CN111612179A - Automatic management system of phlegm-heat-clearing production equipment - Google Patents
Automatic management system of phlegm-heat-clearing production equipment Download PDFInfo
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Abstract
The invention provides an automatic management system of phlegm-heat clearing production equipment, which relates to the technical field of production informatization management of pharmaceutical enterprises and comprises the following steps: the data storage module is used for storing an abnormal alarm data set comprising a plurality of alarm subsets of each phlegm-heat-clearing production equipment, and each alarm subset is used for storing basic equipment information, a structural model and equipment alarm information of each phlegm-heat-clearing production equipment; the data acquisition module is used for acquiring the running state parameters of the phlegm-heat-clearing production equipment in real time; the first processing module is used for generating equipment alarm information when the existing state sub-parameters do not accord with the standard operation state; the second processing module is used for outputting the equipment alarm information, the matched component, the matched structure model and the basic equipment information as an equipment alarm prompt; and the data entry module is used for equipment maintenance personnel to enter an equipment maintenance record and provide reference for subsequent equipment maintenance. The beneficial effects are that the maintenance efficiency of the equipment is effectively improved; the scheduling optimization analysis and the production process tracing are facilitated.
Description
Technical Field
The invention relates to the technical field of production informatization management of pharmaceutical enterprises, in particular to an automatic management system of phlegm-heat-clearing production equipment.
Background
After the overall growth of the industry, China pharmaceutical enterprises put forward stricter requirements on the management of the pharmaceutical industry, the control is tighter, and the admission threshold is improved. Due to the change of market environment, the future survival of the pharmaceutical enterprises is determined by the internal management level of the pharmaceutical enterprises. More and more pharmaceutical enterprises have realized that the introduction of informatization means is the most suitable way to improve the management level of the enterprises.
The pharmaceutical enterprise comprises equipment and necessary instruments and meters which are adaptive to the production scale of the enterprise, equipment management becomes an important link in the management of the pharmaceutical enterprise, the correct and stable operation of the equipment relates to the quality control and capacity improvement of pharmaceutical production, the traditional equipment management system greatly depends on manpower, equipment information is dispersed, the management efficiency is low and cannot be traced, and equipment maintenance is long in time, so that an equipment management system is urgently needed to solve the technical problems.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an automatic management system for phlegm-heat-clearing production equipment, which is used for managing the phlegm-heat-clearing production equipment of pharmaceutical enterprises and specifically comprises the following steps:
the data storage module is used for storing a pre-generated abnormal alarm data set of each phlegm-heat-clearing production device, wherein the abnormal alarm data set comprises a plurality of alarm subsets, and each alarm subset correspondingly stores basic device information and a structural model of each phlegm-heat-clearing production device and device alarm information related to each component of the phlegm-heat-clearing production device;
the data acquisition module is connected with the data storage module and is used for acquiring and outputting the operating state parameters of the phlegm-heat-clearing production equipment in real time in the production process of the medicine to be produced according to an externally input process route of the medicine to be produced, which contains the phlegm-heat-clearing production equipment associated with each production link;
the operation state parameters comprise a plurality of state sub-parameters;
the first processing module is connected with the data acquisition module and used for comparing each state sub-parameter with each preset standard operation state respectively, and generating and outputting corresponding equipment alarm information when the state sub-parameter does not accord with the corresponding standard operation state;
the second processing module is respectively connected with the data storage module and the first processing module and is used for matching the equipment alarm information with the associated component, the structural model and the basic equipment information obtained according to the equipment alarm information to be used as an equipment alarm prompt and outputting the equipment alarm prompt;
equipment maintenance personnel maintain the equipment according to the equipment alarm prompt and give corresponding equipment maintenance records;
and the data entry module is connected with the data storage module and is used for the equipment maintenance personnel to enter the corresponding equipment maintenance record, and the equipment maintenance record is added into the alarm subset associated with the equipment alarm information to provide maintenance reference for subsequent equipment maintenance.
Preferably, the structural model is an integral three-dimensional structure diagram or a three-dimensional structure explosion diagram of the phlegm-heat-clearing production equipment.
Preferably, the system further comprises a third processing module connected with the data acquisition module and used for processing the operation state parameters to obtain an operation parameter variation graph with the data acquisition time of the operation state parameters as a horizontal coordinate and the operation state parameters as a vertical coordinate for each equipment for producing the phlegm-heat-clearing heat.
