chain passes the perforation and extends to the outside of first pull rod and second pull rod, the chain both ends respectively are connected with a link, all be fixed with a snap ring on two links, the snap ring is detained on the bearing roller axle. According to the application, the two ends of the chain in the hollow pull rod are respectively connected with the clamping ring, and the roller supporting shaft is clamped by the clamping ring to pull the roller to roll, so that the roller is transported. But the application is suitable for being used when a small amount of carrier rollers are installed or replaced, and only one carrier roller can be dragged each time; and when in use, the utility model still needs to be pulled manually, and the workers still need to transport the utility model to and fro without carrying all the weight.
Disclosure of Invention
1. Technical problem to be solved by the invention
In order to solve the problems of manual carrying and installation, time consumption and labor consumption of belt conveyor carrier rollers, the invention provides a stepping type conveying device and a stepping type conveying method for the carrier rollers of an inclined angle belt conveyor.
2. Technical scheme
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the invention discloses a stepping conveying device for an inclined angle belt conveyor carrier roller, which comprises a carrier roller carrying device, three carrier roller assemblies, a conveyor bracket, a traction rope and a winch, wherein the three carrier roller assemblies are arranged on the conveyor bracket; the three carrier roller assemblies are arranged at intervals along the length direction of the conveyor support, the carrier roller carrying devices are arranged on the three carrier roller assemblies and loaded with carrier rollers, the carrier roller carrying devices are connected with a winch through a traction rope, and the carrier roller carrying devices are pulled by the winch to move on the three carrier roller assemblies.
As a further improvement of the invention, the two winches are respectively arranged at two ends of the belt conveyor, the carrier roller carrying device is respectively connected with the two winches through the traction ropes, and the two winches respectively pull the carrier roller carrying device to move along two opposite directions.
As a further improvement of the invention, the carrier roller carrying device comprises a carrying base, side baffles, end enclosure limited slip plates and traction lugs, wherein the side baffles are arranged on two sides of the carrying base, the end enclosure limited slip plates are arranged at two ends of the carrying base, the traction lugs are arranged on the end enclosure limited slip plates, and the traction ropes are connected with the traction lugs.
As a further improvement of the invention, the middle of the carrier base is divided into a double-groove structure by a partition plate.
As a further improvement of the invention, the side baffle is arranged to incline outwards to the carrying base, and the length of the side baffle is the same as that of the carrying base.
As a further improvement of the invention, the carrying base is made of N channel steels in parallel at intervals, wherein N is more than or equal to 2.
The invention relates to a stepping conveying method for an inclined angle belt conveyor carrier roller, which is characterized in that a carrier roller carrying device loads a carrier roller, the carrier roller carrying device is conveyed to a position of the carrier roller to be installed by utilizing three mounted carrier roller assemblies, the carrier roller is taken down to assemble the three carrier roller assemblies, and the three assembled carrier roller assemblies are applied to the continuous conveying of the carrier roller carrying device.
As a further improvement of the invention, the method comprises the following steps:
step one, assembling a plurality of three carrier roller assemblies along the length direction of a conveyor bracket;
secondly, placing a carrier roller carrying device for loading carrier rollers on the three carrier roller assemblies;
starting a winch at one end, drawing the carrier roller carrying device to move to a position of a carrier roller to be installed, and taking down the carrier roller to assemble the three carrier roller assemblies;
step four, starting the winch at the other end, drawing the carrier roller carrying device to move to the loading area, continuously loading the carrier rollers, and realizing continuous conveying of the carrier roller carrying device by using the three carrier roller assemblies which are assembled in the step three;
and step five, repeating the step three and the step four until all the three carrier roller assemblies are assembled.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following remarkable effects:
(1) according to the stepping conveying device for the carrier roller of the inclined-angle belt conveyor, only stacking and mounting work needs to be carried out manually, compared with the traditional mounting mode, the labor amount is reduced, the operation is convenient, the efficiency is higher, the situations that the carrier roller is damaged improperly by manual carrying, the carrier roller is broken off and constructors are injured by smashing are not easy to occur, and the construction hidden danger is reduced.
(2) The step-by-step conveying device of the inclined angle belt conveyor carrier roller can be arranged into a double-groove type according to requirements, so that the number of the carrier rollers contained in the step-by-step conveying device is multiple of three, the step-by-step conveying device can be well adapted to the number of the carrier rollers of the groove type belt conveyor, and the step-by-step conveying device is convenient to install. And the arrangement of the side baffle reduces the possibility that the carrier roller rolls off from the carrying base.
