CN111623108A - High-rotation-speed oil seal of new energy gearbox - Google Patents

High-rotation-speed oil seal of new energy gearbox Download PDF

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Publication number
CN111623108A
CN111623108A CN202010390288.3A CN202010390288A CN111623108A CN 111623108 A CN111623108 A CN 111623108A CN 202010390288 A CN202010390288 A CN 202010390288A CN 111623108 A CN111623108 A CN 111623108A
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outer diameter
main lip
wall
lip
new energy
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潘人政
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Kunshan Maoshun Sealing Products Industrial Co ltd
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Kunshan Maoshun Sealing Products Industrial Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/029Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3204Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
    • F16J15/3208Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip provided with tension elements, e.g. elastic rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3204Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
    • F16J15/3232Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip having two or more lips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3248Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings provided with casings or supports
    • F16J15/3252Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings provided with casings or supports with rigid casings or supports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3284Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing With Elastic Sealing Lips (AREA)

Abstract

本发明公开了一种新能源变速箱高转速油封,包括外径,外径的一侧固定设有主唇,主唇的外部套设有金属骨架,金属骨架嵌设于外径的内部,主唇的一侧设有成型面,成型面的一侧设有双向回油线,成型面的表面喷涂有PTFE涂层,主唇的外壁开设有弹簧沟,弹簧沟的内壁固定设有弹簧,弹簧的一侧设有叶尾,叶尾固定设于主唇上,外径的外壁一侧开设有前倒角,外径的外壁另一侧开设有后倒角,外径的另一侧固定设有面部刻齿。本发明通过成型面喷涂PTFE涂层,降低唇部与轴的摩擦,提高密封,配合主唇设计延长高转速使用寿命,另外通过双向回油线满足双向运转的需要,保证变速箱高转速的状态下保持密封状态,避免漏油状况出现。

Figure 202010390288

The invention discloses a high-speed oil seal for a new energy gearbox, which comprises an outer diameter, a main lip is fixedly arranged on one side of the outer diameter, a metal skeleton is sleeved on the outside of the main lip, and the metal skeleton is embedded in the inside of the outer diameter. One side of the lip is provided with a molding surface, one side of the molding surface is provided with a two-way oil return line, the surface of the molding surface is sprayed with PTFE coating, the outer wall of the main lip is provided with a spring groove, and the inner wall of the spring groove is fixed with a spring, the spring One side is provided with a leaf tail, the leaf tail is fixed on the main lip, one side of the outer wall of the outer diameter is provided with a front chamfer, the other side of the outer wall of the outer diameter is provided with a rear chamfer, and the other side of the outer diameter is fixed with a There are facial teeth. The invention reduces the friction between the lip and the shaft by spraying the PTFE coating on the molding surface, improves the seal, and cooperates with the design of the main lip to prolong the service life of high speed. In addition, the bidirectional oil return line meets the needs of bidirectional operation and ensures the high speed state of the gearbox. Keep it in a sealed state to avoid oil leakage.

Figure 202010390288

Description

一种新能源变速箱高转速油封A new energy gearbox high speed oil seal

技术领域technical field

本发明涉及油封领域,特别涉及一种新能源变速箱高转速油封。The invention relates to the field of oil seals, in particular to a high-speed oil seal of a new energy gearbox.

背景技术Background technique

油封就是润滑油的密封,它是用来封油脂的机械元件,它将传动部件中需要润滑的部件与出力部件隔离,不至于让润滑油渗漏,静密封和动密封用密封件叫油封,在旋转油封的应用中,凡是运转体箱内有液体润滑油而又与外部相连接的部位都需要油封,对于变速箱前后油封有些是橡胶的,部分是金属的,多数是钢骨橡胶的,而市场上现有产品使用有磨损大,老化龟裂的问题。在新能源汽车中的高转速目前有些可以达到20000rpm。需要更加注重变速箱耐磨损的技术问题,目前市场上缺少相关的产品,所以提供一种更好、更耐磨损的油封是新能源汽车领域中迫切需要解决的问题。The oil seal is the seal of the lubricating oil. It is a mechanical element used to seal the grease. It isolates the parts that need to be lubricated in the transmission parts from the output parts, so as not to leak the lubricating oil. The seals used for static seals and dynamic seals are called oil seals. In the application of rotary oil seals, oil seals are required for all the parts that have liquid lubricating oil in the running body box and are connected to the outside. However, the existing products on the market have problems of large wear and tear, aging and cracking. Some of the high speeds in new energy vehicles can currently reach 20,000rpm. It is necessary to pay more attention to the technical problem of gearbox wear resistance. At present, there is a lack of related products on the market. Therefore, providing a better and more wear-resistant oil seal is an urgent problem to be solved in the field of new energy vehicles.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种新能源变速箱高转速油封,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-speed oil seal for a new energy gearbox to solve the above-mentioned problems in the background art.

