CN111644089A - High-speed shearing homogenizing emulsifying device - Google Patents
High-speed shearing homogenizing emulsifying device Download PDFInfo
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- CN111644089A CN111644089A CN202010404979.4A CN202010404979A CN111644089A CN 111644089 A CN111644089 A CN 111644089A CN 202010404979 A CN202010404979 A CN 202010404979A CN 111644089 A CN111644089 A CN 111644089A
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- rotating shaft
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- supporting seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/81—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow
- B01F27/812—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis the stirrers having central axial inflow and substantially radial outflow the stirrers co-operating with surrounding stators, or with intermeshing stators, e.g. comprising slits, orifices or screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/8305—Devices with one shaft, provided with mixing and milling tools, e.g. using balls or rollers as working tools; Devices with two or more tools rotating about the same axis
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- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the technical field of emulsification equipment and discloses a high-speed shearing homogenizing emulsifying device which comprises an outer cylinder, wherein a supporting seat is fixedly arranged at the top of the outer cylinder, a high-speed motor is fixedly arranged at the top of the supporting seat, the output end of the high-speed motor extends to the inside of the supporting seat and is fixedly connected with a hollow connecting shaft, the bottom of the hollow connecting shaft is movably clamped with a rotating shaft, a lifting device is movably arranged on the outer surface of the rotating shaft, the bottom of the rotating shaft extends to the inside of the outer cylinder, and a rotor is fixedly sleeved on the outer surface of the rotating shaft. This high-speed shearing homogeneity emulsification device, the device have changed traditional emulsion machine and need have arranged in the storage bucket when using, and in the mixed and disorderly inflow emulsification device of material in the feed cylinder, prevent emulsification device to material repeated processing like this, the device makes the material can be orderly carry out the material loading emulsification, then flows out, has increased the efficiency of emulsification.
Description
Technical Field
The invention relates to the technical field of emulsification equipment, in particular to a high-speed shearing homogenizing emulsification device.
Background
The emulsifying machine is characterized in that materials are sheared, dispersed and impacted through high-speed rotation of a homogenizing head connected with an engine, so that the materials become finer and finer, oil and water are enabled to be melted, the emulsifying machine is widely applied to cosmetics, shower gel, sunscreen cream and the like, a plurality of cream products are required to be used, the emulsifying machine is used for sauce, fruit juice and the like in the food industry, and the emulsifying machine is used for ointment, petrochemical industry, paint, coating, printing ink and the like in the pharmaceutical industry.
The emulsification device that uses at present, when adjusting the effect of emulsification, need adjust the clearance between rotor and the stator, because the position between rotor and the stator is relatively fixed, so when adjusting, must change not equidimension stator or rotor, make the emulsion machine use the regulation effect to become than poor like this, and current emulsion machine is at the in-process of using, the material can directly enter into the clearance that produces between rotor and the stator, carry out the in-process of emulsification to some hard particle materials, the emulsification effect is relatively poor, and lead to stator and rotor to take place to damage easily, and when emulsifying some high viscosity materials, the mixing effect is relatively poor, need carry out high-speed shearing in advance to high viscosity material between the emulsification, destroy viscidity, it is more troublesome to use.
And the emulsifying device used at present needs to be arranged in the material barrel, so that the phenomenon of repeated emulsification can be carried out on some emulsified materials, the emulsifying efficiency is low, and even a part of non-emulsification phenomenon can occur.
Disclosure of Invention
The invention provides a high-speed shearing homogenizing emulsifying device which has the advantages that the emulsifying effect can be adjusted at any time, materials can flow directionally in an emulsifying machine, the emulsifying efficiency is improved, hard particles and high-viscosity materials can be emulsified, a stator and a rotor cannot be damaged, and the problems in the background art are solved.
