CN111635671B - Restoration method for decoloring, powder-removing and scratch of surface of printed matter - Google Patents

Restoration method for decoloring, powder-removing and scratch of surface of printed matter Download PDF

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Publication number
CN111635671B
CN111635671B CN202010517678.2A CN202010517678A CN111635671B CN 111635671 B CN111635671 B CN 111635671B CN 202010517678 A CN202010517678 A CN 202010517678A CN 111635671 B CN111635671 B CN 111635671B
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powder
agent
printed matter
strip box
water
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CN111635671A (en
Inventor
李旭
解明亮
周海涛
溥祖宏
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Yunnan Tongprint Co ltd
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Yunnan Tongprint Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D101/00Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
    • C09D101/08Cellulose derivatives
    • C09D101/16Esters of inorganic acids
    • C09D101/18Cellulose nitrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/08Print finishing devices, e.g. for glossing prints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention provides a method and a process for timely repairing the defects of fading, powder falling and the like of printed matters caused by chemical factors, and relates to the technical field of printing, wherein the method comprises the steps of pretreatment of defective printed matters, preparation of a surface treating agent, application of the surface treating agent and the like; the surface treating agent has high adhesion fastness, high glossiness and good flexibility, can properly reduce the use amount on one hand, and can improve the curing speed and the adhesive force of the surface treating agent on the surface of a printed matter.

