CN111633091A - Outer plate stamping process of plasma purifier equipment - Google Patents
Outer plate stamping process of plasma purifier equipment Download PDFInfo
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- CN111633091A CN111633091A CN202010427477.3A CN202010427477A CN111633091A CN 111633091 A CN111633091 A CN 111633091A CN 202010427477 A CN202010427477 A CN 202010427477A CN 111633091 A CN111633091 A CN 111633091A
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- plate
- heating
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- drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a stamping process for an outer plate of plasma purifier equipment, which comprises the following steps: A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying; B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature; C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to the temperature of 200-250 ℃; D. the stamping process adopted by the invention is simple to operate, and can improve the shock resistance of the door panel.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to a stamping process for an outer plate of plasma purifier equipment.
Background
The plasma purifier is also called as a low-temperature plasma waste gas purifier, and is divided into three independent and mixed excitation systems under the general design concept of electrocatalysis: a microwave excitation zone, a plasma excitation zone and a polar plate excitation zone. Each excitation region has its specific function, but in principle has its similarities.
The plasma waste gas purifier adopts the latest technical design of unique adsorption-decomposition-carbonization centrifugal air draft installation, adopts the design of standard modules and the like, and is a purifying device for treating organic waste gas by a dry method. The method changes the process technology of using the activated carbon material, does not need to regenerate the raw materials, does not need special people to take charge, does not produce secondary pollution, and is convenient to replace, maintain and maintain.
The low-temperature plasma is a substance fourth state following solid, liquid and gas states, and when an external voltage reaches the discharge voltage of the gas, the gas is broken down to generate a mixture including electrons, various ions, atoms and free radicals. Although the electron temperature is high in the discharge process, the heavy particle temperature is low, and the whole system is in a low-temperature state, so that the system is called low-temperature plasma. The low-temperature plasma pollutant degradation utilizes the action of active particles such as high-energy electrons and free radicals and pollutants in exhaust gas to decompose pollutant molecules in a very short time and carry out subsequent various reactions so as to achieve the purpose of degrading pollutants. A gas discharge, in general, generates a plasma, and this discharge is known as a gas discharge, in which one or more electrons are separated from the gas by some mechanism to form a gaseous medium, called ionized gas, and if an external electric field generates ionized gas, a conduction current is formed. The technology of the purification equipment is a latest principle for industrial waste gas treatment. The outer plate of the existing plasma waste gas purifier is easy to deform after being manufactured and has short service life, so the improvement is needed.
Disclosure of Invention
The invention aims to provide a stamping process for an outer plate of plasma purifier equipment, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to the temperature of 200-250 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
Preferably, the drying temperature in the step A is 60-80 ℃, and the drying time is 12-20 min.
Preferably, the step B is carried out by heating in three stages, wherein the heating is carried out at the temperature of 300-400 ℃ for 60-70 min; then heating at 500-600 ℃ for 50-60 min; finally, heating at 800 ℃ of 700-.
Preferably, the protective coating in the step D comprises, by weight, 20-30 parts of far infrared ceramic powder, 10-20 parts of molybdenum phenolic resin, 10-20 parts of aminosilane, 5-15 parts of elastic fiber, 4-10 parts of carbon nanotube and 4-12 parts of polyimide ester.
Compared with the prior art, the invention has the beneficial effects that: the stamping process adopted by the invention is simple to operate, and the impact resistance of the door panel can be improved; in addition, the door plate is coated with the protective coating after being stamped, so that the high temperature resistance and the weather resistance of the door plate can be further improved.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
the invention provides the following technical scheme: a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to 200 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
In the invention, the drying temperature in the step A is 60 ℃ and the drying time is 12 min.
In the invention, the step B is heated in three sections, and the heating is firstly carried out at 300 ℃ for 60 min; then heating at 500 ℃ for 50 min; finally, heating at 700 ℃ for 40 min.
In the invention, the components of the protective coating in the step D comprise, by weight, 20 parts of far infrared ceramic powder, 10 parts of molybdenum phenolic resin, 10 parts of aminosilane, 5 parts of elastic fiber, 4 parts of carbon nano tube and 4 parts of polyimide ester.
Example two:
a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to 250 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
In the invention, the drying temperature in the step A is 80 ℃ and the drying time is 20 min.
In the invention, the step B is heated in three sections, and the heating is carried out at 400 ℃ for 70 min; then heating at 600 ℃ for 60 min; and finally heating at 800 ℃ for 50 min.
In the invention, the components of the protective coating in the step D comprise 30 parts of far infrared ceramic powder, 20 parts of molybdenum phenolic resin, 20 parts of aminosilane, 15 parts of elastic fiber, 10 parts of carbon nano tube and 12 parts of polyimide ester by weight.
Example three:
a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to 210 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
In the invention, the drying temperature in the step A is 65 ℃ and the drying time is 14 min.
In the invention, the step B is heated in three sections, and the heating is firstly carried out at 320 ℃ for 62 min; then heating at 520 ℃ for 52 min; finally, heating at 720 ℃ for 42 min.
In the invention, the components of the protective coating in the step D comprise, by weight, 22 parts of far infrared ceramic powder, 12 parts of molybdenum phenolic resin, 13 parts of aminosilane, 6 parts of elastic fiber, 5 parts of carbon nano tube and 6 parts of polyimide ester.
