CN111660104A - Saw cut end milling machine - Google Patents
Saw cut end milling machine Download PDFInfo
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- CN111660104A CN111660104A CN202010697495.3A CN202010697495A CN111660104A CN 111660104 A CN111660104 A CN 111660104A CN 202010697495 A CN202010697495 A CN 202010697495A CN 111660104 A CN111660104 A CN 111660104A
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- 238000005520 cutting process Methods 0.000 claims abstract description 18
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- 238000003825 pressing Methods 0.000 claims description 16
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
本发明公开了一种锯切端铣机,包括第一输送平台、与所述第一输送平台相同输送方向上间隔设置有第二输送平台、设置在所述第一输送平台上将输送在所述第一输送平台和第二输送平台上的多根并排型材进行截断的90度锯片电机、设置在所述第一输送平台上并在水平方向上往复运动对被所述90度锯片电机截断的型材端部进行水平端铣的铣刀电机。本申请中通过在输送平台上安装用于定位横向和纵向定位机构,实现对型材的定位,并利用切割电机裁断,并控制升降,最后利用多层铣刀盘对型材进行加工一次成型,并利用送料移动导轨上的送料机械手快速输送和备料,实现流水线式的作业,提高了施工效率。
The invention discloses a sawing end-milling machine, comprising a first conveying platform, a second conveying platform arranged at intervals in the same conveying direction as the first conveying platform, and a second conveying platform arranged on the first conveying platform to be conveyed on the first conveying platform. A 90-degree saw blade motor for cutting a plurality of side-by-side profiles on the first conveying platform and the second conveying platform is arranged on the first conveying platform and reciprocating in the horizontal direction to be cut by the 90-degree saw blade motor A milling cutter motor for horizontal end milling of the profile ends. In this application, by installing a horizontal and vertical positioning mechanism on the conveying platform, the positioning of the profile is realized, and the cutting motor is used to cut and control the lifting. Finally, the multi-layer milling cutter disc is used to process the profile once. The feeding manipulator on the feeding moving guide rail can quickly convey and prepare the material, realize the assembly line operation, and improve the construction efficiency.
Description
技术领域technical field
本发明涉及铝合金门窗加工技术领域,尤其涉及一种锯切端铣机。The invention relates to the technical field of processing aluminum alloy doors and windows, in particular to a sawing end milling machine.
背景技术Background technique
常规对于铝合金门窗或者其他型材的在加工时需要进行端铣,但是常规的端铣机在使用时由于人工操作,在定位、锯切以及后续端铣的过程中人工操作的效率较低,并且还容易存在定位不够准确的情况,另外在整个流水线式的生产中,不能及时送料和补充,也使得端铣机的工作效率变低。Conventionally, end milling is required for the processing of aluminum alloy doors and windows or other profiles. However, due to manual operation of conventional end milling machines, the efficiency of manual operation in the process of positioning, sawing and subsequent end milling is low, and It is also easy to have inaccurate positioning. In addition, in the entire assembly line production, the material cannot be fed and replenished in time, which also reduces the working efficiency of the end milling machine.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种锯切端铣机,解决常规锯切端铣机的常规使用时定位、裁断以及端铣过程不能实现流水线式的作业效率较低的问题。The purpose of the present invention is to provide a sawing end-milling machine, which solves the problem that the conventional sawing and end-milling machine cannot achieve a streamlined operation efficiency in the conventional use of positioning, cutting and end-milling processes.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明提供了一种锯切端铣机,包括第一输送平台、与所述第一输送平台相同输送方向上间隔设置有第二输送平台、设置在所述第一输送平台上将输送在所述第一输送平台和第二输送平台上的型材进行截断的90度锯片电机、设置在所述第一输送平台上并在水平方向上往复运动对被所述90度锯片电机截断的型材端部进行水平端铣的铣刀电机、以及设置在所述第一输送平台上的送料移动导轨和设置所述送料移动导轨上用于输送型材的送料机械手。The present invention provides a sawing end milling machine, which comprises a first conveying platform, a second conveying platform arranged at intervals in the same conveying direction as the first conveying platform, and a second conveying platform arranged on the first conveying platform to be conveyed on the first conveying platform. The 90-degree saw blade motor for cutting the profiles on the first conveying platform and the second conveying platform is arranged on the first conveying platform and reciprocates in the horizontal direction to the end of the profile cut by the 90-degree saw blade motor A milling cutter motor for horizontal end milling, a feeding moving guide rail set on the first conveying platform, and a feeding manipulator set on the feeding moving guide rail for conveying profiles.