Preferably, the system further comprises a fourth processing module, which is respectively connected to the data storage module and the third processing module, and is configured to generate and store a process flow chart of the drug to be produced according to the process route and the operation parameter variation chart of the phlegm-heat-clearing production equipment associated with each production link in the process route after the production of the drug to be produced is finished, so as to be used for subsequent analysis.
Preferably, the system further comprises a human-computer interaction module connected to the data storage module, wherein the human-computer interaction module comprises:
the input unit is used for inputting the basic equipment information of the phlegm-heat-clearing production equipment by an equipment administrator according to a pre-generated equipment information template;
an importing unit, configured to import, by the device administrator, the structural model and the device alarm information associated with each component of the phlegm-heat-clearing production device from outside;
and the signature unit is connected with the input unit and used for generating an electronic signature according to signature data of the equipment administrator so as to confirm the basic equipment information, the structural model and the equipment alarm information and generate corresponding equipment newly-added logs, and meanwhile, the basic equipment information, the structural model and the equipment alarm information are stored in the data storage module as the alarm subset.
Preferably, the basic device information includes a device code of the phlegm-heat-clearing production device, and the human-computer interaction module further includes:
the query unit is used for querying the data storage module according to an external equipment modification instruction containing the equipment code to obtain the corresponding alarm subset;
the modifying unit is respectively connected with the inquiring unit and the signing unit and is used for the equipment administrator to modify the alarm subset and output a modification result to the signing unit;
and the signature unit generates an electronic signature according to the signature data of the equipment administrator so as to confirm the modification result and generate a corresponding equipment modification log, and meanwhile, the modification result is stored in the data storage module so as to update the alarm subset corresponding to the equipment code.
Preferably, the basic device information further includes technical parameter information of the phlegm-heat-clearing production device, and/or a placement position of the phlegm-heat-clearing production device.
Preferably, the system further comprises a maintenance management module connected to the data acquisition module and used for generating a corresponding equipment maintenance plan according to the operating state parameters and preset equipment maintenance requirements, so that equipment maintenance personnel can check and process the plan.
Preferably, the operating state parameters include temperature, and/or pressure, and/or vibration, and/or rotational speed, and/or flow, and/or voltage, and/or current.
The technical scheme has the following advantages or beneficial effects:
1) the basic equipment information and the structural model of the phlegm-heat-clearing production equipment and the equipment alarm information related to each component of the phlegm-heat-clearing production equipment are uniformly stored and managed, so that the data query and maintenance of the phlegm-heat-clearing production equipment are facilitated;
2) when the equipment for producing the phlegm-heat-clearing has a fault, the component, the structural model and the basic equipment information related to the equipment alarm prompt are used as the equipment alarm prompt for the equipment maintenance personnel to check, the equipment maintenance personnel can accurately position the component where the fault is located, visually check the position of the component in the equipment for producing the phlegm-heat-clearing according to the structural model, and effectively improve the equipment maintenance efficiency through the provided basic equipment information;
3) the equipment maintenance records are recorded and stored in real time, so that the calling and checking are convenient when the same fault information appears subsequently, and the equipment maintenance efficiency is further improved;
4) the operating state parameters of the phlegm-heat-clearing production equipment associated with each production link of the medicine to be produced, which change along with the production time, can be visually seen through the process flow diagram, so that the subsequent optimized analysis of scheduling and the production process tracing of the medicine to be produced are facilitated;
5) the input and modification of basic equipment information, a structural model and equipment alarm information of the phlegm-heat-clearing production equipment need to be confirmed through an electronic signature, so that the follow-up equipment management and tracing are facilitated;
6) according to the running state parameter generation equipment maintenance plan of the clear production facility of phlegm heat, avoid because the quality problem that the clear production facility of phlegm heat leads to effectively guarantee medicine production quality.
Drawings
Fig. 1 is a schematic structural diagram of an automated management system of a phlegm-heat-clearing production apparatus in a preferred embodiment of the invention.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. The present invention is not limited to the embodiment, and other embodiments may be included in the scope of the present invention as long as the gist of the present invention is satisfied.