Example four:
a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to 220 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
In the invention, the drying temperature in the step A is 68 ℃ and the drying time is 15 min.
In the invention, the step B is heated in three sections, and the heating is firstly carried out at 340 ℃ for 69 min; heating at 580 deg.C for 58 min; and finally heating at 780 ℃ for 48 min.
In the invention, the components of the protective coating in the step D comprise, by weight, 28 parts of far infrared ceramic powder, 16 parts of molybdenum phenolic resin, 18 parts of aminosilane, 13 parts of elastic fiber, 8 parts of carbon nano tube and 9 parts of polyimide ester.
Example five:
a stamping process for an outer plate of plasma purifier equipment comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to 225 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
In the invention, the drying temperature in the step A is 70 ℃, and the drying time is 16 min.
In the invention, the step B is heated in three sections, and the heating is firstly carried out at 350 ℃ for 65 min; then heating at 550 ℃ for 55 min; finally, heating at 750 deg.C for 40-50 min.
In the invention, the components of the protective coating in the step D comprise, by weight, 25 parts of far infrared ceramic powder, 15 parts of molybdenum phenolic resin, 15 parts of aminosilane, 10 parts of elastic fiber, 7 parts of carbon nano tube and 8 parts of polyimide ester.
In conclusion, the stamping process adopted by the invention is simple to operate, and the impact resistance of the door panel can be improved; in addition, the door plate is coated with the protective coating after being stamped, so that the high temperature resistance and the weather resistance of the door plate can be further improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a plasma purifier equipment planking stamping process which characterized in that: the method comprises the following steps:
A. firstly, performing decontamination cleaning treatment on the surface of a plate, and then putting the plate into a drying box for drying;
B. putting the dried plate into a heating furnace for sectional heating, and then cooling to room temperature;
C. putting the cooled plate on a heating plate for heating, and immediately transferring the plate to a stamping die for stamping forming after heating to the temperature of 200-250 ℃;
D. and spraying a layer of protective coating on the surface of the plate subjected to punch forming, and then drying.
2. The plasma purifier apparatus outer plate stamping process according to claim 1, wherein: in the step A, the drying temperature is 60-80 ℃, and the drying time is 12-20 min.
3. The plasma purifier apparatus outer plate stamping process according to claim 1, wherein: heating in three stages in the step B, namely heating at the temperature of 300-400 ℃ for 60-70 min; then heating at 500-600 ℃ for 50-60 min; finally, heating at 800 ℃ of 700-.
4. The plasma purifier apparatus outer plate stamping process according to claim 1, wherein: and the protective coating in the step D comprises 20-30 parts of far infrared ceramic powder, 10-20 parts of molybdenum phenolic resin, 10-20 parts of aminosilane, 5-15 parts of elastic fiber, 4-10 parts of carbon nano tube and 4-12 parts of polyimide ester according to parts by weight.
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CN202010427477.3A CN111633091A (en) | 2020-05-19 | 2020-05-19 | Outer plate stamping process of plasma purifier equipment |
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CN202010427477.3A CN111633091A (en) | 2020-05-19 | 2020-05-19 | Outer plate stamping process of plasma purifier equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112605206A (en) * | 2020-12-10 | 2021-04-06 | 江苏龙穰轻合金科技有限公司 | Aluminum profile door plate stamping process |
Citations (4)
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KR101333977B1 (en) * | 2013-03-26 | 2013-12-02 | 현대하이스코 주식회사 | Hot stamping parts with excellent surface property and method of manufacturing the same |
CN103737325A (en) * | 2013-11-13 | 2014-04-23 | 江苏凯特汽车部件有限公司 | Manufacturing process for large-diameter automobile aluminum alloy wheel decorative cover larger than 26 inches |
CN104531969A (en) * | 2014-12-19 | 2015-04-22 | 芜湖金龙模具锻造有限责任公司 | Heat treatment method for reducing automobile insert deformation |
CN105965211A (en) * | 2016-06-22 | 2016-09-28 | 宝鸡钛产业研究院有限公司 | Preparation method of colorful titanium punching board for architectural ornament |
-
2020
- 2020-05-19 CN CN202010427477.3A patent/CN111633091A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101333977B1 (en) * | 2013-03-26 | 2013-12-02 | 현대하이스코 주식회사 | Hot stamping parts with excellent surface property and method of manufacturing the same |
CN103737325A (en) * | 2013-11-13 | 2014-04-23 | 江苏凯特汽车部件有限公司 | Manufacturing process for large-diameter automobile aluminum alloy wheel decorative cover larger than 26 inches |
CN104531969A (en) * | 2014-12-19 | 2015-04-22 | 芜湖金龙模具锻造有限责任公司 | Heat treatment method for reducing automobile insert deformation |
CN105965211A (en) * | 2016-06-22 | 2016-09-28 | 宝鸡钛产业研究院有限公司 | Preparation method of colorful titanium punching board for architectural ornament |
Non-Patent Citations (1)
Title |
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崔玉民,陶栋梁,殷榕灿: "《绿色环保功能涂料》", 31 January 2019, 中国书籍出版社 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112605206A (en) * | 2020-12-10 | 2021-04-06 | 江苏龙穰轻合金科技有限公司 | Aluminum profile door plate stamping process |
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