CN111634458A - Novel sterile thick sauce and particle filling device and method - Google Patents
Novel sterile thick sauce and particle filling device and method Download PDFInfo
- Publication number
- CN111634458A CN111634458A CN202010612685.0A CN202010612685A CN111634458A CN 111634458 A CN111634458 A CN 111634458A CN 202010612685 A CN202010612685 A CN 202010612685A CN 111634458 A CN111634458 A CN 111634458A
- Authority
- CN
- China
- Prior art keywords
- filling
- plunger
- valve core
- nozzle
- channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000011049 filling Methods 0.000 title claims abstract description 77
- 235000015067 sauces Nutrition 0.000 title claims abstract description 20
- 239000002245 particle Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims 3
- 238000012859 sterile filling Methods 0.000 abstract description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 4
- 238000012371 Aseptic Filling Methods 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 235000002568 Capsicum frutescens Nutrition 0.000 description 1
- 244000000231 Sesamum indicum Species 0.000 description 1
- 235000003434 Sesamum indicum Nutrition 0.000 description 1
- 240000006677 Vicia faba Species 0.000 description 1
- 235000010749 Vicia faba Nutrition 0.000 description 1
- 235000002098 Vicia faba var. major Nutrition 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
- B65B3/32—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement by pistons co-operating with measuring chambers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/10—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention provides a novel aseptic thick sauce and particle filling device and a method, wherein the device comprises a material cylinder, a plunger barrel, a large-flow filling channel and a discharging nozzle which are sequentially connected, wherein a plunger is arranged in the plunger barrel, and the plunger presses the material in the material cylinder into the discharging nozzle through the large-flow filling channel; the blanking nozzle is provided with a filling valve core and a return pipeline, the upper part of the filling valve core is connected with the material cylinder, and the lower part of the filling valve core is connected with the blanking nozzle. The invention adopts a large-channel material flow joint surface, and can fill large-particle materials. The automatic false cup mechanism is adopted, so that the cleaning automation can be realized, the manual cleaning is not needed, the manual operation is reduced, and the sterile filling is realized.
Description
Technical Field
The invention relates to the field of aseptic filling, in particular to a novel aseptic thick sauce and particle filling device and method.
Background
The thick sauce filling machine is mainly used for filling thick sauce in food industry, and is suitable for filling thick sauce with large concentration and particles in seasonings, such as chili sauce, broad bean paste, peanut sauce, sesame paste, jam, beef tallow hot pot seasoning, red oil hot pot seasoning and the like.
The existing plunger filling mode cannot solve the problems of automatic cleaning and filling under an aseptic state, particularly the aseptic filling with more than 5 x 5 particles.
Disclosure of Invention
The invention provides a novel sterile thick sauce and particle filling device and method for solving the problems in the prior art, and realizes the cleaning automation and large particle filling of thick sauce filling technology for seasonings.
The invention provides a novel aseptic thick sauce and particle filling device, which comprises a material cylinder, a plunger barrel, a large-flow filling channel and a blanking nozzle which are connected in sequence, wherein a plunger is arranged in the plunger barrel, and the plunger presses materials in the material cylinder into the blanking nozzle through the large-flow filling channel; the blanking nozzle is provided with a filling valve core and a return pipeline, the upper part of the filling valve core is connected with the material cylinder, and the lower part of the filling valve core is connected with the blanking nozzle.
Further improved, a false cup mechanism is arranged outside the blanking nozzle.
In a further improvement, the plunger is provided with a guide post.
The invention also provides a filling method of the novel sterile thick sauce and particle filling device, which comprises the following steps:
1) filling and material sucking processes: the filling valve core moves downwards under the action of an external cylinder or a cam, the valve is closed, the plunger moves upwards, the quantity of the upward movement is selected according to different filling quantities, and materials enter the plunger barrel and the lower space of the filling valve through the upper space of the filling valve core;
2) in the filling state, the filling valve core moves upwards for a certain distance under the action of an external cylinder or a cam, a channel with the upper part communicated with the material is closed, the lower part is opened to be communicated with the material nozzle, the filling state is entered, and the plunger is pressed down to enable the material to enter a filled container through the discharging nozzle so as to achieve filling;
3) the cleaning state comprises the following specific processes:
3.1) the filling valve core continuously moves upwards and moves out of the feeding channel;
3.2) the false cup mechanism automatically closes the upper and lower material nozzles, and the plunger moves up and down to clean the plunger barrel;
and 3.3) spraying balls inside the material cylinder to clean, and cleaning the plunger and the filling valve core simultaneously.
The invention has the beneficial effects that:
1. and large-channel material circulation joint surfaces are adopted, and large-particle materials can be filled.
2. The automatic false cup mechanism is adopted, so that the cleaning automation can be realized, the manual cleaning is not needed, the manual operation is reduced, and the sterile filling is realized.
Drawings
FIG. 1 is a schematic view of the present invention showing a state of sucking material from a material cylinder into a plunger.
Fig. 2 is a schematic view of the filling state.
Fig. 3 is a schematic view of a cleaning state.
Detailed Description
The invention will be further explained with reference to the drawings.
The invention provides a novel aseptic thick sauce and particle filling device, which is structurally shown in figures 1 to 3 and comprises a material cylinder 2, a plunger barrel 4, a large-flow filling channel 5 and a blanking nozzle 6 which are sequentially connected, wherein a plunger 3 is arranged in the plunger barrel 4, and the plunger 3 presses materials in the material cylinder 2 into the blanking nozzle 6 through the large-flow filling channel 5; the blanking nozzle is provided with a filling valve core 8 and a return pipeline 7, the upper part of the filling valve core 8 is connected with the material cylinder 2, and the lower part is connected with the blanking nozzle 6.