In a preferred embodiment of the present invention, based on the above problems in the prior art, an automated management system for phlegm-heat-clearing production equipment is provided, which is used for managing the phlegm-heat-clearing production equipment of pharmaceutical enterprises, and is mainly applied to the production management of drugs such as phlegm-heat-clearing injection, phlegm-heat-clearing capsule, etc. As shown in fig. 1, the method specifically includes:
the data storage module 1 is used for storing a pre-generated abnormal alarm data set of each phlegm-heat-clearing production device, wherein the abnormal alarm data set comprises a plurality of alarm subsets, and each alarm subset correspondingly stores basic device information and a structural model of each phlegm-heat-clearing production device and device alarm information related to each component of the phlegm-heat-clearing production device;
the data acquisition module 2 is connected with the data storage module 1 and is used for acquiring and outputting the running state parameters of the phlegm-heat-clearing production equipment in real time in the production process of the medicine to be produced according to an externally input process route of the medicine to be produced, which contains the phlegm-heat-clearing production equipment associated with each production link;
the operation state parameters comprise a plurality of state sub-parameters;
the first processing module 3 is connected with the data acquisition module 2 and is used for comparing each state sub-parameter with each preset standard operation state respectively, and generating and outputting corresponding equipment alarm information when the existing state sub-parameter does not accord with the corresponding standard operation state;
the second processing module 4 is respectively connected with the data storage module 1 and the first processing module 3 and is used for matching the equipment alarm information with the associated component, structural model and basic equipment information obtained according to the equipment alarm information to be used as an equipment alarm prompt and outputting the equipment alarm prompt;
equipment maintenance personnel maintain the equipment according to the equipment alarm prompt and give corresponding equipment maintenance records;
and the data entry module 5 is connected with the data storage module 1 and is used for the equipment maintenance personnel to enter the corresponding equipment maintenance record, add the equipment maintenance record into the alarm subset associated with the equipment alarm information and provide maintenance reference for subsequent equipment maintenance.
Specifically, in this embodiment, the equipment management system of the present invention performs unified storage and management on the basic equipment information and the structural model of the phlegm-heat-clearing production equipment and the equipment alarm information associated with each component of the phlegm-heat-clearing production equipment, so as to facilitate data query and maintenance of the phlegm-heat-clearing production equipment. Further, when carrying out data query to the clear production facility of phlegm heat, when acquireing the basic unit information of this clear production facility of phlegm heat, through looking over the structural model of this clear production facility of phlegm heat, can have audio-visual understanding to the concrete structure of this clear production facility of phlegm heat, and the equipment alarm information through looking over each component parts association of this clear production facility of phlegm heat, can have audio-visual understanding to the fault information that this clear production facility of phlegm heat probably appears, avoid the dispersion management of current equipment, avoid probably appearing that equipment management personnel can't correspond the equipment information of storage with actual equipment promptly, need the cooperation of field operation personnel to carry out equipment management's phenomenon.
Furthermore, in the process of detecting the operation state of each equipment for producing phlegm-heat-clearing, when an operation state parameter which represents that the equipment for producing phlegm-heat-clearing fails and does not conform to the standard operation state appears, corresponding equipment alarm information is generated according to the operation state parameter, the equipment alarm information corresponds to each equipment alarm information generated in advance in the data storage module 1, different operation state parameter data represent the faults of different components of the equipment for producing phlegm-heat-clearing, namely, each equipment alarm information can represent that each corresponding component fails, namely, the primary positioning of the faults is realized. The equipment management system can be matched with the associated component parts through the equipment alarm information, the structural model of the phlegm-heat-clearing production equipment and the basic equipment information corresponding to the component parts, and the equipment alarm information, the associated component parts, the structural model and the basic equipment information are output as equipment alarm prompts for equipment maintenance personnel to check and process. Specifically, the clear production facility of this phlegm heat can further be known to the maintenance of equipment personnel through structural model and basic equipment information, need not further to carry out the inquiry of equipment data, and is more preferred, and above-mentioned basic equipment information is preferred to include the position of placing of the clear production facility of this phlegm heat, and maintenance of equipment personnel can clearly know which equipment breaks down, need not to carry out further seeking. Meanwhile, fault components can be preliminarily positioned through equipment alarm prompts and component components, fault troubleshooting is further carried out, and equipment maintenance quality and equipment maintenance efficiency are effectively improved.
Furthermore, after the equipment maintenance personnel repair and remove the equipment fault, real-time equipment maintenance records including but not limited to the reason of the equipment fault, the time of the fault occurrence and the fault repair means are recorded into the data storage module in time for storage. When the equipment alarm prompt appears subsequently, besides the related component, structure model and basic equipment information, the equipment maintenance record can be called, and equipment maintenance personnel can refer to the fault repair means to repair the equipment, so that the equipment maintenance efficiency is further improved.
