CN111649861B

CN111649861B - Intelligent production line for braking system

Info

Publication number: CN111649861B
Application number: CN202010345106.0A
Authority: CN
Inventors: 张文刚; 黄海马
Original assignee: Individual
Current assignee: Ningbo Jiwang Information Technology Co ltd
Priority date: 2020-04-27
Filing date: 2020-04-27
Publication date: 2021-09-07
Anticipated expiration: 2040-04-27
Also published as: CN111649861A

Abstract

The invention discloses an intelligent production line of a brake system, which comprises a workbench arranged at the tail end of the production line, wherein a brake torque detection device which is used for detecting the brake torque of calipers and is convenient for the installation and the disassembly of the calipers is arranged on the workbench.

Description

Intelligent production line for braking system

Technical Field

The invention relates to the technical field of brake systems, in particular to an intelligent production line of a brake system.

Background

At present, the braking brake equipment that current car was used, disc brake for example is carrying out the in-process of production, wherein calliper is an important component in the brake, however current calliper is carrying out the in-process of using, its braking torque receives the piston to promote to and two sliding sleeves are controlled jointly, and because the production line that is used for producing calliper does not have moment check out test set, lead to calliper in the in-process of using, on the one hand often can appear braking torque too big, lead to brake block and brake disc wearing and tearing great, thereby reduce the life of brake block, on the other hand when the braking torque undersize that appears, lead to the brake block can't carry out the effect of in time stabilizing the brake, further there is the potential safety hazard. Therefore, an intelligent production line of the brake system is provided.

Disclosure of Invention

The invention aims to provide an intelligent production line of a braking system, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a braking system intelligent production line, is including setting up the workstation at the production line end, be equipped with on the workstation and detect the braking moment detection device who just is convenient for calliper installation and dismantlement to calliper braking moment.

Preferably, the braking torque detection device comprises a support shell arranged on the workbench, a driving part is arranged in the support shell, and the connecting end of the driving piece is connected with two supporting disks, a positioning piece detachably fixed to the calipers is arranged on each supporting disk, and one side of each of the two support discs is provided with a moving port, the moving port is connected with a contact measuring plate in a sliding way, the two contact measuring plates are positioned between the two brake pads in the caliper, the bottom ends of the two contact measuring plates are fixedly connected with a supporting piece for supporting the two contact measuring plates to move, the supporting piece is fixedly connected on the workbench, and the outer side of the supporting piece is provided with a supporting frame which is fixedly connected on the workbench, the supporting frame is provided with a fixed measuring piece for measuring the moving moment of the sliding sleeve on the clamp, through the braking moment detection device who is equipped with to play and carry out the short-term test effect to the turning moment of calliper.

Preferably, support piece is including setting up two connectors on two supporting disks, connector department slides and runs through there is the connecting rod, board fixed connection is measured with the contact in the connecting rod top, and connecting rod bottom fixedly connected with slide, two the slide outside slides and has cup jointed the slip shell, slip shell fixed connection is on the workstation, be equipped with first scale mark on the slip shell, and first scale mark top is equipped with two first pointers, two the one end of first pointer respectively with two connecting rod fixed connection, through the support piece that is equipped with to play and carry out the effect that supports to two connecting rods.

Preferably, the fixed measuring part comprises a measuring shell fixedly connected to the support frame, a positioning plate is slidably connected inside the measuring shell, rolling parts are connected to two ends of the positioning plate and slidably connected with the measuring shell, an opening is formed in one side of the measuring shell, a positioning rod is fixedly connected to one side of the positioning plate, one end, away from the positioning plate, of the positioning rod penetrates through the opening and is fixedly connected with a fixing sleeve, and a fixing part for clamping and fixing a sliding rod corresponding to a sliding sleeve on the clamping pliers is arranged inside the fixing sleeve;

the locating lever outside is equipped with the second pointer, and measures the shell and correspond the open-ended outside and be equipped with the second scale mark to through the fixed measuring part that is equipped with, thereby play the removal moment that corresponds the slide bar and carry out measuring effect.