Description

Restoration method for decoloring, powder-removing and scratch of surface of printed matter
Technical Field
The invention relates to the technical field of printing, in particular to a method for repairing decolored powder and scratches on the surface of a printed matter.
Background
In common telephone, the quality of a printed matter is printed in three parts and plate making in seven parts, gravure printing is used as one of the printing processes, and the advantages of thick ink layer, bright color, high saturation, high printing plate printing resistance, stable quality of the printed matter, high printing speed and the like of the printed matter occupy extremely important positions in the fields of printing packaging and graphic publishing; in terms of application, gravure printing is mainly used for fine publications such as magazines and catalogues, package printing and printing of securities such as banknotes and stamps, and is also applied to special fields such as decorative materials.
In the gravure process, people often see that the color of certain printed matter layout is lighter, even the fading and the powder falling are serious, the quality of the product is directly influenced, and the influencing factors mainly have two aspects:
firstly, the image and text of a printing plate layout are worn out due to the abrasion of the printing plate, the opening of an inking hole is reduced, the depth is shallower, the area of an ink transfer unit is reduced, the total ink transfer amount is correspondingly reduced, the ink color is diluted, and the defects are caused; the main factors of plate wear include: the defects caused by the reasons such as friction on the surface of a printing plate, excessive pressure of a doctor blade, linear speed of a printing plate roller and an embossing roller, abrasion of paper and ink on the printing plate and the like are obvious, can be quickly found in the normal production process, and can be correspondingly adjusted in time by searching the corresponding reasons, and the corresponding solutions generally reduce the pressure of the printing plate and the pressure of the doctor blade, eliminate large particles in the ink and control the drying speed of the ink, so that the defects of batch products are basically avoided, and large economic loss is avoided.
The second is more involved, however, and more is caused by chemical factors. The abrasion resistance is reduced or the drying is not thorough due to improper control of the viscosity of the ink in the printing process, and the adhesive force of the ink on the surface of a printed matter is reduced due to improper control of some external environmental factors. The consequences caused by the factors cannot be timely displayed in the production process, and the defect exposure has the characteristic of delay, so that the defects cannot be timely adjusted in the production process, only the production of the product is finished, and the defects are only displayed in the subsequent processing process, so that the large economic loss is caused. For example, in 2013, some known packaging material company provides cigarette cartons for cigarette enterprises, serious powder dropping occurs in the process of packaging cigarettes, and the cigarette cartons of the batch have a value of more than 200 ten thousand RMB, so that serious economic loss is caused for the packaging material company, and the loss is compensated by various restoration means within a specified time, but no good effect is achieved.
Disclosure of Invention
In order to solve the problems described in the prior art, the invention provides a method and a process for repairing the defects of the printed matter, such as fading and powder falling of the printed matter caused by chemical factors, in time, so that the defective printed matter can be rapidly repaired, the requirements of subsequent packaging procedures can be met, and the economic loss of manufacturers is reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a repairing method for decoloring powder and scratches on the surface of a printed matter is characterized by comprising the following steps:
1. defective print pretreatment
(1) Cleaning powder;
(2) supplementing water;
2. preparation of surface treatment agent
(1) The composition comprises the following components in parts by weight:
nitrocotton liquid: 30-45 parts;
wax powder: 0.2 to 0.5 part;
alcohol: 50-65 parts;
0.1-0.5 part of extra slow drying agent;
0.01-0.05 part of water-based defoaming agent;
the nitrocotton liquid can increase the hardness of the surface conjunctiva of the surface treating agent after the surface treating agent is dried;
the wax powder can increase the smoothness of the surface conjunctiva of the surface treating agent after the surface treating agent is dried;
the ultra-slow dryer adjusts the drying speed of the surface treatment agent;
alcohol is a diluent to control the viscosity of the surface treatment agent;
the defoamer is used for eliminating bubbles in the surface treatment agent;
(2) the preparation method comprises the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the nitrocotton weighed in the step into a container, adding half of alcohol, all the extra slow drying agent and the water-based defoaming agent, and stirring for dissolution;
c. transferring the material uniformly mixed in the step b into a high-speed dispersing machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the rest alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the required fineness is 5-10 μm, and the viscosity is 20s (25 ℃ C., 4 cup coating measurement);
3. application of surface treatment agent
(1) Removing impurities on the surface of the to-be-applied strip box by means of air suction, electrostatic adsorption and the like, so as to ensure application Tu Xiaoguo;
(2) placing a surface treating agent in a trough, and applying the surface of the strip box by adopting a bottom feed reverse roll coating mode;
(3) drying the strip box by electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
(4) and cooling the strip box by a blowing system, and finally standing for 12-24 hours at room temperature to be packaged.
Because the local position on the surface of the strip box is provided with the gold stamping layer, the gold stamping layer is not subjected to powder falling and decoloration phenomena, the gold stamping layer can not be coated with the surface treating agent, and if full-plate coating is performed, the strip box is subjected to the surface treating agent coating on the front surface of the strip box because the drying speed of the strip box on the gold stamping layer is slower than that of a common ink layer and the strip box is subjected to the shedding phenomenon.
A topical surface treatment agent application comprising the steps of:
(1) according to the conditions of the gold stamping position on the front surface of the barrel and the common ink position, carrying out photo-chemical etching or die cutting on the application roller, removing 1/3-1/2 of the area corresponding to the gold stamping position on the front surface of the barrel, and not processing the common ink area;
