CN111636345A - The automatic adjustment mechanism for the vertical brush height of the sweeper - Google Patents
The automatic adjustment mechanism for the vertical brush height of the sweeper Download PDFInfo
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- CN111636345A CN111636345A CN202010608538.6A CN202010608538A CN111636345A CN 111636345 A CN111636345 A CN 111636345A CN 202010608538 A CN202010608538 A CN 202010608538A CN 111636345 A CN111636345 A CN 111636345A
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- 241001417527 Pempheridae Species 0.000 title claims description 115
- 230000007246 mechanism Effects 0.000 title claims description 42
- 238000010408 sweeping Methods 0.000 claims description 98
- 239000004575 stone Substances 0.000 claims description 74
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims 1
- 238000004140 cleaning Methods 0.000 description 33
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- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
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- 239000000428 dust Substances 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/02—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
- E01H1/05—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt with driven brushes
- E01H1/053—Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt with driven brushes having vertical axes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明公开了一种清扫车立刷离地高度自动调整机构,前刷组件包括固定安装在前刷摆臂外端的前扫盘电机,前扫盘电机的动力轴上安装有减速机,减速机的输出轴上固定安装有前刷转轴,前刷转轴的底端固定安装有前刷扫盘,前刷转轴的外侧安装有扭矩传感器,前刷扫盘的底端安装有锥形结构的前扫刷;本发明通过扭矩传感器来探测前扫刷与地面之间的接触阻力,从而来判断前扫刷相对于地面的清扫高度,此种方式可以根据路况实时调整前扫刷的高度,保证前扫刷与地面的贴合度保持不变,保证清扫高度适当,同时能够防止由于前扫刷过渡贴合地面,而造成前扫刷的过渡磨损;同时本发明不会出现现有技术中由于前扫刷长时间磨损而造成清扫不到的现象。
The invention discloses an automatic adjustment mechanism for the vertical brush height of a sweeping vehicle. A front brush assembly includes a front sweeping disc motor fixedly installed on the outer end of a swing arm of the front brush. The front brush rotating shaft is fixedly installed on the output shaft of the front brush, the bottom end of the front brush rotating shaft is fixedly installed with a front brush sweeping disc, the outer side of the front brush rotating shaft is installed with a torque sensor, and the bottom end of the front brush sweeping disc is installed with a conical structure. The present invention detects the contact resistance between the front sweeping brush and the ground through a torque sensor, thereby judging the cleaning height of the front sweeping brush relative to the ground. In this way, the height of the front sweeping brush can be adjusted in real time according to the road conditions to ensure the The degree of fit between the brush and the ground remains unchanged, ensuring that the cleaning height is appropriate, and at the same time, it can prevent the transitional wear of the front sweeping brush due to the transition of the front sweeping brush to the ground; The brush is worn out for a long time, resulting in the phenomenon that it cannot be cleaned.
Description
技术领域technical field
本发明涉及环卫车辆领域,尤其涉及一种清扫车立刷离地高度自动调整机构。The invention relates to the field of sanitation vehicles, in particular to an automatic adjustment mechanism for the vertical brush height of a sweeper.
背景技术Background technique
传统的环卫模式基本上还是以下两种:1.我们的环卫工人人工手动清扫小区或街道的垃圾;2.人工驾驶环卫清洁车清扫小区或街道的垃圾。由于环卫体系严重依赖人力,而环卫工人人员不足,直接导致现有的环卫工人每人每天需要超负荷完成清扫作业量,同时又由于环卫工人经常在路边作业,给环卫工的生命安全带来一定的隐患;所以为了减少环卫运维成本、为了减轻环卫工人的工作压力,也为了保障环卫工的生命安全,在环卫行业中推广智慧无人清扫车,使我们的环卫工人也能享受到无人驾驶技术和智慧环卫给他们带来的便利和福利。The traditional sanitation model is basically the following two: 1. Our sanitation workers manually clean the garbage in the community or street; 2. Manually drive the sanitation cleaning vehicle to clean the garbage in the community or street. Since the sanitation system relies heavily on manpower, and there are insufficient sanitation workers, the existing sanitation workers need to be overloaded to complete the cleaning work every day. At the same time, because the sanitation workers often work on the roadside, it will bring about the safety of the sanitation workers. There are certain hidden dangers; so in order to reduce the cost of sanitation operation and maintenance, in order to reduce the work pressure of sanitation workers, and to protect the life safety of sanitation workers, we promote smart unmanned sweepers in the sanitation industry, so that our sanitation workers can also enjoy The convenience and benefits brought to them by human-driving technology and smart sanitation.
目前,无人清扫车是无人驾驶技术的一种应用,也称为轮式移动清扫机器人,主要依靠清扫车内的计算机系统、感知系统、动力系统等来实现无人驾驶目的。利用车载传感器来感知周围环境,并根据感知所获得的道路、垃圾、位置和障碍物信息,控制车辆的转向和速度来完成无人驾驶功能。At present, unmanned sweepers are an application of unmanned technology, also known as wheeled mobile sweeping robots, which mainly rely on the computer system, perception system, power system, etc. in the sweeper to achieve unmanned driving. Use on-board sensors to perceive the surrounding environment, and control the steering and speed of the vehicle based on the road, garbage, location and obstacle information obtained by the perception to complete the unmanned function.
