CN111662071A - Low-temperature far infrared appliance and manufacturing method thereof - Google Patents
Low-temperature far infrared appliance and manufacturing method thereof Download PDFInfo
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- C04B33/02—Preparing or treating the raw materials individually or as batches
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3436—Alkaline earth metal silicates, e.g. barium silicate
- C04B2235/3445—Magnesium silicates, e.g. forsterite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
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- C04B2235/52—Constituents or additives characterised by their shapes
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
Abstract
The invention provides a low-temperature far infrared appliance and a manufacturing method thereof. The invention belongs to the technical field of low-temperature far infrared application, and particularly relates to a low-temperature far infrared appliance and a preparation method thereof. The appliance comprises the following components in percentage by mass: blank base material: 60 to 85 percent; adhesive: 0.1 to 0.3 percent; far infrared materials: 0.5-2.5%; glaze material: 1.5 to 5.0 percent; the balance of water. The raw materials used by the green body are common, the cost is low, the popularization and the application are convenient, and the practical value and the application prospect are very high; the talcum and the bone charcoal are added into the base material of the appliance blank body, so that the appliance blank body is smooth, heavy metal substances can be effectively removed, and the effects of health and environmental protection are achieved; the low-temperature far infrared material used by the invention has very high far infrared emission frequency, and the appliance has excellent far infrared function.
Description
Technical Field
The invention belongs to the technical field of low-temperature far infrared radiation appliances, and particularly relates to a low-temperature far infrared appliance and a preparation method thereof.
Background
The low-temperature far infrared ray released by the infrared heating body with lower surface temperature has the wavelength range of 5-15 microns, is invisible light, is called as 'life light' and 'fertility light' in clinical medicine, can cause the resonance of atoms and molecules of human cells after permeating into the body, and generates heat reaction by friction and heat among the molecules through resonance absorption to promote the temperature of subcutaneous deep layer to rise, and has the effects of improving and preventing and treating various diseases caused by blood circulation and microcirculation disturbance. Has effects in improving blood circulation and microcirculation, promoting metabolism, enhancing immunity, and improving cardiovascular and cerebrovascular mechanisms. The human body is a far infrared heating body and an absorber (the far infrared wavelength is 8-9 microns), the far infrared wavelength is related to the surface temperature of the heating body, the far infrared wavelength released by a low-temperature far infrared material at the temperature of 30-50 ℃ is very consistent with the 'life light', the far infrared wavelength is close to the far infrared wavelength of the human body and is easily absorbed by the human body, the far infrared wavelength acts on the subcutaneous tissue of the human body to generate a good internal heating temperature sensing effect, and no negative influence is caused on the human body.
The existing far infrared emission materials in the current market have different far infrared emission intensity, some materials have lower heat sensitivity and low far infrared emissivity, some materials have complex production process, higher manufacturing cost, poorer environmental adaptability, unstable material quality and the like, and meanwhile, the materials also have the characteristic of releasing a large amount of negative ions, so that the wide application of the materials is influenced.
The prior art discloses a far infrared ceramic material and a manufacturing process thereof with a patent number of CN201410489059.1, and the far infrared ceramic powder of the technology is made of inorganic minerals, non-metallic oxides and metallic oxides. Although the technology has the advantages of simple production process and stable material quality, the technology has the defects of higher manufacturing cost, low far infrared emission frequency and the like.
Disclosure of Invention
In order to solve the above problems, the present invention aims to provide a low temperature far infrared device with low cost and smooth tyre quality and a manufacturing method thereof.
The invention also aims to provide a low-temperature far infrared appliance with high far infrared ray emission frequency and a manufacturing method thereof.
The invention also aims to provide a low-temperature far infrared appliance which is healthy, environment-friendly and good in corrosion resistance and a manufacturing method thereof.
In order to achieve the above object, the present invention has the following technical means.
The invention provides a low-temperature far infrared apparatus, which comprises the following components in percentage by mass:
blank base material: 60 to 85 percent;
adhesive: 0.1 to 0.3 percent;
far infrared materials: 0.5-2.5%;
glaze material: 1.5 to 5.0 percent;
the balance of water.