The invention provides the following technical scheme: a high-speed shearing homogenizing emulsifying device comprises an external cylinder, wherein a supporting seat is fixedly arranged at the top of the external cylinder, a high-speed motor is fixedly arranged at the top of the supporting seat, the output end of the high-speed motor extends to the inside of the supporting seat and is fixedly connected with a hollow connecting shaft, a rotating shaft is movably clamped at the bottom of the hollow connecting shaft, a lifting device is movably arranged on the outer surface of the rotating shaft, a rotor is fixedly sleeved on the inner part and the outer surface of the rotating shaft, the bottom of the rotating shaft extends to the inside of the external cylinder, a stator matched with the rotor is fixedly arranged on the side surface of the inner cavity of the external cylinder, a power conversion device is movably sleeved on the outer surface of one end of the rotating shaft, which is positioned below the rotor, a first connecting rod connected with the bottom of the rotating, the fixed cover of surface of head rod is equipped with the shearing sword, the top fixed mounting of stator has a suit section of thick bamboo, the fixed intercommunication of the right flank of a suit section of thick bamboo has the discharging pipe, the other end of discharging pipe extends to the outside of outside section of thick bamboo, the fixed intercommunication of the bottom of a suit section of thick bamboo has the inlet pipe.
Preferably, the power conversion device comprises a device box body, a fixed rod connected with the inner side surface of the outer cylinder is fixedly connected to the outer surface of the device box body, the bottom of the first connecting rod extends into the device box body and is fixedly connected with a first gear, a first belt pulley is movably mounted at the bottom of the inner cavity of the device box body, a second gear meshed with the first gear is fixedly mounted above the first belt pulley, an inner rotating shaft is movably mounted at the bottom of the inner cavity of the device box body on the left side of the first belt pulley, a second belt pulley is fixedly sleeved on the outer surface of the inner rotating shaft, the first belt pulley is in transmission connection with the second belt pulley through a belt, a second connecting rod is fixedly connected at the bottom of the inner rotating shaft and extends below the device box body, and a shearing knife which is the same as the outer surface of the first connecting rod is fixedly sleeved on the outer surface of the second connecting, the outer surface of the second connecting rod is fixedly sleeved with a shearing blade below the shearing knife.
Preferably, the top of the stator is fixedly communicated with a feed inlet, and the rotor is internally and fixedly provided with helical blades.
Preferably, the lifting device comprises a device shell, a bearing device matched with the rotating shaft is fixedly mounted on the side surface of an inner cavity of the device shell, a pulling rod is movably mounted on the right side surface of the device shell, and a wrench matched with the pulling rod is movably mounted on the side surface of the supporting seat.
Preferably, the number of the stators and the rotors is three, and the diameter values of the three stators and the three rotors are sequentially increased from bottom to top.
The invention has the following beneficial effects:
1. this high-speed shearing homogeneity emulsification device, the device have changed traditional emulsion machine and need have arranged in the storage bucket when using, and in the mixed and disorderly inflow emulsification device of material in the feed cylinder, prevent emulsification device to material repeated processing like this, the device makes the material can be orderly carry out the material loading emulsification, then flows out, has increased the efficiency of emulsification.
2. This homogeneity emulsification device shears at a high speed through set up the spanner on the supporting seat to and set up in the hoisting device in the axis of rotation outside, when needs adjust the emulsification effect, through the position that promotes the rotor, adjust the relative position between rotor and the stator, and then adjust the clearance between rotor and the stator, thereby adjust the emulsification effect, it is more simple and convenient, need not to change stator or rotor.
3. This homogeneity emulsification device shears at a high speed, through setting up power conversion device, and inside first gear, the second gear, first belt pulley, the second belt pulley for two shear knives carry out the antiport about the power conversion device, thereby make viscidity material or stereoplasm material enter into before rotor department, shear the material, thereby reduce viscidity material viscidity, and smash the stereoplasm material in advance, and then make emulsification device can process viscidity material and stereoplasm material.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present invention;
FIG. 2 is a schematic view of a power conversion apparatus according to the present invention;
FIG. 3 is a bottom view of the stator and rotor of the present invention;
fig. 4 is a schematic view of the structural lifting device of the present invention.