现阶段无人驾驶清扫车侧边近距离检测的方案主要通过超声波检测,通过超声波不断发出声波检测近距离的障碍物,再传输反馈命令到控制中心中,然后再做出相对应动作。但是目前的清扫车扫刷的清扫高度均是预先设定的,不具有实时调节功能,因此扫刷的清扫高度不能根据当时的路况进行调整,尤其当扫刷使用一段时间后,扫刷具有磨损,如果仍然是原来的清扫高度,那么清扫效果得不到保证;此外,清扫车在沿着路肩石清扫时,为了防止清扫车与路肩石碰撞而损坏,常常要避开路肩石,现有技术通过超声波来判断与路肩石之间的距离,从而来使得清扫车沿着路肩石行走清扫,但是由于超声波检测受到环境影响,当存下检测不准确的情况时,清扫车一旦发生碰撞将来不及补救。At this stage, the solution for short-range detection on the side of the unmanned sweeper mainly uses ultrasonic detection. The ultrasonic wave continuously emits sound waves to detect obstacles at a short distance, and then transmits feedback commands to the control center, and then makes corresponding actions. However, the sweeping height of the current sweeper brushes is preset and does not have a real-time adjustment function, so the sweeping height of the sweeping brush cannot be adjusted according to the current road conditions, especially when the sweeping brush is used for a period of time, the sweeping brush has wear and tear , If it is still the original cleaning height, the cleaning effect cannot be guaranteed; in addition, when the sweeper sweeps along the road shoulder stone, in order to prevent the sweeper from colliding with the road shoulder stone and damage, it is often necessary to avoid the road shoulder stone, the prior art The distance between the road shoulder stone and the road shoulder stone is judged by ultrasonic waves, so that the sweeper can walk and clean the road shoulder stone. However, because the ultrasonic detection is affected by the environment, when the detection is inaccurate, the cleaning vehicle will not be able to remedy the collision in the future. .
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种设计合理、能自动调节扫刷清扫高度、且还具有自动沿着路肩石边缘安全清扫的清扫车立刷离地高度自动调整机构。The technical problem to be solved by the present invention is to provide an automatic adjustment mechanism for the vertical brush height of the sweeper, which can automatically adjust the cleaning height of the sweeping brush and can automatically clean along the edge of the road shoulder stone with a reasonable design.
为解决上述技术问题,本发明的技术方案是:清扫车立刷离地高度自动调整机构,设置在清扫车的前端侧部,包括前刷装置和边刷装置,所述前刷装置设置在所述边刷装置的前方且朝向所述清扫车的侧部向外延伸,所述前刷装置包括前刷固定架,所述前刷固定架的外侧安装有可朝向所述清扫车后方水平摆动的前刷摆臂,所述前刷摆臂的内端固定安装有前刷转轴,所述前刷转轴转动安装在所述前刷固定架的外端,所述前刷转轴的顶端伸出所述前刷固定架外安装有用于采集所述前刷摆臂向后方摆动角度的角度传感器,所述前刷摆臂与所述前刷固定架之间设置有驱使所述前刷摆臂由后方向前水平摆动使得所述前刷摆臂恢复至原位的摆臂复位扭簧,所述摆臂复位扭簧套装在所述前刷转轴上;所述前刷摆臂的外端安装有前刷组件,所述前刷组件的下部外罩有用于接触或碰撞路肩石的寻边装置;所述清扫车的底部还安装有驱动所述前刷装置与所述边刷装置同时上升或下降的扫刷升降装置;所述前刷组件包括固定安装在所述前刷摆臂外端的前扫盘电机,所述前扫盘电机的动力轴上安装有减速机,所述减速机的输出轴上固定安装有前刷转轴,所述前刷转轴的底端固定安装有前刷扫盘,所述前刷转轴的外侧安装有扭矩传感器,所述前刷扫盘的底端安装有锥形结构的前扫刷。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: an automatic adjustment mechanism for the vertical brush height of the sweeper is arranged on the front end side of the sweeper, and includes a front brush device and a side brush device, and the front brush device is arranged at the place. The front of the side brush device extends outward toward the side of the cleaning vehicle, the front brush device includes a front brush fixing frame, and an outer side of the front brush fixing frame is installed with a horizontal swing toward the rear of the cleaning vehicle. A front brush swing arm, the inner end of the front brush swing arm is fixedly installed with a front brush rotating shaft, the front brush rotating shaft is rotatably installed on the outer end of the front brush fixing frame, and the top end of the front brush rotating shaft extends out of the An angle sensor for collecting the swinging angle of the front brush swing arm to the rear is installed outside the front brush fixing frame, and a front brush swing arm is arranged between the front brush swing arm and the front brush fixing frame to drive the front brush swing arm from the rear direction. A swing arm reset torsion spring that makes the front brush swing arm return to its original position by the front horizontal swing, the swing arm reset torsion spring is sleeved on the front brush rotation shaft; the front brush is installed on the outer end of the front brush swing arm The lower cover of the front brush assembly is provided with an edge-seeking device for contacting or colliding with the road shoulder stone; the bottom of the sweeper is also installed with a sweeping brush that drives the front brush device and the side brush device to ascend or descend at the same time Lifting device; the front brush assembly includes a front sweeping disc motor fixedly installed on the outer end of the front brush swing arm, a reducer is installed on the power shaft of the front sweeping disc motor, and the output shaft of the reducer is fixedly installed There is a front brush rotating shaft, the bottom end of the front brush rotating shaft is fixedly installed with a front brush sweeping disc, the outer side of the front brush rotating shaft is installed with a torque sensor, and the bottom end of the front brush sweeping disc is installed with a conical structure of the front sweeping disc brush.