(3) According to the step-by-step conveying method for the carrier roller of the inclined-angle belt conveyor, the carrier roller to be installed next can be conveyed on the three installed carrier roller assemblies by utilizing the support and the carrier roller of the belt conveyor, a conveying channel does not need to be additionally designed, and other spaces are not occupied, so that the carrier roller is prevented from being installed by constructors; in addition, the two ends of the belt conveyor are respectively provided with a winch and a bidirectional conveying carrier roller carrying device, so that the belt conveyor can be conveniently installed and stacked at different positions.
Drawings
Fig. 1 is a schematic top view of the idler carrier assembly of the present invention;
figure 2 is a side elevation schematic view of the idler carrier assembly of the present invention;
fig. 3 is a schematic view of a carrier roller placed in the carrier roller carrying device of the present invention;
FIG. 4 is a side view of FIG. 3;
FIG. 5 is a schematic elevational view of the angled belt conveyor idler step conveyor apparatus of the present invention;
fig. 6 is a side view schematic of the angled belt conveyor idler step conveyor apparatus of the present invention.
The reference numerals in the schematic drawings illustrate:
1. a carrier roller; 2. a carrier roller carrying device; 21. a carrying base; 22. a side dam; 23. a sealing head slip-limiting plate; 24. pulling the ears; 3. three idler assemblies; 4. a conveyor support; 5. a hauling rope; 6. a hoisting machine.
Detailed Description
For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.
Example 1
With reference to fig. 5 and 6, the step-by-step conveying device for the inclined belt conveyor idler of the present embodiment includes an idler carrying device 2, three idler assemblies 3, a conveyor support 4, a traction rope 5 and a winch 6; the three-carrier roller assembly 3 is provided with a plurality of carrier roller carrying devices 2 at intervals along the length direction of the conveyor support 4, the carrier roller carrying devices 2 are arranged on the three-carrier roller assembly 3, carrier rollers 1 are loaded on the carrier roller carrying devices 2, the carrier roller carrying devices 2 are connected with a winch 6 through a traction rope 5, and the carrier roller carrying devices 2 are pulled by the winch 6 to move on the three-carrier roller assembly 3. In this embodiment, two winches 6 are provided, which are respectively disposed at both ends of the belt conveyor, and on which the traction ropes 5 are wound, and the carrier roller carrying devices 2 connected thereto can move in opposite directions under the traction of the two winches 6.
With reference to fig. 1 and 2, the carrier roller carrier device 2 includes a carrier base 21, a side baffle 22, an end plate anti-slip plate 23, and a traction lug 24, where the carrier base 21 is a double-groove structure, and may be directly separated by a partition plate in the middle, or may be made by N (N is greater than or equal to 2) channel steel channels spaced in parallel, and in this embodiment, two 8# channel steel channels are spaced by 10mm in parallel, and have a length × width × height × thickness of 1200mm 80mm 58mm 5 mm.
The side baffles 22 are arranged at two sides of the carrying base 21, the length of the side baffles is the same as that of the carrying base 21, the height of the side baffles is 60mm, and the thickness of the side baffles is 6 mm; the end socket limited slip plates 23 are arranged at two ends of the carrying base 21 and are welded with the carrying base 21 into a whole, and the traction lugs 24 are arranged on the end socket limited slip plates 23 and are provided with holes, and the traction ropes 5 penetrate through the holes.
Three bearing roller subassembly 3 of cell type band conveyer of this embodiment equipment, including 1 middle bearing roller and 2 side bearing rollers, combine fig. 3 and fig. 4, the carrier base 21 in can hold two bearing rollers 1, and bearing roller 1 still can be placed in the space that forms on two bearing rollers 1, the event carries bearing roller 1 that base 21 can transport to be the multiple of three, 1 numbers of bearing roller that three bearing roller subassemblies 3 contained in the fine adaptation cell type band conveyer, conveniently installs. Simultaneously, the bearing roller carrying device 2 sets up to the double flute formula, and its width is narrower than the length of the middle bearing roller in three bearing roller assemblies 3, is difficult for touching the side bearing roller of both sides, and bearing roller carrying device 2 can be carried on three bearing roller assemblies 3 smoothly.
In addition, the side baffle 22 reduces the possibility that the carrier roller 1 rolls off from the bearing base 21 due to vibration during transportation. When the lifting device is used, the traction rope 5 is tied in the traction lug 24, the carrying base 21 can be driven by the winch 6 to move on the belt conveyor, manual carrying is not needed, labor force and potential safety hazards are reduced, and construction efficiency is improved.
