CN111623107A - Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method - Google Patents

Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method Download PDF

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Publication number
CN111623107A
CN111623107A CN202010390200.8A CN202010390200A CN111623107A CN 111623107 A CN111623107 A CN 111623107A CN 202010390200 A CN202010390200 A CN 202010390200A CN 111623107 A CN111623107 A CN 111623107A
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CN
China
Prior art keywords
sealing
worm
adjusting
piece
worm wheel
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CN202010390200.8A
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Chinese (zh)
Inventor
陈磊
李辉
赵正春
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Maanshan Fuyong Intelligent Technology Co ltd
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Maanshan Fuyong Intelligent Technology Co ltd
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Priority to CN202010390200.8A priority Critical patent/CN111623107A/en
Publication of CN111623107A publication Critical patent/CN111623107A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/029Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/039Gearboxes for accommodating worm gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/12Arrangements for adjusting or for taking-up backlash not provided for elsewhere
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • H02K7/1163Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion
    • H02K7/1166Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02034Gearboxes combined or connected with electric machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02069Gearboxes for particular applications for industrial applications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02086Measures for reducing size of gearbox, e.g. for creating a more compact transmission casing

Abstract

The invention discloses a photovoltaic power generation double-shaft output rotation driving device, an installation method and a gap adjusting method, and belongs to the technical field of photovoltaic speed reducers. The worm wheel is arranged in the worm gear box and is hermetically mounted with the upper cavity of the shell through the sealed rotating mechanism, the worm is hermetically mounted with the lower cavity through the gap adjusting mechanism, the adjustment and the use of the center distance are facilitated when the worm wheel and the worm are mounted, the compensation is realized through the gap adjusting mechanism after the worm wheel and the worm are worn after long-term use, the transmission efficiency is ensured, the noise is reduced, meanwhile, the driving motor can synchronously move with the worm through the adjusting seat, the transmission efficiency is improved, and the service life is prolonged.

Description

Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method
Technical Field
The invention belongs to the technical field of photovoltaic speed reducers, and particularly relates to a photovoltaic power generation double-shaft output rotation driving device with a simple structure and a gap adjusting function, an installation method and a gap adjusting method.
Background
Photovoltaic power generation is an important application field of a rotary speed reducer, and the rotary speed reducer is a core component of a tracking system for photovoltaic power generation, is driven by a motor and runs at a certain rotating speed. The rotary speed reducer drives the driven assembly to rotate in the horizontal direction or the elevation angle direction, so that the driven assembly always faces the sun, the rotation angle and the elevation angle of the main machine can be accurately adjusted according to different positions of the sun in one day, the driven assembly is located at the optimal receiving angle of the solar cell panel at all times, and the solar power generation efficiency can be remarkably improved. The solar tracking type photovoltaic power generation system can be divided into a single-shaft solar tracking mode and a double-shaft solar tracking mode. The single-axis tracking system tracks in the east-west direction and horizontally rotates in the east-west direction by using the north-south axis, and the photovoltaic array only has one degree of freedom. The photovoltaic array of the double-axis tracking system has two rotational degrees of freedom, can accurately track sunlight, and ensures that light rays vertically irradiate the photovoltaic array.
The reduction gear that current photovoltaic was used generally adopts the installation that single slewing bearing or two slewing bearing realized the worm wheel, this kind of design cost is great and the installation degree of difficulty is great, the volume is heavy, and when the installation worm, the easy card that takes place dies or the worm helicoid easily takes place wearing and tearing, be unfavorable for long-term the use, photovoltaic reduction gear life need reach 20 years old of a specified duration simultaneously, be in the inside wearing and tearing that appear easily of adverse circumstances for a long time, transmission efficiency can reduce by a wide margin and be accompanied by the transmission noise, later maintenance work is great.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a photovoltaic power generation double-shaft output rotation driving device, an installation method and a gap adjusting method.
In order to achieve the purpose, the invention adopts the following scheme:
the photovoltaic power generation double-shaft output rotation driving device comprises a shell, a worm wheel, a worm and a driving motor, wherein an upper cavity and a lower cavity which are communicated with each other are arranged in the shell;
the upper cavity is provided with a sealed swing mechanism, the worm gear is installed in the upper cavity through the sealed swing mechanism, and two sides of the worm gear are fixedly connected with fixing frames connected with the photovoltaic support;
the lower cavity is provided with a gap adjusting mechanism, the worm is arranged in the lower cavity through the gap adjusting mechanism, and one end of the worm extends to the outer side of the lower cavity and is fixedly connected with an output shaft of the driving motor;
the driving motor is fixedly connected with an adjusting seat, and the adjusting seat is fixedly installed on the shell.