为实现上述目的,本发明提供如下技术方案:一种新能源变速箱高转速油封,包括外径,所述外径的一侧固定设有主唇,所述主唇的外部套设有金属骨架,所述金属骨架嵌设于外径的内部,所述主唇的一侧设有成型面,所述成型面的一侧设有双向回油线,所述成型面的表面喷涂有PTFE涂层,所述主唇的外壁开设有弹簧沟,所述弹簧沟的内壁固定设有弹簧,所述弹簧的一侧设有叶尾,所述叶尾固定设于主唇上。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-speed oil seal for a new energy gearbox, comprising an outer diameter, one side of the outer diameter is fixedly provided with a main lip, and the outer part of the main lip is sleeved with a metal skeleton , the metal skeleton is embedded in the inside of the outer diameter, one side of the main lip is provided with a molding surface, one side of the molding surface is provided with a bidirectional oil return line, and the surface of the molding surface is sprayed with a PTFE coating The outer wall of the main lip is provided with a spring groove, the inner wall of the spring groove is fixed with a spring, one side of the spring is provided with a leaf tail, and the leaf tail is fixed on the main lip.

优选的,所述外径的外壁一侧开设有前倒角,所述外径的外壁另一侧开设有后倒角。Preferably, a front chamfer is formed on one side of the outer wall of the outer diameter, and a rear chamfer is formed on the other side of the outer wall of the outer diameter.

优选的,所述外径的另一侧固定设有面部刻齿,所述外径的内侧固定设有与面部刻齿位置相对的内部刻齿。Preferably, the other side of the outer diameter is fixedly provided with a face indentation, and the inner side of the outer diameter is fixedly provided with an inner indentation opposite to the position of the face incision.

优选的,所述外径的表面固定设有与主唇位置相对的防尘唇。Preferably, the surface of the outer diameter is fixedly provided with a dust lip opposite to the main lip.

优选的,所述外径和主唇的材质均为氟橡胶。Preferably, the material of the outer diameter and the main lip are both fluororubber.

优选的,所述金属骨架的材质为碳钢。Preferably, the material of the metal skeleton is carbon steel.

本发明的技术效果和优点:Technical effects and advantages of the present invention:

通过成型面喷涂PTFE涂层,降低唇部与轴的摩擦,提高密封,配合主唇设计避免了高转速下传统设计的高磨耗及老化龟裂问题,另外通过双向回油线满足双向运转的需要,保证变速箱高转速的状态下保持密封状态,避免漏油状况出现,利用面部刻齿和内部刻齿对成型时定位,并通过包胶设计增加外径与装配孔密封性,避免漏油状况发生,影响变速箱的正常运行。By spraying the PTFE coating on the molding surface, the friction between the lip and the shaft is reduced, and the sealing is improved. With the design of the main lip, the problems of high wear and aging cracks of the traditional design at high speed are avoided. In addition, the bidirectional oil return line meets the needs of bidirectional operation. , to ensure that the gearbox maintains a sealed state at high speed to avoid oil leakage, use the face engraving and internal engraving to locate during molding, and increase the sealing of the outer diameter and the assembly hole through the rubber coating design to avoid oil leakage. occurs, affecting the normal operation of the gearbox.

附图说明Description of drawings

图1为本发明正面结构示意图。FIG. 1 is a schematic view of the front structure of the present invention.