作为优选的技术方案,所述寻边装置包括罩在所述前刷扫盘外的寻边轮,所述寻边轮的旋转轴线与所述前刷扫盘的旋转轴线重合,所述寻边轮设置在所述前刷扫盘的中部,所述寻边轮通过轮边架转动安装在所述前刷扫盘上。As a preferred technical solution, the edge-seeking device includes an edge-seeking wheel that is covered outside the front brush and sweeping disc, and the rotation axis of the edge-seeking wheel coincides with the rotation axis of the front brush-sweeping disc. The wheel is arranged in the middle of the front brush and sweeping disc, and the edge-seeking wheel is rotatably mounted on the front brush sweeping disc through a wheel side frame.
作为优选的技术方案,所述前刷组件的上部设置有辅助防撞装置。As a preferred technical solution, the upper part of the front brush assembly is provided with an auxiliary anti-collision device.
作为优选的技术方案,所述辅助防撞装置为固定安装在所述前刷摆臂上的防撞环形架,所述防撞环形架设置在所述前扫刷电机的外周。As a preferred technical solution, the auxiliary anti-collision device is an anti-collision ring frame fixedly installed on the swing arm of the front brush, and the anti-collision ring frame is arranged on the outer periphery of the front brush motor.
作为优选的技术方案,所述前刷固定架的前端设置有防止所述前刷摆臂朝向所述清扫车前方水平摆动的前刷限位板。As a preferred technical solution, the front end of the front brush fixing frame is provided with a front brush limit plate that prevents the front brush swing arm from swinging horizontally toward the front of the sweeper.
作为优选的技术方案,所述边刷装置包括边刷固定架,所述边刷固定架的端部安装有边刷组件。As a preferred technical solution, the side brush device includes a side brush fixing frame, and a side brush assembly is installed at the end of the side brush fixing frame.
作为优选的技术方案,所述边刷组件包括固定安装在所述边刷固定架后端的边扫盘电机,所述边扫盘电机的动力轴通过减速机固定安装有边刷扫盘,所述边刷扫盘的底端安装有锥形结构的边扫刷。As a preferred technical solution, the side brush assembly includes a side sweeping disc motor fixedly installed at the rear end of the side brush fixing frame, and a side brush sweeping disc is fixedly installed on the power shaft of the side sweeping disc motor through a reducer. A side brush with a conical structure is installed at the bottom end of the side brush sweeping disc.
作为优选的技术方案,所述扫刷升降装置包括平行四杆机构,所述平行四杆机构的顶端固定安装在所述清扫车的底端上,所述前刷装置与所述边刷装置分别固定在所述平行四杆机构的底端,所述清扫车的底端与所述平行四杆机构之间还设置有控制所述平行四杆机构上升或下降的升降控制装置。As a preferred technical solution, the sweeping brush lifting device includes a parallel four-bar mechanism, the top of the parallel four-bar mechanism is fixedly mounted on the bottom end of the sweeper, and the front brush device and the side brush device are respectively It is fixed on the bottom end of the parallel four-bar mechanism, and between the bottom end of the sweeper and the parallel four-bar mechanism is also provided with a lift control device for controlling the rise or fall of the parallel four-bar mechanism.
作为优选的技术方案,所述升降控制装置包括固定在所述清扫车底端的电动推杆,所述平行四杆机构的底端与所述电动推杆之间通过滑轮缠绕连接有升降绳,所述升降绳的两端分别连接至所述平行四杆机构与所述电动推杆上。As a preferred technical solution, the lift control device includes an electric push rod fixed at the bottom end of the sweeper, and a lift rope is wound and connected between the bottom end of the parallel four-bar mechanism and the electric push rod through a pulley, so Both ends of the lift rope are respectively connected to the parallel four-bar mechanism and the electric push rod.
由于采用了上述技术方案,清扫车立刷离地高度自动调整机构,设置在清扫车的前端侧部,包括前刷装置和边刷装置,所述前刷装置设置在所述边刷装置的前方且朝向所述清扫车的侧部向外延伸,所述前刷装置包括前刷固定架,所述前刷固定架的外侧安装有可朝向所述清扫车后方水平摆动的前刷摆臂,所述前刷摆臂的内端固定安装有前刷转轴,所述前刷转轴转动安装在所述前刷固定架的外端,所述前刷转轴的顶端伸出所述前刷固定架外安装有用于采集所述前刷摆臂向后方摆动角度的角度传感器,所述前刷摆臂与所述前刷固定架之间设置有驱使所述前刷摆臂由后方向前水平摆动使得所述前刷摆臂恢复至原位的摆臂复位扭簧,所述摆臂复位扭簧套装在所述前刷转轴上;所述前刷摆臂的外端安装有前刷组件,所述前刷组件的下部外罩有用于接触或碰撞路肩石的寻边装置;所述清扫车的底部还安装有驱动所述前刷装置与所述边刷装置同时上升或下降的扫刷升降装置;所述前刷组件包括固定安装在所述前刷摆臂外端的前扫盘电机,所述前扫盘电机的动力轴上安装有减速机,所述减速机的输出轴上固定安装有前刷转轴,所述前刷转轴的底端固定安装有前刷扫盘,所述前刷转轴的外侧安装有扭矩传感器,所述前刷扫盘的底端安装有锥形结构的前扫刷;本发明的有益效果是:Due to the adoption of the above technical solution, the automatic adjustment mechanism for the vertical brush height of the sweeper is arranged on the front end side of the sweeper, and includes a front brush device and a side brush device, and the front brush device is arranged in front of the side brush device. and extends outward toward the side of the sweeper, the front brush device includes a front brush fixing frame, and a front brush swing arm that can swing horizontally toward the rear of the sweeper is installed on the outer side of the front brush fixing frame, so The inner end of the front brush swing arm is fixedly installed with a front brush rotating shaft, the front brush rotating shaft is rotatably mounted on the outer end of the front brush fixing frame, and the top end of the front brush rotating shaft is installed outside the front brush fixing frame There is an angle sensor for collecting the swinging angle of the swing arm of the front brush to the rear, and an angle sensor is arranged