In a preferred embodiment of the present invention, the structural model is an overall three-dimensional structural diagram of the phlegm-heat-clearing production equipment, or a three-dimensional structural explosion diagram.
In a preferred embodiment of the present invention, the system further comprises a third processing module 6, connected to the data collecting module 2, and configured to process the operation state parameters to obtain an operation parameter variation graph with the data collecting time of the operation state parameters as an abscissa and the operation state parameters as an ordinate, and output the operation parameter variation graph.
In a preferred embodiment of the present invention, the system further comprises a fourth processing module 7, which is respectively connected to the data storage module 1 and the third processing module 6, and is configured to generate and store a process flow chart of the drug to be produced according to the process route and an operation parameter variation chart of the phlegm-heat-clearing production equipment associated with each production link in the process route after the production of the drug to be produced is finished, so as to be used for subsequent analysis.
Specifically, in this embodiment, the above process flow diagram further includes, in addition to each production link of the drug to be produced, an operation parameter variation diagram of the phlegm-heat-clearing production equipment associated with each production link in the production process, so as to visually see whether the phlegm-heat-clearing production equipment associated with each production link of the drug to be produced meets the production quality management specification in the production process, thereby facilitating the production process tracing back, facilitating the subsequent production scheduling optimization analysis, and further improving the equipment use efficiency.
In a preferred embodiment of the present invention, the present invention further includes a human-computer interaction module 8 connected to the data storage module 1, and the human-computer interaction module 8 includes:
the input unit 81 is used for inputting basic equipment information of the phlegm-heat-clearing production equipment by an equipment administrator according to a pre-generated equipment information template;
the importing unit 82 is used for importing the structural model and equipment alarm information related to each component of the phlegm-heat-clearing production equipment from the outside by an equipment administrator;
and the signature unit 83 is connected with the input unit 81 and the input unit 82, and is configured to generate an electronic signature according to signature data of the device administrator, so as to confirm the basic device information, the structural model and the device alarm information and generate a corresponding device addition log, and store the basic device information, the structural model and the device alarm information as an alarm subset in the data storage module 1.
In a preferred embodiment of the present invention, the basic device information includes a device code of the phlegm-heat-clearing production device, and the human-machine interaction module 8 further includes:
the query unit 84 is configured to query the data storage module 1 according to an external device modification instruction including a device code to obtain a corresponding alarm subset;
the modifying unit 85 is respectively connected with the querying unit 84 and the signing unit 83, and is used for the device administrator to modify the alarm subset and output the modification result to the signing unit 83;
the signature unit 83 generates an electronic signature according to the signature data of the device administrator to confirm the modification result and generate a corresponding device modification log, and meanwhile, the modification result is stored in the data storage module to update the alarm subset corresponding to the device code.
Specifically, in the embodiment, the entry and the modification of the basic equipment information, the structural model and the equipment alarm information of the phlegm-heat-clearing production equipment need to be confirmed through electronic signatures, the equipment management responsibility is clear, the follow-up equipment management tracing is facilitated, and especially when the equipment information is abnormal.
In a preferred embodiment of the present invention, the basic device information further includes technical parameter information of the phlegm-heat-clearing production device, and/or a placement position of the phlegm-heat-clearing production device.
In a preferred embodiment of the present invention, the system further includes a maintenance management module 8, connected to the data acquisition module 2, and configured to generate a corresponding equipment maintenance plan according to the operation state parameters and a preset equipment maintenance requirement, so that an equipment maintenance worker can check and process the plan.
Specifically, in this embodiment, in order to guarantee production safety and production medicine quality, each equipment for producing phlegm and heat clearing needs to be maintained according to maintenance requirements, the maintenance requirements include but are not limited to maintenance period, conventional maintenance and deep maintenance, and the like, and it is necessary to perform adaptive adjustment according to the operation state parameters obtained by monitoring, that is, the above-mentioned equipment maintenance plan is produced, and equipment maintenance personnel perform equipment maintenance according to the equipment maintenance plan, so as to guarantee safe and stable operation of each equipment for producing phlegm and heat clearing, avoid quality problems caused by the equipment for producing phlegm and heat clearing, and effectively guarantee medicine production quality.