In the figure: 1. an outer barrel; 2. a wrench; 3. a supporting seat; 4. a power conversion device; 401. a device case; 402. a first gear; 403. a second pulley; 404. a belt; 405. an inner rotating shaft; 406. a second connecting rod; 407. a first pulley; 408. a second gear; 409. fixing the rod; 5. a hollow connecting shaft; 6. a rotating shaft; 7. a lifting device; 701. a bearing device; 702. pulling a rod; 703. a device housing; 8. sleeving a cylinder; 9. a stator; 10. a shearing knife; 11. shearing the blade; 12. a feed pipe; 13. a helical blade; 14. a high-speed motor; 15. a first connecting rod; 16. a rotor; 17. a discharge pipe; 18. and (4) feeding a material inlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a high-speed shearing homogenizing emulsifying device comprises an external cylinder 1, a supporting seat 3 is fixedly installed at the top of the external cylinder 1, a high-speed motor 14 is fixedly installed at the top of the supporting seat 3, an output end of the high-speed motor 14 extends into the supporting seat 3 and is fixedly connected with a hollow connecting shaft 5, a rotating shaft 6 is movably clamped at the bottom of the hollow connecting shaft 5, a lifting device 7 is movably installed on the outer surface of the rotating shaft 6, a rotor 16 is fixedly sleeved on the outer surface of the rotating shaft 6, a stator 9 matched with the rotor 16 is fixedly installed on the side surface of an inner cavity of the external cylinder 1, a feeding port 18 is fixedly communicated at the top of the stator 9, the feeding port 18 is arranged at the uppermost and middle stator 9, when the device is used, the situation that a traditional emulsifying machine needs to be arranged in a charging barrel is changed, and thus materials in the charging barrel randomly flow, prevent that emulsification device from to material reprocessing, the device makes the material can be orderly carry out the material loading emulsification, then flow out, the efficiency of emulsification has been increased, the inside fixed mounting of rotor 16 has helical blade 13, the quantity of stator 9 and rotor 16 is three, the diameter value of three stator 9 and rotor 16 increases from supreme down in proper order, the increase in proper order of diameter value, when up adjusting the position of rotor 16, adjust the clearance between stator 9 and the rotor 16, the outer surface movable sleeve of axis of rotation 6 one end that is located rotor 16 below is equipped with power conversion device 4, the top movable mounting of power conversion device 4 has first connecting rod 15 that is connected with the bottom of axis of rotation 6, the top of first connecting rod 15 and the bottom movable joint of axis of rotation 6, the outer fixed cover of first connecting rod 15 is equipped with shearing sword 10, the top fixed mounting of stator 9 has a cover section of thick bamboo 8, the right side surface of the sleeving cylinder 8 is fixedly communicated with a discharge pipe 17, the other end of the discharge pipe 17 extends to the outer side of the outer cylinder 1, and the bottom of the sleeving cylinder 8 is fixedly communicated with a feed pipe 12.
The power conversion device 4 comprises a device box 401, a fixed rod 409 connected with the inner side surface of the outer cylinder 1 is fixedly connected with the outer surface of the device box 401, the bottom of a first connecting rod 15 extends into the device box 401 and is fixedly connected with a first gear 402, a first belt pulley 407 is movably installed at the bottom of the inner cavity of the device box 401, a second gear 408 meshed with the first gear 402 is fixedly installed above the first belt pulley 407, an inner rotating shaft 405 is movably installed at the left side of the bottom of the inner cavity of the device box 401 at the position of the first belt pulley 407, a second belt pulley 403 is fixedly installed on the outer surface of the inner rotating shaft 405, the first belt pulley 407 is in transmission connection with the second belt pulley 403 through a belt 404, the bottom of the inner rotating shaft 405 extends to the lower part of the device box 401 and is fixedly connected with a second connecting rod 406, a shearing knife 10 identical to the outer surface of the first connecting rod 15 is fixedly, the fixed cover in below that shears sword 10 is located to the surface of second connecting rod 406 is equipped with shears blade 11, the hole has been seted up to the surface of shearing blade 11, the setting up of hole makes when high viscous substance passes from the hole, can shear its material, through setting up power conversion device 4, and inside first gear 402, second gear 408, first belt pulley 407, second belt pulley 403, make two shear sword 10 carry out the antiport about power conversion device 4, thereby make viscous material or stereoplasm material enter into before rotor 16 department, shear the material, thereby reduce viscous material viscidity, and smash the stereoplasm material in advance, and then make emulsification device can process viscous material and stereoplasm material.