Further, sealed rotation mechanism includes slide bearing, installing port one, installing port two and seal assembly, slide bearing is provided with two and installs the both sides at the worm wheel respectively, one of them slide bearing passes through oil blanket skeleton sealing installation in installing port one, another slide bearing passes through to form sealed cooperation between oil blanket skeleton and the seal assembly, seal assembly fixed mounting can reduce its manufacturing cost greatly in installing port two departments through using its slide bearing.
Further, seal assembly includes sealed main part, sealed accessory and fastener, the last installing port three of having seted up of sealed main part, form sealed cooperation between installing port three and the outer lane that corresponds slide bearing, the sealed main part is equipped with the seal structure of looks adaptation with the relative one side of sealed accessory, sealed accessory fixed mounting is in installing port two departments, sealed main part passes through the fastener and is connected as an organic whole with sealed accessory.
Furthermore, be equipped with scale interval and viewing aperture on the outer wall of sealed main part, viewing aperture department demountable installation has the apron, utilizes the viewing aperture to be convenient for observe its worm gear's meshing degree.
Further, clearance adjustment mechanism includes shutoff piece one, shutoff piece two and regulating part, shutoff piece one and shutoff piece two all are connected through bearing and worm and the one end of worm extends to the outside of shutoff piece two and driving motor's output fixed connection, all offer the regulation hole that is used for adjustment from top to bottom on shutoff piece one and the shutoff piece two, one side of the relative casing of shutoff piece one and shutoff piece two all is equipped with the sealing washer, the regulating part runs through corresponding regulation hole and casing fixed connection.
The adjusting structure comprises two bidirectional screw rods, a ratchet bar and a locking block, the two bidirectional screw rods are respectively and rotatably connected to the shell corresponding to the first plugging piece or the second plugging piece bottom, the two bidirectional screw rods are respectively and rotatably connected to wedge-shaped sliders in opposite directions through threads, the ratchet bar is respectively and fixedly connected to the corresponding first plugging piece or the corresponding second plugging piece, scale values are arranged on the ratchet bar, and the locking block is movably arranged on the shell corresponding to one side of the ratchet bar through a spring.
Furthermore, the shell is connected with a first protective cover which covers the first blocking piece and corresponds to the outer side of the adjusting structure, and a second protective cover which covers the second blocking piece and corresponds to the outer side of the adjusting structure in a sliding mode, and the first blocking piece, the second blocking piece and the adjusting structure are covered by the first protective cover and the second protective cover respectively, so that the adjusting performance of the shell is guaranteed.
Furthermore, waist-shaped holes are formed in the adjusting seat, the driving motor penetrates through the waist-shaped holes through the connecting bolts and is fixedly connected to the shell, and the height of the driving motor can be adjusted to adapt to the adjusting capacity of the driving motor by utilizing the waist-shaped holes in the adjusting seat and the gap adjusting mechanism.
The invention also discloses a gap adjusting method of the photovoltaic power generation double-shaft output rotation driving device, which comprises the following steps:
s1, mounting a worm wheel: firstly, respectively sleeving two sliding bearings on two sides of a worm wheel, fixedly connecting the worm wheel with a fixing frame of a photovoltaic support by using bolts, and integrally connecting the worm wheel and the sliding bearings to insert into an upper cavity from one side of a sealing auxiliary part;
s2, worm installation: firstly, fixedly mounting two bearings on a worm by utilizing an inner ring, then screwing one end which is not connected with a driving motor into a lower cavity, respectively fixing a plugging piece I and a plugging piece II with corresponding outer rings of the bearings until the distances between the two bearings and the port of the lower cavity are equal, and connecting a sealing ring in a compressed state to realize sealing by penetrating a regulating piece through a corresponding regulating hole and a shell;
s3, fixing the position of the worm wheel: the sealing main part is matched with the sealing auxiliary part through a fastener to realize the sealing of the upper cavity;
s4, adjusting the center distance: the first adjusting piece and the second adjusting piece on the first plugging piece and the second plugging piece are unscrewed, the sealing rings are still in a compressed state, the first plugging piece and the second plugging piece can move relative to the shell of the lower cavity under the action of the outside, the two wedge-shaped sliding blocks move towards the center by adjusting the two-way screw rod so as to gradually support the first plugging piece and the second plugging piece, the displacement of the two wedge-shaped sliding blocks can be directly observed through the scale variation on the ratchet bar to meet the zero clearance condition of a worm wheel and a worm, and the ratchet bar is locked by the locking block under the action of the spring so as to release the load of the two-way screw rod;
s5, installing a driving motor: fixedly connecting the output end of the driving motor with a worm at the second plugging piece, and then penetrating a waist-shaped hole in the adjusting seat by using a bolt and fixing the driving motor and the adjusting seat;
and S6, after the driving motor is started to check that the transmission of the worm wheel and the worm reaches the standard, covering the first protective cover and the second protective cover at corresponding positions.