Example 2
According to the step-by-step conveying method for the carrier roller of the inclined-angle belt conveyor, the carrier roller carrying device 2 loads the carrier roller 1, the carrier roller carrying device 2 is conveyed to the position of the carrier roller 1 to be installed by the aid of the three carrier roller assemblies 3 which are installed, the carrier roller 1 is taken down to assemble the three carrier roller assemblies 3, and the three carrier roller assemblies 3 which are assembled are applied to continuous conveying of the carrier roller carrying device 2. The method comprises the following specific steps:
firstly, assembling a plurality of three carrier roller assemblies 3 and a plurality of three carrier roller assemblies 3 along the length direction of a conveyor support 4 from the position of a head pulley of a belt conveyor, wherein the formed length can bear a carrier roller carrying device 2;
and step two, placing the carrier roller carrying device 2 on the three carrier roller assemblies 3, stacking the carrier rollers 1 required by the next step on the carrier roller carrying device (the stacking height does not exceed two layers for safety), and connecting the traction lugs 24 at the two ends of the carrier roller carrying device with the traction ropes 5.
Step three, starting a winch 6 at a tail wheel, and dragging the carrier roller carrying device 2 to the position of the carrier roller 1 to be installed; manually waiting at the position where the carrier roller 1 needs to be in place, and moving down the carrier roller 1 to carry out the installation of the three carrier roller assemblies 3 on the spot.
Opening a winch 6 at the head wheel, and moving the carrier roller carrying device 2 to the feeding area; and (4) continuously loading the carrier roller 1, and realizing continuous conveying of the carrier roller carrying device 2 by using the three carrier roller assemblies 3 which are assembled in the step three.
By adopting the stepping type installation method of the embodiment, the belt conveyor self support and the three carrier roller assemblies 3 can be utilized to transport the carrier roller 1 to be installed next on the three carrier roller assemblies 3 which are installed, no additional transportation channel is needed to be designed, and no other space is occupied, so that the installation of the carrier roller 1 by constructors is hindered. The manual work only needs to pile up and installation work, compares in traditional mounting means, has reduced the amount of labour, convenient operation and efficiency are higher, and is difficult for appearing the improper condition that damages bearing roller 1, falls bearing roller 1, injures constructor by a crashing object of artifical transport, has reduced the construction hidden danger.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Claims (8)
1. The utility model provides a marching type conveyor of inclination band conveyer bearing roller which characterized in that: the roller carrying device comprises a roller carrying device (2), three roller assemblies (3), a conveyor support (4), a traction rope (5) and a winch (6); the three-carrier roller assembly (3) is provided with a plurality of carrier roller carrying devices (2) at intervals along the length direction of the conveyor support (4), the carrier roller carrying devices (2) are arranged on the three-carrier roller assembly (3), carrier rollers (1) are loaded on the carrier roller carrying devices (2), the carrier roller carrying devices (2) are connected with a winch (6) through a traction rope (5), and the carrier roller carrying devices (2) are pulled by the winch (6) to move on the three-carrier roller assembly (3).
2. The step conveyor of an inclined belt conveyor idler roll according to claim 1, characterised in that: the two winches (6) are respectively arranged at two ends of the belt conveyor, the carrier roller carrying device (2) is respectively connected with the two winches (6) through the traction rope (5), and the two winches (6) respectively pull the carrier roller carrying device (2) to move along two opposite directions.
3. A step conveyor of an inclined belt conveyor idler roll according to claim 1 or 2, characterised in that: the carrier roller carrying device (2) comprises a carrying base (21), side baffles (22), end enclosure limited slip plates (23) and traction lugs (24), wherein the side baffles (22) are arranged on two sides of the carrying base (21), the end enclosure limited slip plates (23) are arranged at two ends of the carrying base (21), the traction lugs (24) are arranged on the end enclosure limited slip plates (23), and the traction ropes (5) are connected with the traction lugs (24).
4. A step conveyor of an inclined belt conveyor idler roll according to claim 3, characterised in that: the middle of the carrying base (21) is divided into a double-groove structure by a partition plate.
5. The step conveyor of an inclined belt conveyor idler roll according to claim 4, characterised in that: the side baffle (22) is arranged to incline outwards to the carrying base (21), and the length of the side baffle (22) is the same as that of the carrying base (21).
6. A step conveyor of an inclined belt conveyor idler roll according to claim 3, characterised in that: the carrying base (21) is made of N channel steels in parallel at intervals, and N is more than or equal to 2.