The lifting device 7 comprises a device shell 703, a bearing device 701 matched with the rotating shaft 6 is fixedly arranged on the side surface of the inner cavity of the device shell 703, a pulling rod 702 is movably arranged on the right side surface of the device shell 703, a wrench 2 matched with the pulling rod 702 is movably arranged on the side surface of the supporting seat 3, the side surface of the wrench 2 and the supporting seat 3 are placed in a damping way, thereby preventing the lifting device 7 from being unable to support the rotor 16, preventing the rotor 16 from shifting after adjustment, by arranging the wrench 2 on the supporting seat 3, and arranging the lifting device 7 outside the rotating shaft 6, when the emulsification effect needs to be adjusted, the relative position between the rotor 16 and the stator 9 is adjusted by lifting the position of the rotor 16, and then adjust the clearance between rotor 16 and the stator 9 to adjust the emulsification effect, it is simple and convenient relatively, need not to change stator 9 or rotor 16.
Working principle, when working, the material enters into the inside of the outer cylinder 1 through the feeding pipe 12, at this time, the high-speed motor 14 drives the rotating shaft 6 to rotate through the hollow connecting shaft 5, so that the rotating shaft 6 drives the rotor 16 to rotate, the lowermost rotor 16 drives the helical blade 13 to rotate in the rotating process, so that the material entering into the outer cylinder 1 is subjected to the suction force generated by the helical blade 13, the material moves towards the upper part of the outer cylinder 1, meanwhile, the rotating shaft 6 drives the first connecting rod 15 to rotate, the first connecting rod 15 drives the shearing knife 10 above to rotate, the first connecting rod 15 drives the first gear 402 to rotate, so as to drive the second gear 408 to reversely rotate in a meshing manner, and further through the action of the first belt pulley 407, the belt 404 and the second belt pulley 403, so that the inner rotating shaft 405 and the second gear 408 rotate in the same direction, and further the inner rotating shaft 405 drives the shearing blade 10 below and the shearing blade 10 above to rotate in opposite directions through the second connecting rod 406, and further the viscous material or the hard material is sheared, thereby reducing the viscosity of the material or the particle size of the material, and at the same time the second connecting rod 406 drives the shearing blade 11 to pre-shear the material, and the pre-sheared material enters the shearing blade 10 to be secondarily sheared, and then enters the gap between the stator 9 and the rotor 16 to be emulsified, and then the material gradually enters the gap between the stator 9 and the rotor 16 through the feeding port 18 at the bottom of the stator 9 at the middle part to be continuously emulsified until the emulsification is finished, and the material enters the sleeve 8 to flow out from the discharging pipe 17, when the emulsification effect of the device needs to be changed, pulling spanner 2, and then move up through pulling pole 702 drive device casing 703 to drive axis of rotation 6 through bearing device 701 and up move, and then make rotor 16 up move, make to misplace between rotor 16 and the stator 9, thereby change the clearance between the two, and then change the emulsification effect of material.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A high shear homogenizing and emulsifying device comprising an external cylinder (1), characterized in that: the top fixed mounting of outside section of thick bamboo (1) has supporting seat (3), the top fixed mounting of supporting seat (3) has high-speed motor (14), the output of high-speed motor (14) extends to the inside and the fixedly connected with cavity connecting axle (5) of supporting seat (3), the bottom activity joint of cavity connecting axle (5) has axis of rotation (6), the surface movable mounting of axis of rotation (6) has hoisting device (7), the bottom of axis of rotation (6) extends to the inside of outside section of thick bamboo (1) and the fixed cover of surface is equipped with rotor (16), the side fixed mounting of outside section of thick bamboo (1) inner chamber has stator (9) with rotor (16) matched with, the surface movable mounting that axis of rotation (6) is located rotor (16) below one end is equipped with power conversion device (4), the top movable mounting of power conversion device (4) has head rod (15) be connected with the bottom of axis of rotation (6), the top of head rod (15) and the bottom activity joint of axis of rotation (6), the fixed cover of surface of head rod (15) is equipped with shears (10), the top fixed mounting of stator (9) has a suit section of thick bamboo (8), the fixed intercommunication in right flank of a suit section of thick bamboo (8) has discharging pipe (17), the other end of discharging pipe (17) extends to the outside of an outside section of thick bamboo (1), the fixed intercommunication in bottom of a suit section of thick bamboo (8) has inlet pipe (12).