A gap adjusting method in the operation process of a photovoltaic power generation double-shaft output rotary driving device comprises the following steps:
the first adjusting piece to two rings of the first plugging piece and the second adjusting piece are unscrewed, the sealing rings are still in a compression state, the first plugging piece and the second plugging piece can move relative to the shell of the lower cavity under the action of the outside, the two wedge-shaped sliding blocks move towards the center by adjusting the two-way screw rod so as to gradually support the first plugging piece and the second plugging piece, the displacement of the two wedge-shaped sliding blocks can be directly observed through the scale variation on the ratchet bar, and the displacement of the two wedge-shaped sliding blocks meets the zero-clearance condition of a worm wheel and a worm again, the ratchet bar is locked by the locking block under the action of the spring, and the load of.
Compared with the prior art, the invention can obtain the following technical effects:
the worm wheel is arranged in the worm gear box and is hermetically mounted with the upper cavity of the shell through the sealed rotating mechanism, the worm is hermetically mounted with the lower cavity through the gap adjusting mechanism, the adjustment and the use of the center distance are facilitated when the worm wheel and the worm are mounted, the compensation is realized through the gap adjusting mechanism after the worm wheel and the worm are worn after long-term use, the transmission efficiency is ensured, the noise is reduced, meanwhile, the driving motor can synchronously move with the worm through the adjusting seat, the transmission efficiency is improved, and the service life is prolonged.
The sealed slewing mechanism comprises a sliding bearing, a first mounting port, a second mounting port and a sealing assembly, the sliding bearing is mounted on two sides of a worm gear, so that the production cost can be greatly reduced, dust and oil can be prevented by sealing an oil seal framework, meanwhile, the sealing assembly comprises a sealing main part, a sealing auxiliary part and a fastening part, a general rotary structure installs the worm wheel inside the shell by using two rotary bearings, the invention adopts the technical scheme that the worm wheel and the sliding bearing are integrally arranged at the first mounting opening from the second mounting opening, the compression is realized under the action of the sealing main part to achieve the sealing of the first mounting opening and the second mounting opening without influencing the rotation capability of the sealing main part, the sealing main part and the sealing auxiliary part are used under the action of the fastening piece and combined with the sealing structure to realize the sealing, meanwhile, the worm wheel, the sliding bearing and the oil seal framework can be tightly pressed to ensure relative rotation, and the observation port is arranged on the sealing main part to facilitate observation of the meshing clearance of the worm wheel and the worm.
The clearance adjusting mechanism comprises a first plugging piece, a second plugging piece and an adjusting piece, two ports of two pairs of lower cavities of the first plugging piece and the second plugging piece penetrate through adjusting holes of the first plugging piece and the second plugging piece through the adjusting piece, the positions of the first plugging piece and the second plugging piece are changed by utilizing the positions of the adjusting pieces in the adjusting holes, and then two ends of a worm are driven by a bearing to carry out vertical adjustment, so that the function of adjusting the center distance of a worm and a worm gear is achieved, meanwhile, abrasion in the later period can be ensured, the adjustment of the center distance can also be realized through a clearance adjusting structure, and the service life of the device is prolonged.
The invention also comprises a bidirectional screw, a wedge-shaped sliding block with opposite movement, a locking piece and a ratchet bar, wherein the first blocking piece and the second blocking piece are still in a sealing state under the action of the adjusting piece, and can move under the action of a larger acting force, namely, the wedge-shaped sliding block can move towards the center by utilizing the bidirectional screw to jack the first blocking piece and the second blocking piece, because the center distance adjusting range is smaller, if the first blocking piece and the second blocking piece are locked at any time by a structure without a locking function, the first blocking piece and the second blocking piece can return to a small distance under the action of a sealing ring, and if the first blocking piece and the second blocking piece are locked by the locking block and the ratchet bar, the loads on the wedge-shaped sliding block and the bidirectional screw are released, so that the adjusting precision of the first blocking piece and the second blocking piece can be further ensured.