Preferably, the mounting includes that one end sliding connection is at the inside elastic shell of fixed sleeve, and the fixed cover in the outside of the elastic shell other end has connect the elastic plate, elastic shell and slide bar joint, the elastic plate is located the elastic shell outside, the elastic plate outside slides and has cup jointed the internal thread cover, the outside of fixed sleeve one end is equipped with the external screw thread, and internal thread cover and fixed sleeve threaded connection, through the mounting that is equipped with to make the elastic shell carry out stable fixed to the slide bar that the sliding sleeve corresponds.

Preferably, the rolling member includes two limiting plates of fixed connection in locating plate one end, two one side that the limiting plate is close to each other rotates through the connecting axle and is connected with first gyro wheel, first gyro wheel and measurement shell sliding connection through the rolling member that is equipped with, succeed and make the locating plate carry out the effect of steady removal.

Preferably, the driving piece is including rotating the two-way threaded rod of connection in supporting the shell inside, the two-way threaded rod is located the rotatory handle of one end fixedly connected with that supports the shell outside, two sliding sleeves, two have been cup jointed in the rotation of the two-way threaded rod outside the sliding sleeve top respectively with two supporting disk fixed connection, through the driving piece that is equipped with, play apart from the effect of adjusting to the moment between two supporting disks.

Preferably, the setting element is including setting up the arc wall on the supporting disk, the inside penetration of arc wall has two location lead screws, the adapter sleeve has been cup jointed in location lead screw's one end rotation, and the location lead screw other end rotates and has cup jointed the position sleeve, position sleeve and calliper butt through the setting element that is equipped with to play and carry out the effect of quick fixation to calliper.

Preferably, two the connecting rod bottom is equipped with the connector, and connector department rotates and is connected with the second gyro wheel, two second gyro wheel and slip shell sliding connection, through the second gyro wheel that is equipped with, and then reduce the connecting plate when removing and the slip shell between the frictional force.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the brake torque detection device is additionally arranged at the tail end of the caliper production line, when the caliper is used, the brake torque of two brake pads in the caliper and the expansion amount of the sliding sleeve can be synchronously detected by pushing the piston of the brake torque detection device, so that the brake torque of the caliper is accurately detected, the production precision of the caliper is improved, meanwhile, the brake torque detection device is convenient for the caliper to be installed and fixed, the effect of quickly detecting the caliper is realized, and the production efficiency of the caliper is further improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a side view of the overall structure of the present invention;

FIG. 3 is a schematic view of a support plate according to the present invention;

FIG. 4 is a schematic view of the fastener of the present invention;

FIG. 5 is an enlarged view of area A of FIG. 3 according to the present invention;

FIG. 6 is an enlarged view of area B of FIG. 4 in accordance with the present invention;

FIG. 7 is an enlarged view of the area C of FIG. 4 according to the present invention.

In the figure: 1-a workbench; 2-braking torque detection means; 3-a support shell; 4-a drive member; 5-a support disk; 6-a positioning member; 7-moving the port; 8-contact measurement plate; 9-a support; 10-a support frame; 11-fixing the measuring member; 12-a connection port; 13-a connecting rod; 14-a slide plate; 15-a sliding shell; 16-first tick mark; 17-a first pointer; 18-a measuring shell; 19-positioning plate; 20-rolling elements; 21-a positioning rod; 22-a fixed sleeve; 23-a fixing member; 24-a second pointer; 25-second tick mark; 26-an elastic shell; 27-a resilient plate; 28-internal thread sleeve; 29-limiting plate; 30-a first roller; 31-a bidirectional threaded rod; 32-rotating the handle; 33-a sliding sleeve; 34-an arc-shaped groove; 35-positioning screw rod; 36-a positioning sleeve; 37-a connecting sleeve; 38-sliding port; 39-second roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an intelligent production line of a brake system comprises a workbench 1 arranged at the tail end of the production line, wherein a brake torque detection device 2 for detecting the brake torque of a caliper and facilitating the installation and disassembly of the caliper is arranged on the workbench 1, the brake torque detection device 2 comprises a support shell 3 arranged on the workbench 1, a driving piece 4 is arranged inside the support shell 3, and the connecting end of the driving piece 4 is connected with two support disks 5;