The base material comprises clay, feldspar, calcite, flint clay, rock wool, recycled rock soil, bone carbon, Mingling mud, talc and sepiolite. The base material is common soil and stone in life, and the raw materials are convenient to find and low in cost. The talc is soft and smooth in texture and can be used as a base material of a blank body to smooth the texture of the appliance. The bone charcoal can effectively remove heavy metal substances, has the function of purifying water quality, and can ensure that the appliance is more environment-friendly and safer when being added into a blank body.
Further, the glaze comprises quartz, feldspar, borax and clay. The glaze material can be ground into powder, added with water to prepare slurry, coated on the surface of the semi-finished product of the appliance, and can give out glass luster after being fired and increase the mechanical strength and the insulating property of the appliance. The glaze is common raw materials and has low cost.
Further, the binder comprises one or more of CMC (carboxymethyl cellulose), starch, PVA (polyvinyl alcohol), bentonite, and dextrin. The binder is solid powder, can be added with water to prepare slurry, is coated on the outer surface of the blank body, and can bond the far infrared material on the outer surface of the blank body. The CMC aqueous solution has the functions of thickening, film forming, adhesion, water retention, colloid protection, emulsification, suspension and the like, and is a thickening agent with excellent performance. The starch, the bentonite and the dextrin are common substances in life, and the cost is low. The PVA has excellent cohesiveness and compatibility.
Further, the far infrared material includes MnO2、Fe2O3、Co2O3And CuO. The far infrared materials are all spinel type far infrared powder, and the spinel type far infrared powder far infrared materials have excellent far infrared ray emission frequency. The spinel type far infrared powder is safe, environment-friendly and harmless to human bodies。
The invention also provides a manufacturing method of the low-temperature far infrared appliance, which comprises the following steps:
the method comprises the following steps: preparing materials:
preparing base material powder: weighing a proper amount of clay, feldspar, calcite, flint clay, rock wool, recycled green and rock soil, grinding the clay, the feldspar, the calcite, the flint clay, the talc and the kyanite to 800-1200 meshes, and uniformly mixing the clay, the feldspar, the calcite, the talc and the kyanite with a proper amount of 800-1500-mesh engzhou bizarre stone powder to obtain powder;
preparing adhesive slurry: respectively weighing a proper amount of binder ingredients, uniformly mixing, adding water, and uniformly stirring to prepare binder slurry;
preparing glaze slip: weighing proper glaze ingredients respectively, uniformly mixing the glaze ingredients together, grinding the mixture into powder, and adding water to prepare glaze slip;
step two: ball milling: adding the prepared powder into a charging barrel of a ball mill, and then adding a proper amount of water for ball milling for 30 hours;
step three: pulping: adding the pug ball-milled in the ball mill into a beater for beating,
step four: and (4) primary blank forming, namely pouring the beaten slurry into a mould to manufacture a primary blank.
Step five: spraying: firstly, the binder slurry is evenly coated on the surface of a blank body, and then the far infrared material is evenly mixed and sprayed on the outer surface of the formed blank body.
Step six: and (3) high-temperature baking: and (4) placing the blank into an oven for baking at the baking temperature of 500-1300 ℃ for 8-24 hours.
Step seven: glazing: and uniformly coating glaze slurry on the surface of the formed blank.
Step eight: secondary baking: and baking the blank body coated with the glaze slurry for 10 hours at the temperature of 500-800 ℃.
The invention has the beneficial effects that: compared with the prior art, the raw materials used in the invention are common and have low cost; the talc is added into the base material of the utensil blank body to ensure that the utensil blank body has smooth texture; the low-temperature far infrared material used by the invention is metal oxide, and has the advantage of high far infrared emission frequency; the bone charcoal is added into the base material of the green body, so that heavy metal substances can be effectively removed, and the green body has the effects of health and environmental protection.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to achieve the above object, the technical solution of the present invention is as follows.
The first embodiment is as follows:
a low-temperature far infrared appliance comprises the following components in percentage by mass:
blank base material: 60 percent;
adhesive: 0.1 percent;
far infrared materials: 5 percent;
glaze material: 15 percent;
the balance of water.