图中:1、前倒角;2、金属骨架;3、外径;4、后倒角;5、面部刻齿;6、防尘唇;7、成型面;8、回油线;9、主唇;10、弹簧沟;11、叶尾;12、弹簧;13、内部刻齿。In the picture: 1. Front chamfer; 2. Metal frame; 3. Outer diameter; 4. Back chamfer; 5. Face engraving; 6. Dust lip; 7. Forming surface; 8. Oil return line; 9. Main lip; 10. Spring groove; 11. Leaf tail; 12. Spring; 13. Internal teeth.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明提供了如图1所示的一种新能源变速箱高转速油封,包括外径3,外径3的一侧固定设有主唇9,主唇9的外部套设有金属骨架2,金属骨架2嵌设于外径3的内部,主唇9的一侧设有成型面7,成型面7的一侧设有双向回油线8,成型面7的表面喷涂有PTFE涂层,PTFE涂层即聚四氟乙烯,具有抗酸抗碱、抗各种有机溶剂的特点,几乎不溶于所有的溶剂,具有耐高温的特点,它的摩擦系数极低,主唇9的外壁开设有弹簧沟10,弹簧沟10的内壁固定设有弹簧12,弹簧12的一侧设有叶尾11,叶尾11固定设于主唇9上,利用叶尾11防止弹簧12脱落,外径3的外壁一侧开设有前倒角1,外径3的外壁另一侧开设有后倒角4,利用前倒角1对其进行安装导正,后倒角4释放安装时橡胶挤压力,外径3的另一侧固定设有面部刻齿5,外径3的内侧固定设有与面部刻齿5位置相对的内部刻齿13,利用面部刻齿5和内部刻齿13对成型时定位,外径1的表面固定设有与主唇9位置相对的防尘唇6,利用防尘唇6防止外部灰尘进入,通过包胶设计增加外径3与装配孔密封性,弹簧12提供一定的径向力,增加密封性,双向回油线8满足双向运转的需要,增加唇口密封性,保证双向旋转密封,从外到内提高油封的密封效果,保证变速箱高转速的状态下保持密封状态。The present invention provides a high-speed oil seal for a new energy gearbox as shown in FIG. 1, comprising an outer diameter 3, a main lip 9 is fixed on one side of the outer diameter 3, and a metal skeleton 2 is sleeved on the outside of the main lip 9, The metal frame 2 is embedded in the inside of the outer diameter 3, one side of the main lip 9 is provided with a molding surface 7, one side of the molding surface 7 is provided with a two-way oil return line 8, the surface of the molding surface 7 is sprayed with PTFE coating, PTFE The coating is polytetrafluoroethylene, which has the characteristics of acid resistance, alkali resistance and resistance to various organic solvents. It is almost insoluble in all solvents and has the characteristics of high temperature resistance. Its friction coefficient is extremely low. The outer wall of the main lip 9 is provided with a spring. Groove 10, the inner wall of the spring groove 10 is fixed with a spring 12, one side of the spring 12 is provided with a leaf tail 11, the leaf tail 11 is fixed on the main lip 9, the leaf tail 11 is used to prevent the spring 12 from falling off, the outer wall of the outer diameter 3 One side is provided with a front chamfer 1, and the other side of the outer wall of the outer diameter 3 is provided with a rear chamfer 4. The front chamfer 1 is used to guide it for installation, and the rear chamfer 4 releases the rubber extrusion force during installation. The other side of 3 is fixedly provided with face engraving teeth 5, and the inner side of the outer diameter 3 is fixedly provided with internal engraving teeth 13 opposite to the position of the facial engraving teeth 5. The facial engraving teeth 5 and the internal engraving teeth 13 are used for positioning during molding, and the outer The surface of the diameter 1 is fixed with a dust lip 6 opposite to the main lip 9. The dust lip 6 is used to prevent external dust from entering, and the sealing performance between the outer diameter 3 and the assembly hole is increased by the design of the overmolding, and the spring 12 provides a certain radial The two-way oil return line 8 meets the needs of two-way operation, increases the sealing performance of the lip, ensures the two-way rotary seal, improves the sealing effect of the oil seal from the outside to the inside, and ensures that the gearbox remains sealed at high speeds.

外径3和主唇9的材质均为氟橡胶,耐老化、耐热、耐油,几乎适用于所有的润滑油、燃料油、汽油,在含极压添加剂的油中不易硬化,永久压缩变形较小,金属骨架2的材质为碳钢,硬度大,强度高。The outer diameter 3 and the main lip 9 are made of fluororubber, which is resistant to aging, heat and oil. It is suitable for almost all lubricating oils, fuel oils and gasoline. It is not easy to harden in oils containing extreme pressure additives, and the permanent compression deformation is relatively low. Small, the metal frame 2 is made of carbon steel, which has high hardness and high strength.