between the swing arm of the front brush and the fixing frame of the front brush to drive the swing arm of the front brush to swing horizontally from the rear to the front so that the The swing arm reset torsion spring that restores the front brush swing arm to its original position, the swing arm reset torsion spring is sleeved on the front brush rotation shaft; the front brush assembly is installed on the outer end of the front brush swing arm, and the front brush The lower cover of the assembly is provided with an edge-finding device for contacting or colliding with road shoulder stones; the bottom of the sweeper is also provided with a sweeping brush lifting device that drives the front brush device and the side brush device to ascend or descend at the same time; the front The brush assembly includes a front sweeping disc motor fixedly installed on the outer end of the front brush swing arm, a reducer is installed on the power shaft of the front sweeping disc motor, and a front brush rotating shaft is fixedly installed on the output shaft of the reducer, so The bottom end of the front brush rotating shaft is fixedly installed with a front brush sweeping disc, the outer side of the front brush rotating shaft is installed with a torque sensor, and the bottom end of the front brush sweeping disc is installed with a front sweeping brush with a conical structure; the present invention is beneficial The effect is:
(1)本发明通过所述扭矩传感器来探测所述前扫刷与地面之间的接触阻力,从而来判断所述前扫刷相对于地面的清扫高度,此种方式可以根据路况实时调整所述前扫刷的高度,保证前扫刷与地面的贴合度保持不变,保证清扫高度适当,同时能够防止由于前扫刷过渡贴合地面,而造成前扫刷的过渡磨损;同时本发明不会出现现有技术中由于前扫刷长时间磨损而造成清扫不到的现象;(1) The present invention detects the contact resistance between the front sweeping brush and the ground through the torque sensor, so as to judge the cleaning height of the front sweeping brush relative to the ground. In this way, the The height of the front sweeping brush ensures that the fit between the front sweeping brush and the ground remains unchanged, ensuring that the cleaning height is appropriate, and at the same time, it can prevent the transitional wear of the front sweeping brush due to the transition of the front sweeping brush to the ground; In the prior art, there will be a phenomenon that the front brush cannot be cleaned due to the long-term wear and tear of the front brush;
(2)本发明通过所述寻边装置提前预先接触路边石可以实现防撞功能,保障了清扫车的使用安全;且利用角度传感器获知清扫车的方向信号并进行调整,实现了清扫车的自动寻边功能,使得清扫车可以始终沿着路肩石根部进行清扫,清扫效果较好,极大的弥补了超声波方案的不足和弊端,能够让无人清扫车适应自动寻边清扫功能,极大了提高了无人清扫车的安全机制,为无人清扫车推向市场贡献了新的安全保障。(2) In the present invention, the anti-collision function can be realized by contacting the curbstone in advance by the edge finding device, which ensures the use safety of the sweeper; and the angle sensor is used to obtain the direction signal of the sweeper and adjust it, so as to realize the safety of the sweeper. The automatic edge-seeking function enables the sweeper to always clean along the roots of the road shoulder stones, and the cleaning effect is good, which greatly compensates for the shortcomings and disadvantages of the ultrasonic solution, and enables the unmanned sweeper to adapt to the automatic edge-finding cleaning function, which greatly improves the cleaning effect. It improves the safety mechanism of the unmanned sweeper, and contributes a new safety guarantee for the introduction of the unmanned sweeper to the market.
附图说明Description of drawings
以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in:
图1是本发明实施例的侧视图;1 is a side view of an embodiment of the present invention;
图2是本发明实施例的结构示意图;2 is a schematic structural diagram of an embodiment of the present invention;
图3是本发明实施例另一角度的结构示意图;3 is a schematic structural diagram of another angle of an embodiment of the present invention;
图4是本发明实施例的原理图;4 is a schematic diagram of an embodiment of the present invention;
图5是本发明实施例的安装效果图;5 is an installation effect diagram of an embodiment of the present invention;
图中:1-前刷装置;11-前刷固定架;12-前刷摆臂;13-角度传感器;14-摆臂复位扭簧;15-前扫盘电机;16-前刷扫盘;17-前扫刷;18-防撞环形架;19-前刷限位板;2-边刷装置;21-边刷固定架;22-边扫盘电机;23-边刷扫盘;24-边扫刷;3-寻边装置;31-寻边轮;32-轮边架;4-扫刷升降装置;41-平行四杆机构;42-电动推杆;43-升降绳;5-扭矩传感器。In the figure: 1- Front brush device; 11- Front brush fixing frame; 12- Front brush swing arm; 13- Angle sensor; 14- Swing arm reset torsion spring; 15- Front sweeping disc motor; 16- Front brush sweeping disc; 17-Front brush; 18-Anti-collision ring frame; 19-Front brush limit plate; 2-Side brush device; 21-Side brush fixing frame; 22-Side sweep motor; 23-Side brush sweep; 24- Side sweeping brush; 3-edge-seeking device; 31-edge-seeking wheel; 32-wheel side frame; 4-sweeping brush lifting device; 41-parallel four-bar mechanism; 42-electric push rod; 43-lifting rope; 5-torque sensor.