Wherein the base material of the green body is a mixture of clay, feldspar, calcite, flint clay, rock wool, recycled green rock, dragon rock soil, bone carbon, Mingling mud, talcum and sepiolite, and the mass ratio is 5: 1: 2: 1: 2: 1: 3: 2: 1: 2: 1.
wherein the binder is a mixture comprising CMC (carboxymethyl cellulose), starch, PVA (polyvinyl alcohol), bentonite and dextrin, and the mass ratio of the binder is 1: 2: 1: 2: 1.
wherein the far infrared base material is a mixture of MnO2, Fe2O3, Co2O3 and CuO, and the mass ratio of the far infrared base material to the mixture is 1: 1: 1: 1.
wherein the glaze is a mixture of quartz, feldspar, borax and clay 1: 1: 1: 1.
example two:
a low-temperature far infrared appliance comprises the following components in percentage by mass:
blank base material: 70 percent;
adhesive: 0.3 percent;
far infrared materials: 8 percent;
glaze material: 10 percent;
the balance of water.
Wherein the base material of the green body is a mixture of clay, feldspar calcite, flint clay, rock wool, recycled green rock, dragon rock soil, bone carbon, Mingling mud, talcum and sepiolite, and the mass ratio is 7: 1: 1: 1: 2: 1: 4: 2: 1: 5: 1.
wherein the binder is a mixture comprising CMC (carboxymethyl cellulose), starch, PVA (polyvinyl alcohol), bentonite and dextrin, and the mass ratio is 2: 1: 1: 2: 1.
wherein the far infrared base material is a mixture of MnO2, Fe2O3, Co2O3 and CuO, and the mass ratio of the far infrared base material to the mixture is 2: 1: 2: 1.
wherein the glaze is a mixture of quartz, feldspar, borax and clay 1: 1: 1: 1.
example three:
a manufacturing method of a low-temperature far infrared appliance comprises the following steps:
the method comprises the following steps: preparing materials:
preparing base material powder: weighing a proper amount of clay, feldspar, calcite, flint clay, rock wool, recycled green and rock soil, grinding the clay, the feldspar, the calcite, the flint clay, the talc and the kyanite to 800-1200 meshes, and uniformly mixing the clay, the feldspar, the calcite, the talc and the kyanite with a proper amount of 800-1500-mesh engzhou bizarre stone powder to obtain powder;
preparing adhesive slurry: respectively weighing a proper amount of binder ingredients, uniformly mixing, adding water, and uniformly stirring to prepare binder slurry;
preparing glaze slip: weighing proper glaze ingredients respectively, uniformly mixing the glaze ingredients together, grinding the mixture into powder, and adding water to prepare glaze slip;
step two: ball milling: adding the prepared powder into a charging barrel of a ball mill, and then adding a proper amount of water for ball milling for 30 hours;
step three: pulping: adding the pug ball-milled in the ball mill into a beater for beating,
step four: and (4) primary blank forming, namely pouring the beaten slurry into a mould to manufacture a primary blank.
Step five: spraying: firstly, uniformly coating the binder slurry on the surface of a blank body, and then spraying a far infrared material on the outer surface of the formed blank body;
step six: and (3) high-temperature baking: placing the blank into an oven for baking at the baking temperature of 500-1300 ℃ for 8-24 hours;
step seven: glazing: uniformly coating glaze slurry on the surface of the formed blank;
step eight: secondary baking: baking the blank body coated with the glaze slurry for 10 hours at the temperature of 500-800 ℃;
the present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A low-temperature far infrared appliance is characterized in that: the appliance comprises the following components in percentage by mass:
blank base material: 60 to 85 percent;
adhesive: 0.1 to 0.3 percent;
far infrared materials: 0.5-2.5%;
glaze material: 1.5 to 5.0 percent;
the balance of water.
2. The far infrared instrument of claim 1, wherein the base material comprises one or more of clay, feldspar, calcite, flint clay, rock wool, recycled rock wool, rock and soil, bone carbon, Minling's clay, talc and sepiolite.
3. A low temperature far infrared apparatus as claimed in claim 1, wherein the glaze includes one or more of quartz, feldspar, borax, and clay.
4. The low temperature far infrared instrument as claimed in claim 1, wherein the binder comprises one or more of CMC, starch, PVA, bentonite, dextrin.