The gap adjusting structure can effectively solve the problem that the traditional device is sealed and aged and the worm and gear are clamped by gravel after long-term use in the using process, and only the gap between the worm and gear needs to be increased, the worm and gear is rotated to separate the gravel from the tooth surfaces of the worm and gear, and then the gap between the worm and gear is adjusted to a zero gap again.
Drawings
FIG. 1 is a front elevational view of the overall construction of the present invention;
FIG. 2 is a rear elevational view of the overall construction of the present invention;
FIG. 3 is a rear view of the overall construction of the housing of the present invention;
FIG. 4 is a longitudinal cross-sectional view of the overall structure of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a transverse cross-sectional view of the overall structure of the present invention;
FIG. 7 is a side view of the port of the first lower chamber of the present invention without the second shield installed;
FIG. 8 is a side view of another port of the lower chamber of the present invention without the shield assembly;
FIG. 9 is an enlarged view of a portion of FIG. 8 at B;
FIG. 10 is a schematic overall structure diagram of a first protective cover;
fig. 11 is a schematic overall structure diagram of the second protective cover.
In the figure: 1. a housing; 2. a worm gear; 3. a worm; 4. a drive motor; 5. a fixed mount; 6. an adjusting seat; 7. a sliding bearing; 8. a first mounting opening; 9. a second mounting opening; 10. sealing the main part; 11. a sealing sub-assembly; 12. a fastener; 13. a first plugging piece; 14. a second plugging piece; 15. an adjustment member; 16. an adjustment hole; 17. a bidirectional screw; 18. a ratchet bar; 19. a locking block; 20. a wedge-shaped slider; 21. a first protective cover; 22. and a second protective cover.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1:
fig. 1 to 11 except fig. 7 to 9 show that the photovoltaic power generation double-shaft output rotation driving device comprises a shell 1, a worm wheel 2, a worm 3 and a driving motor 4, wherein an upper cavity and a lower cavity which are communicated with each other are arranged in the shell 1;
a stepped shaft is symmetrically arranged on the worm wheel 2, and two end parts of the stepped shaft on the worm wheel 2 are fixedly connected with fixing frames 5 connected with the photovoltaic support;
the upper cavity is provided with a sealing swing mechanism, the sealing swing mechanism comprises a sliding bearing 7, a first mounting opening 8, a second mounting opening 9 and a sealing assembly, the sliding bearing 7 is provided with two stepped shafts which are respectively mounted on two sides of the worm wheel 2, one sliding bearing 7 is mounted at the first mounting opening 8 through an oil seal framework in a sealing mode, the other sliding bearing 7 forms sealing fit with the sealing assembly through the oil seal framework, and the sealing assembly is fixedly mounted at the second mounting opening 9. The opening of the first mounting opening 8 is smaller than the opening of the second mounting opening 9, the sliding bearing 7 can be mounted on the stepped shaft of the worm wheel 2 firstly during mounting, and the worm wheel 2, the sliding bearing 7 and the oil seal framework are compressed, positioned and mounted at the first mounting opening 8 and the second mounting opening 9 through the sealing assembly to realize sealing.
The sealing assembly comprises a sealing main part 10, a sealing auxiliary part 11 and a fastening piece 12, a third mounting opening is formed in the sealing main part 10, the third mounting opening and the corresponding sliding bearing 7 form sealing fit through an oil seal framework, one side, opposite to the sealing main part 10 and the sealing auxiliary part 11, of the sealing main part is provided with a sealing structure matched with the sealing auxiliary part, the sealing structure is a concentric ring and a concentric ring groove which are matched with each other, the sealing auxiliary part 11 is fixedly installed at the second mounting opening 9, and the sealing main part 10 is connected with the sealing auxiliary part 11 through the fastening piece 12 to form a whole. The sealing main part 10 and the sealing attachment 11 are connected by a fastener 12 so as to tightly press and position the worm wheel 2, the sliding bearing 7 and the oil seal framework and ensure that the worm wheel 2 rotates.