In a preferred embodiment of the invention, the operating state parameters comprise temperature, and/or pressure, and/or vibration, and/or rotational speed, and/or flow, and/or voltage, and/or current.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a clear production facility automated management system of phlegm heat for the management of each clear production facility of phlegm heat of pharmaceutical enterprise, its characterized in that specifically includes:
the data storage module is used for storing a pre-generated abnormal alarm data set of each phlegm-heat-clearing production device, wherein the abnormal alarm data set comprises a plurality of alarm subsets, and each alarm subset correspondingly stores basic device information and a structural model of each phlegm-heat-clearing production device and device alarm information related to each component of the phlegm-heat-clearing production device;
the data acquisition module is connected with the data storage module and is used for acquiring and outputting the operating state parameters of the phlegm-heat-clearing production equipment in real time in the production process of the medicine to be produced according to an externally input process route of the medicine to be produced, which contains the phlegm-heat-clearing production equipment associated with each production link;
the operation state parameters comprise a plurality of state sub-parameters;
the first processing module is connected with the data acquisition module and used for comparing each state sub-parameter with each preset standard operation state respectively, and generating and outputting corresponding equipment alarm information when the state sub-parameter does not accord with the corresponding standard operation state;
the second processing module is respectively connected with the data storage module and the first processing module and is used for matching the equipment alarm information with the associated component, the structural model and the basic equipment information obtained according to the equipment alarm information to be used as an equipment alarm prompt and outputting the equipment alarm prompt;
equipment maintenance personnel maintain the equipment according to the equipment alarm prompt and give corresponding equipment maintenance records;
and the data entry module is connected with the data storage module and is used for the equipment maintenance personnel to enter the corresponding equipment maintenance record, and the equipment maintenance record is added into the alarm subset associated with the equipment alarm information to provide maintenance reference for subsequent equipment maintenance.
2. The equipment management system according to claim 1, wherein the structural model is an overall three-dimensional structural diagram of the phlegm-heat-clearing production equipment or a three-dimensional structural explosion diagram.
3. The equipment management system according to claim 1, further comprising a third processing module, connected to the data acquisition module, and configured to process the operating state parameters to obtain and output an operating parameter variation graph with the data acquisition time of the operating state parameters as an abscissa and the operating state parameters as an ordinate, for each of the phlegm-heat-clearing production equipment.
4. The equipment management system according to claim 3, further comprising a fourth processing module, respectively connected to the data storage module and the third processing module, configured to generate and store a process flow chart of the medicine to be produced according to the process route and the operation parameter variation chart of the phlegm-heat-clearing production equipment associated with each production link in the process route after production of the medicine to be produced is completed, so as to be used for subsequent analysis.
5. The device management system of claim 1, further comprising a human-machine interaction module coupled to the data storage module, the human-machine interaction module comprising:
the input unit is used for inputting the basic equipment information of the phlegm-heat-clearing production equipment by an equipment administrator according to a pre-generated equipment information template;
an importing unit, configured to import, by the device administrator, the structural model and the device alarm information associated with each component of the phlegm-heat-clearing production device from outside;
and the signature unit is connected with the input unit and used for generating an electronic signature according to signature data of the equipment administrator so as to confirm the basic equipment information, the structural model and the equipment alarm information and generate corresponding equipment newly-added logs, and meanwhile, the basic equipment information, the structural model and the equipment alarm information are stored in the data storage module as the alarm subset.
6. The device management system according to claim 5, wherein the basic device information includes a device code of the phlegm-heat-clearing production device, and the human-machine interaction module further includes:
the query unit is used for querying the data storage module according to an external equipment modification instruction containing the equipment code to obtain the corresponding alarm subset;
the modifying unit is respectively connected with the inquiring unit and the signing unit and is used for the equipment administrator to modify the alarm subset and output a modification result to the signing unit;
and the signature unit generates an electronic signature according to the signature data of the equipment administrator so as to confirm the modification result and generate a corresponding equipment modification log, and meanwhile, the modification result is stored in the data storage module so as to update the alarm subset corresponding to the equipment code.
7. The device management system according to claim 6, wherein the basic device information further includes technical parameter information of the phlegm heat syndrome producing device, and/or a placement position of the phlegm heat syndrome producing device.
8. The equipment management system according to claim 1, further comprising a maintenance management module, connected to the data acquisition module, and configured to generate a corresponding equipment maintenance plan according to the operating state parameter and a preset equipment maintenance requirement, so that an equipment maintenance worker can view and process the plan.
9. The equipment management system according to claim 8, wherein the operating condition parameters comprise temperature, and/or pressure, and/or vibration, and/or rotational speed, and/or flow, and/or voltage, and/or current.
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