具体实施方式Detailed ways
下面结合附图和实施例,进一步阐述本发明。在下面的详细描述中,只通过说明的方式描述了本发明的某些示范性实施例。毋庸置疑,本领域的普通技术人员可以认识到,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,附图和描述在本质上是说明性的,而不是用于限制权利要求的保护范围。The present invention will be further described below with reference to the accompanying drawings and embodiments. In the following detailed description, certain exemplary embodiments of the present invention have been described by way of illustration only. Needless to say, as those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and are not intended to limit the scope of protection of the claims.
如图1至图5所示,清扫车立刷离地高度自动调整机构,设置在清扫车的前端侧部,包括前刷装置1和边刷装置2,所述前刷装置1设置在所述边刷装置2的前方且朝向所述清扫车的侧部向外延伸,所述前刷装置1与所述边刷装置2的清扫高度相同;前刷装置1和边刷装置2设置在清扫车的前端侧部,由于本装置主要是用于沿着路肩石进行行走清扫,因此当本装置仅为一个时,必须设置在所述清扫车的前端右侧;当然也可以在清扫车的前端两侧均设置有本装置。As shown in Figures 1 to 5, the automatic adjustment mechanism for the vertical brush height of the sweeper is arranged on the front side of the sweeper, and includes a front brush device 1 and a
所述前刷装置1包括前刷固定架11,所述前刷固定架11的外侧安装有可朝向所述清扫车后方水平摆动的前刷摆臂12,所述前刷摆臂12的内端固定安装有前刷转轴,所述前刷转轴转动安装在所述前刷固定架11的外端,所述前刷转轴的顶端伸出所述前刷固定架11外安装有用于采集所述前刷摆臂12向后方摆动角度的角度传感器13,所述前刷摆臂12与所述前刷固定架11之间设置有驱使所述前刷摆臂12由后方向前水平摆动使得所述前刷摆臂12恢复至原位的摆臂复位扭簧14,所述摆臂复位扭簧14套装在所述前刷转轴上;所述前刷摆臂12的外端安装有前刷组件,所述前刷组件的下部外罩有用于接触或碰撞路肩石的寻边装置3;所述寻边装置3的高度与路肩石对应,当所述前刷组件下降至地面处于清扫状态时,所述寻边装置3的高度低于路肩石的高度,这样可以保证当所述清扫车靠近路肩石的距离太近时,所述寻边装置3可以首先接触或碰撞到路肩石上;所述清扫车的底部还安装有驱动所述前刷装置1与所述边刷装置2同时上升或下降的扫刷升降装置4;所述前刷组件包括固定安装在所述前刷摆臂12外端的前扫盘电机15,所述前扫盘电机15的动力轴上安装有减速机,所述减速机的输出轴上固定安装有前刷转轴,所述前刷转轴的底端固定安装有前刷扫盘16,所述前刷转轴的外侧安装有扭矩传感器5,所述前刷扫盘16的底端安装有锥形结构的前扫刷17。The front brush device 1 includes a front
本发明具有扫刷自动寻边功能和扫刷高度自动调整功能,且两者之间相互不干扰;下面分别对两种状态进行介绍:The present invention has the function of automatic edge-finding of the sweeping brush and the function of automatic adjustment of the sweeping height, and the two do not interfere with each other; the two states are respectively introduced below:
扫刷自动寻边功能:所述清扫车沿着路肩石行走过程中,当所述寻边装置3与路肩石不接触时,所述清扫车朝向路肩石方向转动,来主动缩短与路肩石之间的间距,所述清扫车的转向是逐渐慢慢转向的,不会出现过渡转弯的现象;所述清扫车向路肩石方向转向调整与路肩石之间间距时,当所述寻边装置3碰撞至路肩石,所述寻边装置3与路肩石之间的力较大,此时清扫车继续向前运动时,路肩石会给所述前刷摆臂12一个作用力,使得所述前刷摆臂12克服所述摆臂复位扭簧14的作用力向后方摆动,此时所述角度传感器13会采集到所述前刷摆臂12的转向信号,并将该转向信号传递至所述清扫车内,此时所述清扫车会做出反应,朝向远离路肩石的方向转向,来增加所述寻边装置3与路肩石之间的距离,所述清扫车的转向调整幅度较小,并且是逐渐向外转动,直到所述角度传感器13采集到所述前刷摆臂12的摆动角度值在一个范围内时,不再向所述清扫车传递所述前刷摆臂12的转向信号为止,此时所述寻边装置3刚好与路肩石处于接触状态,此时所述清扫车将不再继续转动并一直保持此种状态行走清扫,直到所述角度传感器13再次传来所述前刷摆臂12的转向信号时将继续调整与路肩石之间的距离;在所述清扫车向远离路肩石一侧转向调整过程中,增加了所述寻边装置3与路肩石之间的距离,此时路肩石作用到所述前刷摆臂12上的作用力较小,所述摆臂复位扭簧14会迫使所述前刷摆臂12向前摆动形成复位。Automatic edge-finding function of sweeping brush: During the process of the sweeper walking along the road shoulder stone, when the edge-