进一步的,所述第一输送平台上靠近所述第二输送平台的侧壁安装有铣刀移动滑轨,所述铣刀电机通过铣刀移动丝杠安装在所述铣刀移动滑轨上,所述铣刀移动丝杠通过铣刀移动伺服电机驱动所述铣刀移动丝杠的转动,从而带动所述铣刀电机在所述铣刀移动滑轨上水平往复运动。Further, a milling cutter moving slide rail is installed on the side wall of the first conveying platform close to the second conveying platform, and the milling cutter motor is installed on the milling cutter moving slide rail through the milling cutter moving lead screw, The milling cutter moving screw drives the rotation of the milling cutter moving screw through the milling cutter moving servo motor, thereby driving the milling cutter motor to reciprocate horizontally on the milling cutter moving slide rail.
再进一步的,在所述第一输送平台上安装有在竖直方向上对型材进行定位的送料上压料气缸和在水平方向对型材进行定位的送料侧向气缸。Still further, the first conveying platform is provided with an upper feeding cylinder for positioning the profiles in the vertical direction and a lateral feeding cylinder for positioning the profiles in the horizontal direction.
再进一步的,在所述第一输送平台上设置有竖向移动平台,在所述竖向移动平台固定设置有竖直切割调节气缸,在所述竖向移动平台设置有用于竖向调节所述90度锯片电机的滑轨,所述90度锯片电机通过竖直切割调节气缸带动其在滑轨上竖直方向移动调节,对经过所述送料上压料气缸和送料侧向气缸定位的型材进行裁断。Still further, a vertical moving platform is arranged on the first conveying platform, a vertical cutting and adjusting cylinder is fixedly arranged on the vertical moving platform, and a vertical adjusting cylinder is arranged on the vertical moving platform. The sliding rail of the 90-degree saw blade motor, the 90-degree saw blade motor is driven by the vertical cutting adjustment cylinder to move and adjust vertically on the sliding rail, and the 90-degree saw blade motor is positioned through the feeding upper pressing cylinder and the feeding side cylinder. Profiles are cut.
再进一步的,在所述第一输送平台上设置有送料移动导轨,所述送料移动导轨上设置有送料移动齿条,在所述送料移动导轨安装有滑动座,所述滑动座上设置有与所述送料移动齿条啮合适配的送料伺服电机,在所述滑动座设置有平行于所述送料移动导轨的安装架,所述安装架设置有用于带动型材在所述第一输送平台上输送的送料机械手。Still further, a feeding moving guide rail is arranged on the first conveying platform, a feeding moving rack is arranged on the feeding moving guide rail, a sliding seat is installed on the feeding moving guide rail, and a sliding seat is arranged on the sliding seat. The feeding moving rack meshes with a suitable feeding servo motor, and the sliding seat is provided with a mounting frame parallel to the feeding moving guide rail, and the mounting frame is provided with a drive for conveying the profiles on the first conveying platform. feeding manipulator.
再进一步的,在所述第二输送平台上通过工作台丝杠安装有导轨工作台,在所述导轨工作台上安装有用于在竖直上对型材进行定位的出料上压料气缸和在水平方向上对型材进行定位的出料侧向气缸,所述出料上压料气缸通过移动工作台安装在所述导轨工作台上,所述工作台丝杠通过工作台驱动电机进行驱动,从而带动调节经过所述出料上压料气缸定位的型材与所述第一输送平台上型材的间距。Still further, a guide rail worktable is installed on the second conveying platform through a worktable screw, and a discharge upper pressing cylinder and The discharge side cylinder for positioning the profile in the horizontal direction, the discharge upper pressure cylinder is installed on the guide rail worktable through a moving worktable, and the worktable screw is driven by the worktable drive motor, so as to Drive to adjust the distance between the profile positioned through the discharge upper pressing cylinder and the profile on the first conveying platform.
再进一步的,所述第一输送平台和所述第二输送平台上分别安装有便于输送型材的输送辊。Still further, conveying rollers for conveying profiles are respectively installed on the first conveying platform and the second conveying platform.
再进一步的,所述铣刀电机上安装有多层铣刀盘。Still further, a multi-layer milling cutter disc is installed on the milling cutter motor.
与现有技术相比,本发明的有益技术效果:本申请中通过在输送平台上安装用于定位横向和纵向定位机构,实现对型材的定位,并利用切割电机裁断,并控制升降,最后利用多层铣刀盘对型材进行加工一次成型,并利用送料移动导轨上的送料机械手快速输送和备料,实现流水线式的作业,提高了施工效率。Compared with the prior art, the beneficial technical effects of the present invention: in this application, by installing a horizontal and vertical positioning mechanism on the conveying platform, the positioning of the profiles is realized, and the cutting motor is used to cut and control the lifting, and finally use The multi-layer milling cutter disc processes the profiles at one time, and uses the feeding manipulator on the feeding moving guide rail to quickly transport and prepare the material, which realizes the assembly line operation and improves the construction efficiency.