In further improvement, a false cup mechanism 9 is arranged outside the blanking nozzle.
In a further improvement, the plunger 3 is provided with a guide post 1.
The invention also provides a filling method of the novel sterile thick sauce and particle filling device, which comprises the following steps:
1) filling and sucking processes, as shown in figure 1: the filling valve core moves downwards under the action of an external cylinder or a cam, the valve is closed, the plunger moves upwards, the quantity of the upward movement is selected according to different filling quantities, and materials enter the plunger barrel and the lower space of the filling valve through the upper space of the filling valve core;
2) in the filling state, as shown in fig. 2, the filling valve core moves upwards for a certain distance under the action of an external cylinder or a cam, a channel for communicating the upper part with the material is closed, the lower part is opened to be communicated with the material nozzle, the filling state is entered, and a plunger is pressed down to enable the material to enter a filled container through the material nozzle so as to achieve filling;
3) the cleaning state, as shown in fig. 3, is as follows:
3.1) the filling valve core continuously moves upwards and moves out of the feeding channel;
3.2) the false cup mechanism automatically closes the upper and lower material nozzles, and the plunger moves up and down to clean the plunger barrel;
and 3.3) spraying balls inside the material cylinder to clean, and cleaning the plunger and the filling valve core simultaneously.
While the invention has been described in terms of its preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims (5)
1. The utility model provides a novel aseptic type dense sauce and granule filling device which characterized in that: the device comprises a material cylinder, a plunger barrel, a large-flow filling channel and a blanking nozzle which are connected in sequence, wherein a plunger is arranged in the plunger barrel, and the plunger presses the material in the material cylinder into the blanking nozzle through the large-flow filling channel; the blanking nozzle is provided with a filling valve core and a return pipeline, the upper part of the filling valve core is connected with the material cylinder, and the lower part of the filling valve core is connected with the blanking nozzle.
2. The new aseptic type thick sauce and granule filling apparatus according to claim 1, wherein: and a false cup mechanism is arranged outside the blanking nozzle.
3. The new aseptic type thick sauce and granule filling apparatus according to claim 1, wherein: the plunger is provided with a guide post.
4. A filling method of a novel aseptic thick sauce and particle filling device is characterized by comprising the following steps:
1) filling and material sucking processes: the filling valve core moves downwards under the action of an external cylinder or a cam, the valve is closed, the plunger moves upwards, the quantity of the upward movement is selected according to different filling quantities, and materials enter the plunger barrel and the flow filling channel through the material cylinder;
2) in the filling state, the filling valve core moves upwards for a certain distance under the action of an external cylinder or a cam, a channel with the upper part communicated with the material is closed, the lower part is opened to be communicated with the material nozzle, the filling state is entered, and the plunger is pressed down to enable the material to enter a filled container through the discharging nozzle so as to achieve filling;
3) a cleaning state.
5. The filling method of the novel aseptic thick sauce and particle filling device according to claim 4, wherein the specific cleaning process in the step 3) is as follows:
3.1) the filling valve core continuously moves upwards and moves out of the feeding channel;
3.2) the false cup mechanism automatically closes the upper and lower material nozzles, and the plunger moves up and down to clean the plunger barrel;
and 3.3) spraying balls inside the material cylinder to clean, and cleaning the plunger and the filling valve core simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010612685.0A CN111634458A (en) | 2020-06-30 | 2020-06-30 | Novel sterile thick sauce and particle filling device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010612685.0A CN111634458A (en) | 2020-06-30 | 2020-06-30 | Novel sterile thick sauce and particle filling device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111634458A true CN111634458A (en) | 2020-09-08 |
Family
ID=72325824
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010612685.0A Pending CN111634458A (en) | 2020-06-30 | 2020-06-30 | Novel sterile thick sauce and particle filling device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111634458A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2446118Y (en) * | 2000-09-01 | 2001-09-05 | 张建明 | Quantitatively filling valve |
| CN203958652U (en) * | 2014-08-06 | 2014-11-26 | 江苏新美星包装机械股份有限公司 | A kind of for the filling filling apparatus with granule materials |
| CN204197331U (en) * | 2014-10-31 | 2015-03-11 | 重庆市南川区金鑫纸业有限公司 | Fluid automatic filling device |
| CN104986706A (en) * | 2015-07-06 | 2015-10-21 | 江苏新美星包装机械股份有限公司 | Sterile particle filling device |
| US20160257436A1 (en) * | 2015-03-05 | 2016-09-08 | Krones Ag | Device for filling a container |
| CN212448201U (en) * | 2020-06-30 | 2021-02-02 | 南京保立隆包装机械有限公司 | Novel aseptic thick sauce and granule filling device |
-
2020
- 2020-06-30 CN CN202010612685.0A patent/CN111634458A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2446118Y (en) * | 2000-09-01 | 2001-09-05 | 张建明 | Quantitatively filling valve |
| CN203958652U (en) * | 2014-08-06 | 2014-11-26 | 江苏新美星包装机械股份有限公司 | A kind of for the filling filling apparatus with granule materials |
| CN204197331U (en) * | 2014-10-31 | 2015-03-11 | 重庆市南川区金鑫纸业有限公司 | Fluid automatic filling device |
| US20160257436A1 (en) * | 2015-03-05 | 2016-09-08 | Krones Ag | Device for filling a container |
| CN104986706A (en) * | 2015-07-06 | 2015-10-21 | 江苏新美星包装机械股份有限公司 | Sterile particle filling device |
| CN212448201U (en) * | 2020-06-30 | 2021-02-02 | 南京保立隆包装机械有限公司 | Novel aseptic thick sauce and granule filling device |
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