扫刷高度自动调整:当清扫车准备清扫前,所述扫刷升降装置4将所述前刷装置1和边刷装置2同时下降,使得所述前刷装置1和所述边刷装置2接触贴合地面上处于清扫高度;当清扫车清扫时,所述前扫盘电机15工作,会带动所述前刷转轴以及安装在所述前刷转轴上的所述前刷扫盘16转动,从而带动所述前扫刷17转动,所述前刷组件为现有技术,属于传统意义上的扫刷结构;所述前扫刷17转动时,通过所述扭矩传感器5能够检测所述前刷转轴受到的扭矩大小,并将信号传递至清扫车,清扫车做出动作控制所述扫刷升降装置4,来调节所述前扫刷17与地面之间的高度;当所述前扫刷17的下降高度较低时,即与地面之间贴合面较大时,此时当所述前扫刷17清扫时,地面会给所述前扫刷17一个较大的阻力,从而使所述前扫刷17与所述前刷转轴受到的扭矩较大,此时所述扭转传感器检测到较大的扭矩,并将信号传递至清扫车,此时清扫车控制所述扫刷升降装置4,从而向上提起所述前扫刷17,使得所述前扫刷17与地面之间阻力较小;当所述前扫刷17与地面接触过小或者脱离地面时,此时所述前扫刷17受到的阻力较小或未受到阻力,所述扭转传感器检测到较小的扭矩或者未检测到扭矩,并将信号传递至清扫车,此时清扫车控制所述扫刷升降装置4,将所述前扫刷17下降,使得所述前扫刷17接触到地面达到清扫高度。Automatic adjustment of the brush height: when the sweeper is ready to clean, the
由于本发明是在现有清扫车基础上增设所述前刷组件、所述寻边装置3、所述角度传感器13、所述扭矩传感器5等装置,且各部件组合设计,因此所述清扫车与路肩石之间始终具有一个安全距离,而且该安全距离是通过所述寻边装置3与路肩石之间直接接触产生的,并通过此种直接接触产生转向信号并以此转向信号传递至所述清扫车作为转向调整的根据,此种直接接触实现信号传递的方式更加准确、可靠;而现有技术中普遍采用超声波等传递器进行距离测量,该测量是直接测量所述清扫车车身与路肩石之间的距离,而为了防止所述清扫车车身撞到路肩石上,因此扫刷无法接触到路肩石的根部,清扫效果不好;而本发明由于所述前刷装置1伸出所述清扫车的外部,如果此时所述清扫车与路肩石之间的间距较小将要发生碰撞时,此时所述前刷装置1上安装的所述寻边装置3首先接触到路肩石,此时所述清扫车还未与路肩石接触,不会如现有技术一样出现一旦发生碰撞来不及补救的现象;此外,所述前刷装置1可以直接接触到路肩石的根部,用于直接清理路肩石的根部,并将清扫的灰尘以及垃圾扫至所述边刷装置2的前方,然后再由所述边刷装置2进一步清扫,与现有技术中的所述边刷装置2结合使用,形成一个较大的清扫面,清扫效果得到进一步的保证。Since the present invention adds the front brush assembly, the
本发明通过所述寻边装置3提前预先接触路边石可以实现防撞功能,保障了清扫车的使用安全;且利用角度传感器13获知清扫车的方向信号并进行调整,实现了清扫车的自动寻边功能,使得清扫车可以始终沿着路肩石根部进行清扫,清扫效果较好,极大的弥补了超声波方案的不足和弊端,能够让无人清扫车适应自动寻边清扫功能,极大了提高了无人清扫车的安全机制,为无人清扫车推向市场贡献了新的安全保障。The present invention can realize the anti-collision function by contacting the curbstone in advance by the edge-finding
本发明通过所述扭矩传感器5来探测所述前扫刷17与地面之间的接触阻力,从而来判断所述前扫刷17相对于地面的清扫高度,此种方式可以根据路况实时调整所述前扫刷17的高度,保证前扫刷17与地面的贴合度保持不变,保证清扫高度适当,同时能够防止由于前扫刷17过渡贴合地面,而造成前扫刷17的过渡磨损;同时本发明不会出现现有技术中由于前扫刷17长时间磨损而造成清扫不到的现象。The present invention uses the
所述清扫车沿着路肩石运动过程中,当所述寻边装置3碰撞到路肩石后,为了保证所述前刷摆臂12可以顺利的向后摆动,因此,在本实施例中,所述前刷固定架11朝前设置,所述前刷摆臂12与所述前刷固定架11垂直且垂直的朝向所述清扫车的外侧伸出,此时,当所述寻边装置3碰撞到路肩石后,清扫车向前运动,路肩石会有向后推动所述寻边装置3的作用力,此时所述寻边装置3会绕着所述前刷转轴向后摆动;当然所述前刷摆臂12与所述前刷固定架11之间的夹角也可以小于90°,即所述前刷摆臂12的初始状态时为向后方倾斜;同时所述前刷摆臂12与所述前刷固定架11之间的夹角不可以大于90°,即所述前刷摆臂12的初始状态时不可为向前倾斜,因为此时当所述寻边装置3与路肩石碰撞时,所述前刷摆臂12不容易向后倾斜摆动,即所述角度传感器13很难准确测量所述前刷摆臂12的向后方摆动的角度,即无法形成准确的转向信号。During the movement of the sweeper along the road shoulder stone, when the