附图说明Description of drawings
下面结合附图说明对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
图1为本发明锯切端铣机的主体示意图;Fig. 1 is the main body schematic diagram of the sawing end milling machine of the present invention;
图2为本发明锯切端铣机的尾部示意图;Fig. 2 is the tail schematic diagram of the sawing end milling machine of the present invention;
图3为本发明锯切端铣机的第一输送平台侧视示意图;3 is a schematic side view of the first conveying platform of the sawing end milling machine of the present invention;
图4为本发明锯切端铣机的俯视示意图;Fig. 4 is the top view schematic diagram of the sawing end milling machine of the present invention;
图5为本发明锯切端铣机的尾部俯视的示意图。FIG. 5 is a schematic view of the top view of the tail of the sawing end-milling machine of the present invention.
附图标记说明:1、第一输送平台;1a、铣刀移动滑轨;2、第二输送平台;2a、导轨工作台;2b、工作台驱动电机;2c、工作台丝杠;2d、移动工作台;2e、出料上压料气缸;2f、出料压板;2g、出料侧向气缸;3、铣刀移动伺服电机;3a、铣刀移动丝杠;3b、铣刀电机;3c、铣刀盘;4、竖直切割调节气缸;4a、90度锯片电机;4b、切割刀盘;4c、竖向移动平台;5、送料上压料气缸;5a、送料压板;5b、送料侧向气缸;6、送料移动导轨;6a、滑动座;6b、安装架;6c、滑动轮;6d、送料伺服电机;6e、送料机械手;6f、送料移动齿条;7、输送辊。Description of reference numerals: 1. The first conveying platform; 1a, the milling cutter moving slide rail; 2. The second conveying platform; 2a, the guide rail table; 2b, the table drive motor; 2c, the table screw; Workbench; 2e, discharge upper pressing cylinder; 2f, discharge pressure plate; 2g, discharge side cylinder; 3, milling cutter moving servo motor; 3a, milling cutter moving screw; 3b, milling cutter motor; 3c, Milling cutter head; 4. Vertical cutting adjusting cylinder; 4a, 90 degree saw blade motor; 4b, cutting cutter head; 4c, vertical moving platform; 5, feeding upper pressing cylinder; 5a, feeding pressure plate; 5b,
具体实施方式Detailed ways
如图1-5所示,本实施例中公开了一种锯切端铣机,包括第一输送平台1、与所述第一输送平台1相同输送方向上间隔安装有第二输送平台2、安装在所述第一输送平台1上将输送在所述第一输送平台1和第二输送平台2上的多根型材进行截断的90度锯片电机4a、安装在所述第一输送平台1上并在水平方向上往复运动对被所述90度锯片电机4a截断的多根型材端部进行水平端铣的铣刀电机3b、以及安装在所述第一输送平台1上的送料移动导轨6和安装所述送料移动导轨6上用于输送型材的送料机械手6e。As shown in Figures 1-5, this embodiment discloses a sawing end milling machine, which includes a first conveying platform 1, a
如图1所示,所述第一输送平台1上靠近所述第二输送平台2的侧壁安装有铣刀移动滑轨1a,所述铣刀电机3b通过铣刀移动丝杠3a安装在所述铣刀移动滑轨1a上,所述铣刀电机3b通过丝杠螺母安装所述铣刀移动丝杠3a,所述铣刀移动丝杠3a通过联轴器与所述铣刀移动伺服电机3连接;所述铣刀电机3a安装有多层铣刀盘3c,其中通过安装多层铣刀盘3c使得对多根并排的型材进行端铣时,达到一次成型,提高加工效率;所述铣刀移动丝杠3a通过铣刀移动伺服电机3驱动所述铣刀移动丝杠3a的转动,从而带动所述铣刀电机3b在所述铣刀移动滑轨1a上水平往复运动。As shown in FIG. 1, a milling cutter moving slide rail 1a is installed on the side wall of the first conveying platform 1 close to the
在所述第一输送平台1上安装有在竖直方向上对型材进行定位的送料上压料气缸5和在水平方向对型材进行定位的送料侧向气缸5b;在所述第一输送平台1上安装有竖向移动平台4c,在所述竖向移动平台4c固定安装有竖直切割调节气缸4,在所述竖向移动平台4c安装有用于竖向调节所述90度锯片电机4a的滑轨,所述90度锯片电机4a通过竖直切割调节气缸4带动其在滑轨上竖直方向移动调节,对经过所述送料上压料气缸5和送料侧向气缸5b定位的型材进行裁断;所述送料上压料气缸5的伸缩端安装有送料压板5a,便于对型材进行定位;其中首先通过所述90度锯片电机4a对型材进行裁断,所述所述90度锯片电机4a上安装有垂直型材输送方向的切割刀盘4b。The first conveying platform 1 is provided with a feeding upper pressing