Be equipped with scale interval and viewing aperture on the outer wall of sealed main part 10, viewing aperture department demountable installation has the apron, utilizes the scale interval can its photovoltaic support's of accurate observation deflection angle, utilizes the viewing aperture to observe its worm wheel 2 and worm 3's meshing degree and when avoiding the installation direct contact friction damage contact surface.
A clearance adjusting mechanism is arranged at the lower cavity, the worm 3 is arranged in the lower cavity through the clearance adjusting mechanism, and one end of the worm extends to the outer side of the lower cavity and is fixedly connected with an output shaft of the driving motor 4;
the clearance adjusting mechanism comprises a first plugging piece 13, a second plugging piece 14 and an adjusting piece 15, wherein the first plugging piece 13 and the second plugging piece 14 are connected with the worm 3 through bearings (wherein the outer ring of the bearing is fixed on the first plugging piece 13 and the second plugging piece 14, the inner ring is fixed on the worm 3), one end of the worm 3 extends to the outer side of the second plugging piece 14 and is fixedly connected with the output end of the driving motor 4, adjusting holes 16 used for vertical adjustment are formed in the first plugging piece 13 and the second plugging piece 14, the first plugging piece 13, the second plugging piece 14 and the worm 3 are integrally subjected to height adjustment by utilizing the adjusting holes 16, so that the clearance between the worm 3 and the worm wheel 2 is zero, sealing rings are arranged on one sides, opposite to the shell 1, of the first plugging piece 13 and the second plugging piece 14, and the adjusting piece 15 penetrates through the corresponding adjusting holes 16 and is fixedly connected with the shell 1.
The sliding connection has the cover to establish on casing 1 and to establish in shutoff piece one 13 and correspond the protection casing one 21, the cover of adjusting the structure outside and establish in shutoff piece two 14 and correspond the protection casing two 22 of adjusting the structure outside, and protection casing one 21 and protection casing two 22 all realize opening and shutting through the pull mode and protect adjusting the structure.
The driving motor 4 is fixedly connected with an adjusting seat 6, and the adjusting seat 6 is fixedly arranged on the shell 1. Adjust and to have seted up waist shape hole on the seat 6, driving motor 4 runs through waist shape hole and fixed connection on casing 1 through connecting bolt, utilizes connecting bolt to realize the altitude mixture control that corresponds with worm 3 through adjusting the waist shape pore pair driving motor 4 on the seat 6.
Example 2:
as shown in fig. 7 to 9, since the first blocking piece and the second blocking piece are still in a sealing state under the action of the adjusting piece, and a large force is needed to press the first blocking piece and the second blocking piece to move the two blocking pieces, an adjusting structure is further provided on the housing 1 beside the first blocking piece 13 and the other adjusting structure on the housing 1 beside the second blocking piece 14, each adjusting structure comprises a bidirectional screw 17, a ratchet bar 18 and a locking block 19, the two bidirectional screws 17 are respectively and rotatably connected to the housing 1 corresponding to the bottoms of the first blocking piece 13 or the second blocking piece 14, and the end parts of the bidirectional screws 17 are provided with hexagon socket holes, the two-way screw rods 17 are adjusted through an inner hexagonal wrench, the two-way screw rods 17 are connected with two wedge-shaped sliding blocks 20 in opposite directions through threads, the ratchet bars 18 are fixedly connected to the corresponding first plugging pieces 13 or the corresponding second plugging pieces 14 respectively, and the locking blocks 19 are movably arranged on the shell on one side of the corresponding ratchet bars 18 through springs. When the wedge-shaped sliding block 20 moves towards the center, the first blocking piece 13 and the second blocking piece 14 are jacked up, the ratchet bar 18 moves upwards along with the ratchet bar, the locking block 19 is pushed outwards in the upward moving process to move, when the gap between the worm wheel 2 and the worm 3 is zero, the locking block 19 can lock the ratchet bar 18 at any time, then the loads of the first blocking piece 13 and the second blocking piece 14 on the wedge-shaped sliding block 20 and the bidirectional screw 17 are released, and meanwhile, the influence of the return displacement of a sealing ring on the adjusting precision can be prevented. The ratchet bar 18 is provided with scale values which can directly observe the adjustment height.
Even after long-term transmission wearing and tearing in later stage, will open through opening its protection casing 21 and protection casing 22, utilize the allen key to adjust two-way screw rod 17, drive wedge slider 20 and make plugging piece 13 and plugging piece two 14 move up and cause the interval between worm wheel 2 worm 3 to be zero, and then realize accurate transmission efficiency and reduced the transmission noise.