所述角度传感器13与所述前刷转轴配合,用于测量所述前刷转轴的转动角度,所述角度传感器13为现有技术,其具体结构以及工作原理在此不再赘述。The
所述扭矩传感器5为现有技术,其具体结构以及工作原理在此不再赘述。The
所述前刷固定架11的外端设置有安装孔,所述前刷转轴竖直设置且转动安装在所述安装孔内。所述摆臂复位扭簧14为扭转弹簧,扭转弹簧套装在所述前刷转轴外,顶端通过挡板进行定位,扭转弹簧的一端抵靠固定在所述前刷摆臂12上,扭转弹簧的另一端抵靠固定在所述前刷固定架11上,通过自身的特性将所述前刷摆臂12拉回至初始位置;扭转弹簧套装在所述前刷转轴外,保证所述前刷摆臂12绕着所述前刷转轴的轴线旋转。The outer end of the front
所述寻边装置3包括罩在所述前刷扫盘16外的寻边轮31,所述寻边轮31的旋转轴线与所述前刷扫盘16的旋转轴线重合,所述寻边轮31设置在所述前刷扫盘16的中部,所述寻边轮31通过轮边架32转动安装在所述前刷扫盘16上。由于所述寻边轮31可以绕着所述前刷扫盘16转动,因此当所述寻边轮31与路肩石接触时,所述寻边轮31在摩擦力作用下自身转动,缓解消除与路肩石之间的摩擦,此时所述寻边轮31与路肩石之间的接触为软接触,不会增大清扫车的行驶阻力;而当所述寻边轮31碰撞到路肩石时,此时通过所述寻边轮31自身的转动无法消除路肩石给所述寻边轮31的阻力,此时所述寻边轮31会迫使所述前刷摆臂12向后转动,为所述清扫车提供转向信号。在本实施例中,所述寻边轮31为套装在所述前刷组件外的环形架,环形架的材质选用强度较高的钢管结构,环形架的上部通过轮边架32转动安装在所述前刷扫盘16的扫刷轴上,所述轮边架32的中心通过轴承安装在扫刷轴上,所述轮边架32上还设置有防止碰撞所述前刷扫盘16上部的防护支架;环形架为钢管结构,表面光滑且不存在尖端,降低与路肩石直接接触的摩擦力。所述寻边轮31设置在所述前扫刷17的中部,所述前扫刷17的锥形底部伸出所述寻边轮31外,因此当所述寻边轮31接触到路肩石时,所述前扫刷17的底端可以正好清理到路肩石的根部。The edge-finding
为了进一步防止所述前扫刷17电机的使用安全,所述前刷组件的上部设置有辅助防撞装置。所述辅助防撞装置为固定安装在所述前刷摆臂12上的防撞环形架18,所述防撞环形架18设置在所述前扫刷17电机的外周。所述寻边轮31与防撞环形架18配合使用,用于整体保证所述前刷装置1的使用安全性,避免出现所述前刷装置1损坏无法进行可靠、安全清扫的现象。In order to further prevent the motor of the
所述前刷固定架11的前端设置有防止所述前刷摆臂12朝向所述清扫车前方水平摆动的前刷限位板19,所述前刷限位板19位于所述前刷固定架11的前端且设置在所述前刷摆臂12的前方,当所述前刷摆臂12被所述摆臂复位扭簧14驱动向前方摆动接触到所述前刷限位板19后,将不再继续向前运动,使得所述前刷摆臂12最终处于此状态。The front end of the
所述边刷装置2包括边刷固定架21,所述边刷固定架21的端部安装有边刷组件。所述边刷组件包括固定安装在所述边刷固定架21后端的边扫盘电机22,所述边扫盘电机22的动力轴通过减速机固定安装有边刷扫盘23,所述边刷扫盘23的底端安装有锥形结构的边扫刷24。所述边刷组件为现有技术中的结构。The
所述扫刷升降装置4包括平行四杆机构41,所述平行四杆机构41的顶端固定安装在所述清扫车的底端上,所述前刷装置1与所述边刷装置2分别固定在所述平行四杆机构41的底端,所述清扫车的底端与所述平行四杆机构41之间还设置有控制所述平行四杆机构41上升或下降的升降控制装置。所述升降控制装置包括固定在所述清扫车底端的电动推杆42,所述平行四杆机构41的底端与所述电动推杆42之间通过滑轮缠绕连接有升降绳43,所述升降绳43的两端分别连接至所述平行四杆机构41与所述电动推杆42上。The sweeping
所述平行四杆机构41包括两相对设置的竖杆,两竖杆之间铰接有两平行且长度相同的调节杆,其中一竖杆的顶端固定在所述清扫车底部,所述前刷装置1与所述边刷装置2固定在另一竖杆的底端。所述升降绳43穿过其中一竖杆、位于上方的调节杆固定在下方的调节杆上。当所述电动推杆42的伸缩端缩回时,带动所述升降绳43的一端向后运动,所述升降绳43拉动所述调节杆向上运动,使得另一竖杆以及安装在该竖杆上的所述前刷装置1、所述边刷装置2向上运动,提高所述前刷装置1、所述边刷装置2的高度;当所述电动推杆42的伸缩端伸长时,所述前刷装置1、所述边刷装置2向下运动至清扫高度。The parallel four-
所述清扫车内设置有主控制器,所述主控制器内设置有信息处理模块、动力控制模块、转向控制模块、扫刷高度控制模块;所述角度传感器13与所述扭矩传感器5分别连接至所述信息处理模块。所述清扫车上设置有多种不同系统,在此仅描述与本方案有关且利于描述本方案原理的系统以及控制模块。所述主控制器、所述动力控制模块、所述转向控制模块均属于现有技术,所述动力控制模块用于控制动力和行走机构使得清扫车的启动、停止以及运动,所述转向控制模块用于控制转向机构使得清扫车转向,所述扫刷高度控制模块用于控制所述扫刷控制模块控制所述前扫盘电机15、所述边扫盘电机22以及电动推杆42动作,用于控制扫刷的清扫动作以及扫刷的离地高度。The cleaning vehicle is provided with a main controller, and the main controller is provided with an information processing module, a power control module, a steering control module, and a brush height control module; the