the driving part 4 comprises a bidirectional threaded rod 31 which is rotatably connected inside the supporting shell 3, one end of the bidirectional threaded rod 31, which is positioned outside the supporting shell 3, is fixedly connected with a rotating handle 32, two sliding sleeves 33 are rotatably sleeved outside the bidirectional threaded rod 31, the top ends of the two sliding sleeves 33 are respectively fixedly connected with the two supporting discs 5, the two sliding sleeves 33 are both in sliding connection with the inside of the supporting shell 3, the rotating handle 32 is rotated to provide driving force for the bidirectional threaded rod 31, so that the bidirectional threaded rod 31 provides driving force for the two sliding sleeves 33 in two opposite directions, and the two sliding sleeves 33 are further moved in opposite directions or opposite directions along the inside of the supporting shell 3 under the limiting effect of the supporting shell 3, so that the distance between the two supporting plates 5 can be further adjusted, and calipers with different sizes can be stably fixed on the two supporting plates 5;

the positioning part 6 detachably fixed to the caliper is arranged on the supporting plate 5, the positioning part 6 comprises an arc-shaped groove 34 arranged on the supporting plate 5, two positioning screw rods 35 penetrate through the arc-shaped groove 34, one ends of the positioning screw rods 35 are rotatably sleeved with a connecting sleeve 37, the other ends of the positioning screw rods 35 are rotatably sleeved with a positioning sleeve 36, the positioning sleeve 36 is abutted to the caliper, and the caliper can be quickly fixed to the outer side of the supporting plate 5 through the positioning screw rods 35 and the positioning sleeve 36;

one side of each of the two supporting disks 5 is provided with a moving port 7, the area of each moving port 7 is larger than that of the brake pads in the equidistant caliper, the moving ports 7 are connected with contact measuring plates 8 in a sliding mode, and the two contact measuring plates 8 are located between the two brake pads in the caliper;

the bottom ends of the two contact measurement plates 8 are fixedly connected with a supporting member 9 for supporting the two contact measurement plates 8 to move, the supporting member 9 is fixedly connected to the workbench 1, a supporting frame 10 is arranged on the outer side of the supporting member 9, the supporting member 9 comprises two connectors 12 arranged on the two supporting discs 5, a connecting rod 13 penetrates through the connectors 12 in a sliding manner, the top end of the connecting rod 13 is fixedly connected with the contact measurement plates 8, the bottom end of the connecting rod 13 is fixedly connected with a sliding plate 14, sliding shells 15 are sleeved on the outer sides of the two sliding plates 14 in a sliding manner, the sliding shells 15 are fixedly connected to the workbench 1, a first scale mark 16 is arranged on each sliding shell 15, two first pointers 17 are arranged above each first scale mark 16, the moving distance of the connecting rod 13 can be conveniently observed through the movement of the first pointers 17, and one end of each of the two first pointers 17 is fixedly connected with the, the bottom ends of the two connecting rods 13 are provided with sliding ports 38, the sliding ports 38 are rotatably connected with second rollers 39, the two second rollers 39 are slidably connected with the sliding shell 15, and the second rollers 39 relatively slide on the sliding shell 15, so that the friction force generated when the sliding plate 14 and the sliding shell 15 move is further reduced;

the measuring device comprises a support frame 10, a fixed measuring part 11 and a measuring shell 18, wherein the fixed measuring part 11 is fixedly connected to the support frame 10, the moving distance of a sliding sleeve 33 on a caliper is measured on the support frame 10, the fixed measuring part 11 comprises the measuring shell 18 fixedly connected to the support frame 10, a positioning plate 19 is slidably connected to the inside of the measuring shell 18, two ends of the positioning plate 19 are connected with rolling parts 20, the rolling parts 20 are slidably connected with the measuring shell 18, each rolling part 20 comprises two limiting plates 29 fixedly connected to one end of the positioning plate 19, one sides, close to each other, of the two limiting plates 29 are rotatably connected with first rollers 30 through connecting shafts, the first rollers 30 are slidably connected with the measuring shell 18, and the two first rollers 30 simultaneously reduce the friction force generated when the positioning plate 19 and the measuring shell 18 move;