7. The utility model provides a marching type conveying method of inclination band conveyer bearing roller which characterized in that: the carrier roller carrying device (2) loads the carrier roller (1), the three carrier roller assemblies (3) which are installed are used for conveying the carrier roller carrying device (2) to the position of the carrier roller (1) to be installed, the carrier roller (1) is taken down for assembling the three carrier roller assemblies (3), and the three carrier roller assemblies (3) which are assembled are applied to continuous conveying of the carrier roller carrying device (2).
8. The step-by-step conveying method for an idler of an inclined belt conveyor according to claim 7, characterized by comprising the steps of:
step one, assembling a plurality of three carrier roller assemblies (3) along the length direction of a conveyor support (4);
secondly, placing the carrier roller carrying device (2) of the loading carrier roller (1) on the three carrier roller assemblies (3);
thirdly, starting a winch (6) at one end, drawing the carrier roller carrying device (2) to move to the position of the carrier roller (1) to be installed, and taking down the carrier roller (1) to assemble the three carrier roller assemblies (3);
fourthly, starting a winch (6) at the other end, drawing the carrier roller carrying device (2) to move to the loading area, continuously loading the carrier roller (1), and realizing the continuous conveying of the carrier roller carrying device (2) by using the three carrier roller assemblies (3) which are assembled in the third step;
and step five, repeating the step three and the step four until all the three carrier roller assemblies (3) are assembled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010724487.3A CN111674827B (en) | 2020-07-24 | 2020-07-24 | Stepping type conveying device and method for carrier roller of inclined angle belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010724487.3A CN111674827B (en) | 2020-07-24 | 2020-07-24 | Stepping type conveying device and method for carrier roller of inclined angle belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111674827A true CN111674827A (en) | 2020-09-18 |
| CN111674827B CN111674827B (en) | 2022-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010724487.3A Active CN111674827B (en) | 2020-07-24 | 2020-07-24 | Stepping type conveying device and method for carrier roller of inclined angle belt conveyor |
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| CN (1) | CN111674827B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112573133A (en) * | 2020-11-27 | 2021-03-30 | 中国十七冶集团有限公司 | Mounting and transporting method for carrier roller of long-distance belt conveyor |
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| CN2224820Y (en) * | 1994-06-15 | 1996-04-17 | 李崇书 | Belt conveyer with steep angle chain |
| CN109205221A (en) * | 2018-08-23 | 2019-01-15 | 中国十七冶集团有限公司 | A kind of side slope construction transport of materials device |
| WO2019060948A1 (en) * | 2017-09-29 | 2019-04-04 | Montan Materials Handling Pty Ltd | Rope conveyor system |
| CN209554102U (en) * | 2019-01-25 | 2019-10-29 | 山东众和特种钢铸造有限公司 | A kind of high temperature resistant stabilization steel pipe conveying roller |
| CN209684632U (en) * | 2019-01-14 | 2019-11-26 | 安徽鼎宏胶辊有限公司 | A kind of rubber roller finished product transfer device |
| CN209740030U (en) * | 2018-12-29 | 2019-12-06 | 铜陵天奇蓝天机械设备有限公司 | Automatic carrier roller carrying system for belt conveyor |
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2020
- 2020-07-24 CN CN202010724487.3A patent/CN111674827B/en active Active
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| CN2224820Y (en) * | 1994-06-15 | 1996-04-17 | 李崇书 | Belt conveyer with steep angle chain |
| WO2019060948A1 (en) * | 2017-09-29 | 2019-04-04 | Montan Materials Handling Pty Ltd | Rope conveyor system |
| CN109205221A (en) * | 2018-08-23 | 2019-01-15 | 中国十七冶集团有限公司 | A kind of side slope construction transport of materials device |
| CN209740030U (en) * | 2018-12-29 | 2019-12-06 | 铜陵天奇蓝天机械设备有限公司 | Automatic carrier roller carrying system for belt conveyor |
| CN209684632U (en) * | 2019-01-14 | 2019-11-26 | 安徽鼎宏胶辊有限公司 | A kind of rubber roller finished product transfer device |
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| 王金山等: "《城市轨道交通轨道施工与维护》", 31 October 2012 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112573133A (en) * | 2020-11-27 | 2021-03-30 | 中国十七冶集团有限公司 | Mounting and transporting method for carrier roller of long-distance belt conveyor |
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| CN111674827B (en) | 2022-01-25 |
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