Example 3: method for mounting device
The mounting method of the photovoltaic power generation double-shaft output rotation driving device comprises the following steps:
s1, mounting the worm wheel 2: firstly, respectively sleeving two sliding bearings 7 on two sides of a worm wheel 2, fixedly connecting the worm wheel 2 with a fixing frame 5 of a photovoltaic support by using bolts, and integrally connecting the worm wheel 2 and the sliding bearings 7 into an upper cavity from one side of a sealing auxiliary part 11;
s2, installing the worm 3: firstly, fixedly mounting two bearings on a worm 3 by utilizing inner rings, then screwing one end which is not connected with a driving motor 4 into a lower cavity, respectively fixing a first plugging piece 13 and a second plugging piece 14 with corresponding outer rings of the bearings until the distances between the two bearings and the port of the lower cavity are equal, and connecting a sealing ring in a compressed state to realize a sealing effect by penetrating a corresponding adjusting hole 16 through an adjusting piece 15 and connecting the sealing ring with a shell 1;
s3, fixing the position of the worm wheel 2: the sealing main part 10 is matched with the sealing auxiliary part 11 through a fastening part 12 to realize the sealing of an upper cavity and press the worm wheel 2, the sliding bearing 7 and the oil seal framework tightly;
s4, adjusting the center distance: the first blocking piece 13 and the second blocking piece 14 can move relative to the shell 1 of the lower cavity under the action of the outside, the two wedge-shaped sliding blocks 20 move towards the center by adjusting the two-way screw 17 so as to gradually support the first blocking piece 13 and the second blocking piece 14, the displacement of the two wedge-shaped sliding blocks can be directly observed through the scale variation on the ratchet bar 20 and the displacement amount of the two wedge-shaped sliding blocks meets the zero clearance condition of the worm wheel 2 and the worm 3 again, the ratchet bar 20 is locked by the locking block 19 under the action of the spring, and the load of the two-way screw 17 is released;
s5, installing a driving motor 4: fixedly connecting the output end of the driving motor 4 with the worm 3 at the second plugging piece 14, and then penetrating a waist-shaped hole in the adjusting seat 6 by using a bolt and fixing the driving motor 4 and the adjusting seat 6;
s6, checking: after the driving motor 4 is started to check that the transmission of the worm wheel 2 and the worm 3 reaches the standard, the first protective cover 21 and the second protective cover 22 are covered at the corresponding positions.
Example 4: gap adjusting method in device operation process
The device produces wearing and tearing between long-term use worm gear, and then the clearance between the two increases, produces its noise and reduces transmission efficiency, only needs: the first 13 and the second 14 plugging pieces can move relative to the shell 1 of the lower cavity under the action of an external action force, the two wedge-shaped sliding blocks 20 can move towards the center by adjusting the two-way screw 17 to gradually support the first 13 and the second 14 plugging pieces, the displacement of the first plugging pieces can be directly observed through the scale variation on the ratchet bar 20 to meet the zero clearance condition of the worm wheel 2 and the worm 3 again, the ratchet bar 20 is locked by the locking block 19 under the action of the spring, the load of the two-way screw 17 is released, and the problems can be effectively solved.
Example 5: method for solving clamping stagnation caused by gravel and needing to be disassembled and assembled
Utilize the clearance adjustment structure after using for a long time in the use can effectively solve its traditional device and seal ageing, and the grit leads to the problem of worm gear jamming, only need increase the clearance volume between the worm gear, rotatory its worm gear breaks away from the flank of tooth back on with the grit from worm wheel and worm, again with the clearance between the two adjust to zero clearance department can, concrete operation as follows: the first 13 and the second 14 plugging pieces can move relative to the shell 1 of the lower cavity under the action of an external action force, the two wedge-shaped sliding blocks 20 move towards the center by adjusting the two-way screw 17 so as to gradually support the first 13 and the second 14 plugging pieces, the displacement on the ratchet bar 20 can be directly observed through the scale variation on the ratchet bar 20, the zero clearance condition of the worm wheel 2 and the worm 3 is met again, the ratchet bar 20 is locked by the locking block 19 under the action of the spring, and the load of the two-way screw 17 is released.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The photovoltaic power generation double-shaft output rotation driving device comprises a shell (1), a worm wheel (2), a worm (3) and a driving motor (4), and is characterized in that an upper cavity and a lower cavity which are communicated with each other are arranged in the shell (1);
a sealed swing mechanism is arranged in the upper cavity, the worm wheel (2) is installed in the upper cavity through the sealed swing mechanism, and two sides of the worm wheel (2) are fixedly connected with fixing frames (5) connected with the photovoltaic support;
a gap adjusting mechanism is arranged at the lower cavity, the worm (3) is installed in the lower cavity through the gap adjusting mechanism, and one end of the worm extends to the outer side of the lower cavity and is fixedly connected with an output shaft of the driving motor (4);
the adjusting seat (6) is fixedly connected to the driving motor (4), and the adjusting seat (6) is fixedly installed on the shell (1).