an opening is formed in one side of the measuring shell 18, a positioning rod 21 is fixedly connected to one side of the positioning plate 19, one end, far away from the positioning plate 19, of the positioning rod 21 penetrates through the opening and is fixedly connected with a fixing sleeve 22, a fixing piece 23 for clamping and fixing a sliding rod corresponding to a sliding sleeve 33 on the caliper is arranged inside the fixing sleeve 22, the fixing piece 23 comprises an elastic shell 26, one end of the elastic shell 26 is slidably connected inside the fixing sleeve 22, the elastic shell 26 has a certain expansion amount, a plurality of notches are correspondingly formed in the elastic shell 26, the inner diameter of the elastic shell 26 can be adjusted in a telescopic mode, an elastic plate 27 is fixedly sleeved on the outer side of the other end of the elastic shell 26, the elastic plate 27 prevents the elastic shell 26 from entering the fixing sleeve 22, the elastic shell 26 is clamped with the sliding rod, the elastic plate 27 is located on the outer side of the elastic shell 26, and an internal thread sleeve 28 is slidably sleeved on the outer side of the elastic plate 27, a gear sleeve which is convenient for rotating the internal thread sleeve 28 can be arranged on the outer side of the internal thread sleeve 28, an external thread is arranged on the outer side of one end of the fixed sleeve 22, and the internal thread sleeve 28 is in threaded connection with the fixed sleeve 22;

the outside of the positioning rod 21 is provided with a second pointer 24, the outside of the measuring shell 18 corresponding to the opening is provided with a second scale mark 25, the second pointer 24 is convenient for observing the moving distance of the sliding rod caused by the expansion and contraction of the sliding sleeve 33, and further the expansion and contraction amount of the sliding sleeve 33 is measured.

The specific implementation mode is as follows: when the caliper is measured, the relative distance between the two support discs 5 is adjusted, then the caliper is clamped on the outer sides corresponding to the two support discs 5, two positioning screw rods 35 inside arc-shaped grooves 34 on the two support discs 5 are moved to two feet of the caliper respectively, and positioning sleeves 36 on the positioning screw rods 35 are rotated respectively, so that the positioning sleeves 36 are abutted to the caliper, the caliper is fixed on the outer sides of the two support discs 5, and when the caliper is fixed, brake pads inside the caliper are distributed on the outer sides of the two contact measurement plates 8, then two elastic shells 26 are sleeved on the outer sides of two sliding rods at one end of the caliper respectively, then the internal thread sleeve 28 is rotated, the fixed sleeve 22 is fixed, when the internal thread sleeve 28 is rotated, the elastic shells 26 are pushed by the elastic plates 27 to move along the fixed sleeve 22, and in the moving process of the elastic shells 26, because its outside receives the extrusion force, further compress to inside, elasticity shell 26 diameter reduces, the effect of pressing from both sides tight is carried out to the slide bar that slide sleeve 33 corresponds on the calliper simultaneously, and in the in-process that detects, the piston of calliper inside under the promotion of hydraulic oil, make two brake pads move in opposite directions respectively, further two contact measurement boards 8 of promotion move in opposite directions, contact measurement board 8 is through the corresponding first pointer 17 in bottom connecting rod 13 outside and first scale mark 16, the effect of measuring brake pad displacement distance is realized, fixed sleeve 22 is through second pointer 24 and second scale mark 25 simultaneously, the effect of measuring is carried out to the flexible volume of slide sleeve 33.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a braking system intelligent production line, is including setting up workstation (1) at the production line end, its characterized in that: the brake moment detection device is characterized in that a brake moment detection device (2) which is used for detecting the brake moment of the caliper and is convenient for mounting and dismounting the caliper is arranged on the workbench (1), the brake moment detection device (2) comprises a support shell (3) arranged on the workbench (1), a driving piece (4) is arranged in the support shell (3), the connecting end of the driving piece (4) is connected with two support disks (5), a positioning piece (6) which is fixed to the caliper is arranged on each support disk (5), a moving port (7) is arranged on each of one side of each of the two support disks (5), a contact measurement plate (8) is connected to the moving port (7) in a sliding mode, the two contact measurement plates (8) are located between two brake pads in the caliper, and a support piece (9) which supports the two contact measurement plates (8) to move is fixedly connected to the bottom ends of the contact measurement plates (8), the measuring device is characterized in that the supporting piece (9) is fixedly connected to the workbench (1), a supporting frame (10) is arranged on the outer side of the supporting piece (9), the supporting frame (10) is fixedly connected to the workbench (1), a fixed measuring piece (11) for measuring the moving distance of the sliding sleeve (33) on the caliper is arranged on the supporting frame (10), the fixed measuring piece (11) comprises a measuring shell (18) fixedly connected to the supporting frame (10), a positioning plate (19) is slidably connected to the inner portion of the measuring shell (18), rolling pieces (20) are connected to two ends of the positioning plate (19), the rolling pieces (20) are slidably connected with the measuring shell (18), an opening is formed in one side of the measuring shell (18), a positioning rod (21) is fixedly connected to one side of the positioning plate (19), and a fixing sleeve (22) is fixedly connected to one end, far away from the positioning plate (19), of the positioning rod (21) through the opening, a fixing piece (23) for clamping and fixing the sliding rod corresponding to the sliding sleeve (33) on the clamp is arranged in the fixing sleeve (22); locating lever (21) outside is equipped with second pointer (24), and measures shell (18) and correspond the open-ended outside and be equipped with second scale mark (25), setting element (6) are including setting up arc wall (34) on supporting disk (5), arc wall (34) inside runs through there are two positioning screw (35), the one end of positioning screw (35) is rotated and is cup jointed adapter sleeve (37), and positioning screw (35) other end rotates and has been cup jointed position sleeve (36), position sleeve (36) and calliper butt.