本发明工作原理:The working principle of the present invention:

当油封安装使用时,首先利用前倒角1对其进行安装导正,后倒角4释放安装时橡胶挤压力,利用面部刻齿5和内部刻齿13对成型时定位,使主唇9进行封油防止泄露,通过成型面7喷涂PTFE涂层,降低唇部与轴的摩擦,提高密封,配合主唇9设计延长高转速使用寿命,另外通过双向回油线8满足双向运转的需要,增加唇口密封性,保证双向旋转密封,油封安装好之后利用弹簧12提供一定的径向力,增加密封性,提高油封的密封效果。When the oil seal is installed and used, first use the front chamfer 1 to guide it for installation, and the rear chamfer 4 to release the rubber extrusion force during installation, and use the face engraved teeth 5 and the internal engraved teeth 13 to position it during forming, so that the main lip 9 To seal oil to prevent leakage, spray PTFE coating on the molding surface 7 to reduce the friction between the lip and the shaft, improve the seal, and cooperate with the design of the main lip 9 to prolong the service life of high speed, and the bidirectional oil return line 8 meets the needs of bidirectional operation. Increase the sealing performance of the lip to ensure two-way rotary sealing. After the oil seal is installed, the spring 12 is used to provide a certain radial force to increase the sealing performance and improve the sealing effect of the oil seal.

在本发明的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a It can be a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制。The standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be customized according to the description in the description and the drawings.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a high rotational speed oil blanket of new forms of energy gearbox, includes external diameter (3), its characterized in that, one side of external diameter (3) is fixed and is equipped with main lip (9), the outside cover of main lip (9) is equipped with metal framework (2), metal framework (2) inlay the inside of locating external diameter (3), one side of main lip (9) is equipped with profiled surface (7), one side of profiled surface (7) is equipped with two-way oil return line (8), the surface spraying of profiled surface (7) has the PTFE coating, spring ditch (10) have been seted up to the outer wall of main lip (9), the inner wall of spring ditch (10) is fixed and is equipped with spring (12), one side of spring (12) is equipped with leaf tail (11), leaf tail (11) are fixed to be located on main lip (9).
2. The high-rotation-speed oil seal of the new energy gearbox according to claim 1, wherein a front chamfer (1) is formed in one side of the outer wall of the outer diameter (3), and a rear chamfer (4) is formed in the other side of the outer wall of the outer diameter (3).
3. The high-rotation-speed oil seal of the new energy gearbox as claimed in claim 1, wherein a face notch (5) is fixedly arranged on the other side of the outer diameter (3), and an inner notch (13) opposite to the face notch (5) is fixedly arranged on the inner side of the outer diameter (3).
4. The high-speed oil seal of the new energy gearbox is characterized in that a dust-proof lip (6) opposite to the main lip (9) is fixedly arranged on the surface of the outer diameter (1).
5. The high-speed oil seal of the new energy gearbox according to claim 1, wherein the outer diameter (3) and the main lip (9) are both made of fluororubber.
6. The high-rotation-speed oil seal of the new energy gearbox according to claim 1, wherein the metal framework (2) is made of carbon steel.
CN202010390288.3A 2020-05-09 2020-05-09 High-rotation-speed oil seal of new energy gearbox Pending CN111623108A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN112303236A (en) * 2020-11-05 2021-02-02 嘉科(无锡)密封技术有限公司 Bidirectional rotary sealing high-rotating-speed oil seal

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CN105042083A (en) * 2015-08-20 2015-11-11 安徽江淮汽车股份有限公司 Oil seal of oil pump
CN205260839U (en) * 2016-01-05 2016-05-25 南阳天一密封股份有限公司 Oil seal for output shaft of speed variator
CN212360734U (en) * 2020-05-09 2021-01-15 昆山茂顺密封件工业有限公司 High-rotation-speed oil seal of new energy gearbox

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Publication number Priority date Publication date Assignee Title
CN201539566U (en) * 2009-10-23 2010-08-04 宁国市瑞普密封件有限公司 Lip mouth PTFE coating oil seal
CN204004425U (en) * 2014-06-20 2014-12-10 东风商用车有限公司 Gearbox output shaft oil seal
CN105042083A (en) * 2015-08-20 2015-11-11 安徽江淮汽车股份有限公司 Oil seal of oil pump
CN205260839U (en) * 2016-01-05 2016-05-25 南阳天一密封股份有限公司 Oil seal for output shaft of speed variator
CN212360734U (en) * 2020-05-09 2021-01-15 昆山茂顺密封件工业有限公司 High-rotation-speed oil seal of new energy gearbox

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112303236A (en) * 2020-11-05 2021-02-02 嘉科(无锡)密封技术有限公司 Bidirectional rotary sealing high-rotating-speed oil seal

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