2. The photovoltaic power generation double-shaft output rotation driving device is characterized in that the sealing rotation mechanism comprises a sliding bearing (7), a first mounting opening (8), a second mounting opening (9) and a sealing assembly, the sliding bearing (7) is provided with two sliding bearings which are respectively mounted at two sides of a worm wheel (2), one sliding bearing (7) is hermetically mounted at the first mounting opening (8) through an oil seal framework, the other sliding bearing (7) is in sealing fit with the sealing assembly through the oil seal framework, and the sealing assembly is fixedly mounted at the second mounting opening (9).
3. The photovoltaic power generation double-shaft output rotary driving device according to claim 2, wherein the sealing assembly comprises a sealing main part (10), a sealing auxiliary part (11) and a fastening part (12), a third mounting opening is formed in the sealing main part (10), the third mounting opening is in sealing fit with an outer ring of a corresponding sliding bearing (7), a matched sealing structure is arranged on one side, opposite to the sealing main part (10) and the sealing auxiliary part (11), of the sealing auxiliary part (11), the sealing auxiliary part (11) is fixedly mounted at the second mounting opening (9), and the sealing main part (10) is connected with the sealing auxiliary part (11) into a whole through the fastening part (12).
4. The photovoltaic power generation double-shaft output rotation driving device according to claim 3, wherein a scale value and an observation port are arranged on the outer wall of the sealing main part (10), and a cover plate is detachably mounted at the observation port.
5. The photovoltaic power generation double-shaft output rotation driving device according to claim 1, wherein the gap adjusting mechanism comprises a first blocking piece (13), a second blocking piece (14) and an adjusting piece (15), the first blocking piece (13) and the second blocking piece (14) are connected with the worm (3) through bearings, one end of the worm (3) extends to the outer side of the second blocking piece (14) and is fixedly connected with the output end of the driving motor (4), adjusting holes (16) used for adjusting up and down are formed in the first blocking piece (13) and the second blocking piece (14), sealing rings are arranged on one sides of the first blocking piece (13) and the second blocking piece (14) relative to the shell (1), and the adjusting piece (15) penetrates through the corresponding adjusting holes (16) and is fixedly connected with the shell (1).
6. The photovoltaic power generation double-shaft output rotation driving device according to claim 5, further comprising an adjusting structure located on the casing (1) beside the first blocking piece (13) and another adjusting structure located on the casing (1) beside the second blocking piece (14), wherein each of the two adjusting structures comprises a two-way screw (17), a ratchet bar (18) and a locking block (19), the two-way screws (17) are respectively and rotatably connected to the casing (1) at the bottom of the corresponding first blocking piece (13) or the corresponding second blocking piece (14), and the two-way screws (17) are respectively and threadedly connected to two wedge-shaped sliding blocks (20) with opposite directions, the ratchet bars (18) are respectively fixedly connected to the corresponding first plugging piece (13) or the corresponding second plugging piece (14), the ratchet bar (18) is provided with scale values, and the locking block (19) is movably arranged on the shell corresponding to one side of the ratchet bar (18) through a spring.
7. The photovoltaic power generation double-shaft output rotation driving device according to claim 6, wherein a first protection cover (21) covering the first blocking piece (13) and the corresponding adjusting structure and a second protection cover (22) covering the second blocking piece (14) and the corresponding adjusting structure are connected on the shell (1) in a sliding mode.
8. The photovoltaic power generation double-shaft output rotation driving device as claimed in claim 1, wherein the adjusting seat (6) is provided with a waist-shaped hole, and the driving motor (4) penetrates through the waist-shaped hole through a connecting bolt and is fixedly connected to the shell (1).