2. The intelligent production line of the braking system as claimed in claim 1, wherein: support piece (9) are including setting up two connector (12) on two supporting disks (5), connector (12) department slides and runs through there is connecting rod (13), connecting rod (13) top and contact measurement board (8) fixed connection, and connecting rod (13) bottom fixedly connected with slide (14), two slide (14) outside slides and has cup jointed slip shell (15), slip shell (15) fixed connection is on workstation (1), be equipped with first scale mark (16) on slip shell (15), and first scale mark (16) top is equipped with two first pointer (17), two the one end of first pointer (17) respectively with two connecting rod (13) fixed connection.

3. The intelligent production line of the braking system as claimed in claim 1, wherein: mounting (23) include one end sliding connection at the inside elasticity shell (26) of fixed sleeve (22), and the fixed cover in the outside of the elasticity shell (26) other end has connect elastic plate (27), elasticity shell (26) and slide bar joint, elastic plate (27) are located the elasticity shell (26) outside, elastic plate (27) outside slip is cup jointed interior thread bush (28), the outside of fixed sleeve (22) one end is equipped with the external screw thread, and interior thread bush (28) and fixed sleeve (22) threaded connection.

4. The intelligent production line of the braking system as claimed in claim 1, wherein: the rolling part (20) comprises two limiting plates (29) fixedly connected to one end of a positioning plate (19), one side, close to each other, of each limiting plate (29) is rotatably connected with a first roller (30) through a connecting shaft, and the first roller (30) is connected with a measuring shell (18) in a sliding mode.

5. The intelligent production line of the braking system as claimed in claim 1, wherein: driving piece (4) are including rotating two-way threaded rod (31) of connection in supporting shell (3) inside, two-way threaded rod (31) are located one end fixedly connected with rotating handle (32) in the support shell (3) outside, two sliding sleeve (33), two have been cup jointed in two-way threaded rod (31) outside rotation sliding sleeve (33) top respectively with two supporting disk (5) fixed connection.

6. The intelligent production line of the braking system as claimed in claim 2, wherein: two connecting rod (13) bottom is equipped with slip mouth (38), and slip mouth (38) department rotates and is connected with second gyro wheel (39), two second gyro wheel (39) and slip shell (15) sliding connection.