(2) and (3) after the treated application roller is normally installed, coating the surface treating agent by matching with a flattening roller, and carrying out the same subsequent treatment.
Preferably, the specific steps of the powder cleaning operation are as follows: and (3) adopting surface powder cleaning equipment, introducing clear water into a water tank of the powder cleaning equipment, and carrying out water passing on the defective product with the printing surface downwards for one time, and drying the product after water passing to a state before treatment.
Preferably, the water replenishing operation specifically comprises the following steps: the cans were fed from the water and then pressed dry using two glue rolls.
Preferably, the mass percentage of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol; the extra slow drying agent comprises binary small molecular alcohol, ternary small molecular alcohol, polyethylene glycol and glycerol; the wax powder is polytetrafluoroethylene modified PP micro powder wax.
Preferably, the surface treating agent comprises 39.74 parts of nitrocotton liquid, 0.21 part of wax powder, 0.4 part of super slow drying agent, 59.62 parts of alcohol and 0.03 part of water-based defoaming agent according to parts by weight.
The invention has the following beneficial effects:
(1) the invention can realize the surface repair of defective products by utilizing the existing surface coating equipment without additional equipment investment, has good repair effect on defects such as decolorization, powder fall and the like of printed matters caused by chemical and environmental factors, and can effectively reduce the rejection rate of defective printed matters and reduce the economic loss of printing enterprises.
(2) The surface treating agent has high adhesion fastness, high glossiness and good flexibility, can properly reduce the use amount on one hand, and can improve the curing speed and the adhesion force of the surface treating agent on the surface of a printed matter.
Detailed Description
Example 1
A restoration method for decoloring powder and scratches on the surface of a printed matter comprises the following steps:
1. defective print pretreatment
(1) Adopting surface powder cleaning equipment, introducing clear water into a water tank of the powder cleaning equipment, and carrying out water passing on the defective product with the printing surface downwards for one time, and drying the product after water passing to a state before treatment;
(2) feeding paper from the strip box in water, and then pressing the strip box to dryness by adopting two rubber rolls;
2. preparation of surface treatment agent
(1) The composition comprises the following components in parts by weight:
nitrocotton liquid: 35 parts;
wax powder: 0.3 parts;
alcohol: 60 parts;
0.3 parts of extra slow drying agent;
0.02 parts of water-based defoamer;
the mass percentage of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol; the extra slow drying agent comprises binary small molecular alcohol, ternary small molecular alcohol, polyethylene glycol and glycerol; the wax powder is polytetrafluoroethylene modified PP micro powder wax.
(2) The preparation method comprises the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the weighed nitrocotton into a container, adding 30 parts of alcohol, all the extra slow drying agent and the water-based defoaming agent, and stirring for dissolution;
c. transferring the material uniformly mixed in the step b into a high-speed dispersing machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the rest alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the required fineness is 5-10 μm, and the viscosity is 20s (25 ℃ C., 4 cup coating measurement);
3. application of surface treatment agent
(1) Removing impurities on the surface of the to-be-applied strip box by means of air suction, electrostatic adsorption and the like, so as to ensure application Tu Xiaoguo;
(2) placing a surface treating agent in a trough, and applying the surface of the strip box by adopting a bottom feed reverse roll coating mode;
(3) drying the strip box by electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
(4) and cooling the strip box by a blowing system, and finally standing for 12-24 hours at room temperature to be packaged.
Example 2
A restoration method for decoloring powder and scratches on the surface of a printed matter comprises the following steps:
1. defective print pretreatment
(1) Adopting surface powder cleaning equipment, introducing clear water into a water tank of the powder cleaning equipment, and carrying out water passing on the defective product with the printing surface downwards for one time, and drying the product after water passing to a state before treatment;
(2) feeding paper from the strip box in water, and then pressing the strip box to dryness by adopting two rubber rolls;
2. preparation of surface treatment agent
(1) The composition comprises the following components in parts by weight:
nitrocotton liquid: 39.74 parts;
wax powder: 0.21 parts;
alcohol: 59.62 parts;
0.4 parts of extra slow drying agent;
0.03 parts of aqueous defoamer;
(2) the preparation method comprises the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: putting the weighed nitrocotton into a container, adding 30 parts of alcohol, all the extra slow drying agent and the water-based defoaming agent, and stirring for dissolution;
c. transferring the material uniformly mixed in the step b into a high-speed dispersing machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the rest alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the required fineness is 5-10 μm, and the viscosity is 20s (25 ℃ C., 4 cup coating measurement);
3. application of surface treatment agent
The local position of the surface of the strip box is provided with the gold stamping layer, the gold stamping layer is not subjected to powder falling and decoloration, the gold stamping layer can not be coated with the surface treating agent, and if full-plate coating is carried out, the strip box is subjected to the coating of the local surface treating agent due to the fact that the drying speed of the strip box on the gold stamping layer is slower than that of a common printing ink layer.
A topical surface treatment agent application comprising the steps of:
(1) according to the conditions of the gold stamping position on the front surface of the barrel and the common ink position, carrying out photo-chemical etching or die cutting on the application roller, removing 1/3-1/2 of the area corresponding to the gold stamping position on the front surface of the barrel, and not processing the common ink area;
(2) and (3) after the treated application roller is normally installed, coating the surface treating agent by matching with a flattening roller, and carrying out the same subsequent treatment.
Preferably, the specific steps of the powder cleaning operation are as follows: and (3) adopting surface powder cleaning equipment, introducing clear water into a water tank of the powder cleaning equipment, and carrying out water passing on the defective product with the printing surface downwards for one time, and drying the product after water passing to a state before treatment.

