The method of plug length and position is used in control
Technical field:
The present invention relates to a kind of method of controlling plug, a kind of method of using plug length and position of controlling of more specifically saying so.
Background technology:
Plug is the important component part of plug milling train.The plug milling train is a kind of of pipe-mill, and in the plug milling train, outer warp tool is several rolls, and the internal strain instrument is a kind of plug.In the plug milling train, can be divided into restraint, semifloating, floating core rod milling train according to the running status of its plug.Restraint, semifloating plug milling train are when rolling, and steel pipe is with rolling advancing of speed, and plug advances (or retreating) with qualification speed, rolling finishing, and steel pipe advances, and in the retained mandrel milling train, restraint device drives plug and retreats fast; In semifloating plug milling train, plug breaks away from restraint device, advances with steel pipe and leaves milling train.The restraint speed of retained mandrel is generally a fixing speed V1, evenly advances or retreats, and the basis of design of this restraint speed is mill speed and hollow billet length.Mill speed changes because of the variation of roller diameter, roll rotational speed, advancing angle; Hollow billet length also changes because of the variation of the wall thickness of the difference of pipe length and hollow billet.For guaranteeing that the longest hollow billet is when the slowest mill speed, can all be rolled down on the plug, so set a plug restraint speed, this speed generally is constant in rolling, the result who brings like this is: when mill speed one timing, long hollow billet is rolled down on the length of plug longer, and relatively short hollow billet is rolled down on the plug length short; When one timing of hollow billet length, slower mill speed is rolled down on the plug length more longer, and mill speed is rolled down on the plug length short faster.This has just caused plug evenly rolling on can not overall length, and heavier when the rolling wearing and tearing of plug front end, in the time of can not continuing to use, and the plug afterbody also have rolling wearing and tearing, or rolling wearing and tearing are slight.But such plug also can only be scrapped and change, and has caused the serious waste of plug.
Summary of the invention:
The purpose of this invention is to provide a kind of in the plug milling train, make mandrel surface uniform wear on its length, improve plug service life, the position that control uses plug to require, satisfy the specific (special) requirements in the steel pipe rolling, boost productivity and the control use plug length of lumber recovery and the method for position.
The objective of the invention is to reach by the following technical programs.This method comprises following 3 steps, determines the step 1 of hollow billet translational speed V0, determines that plug treats the step 2 of speed of service V2, and V1 is adjusted into the step 3 that plug is treated speed of service V2 with the plug speed of service.In the step 1 of determining hollow billet translational speed V0, at least be provided with two detectors that keep at a certain distance away, each detector is surveyed hollow billet respectively through moment of this detection device, establishes a signal and receives process computer, calculates hollow billet translational speed V0 and plug is treated speed of service V2 by it.What of detector, needs according to the working control precision are decided, when control accuracy is high, can establish the detector more than 2, signal receives process computer and repeatedly calculates, so that accurately adjust the plug speed of service, when hollow billet had been rolled, plug can move to the operating point of least significant end from operating point foremost.
Hollow billet described here is meant the rolling steel pipe before of pipe mill.
Because, the present invention has adopted technique scheme, make it compared with prior art, can be by measuring the length and the speed of not rolling hollow billet, reset plug and treat speed of service V2, rolling just on the position that the plug afterbody is set to guarantee the hollow billet afterbody, thus evenly rolling and wearing and tearing on the plug length guaranteed.But also can control the position of use as required, to satisfy the specific (special) requirements in the steel pipe rolling.After implementing the present invention, on general pipe mill, can obtain following effect: 1. bring up to 1300 steel pipes of every mandrel rolling by 1000 steel pipes of every mandrel rolling the service life of plug; 2. the expense of plug reduces by 35% approximately; 3. because the plug life-span improves, reduced the time of changing plug, production efficiency can improve 5-10%.
Description of drawings:
Fig. 1-a kind of processing method flow chart of the present invention;
A kind of structural representation of Fig. 2-retained mandrel pipe mill rolled steel tube.
The specific embodiment:
Provide embodiments of the invention below in conjunction with accompanying drawing, be used for further specifying this technical solution.
Embodiment with reference to figure 1, Fig. 2, supposes that used detector is 2, is respectively detector 7 and detector 8 in determining the step 1 of hollow billet translational speed V0, two some M points on the two corresponding hollow billet 5 and N point, then the distance L mn=1000mm between 2; It is A that plug 6 afterbodys are set a bit, when hollow billet moves forward under the effect of roll 4, just nipping when rolling, detector 7 and detector 8 can both detect the signal that this hollow billet exists, along with rolling carrying out, hollow billet advances, hollow billet at first leaves the N point, detector 8 loss signals, afterwards hollow billet leaves the M point again, detector 7 loss signals, and signal receives the pace V0=Lmn/tmn that process computer is calculated hollow billet rapidly according to the time difference tmn and the distance between the two of these two detector loss signals, if tmn=2s, then V0=1000/2=500 (mm/s).
Treat in the step 2 of speed of service V2 at definite plug, at first measure the distance L om=5000mm of 1 M of hollow billet to operating point O, the time tom=Lom/V0 of rolling hollow billet then, calculate its value through signal reception process computer and be 10s, measure some A that the corresponding hollow billet M of the plug order distance L oa to operating point O then, the restraint device (comprising restraint electrode, transmission case, restraint dolly and control device PC system etc.) by controlling plug is the speed of service V1 and the A point position Loa=3000mm of plug 6 as can be known; Definite at last plug is treated speed of service V2.It is according to being, if guarantee hollow billet is rolling finish after, plug position A point arrives the O point, so their used time identical, i.e. toa=tom is so try to achieve V2=Loa/toa=3000mm/10s=300mm/s by signal reception process computer.
Treat in the step 3 of speed of service V2 in that plug speed of service V1 is adjusted into plug, adjust the restraint device of plug, what make that the speed of service V1=250mm/s of plug brings up to plug treats speed of service V2=300mm/s.
In like manner, also can provide and comprise 3,4 ... X detector determines to use the method for plug length and position.
In like manner, if in rolling, as required, and use plug specially a certain section, as the OB section among Fig. 2, then can adjust the speed of service of plug by above method, achieve the goal.Like this, both can make full use of the not wearing and tearing section of having used plug, improve the utilization rate of plug, reduce cost, can select the use location of plug as required again, reach rolling requirement.