2. A high shear homogenizing and emulsifying device according to claim 1, wherein: the power conversion device (4) comprises a device box body (401), a fixing rod (409) connected with the inner side surface of an external cylinder (1) is fixedly connected to the outer surface of the device box body (401), a first gear (402) is fixedly connected to the bottom of a first connecting rod (15) and extends to the inside of the device box body (401), a first belt pulley (407) is movably mounted at the bottom of the inner cavity of the device box body (401), a second gear (408) meshed with the first gear (402) is fixedly mounted above the first belt pulley (407), an internal rotating shaft (405) is movably mounted at the left side of the first belt pulley (407) at the bottom of the inner cavity of the device box body (401), a second belt pulley (403) is fixedly sleeved on the outer surface of the internal rotating shaft (405), and the first belt pulley (407) is in transmission connection with the second belt pulley (403) through a belt (404), the bottom of the inner rotating shaft (405) extends to the lower portion of the device box body (401) and is fixedly connected with a second connecting rod (406), the outer surface of the second connecting rod (406) is fixedly sleeved with a shearing knife (10) which is the same as the outer surface of the first connecting rod (15), and the outer surface of the second connecting rod (406) is located below the shearing knife (10) and is fixedly sleeved with a shearing blade (11).
3. A high shear homogenizing and emulsifying device according to claim 1, wherein: the top of the stator (9) is fixedly communicated with a feed inlet (18), and the inside of the rotor (16) is fixedly provided with a helical blade (13).
4. A high shear homogenizing and emulsifying device according to claim 1, wherein: the lifting device (7) comprises a device shell (703), a bearing device (701) matched with the rotating shaft (6) is fixedly mounted on the side surface of an inner cavity of the device shell (703), a pulling rod (702) is movably mounted on the right side surface of the device shell (703), and a wrench (2) matched with the pulling rod (702) is movably mounted on the side surface of the supporting seat (3).
5. A high shear homogenizing and emulsifying device according to claim 1, wherein: the number of the stators (9) and the rotors (16) is three, and the diameter values of the stators (9) and the rotors (16) are sequentially increased from bottom to top.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010404979.4A CN111644089B (en) | 2020-05-14 | 2020-05-14 | Shearing homogenizing emulsifying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010404979.4A CN111644089B (en) | 2020-05-14 | 2020-05-14 | Shearing homogenizing emulsifying device |
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| CN111644089A true CN111644089A (en) | 2020-09-11 |
| CN111644089B CN111644089B (en) | 2022-04-15 |
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| CN113303462A (en) * | 2021-04-29 | 2021-08-27 | 焙之道食品(福建)有限公司 | Bread sandwich salad sauce preparation system and method |
| CN113368741A (en) * | 2021-07-22 | 2021-09-10 | 青海新雨田化工有限公司 | Preparation device and preparation method of water-soluble hexavalent chromium reducing agent in cement |
| CN115253753A (en) * | 2022-06-28 | 2022-11-01 | 江苏谷地机械科技有限公司 | Micrometer dimension shape spiral homogenizer |
| CN113303462B (en) * | 2021-04-29 | 2024-05-17 | 焙之道食品(福建)有限公司 | Bread sandwich salad sauce preparation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113303462A (en) * | 2021-04-29 | 2021-08-27 | 焙之道食品(福建)有限公司 | Bread sandwich salad sauce preparation system and method |
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| CN113368741A (en) * | 2021-07-22 | 2021-09-10 | 青海新雨田化工有限公司 | Preparation device and preparation method of water-soluble hexavalent chromium reducing agent in cement |
| CN113368741B (en) * | 2021-07-22 | 2023-09-05 | 青海新雨田化工有限公司 | Preparation device and preparation method of water-soluble hexavalent chromium reducer in cement |
| CN115253753A (en) * | 2022-06-28 | 2022-11-01 | 江苏谷地机械科技有限公司 | Micrometer dimension shape spiral homogenizer |
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