Claims (6)

1. A repairing method for decoloring powder and scratches on the surface of a printed matter is characterized by comprising the following steps:
1. defective print pretreatment
(1) Cleaning powder;
adopting surface powder cleaning equipment, introducing clear water into a water tank of the powder cleaning equipment, and carrying out water passing on the defective product with the printing surface downwards for one time, and drying the product after water passing to a state before treatment;
(2) supplementing water;
feeding paper from the strip box in water, and then pressing the strip box to dryness by adopting two rubber rolls;
2. preparation of surface treatment agent
(1) The composition comprises the following components in parts by weight:
nitrocotton liquid: 30-45 parts;
wax powder: 0.2 to 0.5 part;
alcohol: 50-65 parts;
0.1-0.5 part of extra slow drying agent;
0.01-0.05 part of water-based defoaming agent;
(2) the preparation method comprises the following steps:
a. weighing the raw materials according to the proportion;
b. mixing and stirring: adding the weighed nitrocotton liquid into a container, adding half of alcohol, all the extra slow drying agent and the water-based defoaming agent, and stirring for dissolution;
c. transferring the material uniformly mixed in the step b into a high-speed dispersing machine, adding wax powder, dispersing at a high speed for 15-25 minutes, finally adding the rest alcohol to adjust the viscosity, and dispersing at a high speed for 3-8 minutes until the material is uniformly dispersed;
d. detecting fineness and viscosity, wherein the required fineness is 5-10 mu m, the temperature is 25 ℃, and the viscosity is measured to be 20s by coating 4 cups;
3. application of surface treatment agent
(1) Removing impurities on the surface of the to-be-applied strip box by means of air suction and electrostatic adsorption to ensure application Tu Xiaoguo;
(2) placing a surface treating agent in a trough, and applying the surface of the strip box by adopting a bottom feed reverse roll coating mode;
(3) drying the strip box by electric heating or infrared rays, wherein the drying temperature is 80-100 ℃;
(4) and cooling the strip box by a blowing system, and finally standing for 12-24 hours at room temperature to be packaged.
2. The method for repairing surface decoloration, powder falling and scratches of a printed matter according to claim 1, wherein in the third step, the front surface of the strip case is coated with a local surface treatment agent, comprising the steps of:
(1) according to the conditions of the gold stamping position on the front surface of the strip box and the common ink position, carrying out photo-chemical etching or die cutting on the application roller, removing 1/3-1/2 of the area corresponding to the gold stamping position on the front surface of the strip box, and not processing the common ink area;
(2) and (3) after the treated application roller is normally installed, coating the surface treating agent by matching with a flattening roller, and carrying out the same subsequent treatment.
3. The method for repairing decolored powder and scratches on the surface of a printed matter according to claim 1, wherein the mass percentage of the nitrocotton liquid is 25-35%, and the nitrocotton liquid consists of 1/8 nitrocotton, ethyl ester, butyl ester and isopropanol.
4. The method for repairing decolorized powder and scratches on a surface of a printed matter according to claim 1, wherein the ultra-slow drying agent comprises a dibasic alcohol, polyethylene glycol and glycerin.
5. The method for repairing decolorized powder and scratches on a surface of a printed matter according to claim 1, wherein the wax powder is polytetrafluoroethylene modified PP micro powder wax.
6. The method for repairing the decolored powder falling and scratches on the surface of the printed matter according to claim 1, wherein the surface treatment agent comprises 39.74 parts by weight of nitrocotton liquid, 0.21 part by weight of wax powder, 0.4 part by weight of super slow drying agent, 59.62 parts by weight of alcohol and 0.03 part by weight of aqueous defoaming agent.
CN202010517678.2A 2020-06-09 2020-06-09 Restoration method for decoloring, powder-removing and scratch of surface of printed matter Active CN111635671B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1232971A (en) * 1967-04-28 1971-05-26
US4814015A (en) * 1987-08-07 1989-03-21 Prillaman Chemical Corporation Waterborne nitrocellulose compositions
JP2004175858A (en) * 2002-11-25 2004-06-24 Sakata Corp Printing ink composition for shrink packaging, method for manufacturing printed matter for shrink packaging and printed matter for shrink packaging
CN101864245A (en) * 2010-04-30 2010-10-20 佛山市顺德区乐从镇盛昌油墨有限公司 Alcohol-soluble printing varnish and preparation method thereof
EP3398988A1 (en) * 2015-12-29 2018-11-07 Companhia Nitro Química Brasileira Method for obtaining a colloidal dispersion, colloidal dispersion and use thereof
CN109593397A (en) * 2018-11-21 2019-04-09 汕头东风印刷股份有限公司 It is a kind of suitable for intaglio printing and with special artistic effect aqueous UV ink

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7169444B2 (en) * 2000-03-13 2007-01-30 Seiko Epson Corporation Method for treating surface of ink jet recording medium having recorded image

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1232971A (en) * 1967-04-28 1971-05-26
US4814015A (en) * 1987-08-07 1989-03-21 Prillaman Chemical Corporation Waterborne nitrocellulose compositions
JP2004175858A (en) * 2002-11-25 2004-06-24 Sakata Corp Printing ink composition for shrink packaging, method for manufacturing printed matter for shrink packaging and printed matter for shrink packaging
CN101864245A (en) * 2010-04-30 2010-10-20 佛山市顺德区乐从镇盛昌油墨有限公司 Alcohol-soluble printing varnish and preparation method thereof
EP3398988A1 (en) * 2015-12-29 2018-11-07 Companhia Nitro Química Brasileira Method for obtaining a colloidal dispersion, colloidal dispersion and use thereof
CN109593397A (en) * 2018-11-21 2019-04-09 汕头东风印刷股份有限公司 It is a kind of suitable for intaglio printing and with special artistic effect aqueous UV ink

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