所述角度传感器13用于实时采集所述前刷摆臂12向后方水平摆动的角度,并将角度值传递至所述信息处理模块,由所述信息处理模块做出向所述转向控制模块发出靠近路肩石一侧转动的转向信号、远离路肩石一侧转动的转向信号或不转动的信号;所述信息处理模块内预设有一个角度阈值,将由所述角度传感器13内接收到的角度值与预设的角度阈值进行对比判断。在本实施例中,角度阈值为区间值,该角度阈值的最小值大于0,因此所述前刷摆臂12不接触至路肩石时,所述角度传感器13采集到的角度值为0,此时需要控制所述清扫车靠近路肩石,因此该角度阈值的最小值应大于0,且该区间的范围较小,使得所述寻边轮31与路肩石之间接触并保持在一个较小的区间范围内;当角度值大于预设角度阈值的最大值时,所述信息处理模块会将信息传递至所述转向控制模块,控制所述转向控制模块使得所述清扫车向远离路肩石一侧转向,增大与路肩石之间的距离;当角度值小于预设角度阈值的最小值时,所述信息处理模块会将信息传递至所述转向控制模块,控制所述转向控制模块使得所述清扫车朝向路肩石一侧转向,缩短与路肩石之间的距离;当角度值处于该角度阈值的区间值内时,所述信息处理模块会将信号传递至所述转向控制模块,控制所述转向控制模块不再发生动作,此时清扫车沿着此方向继续运动。The
所述扭矩传感器5用于实时采集所述前扫刷17清扫时所述清扫刷与地面之间的扭矩,并将扭矩值传递至所述信息处理模块,由所述信息处理模块向所述扫刷高度控制模块发出信号,使得所述扫刷高度控制模块控制所述扫刷升降装置4中的所述电动推杆42伸长与缩回,即控制所述前扫刷17上升与下降;所述信息处理模块内预设有一个扭矩阈值,将由所述扭矩传感器5内接受到的扭矩值与预设的扭矩阈值进行对比判断。在本实施例中,扭矩阈值为区间值,当扭矩值大于预设扭矩阈值的最大值时,所述信息处理模块会将信息传递至所述扫刷高度控制模块,所述扫刷高度控制模块使得所述电动推杆42收缩,提高所述前扫刷17的高度;当扭矩值小于预设扭矩阈值的最小值时,所述信息处理模块会将信息传递至所述扫刷高度控制模块,所述扫刷高度控制模块使得所述电动推杆42伸长,降低所述前扫刷17的高度;当扭矩值处于该扭矩阈值的区间值内时,所述信息处理模块会将信号传递至所述扫刷高度控制模块,所述扫刷高度控制模块不再发生动作,所述前扫刷17保持在此高度不便。The
本实施例的自动寻边原理:The principle of automatic edge finding in this embodiment:
所述清扫车沿着路肩石行走过程中,当所述寻边装置3与路肩石不接触时,此时所述前刷摆臂12没有发生摆动时,即所述角度传感器13采集到的信号为0,角度值小于预设角度阈值最小值时,所述信息处理模块会将信息传递至所述转向控制模块,控制所述转向控制模块使得所述清扫车朝向路肩石一侧转向,主动缩短与路肩石之间的距离;During the process of the sweeper walking along the road shoulder stone, when the
当所述寻边轮31突然碰撞到路肩石后,会使得所述前刷摆臂12突然向后水平摆动,即所述角度传感器13采集到所述前刷摆臂12的角度值不再为0,代表此时所述寻边轮31与路肩石接触,当所述角度传感器13所采集到角度值突然由0增至某一值,并将此角度值传递至所述信号处理模块,当角度值大于预设角度阈值的最大值时,所述信号处理模块会将信息传递至所述转向控制模块,控制所述转向控制模块使得所述清扫车向远离路肩石一侧转向,增大与路肩石之间的距离;所述转向控制模块控制所述清扫车转向时,清扫车边转向边行走,每次所述清扫车的转向幅度都很小,是逐渐向外转向的,不会像现实生活中驾驶员转向快速远离障碍,而是紧贴着路肩石慢慢行走,紧贴着路肩石行走时,所述角度传感器13也是在实时采集所述前刷摆臂12的摆动角度;当角度值处于该角度阈值的区间值内时,所述信号处理模块会将信号传递至所述转向控制模块,控制所述转向控制模块不再发生动作,此时清扫车沿着此方向继续运动;When the edge-finding
避让过程中,当所述角度传感器13采集到的角度值呈逐渐减小变化时,代表此时即将调整好所述清扫车的扫边方向,直到所述角度传感器13采集到的角度值再次为处于角度阈值范围时为止,此时所述寻边装置3刚好与路肩石接触,此时所述清扫车将不再继续向远离路肩石方向转动并一直保持此种状态行走清扫,直到所述角度传感器13再次传来所述前刷摆臂12的转向信号时将继续调整与路肩石之间的距离;然而当所述角度传感器13采集到的角度值没有减小反而逐渐增加时,可能前方存在障碍物,代表此时清扫车很难调整好方向,此时所述信号处理模块控制所述转向控制模块增大转向幅度,来进行快速调整,或控制所述动力控制模块急停,或切换至清扫车原有系统具有的自动避让模式,当顺利通过此障碍物时,再次切换至自动寻边模式,通过本装置以及系统控制清扫车自动寻边。During the avoidance process, when the angle value collected by the
以上显示和描述了本发明的基本原理、主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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