9. The mounting method of the photovoltaic power generation double-shaft output rotation driving device is characterized by comprising the following steps of:
s1, mounting the worm wheel (2): firstly, respectively sleeving two sliding bearings (7) on two sides of a worm wheel (2), fixedly connecting the worm wheel (2) with a fixing frame (5) of a photovoltaic support by using bolts, and integrally connecting the worm wheel (2) and the sliding bearings (7) to insert one side of a sealing auxiliary part (11) into an upper cavity;
s2, installing the worm (3): firstly, fixedly mounting two bearings on a worm (3) by utilizing an inner ring, then screwing one end which is not connected with a driving motor (4) into a lower cavity, respectively fixing a first plugging piece (13) and a second plugging piece (14) with corresponding outer rings of the bearings until the distances between the two bearings and the port of the lower cavity are equal, and connecting a sealing ring in a compression state to realize sealing by penetrating a corresponding adjusting hole (16) through an adjusting piece (15) and connecting the sealing ring with a shell (1);
s3, fixing the position of the worm wheel (2): the sealing main part (10) is matched with the sealing auxiliary part (11) through a fastener (12) to realize the sealing of the upper cavity;
s4, adjusting the center distance: the first plugging piece (13) and the second plugging piece (14) are unscrewed for one to two circles, the sealing rings are still in a compression state, the first plugging piece (13) and the second plugging piece (14) can move relative to the shell (1) of the lower cavity under the action of the outside, the two wedge-shaped sliding blocks (20) move towards the center by adjusting the two-way screw (17) so as to gradually support the first plugging piece (13) and the second plugging piece (14), the displacement quantity of the first plugging piece (13) and the second plugging piece (14) can be directly observed to meet the zero-clearance condition of the worm wheel (2) and the worm (3) through the scale variation quantity on the ratchet bar (20), and the ratchet bar (20) is locked by the locking block (19) under the action of the spring so as to release the load of the two-way screw (17;
s5, installing a driving motor (4): fixedly connecting the output end of the driving motor (4) with the worm (3) at the second plugging piece (14), and then penetrating a waist-shaped hole in the adjusting seat (6) by using a bolt and fixing the driving motor (4) and the adjusting seat (6);
s6, checking: after the drive motor (4) is started to check that the transmission of the worm wheel (2) and the worm (3) reaches the standard, the first protective cover (21) and the second protective cover (22) are covered at corresponding positions.
10. A gap adjusting method in the operation process of a photovoltaic power generation double-shaft output rotation driving device is characterized by comprising the following steps:
the first (13) and the second (14) plugging pieces are unscrewed for one to two circles, the sealing rings are still in a compression state, the first (13) and the second (14) plugging pieces can move relative to the shell (1) of the lower cavity under the action of the outside, the two wedge-shaped sliding blocks (20) move towards the center by adjusting the two-way screw (17) to gradually support the first (13) and the second (14) plugging pieces, the displacement on the ratchet bar (20) can be directly observed through the scale variation on the ratchet bar (20) to meet the zero-clearance condition of the worm wheel (2) and the worm (3), and the ratchet bar (20) is locked by the locking block (19) under the action of the spring to release the load of the two-way screw (17).
CN202010390200.8A 2020-05-08 2020-05-08 Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method Pending CN111623107A (en)

Priority Applications (1)

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CN202010390200.8A CN111623107A (en) 2020-05-08 2020-05-08 Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method

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CN202010390200.8A CN111623107A (en) 2020-05-08 2020-05-08 Photovoltaic power generation double-shaft output rotation driving device, installation method and gap adjusting method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128352A (en) * 2020-09-17 2020-12-25 常州市光卓传动设备有限公司 Speed reducer convenient to carry out lock solid with external axle head and be connected
CN112636678A (en) * 2020-12-08 2021-04-09 霍尔果斯世恒传动技术研发有限公司 Photovoltaic tracking system with motors in multiple mounting directions
CN114726160A (en) * 2022-06-06 2022-07-08 科森传动设备常州有限公司 Rotary speed reducer based on solar drive

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112128352A (en) * 2020-09-17 2020-12-25 常州市光卓传动设备有限公司 Speed reducer convenient to carry out lock solid with external axle head and be connected
CN112636678A (en) * 2020-12-08 2021-04-09 霍尔果斯世恒传动技术研发有限公司 Photovoltaic tracking system with motors in multiple mounting directions
CN114726160A (en) * 2022-06-06 2022-07-08 科森传动设备常州有限公司 Rotary speed reducer based on solar drive

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