在所述第一输送平台1上安装有送料移动导轨6,所述送料移动导轨6上安装有送料移动齿条6f,在所述送料移动导轨6安装有滑动座6a,所述滑动座6a垂直与第一输送平台1安装起到定位支撑作用的滑动轮6c;所述滑动座6a上安装有与所述送料移动齿条6f啮合适配的送料伺服电机6d,在所述滑动座6a安装有平行于所述送料移动导轨6的安装架6b,所述安装架6b安装有用于带动型材在所述第一输送平台1上输送的送料机械手6e;所述送料伺服电机6d通过与所述送料移动齿条6f啮合,从而带动型材在所述第一输送平台1上移动,所述第一输送平台1和所述第二输送平台2上分别安装有便于输送型材的输送辊7。A
如图5所示,其中送料机械手6e为用于推动型材的长推杆结构,其中利用送料机械手6e上的多个推动杆对多根型材进行推动运送。As shown in FIG. 5 , the
在所述第二输送平台2上通过工作台丝杠2c安装有导轨工作台2a,在所述导轨工作台2a上安装有用于在竖直上对型材进行定位的出料上压料气缸2e和在水平方向上对型材进行定位的出料侧向气缸2g,所述出料侧向气缸2g的伸缩下端安装有便于定位型材的出料压板2f;所述出料上压料气缸2e通过移动工作台2d安装在所述导轨工作台2a上,所述工作台丝杠2c通过工作台驱动电机2b进行驱动,从而带动调节经过所述出料上压料气缸2e定位的型材与所述第一输送平台1上型材的间距。A guide rail table 2a is installed on the
本发明的工作过程:The working process of the present invention:
首先,利用送料伺服电机6d带动滑动座6b上安装的送料机械手6e推动多根型材在第一输送平台1输送到第二输送平台2上,接着通过第一输送平台1上安装的送料侧向气缸5b和送料上压料气缸5和第二输送平台2上的出料上压料气缸2e和出料侧向气缸2g将型材进行定位,并保持平行于第一输送平台1的一条直线上,然后通过竖直切割调节气缸4带动90度锯片电机4a向下移动,垂直型材进行裁断,在通过竖直切割调节气缸4调节90度锯片电机4a上升复位,接着通过工作台驱动电机2b带动导轨工作台2a带着通过出料上压料气缸2e和出料侧向气缸2g固定型材向左平移,将经过裁断的两段型材拉开端铣间距,并驱动铣刀移动伺服电机3带动铣刀电机3b水平往复移动从而同时对两段型材进行端铣,最后利用送料移动导轨6上由送料伺服电机6d驱动的送料机械手6e,带动两段经过端铣后的型材输送到第二输送平台上,并进行后续的加工。First, the
在本发明创造的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right" and "vertical" , "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上实施例仅是对本发明创造的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments are only to describe the preferred mode of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art can make various deformations and modifications to the technical solutions of the present invention. Improvements should all fall within the protection scope determined by the claims of the present invention.
Claims (8)
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CN112621230A (en) * | 2020-12-24 | 2021-04-09 | 潍坊鑫奥机械有限公司 | Profile sawing, milling and drilling integrated machine |
CN112658684A (en) * | 2020-12-15 | 2021-04-16 | 山东鑫迈德数控设备有限公司 | Sawing and milling processing system and method |
CN113042819A (en) * | 2021-03-30 | 2021-06-29 | 佛山市南海品锐机械有限公司 | Saw cutting equipment for sectional materials |
CN113211090A (en) * | 2021-05-21 | 2021-08-06 | 斯图尔茨机器(济南)有限公司 | Novel automatic production line and production method for milling and cutting |
CN113909901A (en) * | 2021-10-08 | 2022-01-11 | 福建省华隆机械有限公司 | Equipment combining machining center and saw cutting water cutter and machining method thereof |
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CN113909901A (en) * | 2021-10-08 | 2022-01-11 | 福建省华隆机械有限公司 | Equipment combining machining center and saw cutting water cutter and machining method thereof |
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