5. The low temperature far infrared appliance according to claim 1, wherein the far infrared material comprises MnO2、Fe2O3、Co2O3And CuO.
6. A manufacturing method of a low-temperature far infrared appliance is characterized by comprising the following steps:
the method comprises the following steps: preparing materials:
preparing base material powder: weighing a proper amount of clay, feldspar, calcite, flint clay, rock wool, recycled green and rock soil, grinding the clay, the feldspar, the calcite, the flint clay, the talc and the kyanite to 800-1200 meshes, and uniformly mixing the clay, the feldspar, the calcite, the talc and the kyanite with a proper amount of 800-1500-mesh engzhou bizarre stone powder to obtain powder;
preparing adhesive slurry: respectively weighing a proper amount of binder ingredients, adding water, and uniformly stirring to prepare binder slurry;
preparing glaze slip: weighing proper amount of glaze respectively, grinding into powder, and adding water to prepare glaze slip;
step two: ball milling: adding the prepared powder into a charging barrel of a ball mill, and then adding a proper amount of water for ball milling for 30 hours;
step three: pulping: adding the pug ball-milled in the ball mill into a pulping machine for pulping;
step four: primary blank forming: pouring the beaten slurry into a mould to manufacture a primary blank;
step five: spraying: firstly, uniformly coating the surface of a blank with binder slurry, then uniformly mixing the far infrared materials, and spraying the mixture on the outer surface of the formed blank;
step six: and (3) high-temperature baking: placing the blank into an oven for baking at the baking temperature of 500-1300 ℃ for 8-24 hours;
step seven: glazing: uniformly coating glaze slurry on the surface of the formed blank;
step eight: secondary baking: and baking the blank body coated with the glaze slurry for 10 hours at the temperature of 500-800 ℃.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010496032.0A CN111662071A (en) | 2020-06-03 | 2020-06-03 | Low-temperature far infrared appliance and manufacturing method thereof |
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| CN202010496032.0A CN111662071A (en) | 2020-06-03 | 2020-06-03 | Low-temperature far infrared appliance and manufacturing method thereof |
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| KR20020070012A (en) * | 2001-02-28 | 2002-09-05 | 나창호 | The far infra red ray emissive cup and method for it's preparation. |
| US20080220960A1 (en) * | 2004-06-16 | 2008-09-11 | Jih-Hsin Tsai | Far infrared emitting nano glaze |
| CN102670031A (en) * | 2012-05-23 | 2012-09-19 | 青岛华神纳米科技有限公司 | Water glass with far infrared ceramic inner container |
| CN104291801A (en) * | 2014-09-23 | 2015-01-21 | 谭国华 | Far infrared ceramic material and manufacturing process thereof |
| CN105060856A (en) * | 2015-08-11 | 2015-11-18 | 长沙秋点兵信息科技有限公司 | Porcelain formula and manufacturing process |
| CN106518167A (en) * | 2016-10-21 | 2017-03-22 | 景德镇陶瓷大学 | Ceramic ware inner coating material with far-infrared strengthening function, preparation method therefor and application of ceramic ware inner coating material |
-
2020
- 2020-06-03 CN CN202010496032.0A patent/CN111662071A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020070012A (en) * | 2001-02-28 | 2002-09-05 | 나창호 | The far infra red ray emissive cup and method for it's preparation. |
| US20080220960A1 (en) * | 2004-06-16 | 2008-09-11 | Jih-Hsin Tsai | Far infrared emitting nano glaze |
| CN102670031A (en) * | 2012-05-23 | 2012-09-19 | 青岛华神纳米科技有限公司 | Water glass with far infrared ceramic inner container |
| CN104291801A (en) * | 2014-09-23 | 2015-01-21 | 谭国华 | Far infrared ceramic material and manufacturing process thereof |
| CN105060856A (en) * | 2015-08-11 | 2015-11-18 | 长沙秋点兵信息科技有限公司 | Porcelain formula and manufacturing process |
| CN106518167A (en) * | 2016-10-21 | 2017-03-22 | 景德镇陶瓷大学 | Ceramic ware inner coating material with far-infrared strengthening function, preparation method therefor and application of ceramic ware inner coating material |
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Application publication date: 20200915 |