CN111609779A - Rapid acceptance device and detection method for anchor backing plate - Google Patents
Rapid acceptance device and detection method for anchor backing plate Download PDFInfo
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- CN111609779A CN111609779A CN202010596271.3A CN202010596271A CN111609779A CN 111609779 A CN111609779 A CN 111609779A CN 202010596271 A CN202010596271 A CN 202010596271A CN 111609779 A CN111609779 A CN 111609779A
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- backing plate
- anchor backing
- scale layer
- detection
- measuring tool
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention relates to a quick acceptance device and a detection method for an anchor backing plate, and the quick acceptance device comprises a table board, wherein a lower opening detection measuring tool is sleeved on the table board, a height gauge is arranged above the table board, and a first scale layer, a second scale layer, a third scale layer and a fourth scale layer are arranged on the table board outside the lower opening detection measuring tool. The diameter, the end face and the height of the lower opening of the anchor backing plate can be conveniently measured and detected; the invention is convenient to adjust and use and has wide market prospect.
Description
Technical Field
The invention relates to the field of acceptance inspection of anchor backing plates, in particular to a device and a method for quickly accepting an anchor backing plate.
Background
In a prestressed concrete structure, particularly a large bridge structure, a prestressed system is complex in design, the model of an anchor backing plate at an anchoring point at a tensioning end and the forming angle of the anchor backing plate are different, and the forming quality of the anchor backing plate directly influences the stress condition of the prestress.
Because the model of anchor backing plate is numerous, in the link of accepting in production process, in the end opening diameter that detects the anchor backing plate, detect the end face of end opening of anchor backing plate and detect the height of anchor backing plate, during these three very important parameters, lack dedicated equipment and measure the measurement process, caused when measuring these three important parameters, the staff need overturn many times and wait to detect the anchor backing plate not light consuming time, and because lack dedicated measuring tool, caused the inefficiency of detecting and judging the process, serious influence production efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the anchor backing plate quick acceptance device and the detection method, which can conveniently measure and detect the diameter, the end surface and the height of the lower opening of the anchor backing plate, and are used for overcoming the defects in the prior art.
The technical scheme adopted by the invention is as follows: the utility model provides a quick acceptance device of anchor backing plate, includes the mesa, the mesa on the cover be equipped with the end opening and detect the measuring tool, the mesa top is provided with the tongue, be provided with first scale layer, second scale layer, third scale layer and fourth scale layer on the mesa of end opening detection measuring tool outside.
Preferably, the center of the table board is provided with a detection measuring tool mounting hole, the lower opening detection measuring tool is sleeved on the detection measuring tool mounting hole, a mounting plate is arranged below the lower opening detection measuring tool, and the mounting plate is connected with the table board through a bolt.
Preferably, the mesa adopt the rectangle structure of being made by stainless steel, fixedly on the bottom of tongue be provided with the tongue pedestal, the cover is equipped with the magnetite on the bottom surface of tongue pedestal, magnetite and mesa swing joint, the tongue adopts cylindric structure, the movable sleeve is equipped with the connecting pipe on the tongue, is provided with the auxiliary detection pole on the connecting pipe, the bottom of auxiliary detection pole and the bottom of connecting pipe are located same height.
Preferably, the first scale layer, the second scale layer, the third scale layer and the fourth scale layer are provided with an anchor backing plate bottom surface detection layer, the detection measuring tool mounting hole is positioned on the inner side of the anchor backing plate bottom surface detection layer, and the anchor backing plate bottom surface detection layer is provided with a specification marking layer.
Preferably, the first scale layer, the second scale layer, the third scale layer and the fourth scale layer are crossly and uniformly distributed outside the mounting hole of the detection measuring tool in sequence, the first scale layer and the third scale layer are respectively parallel to the longitudinal axis of the table top, and the transverse axes of the second scale layer and the fourth scale layer are parallel.
Preferably, the first scale layer, the second scale layer, the third scale layer and the fourth scale layer respectively extend from the edge along the mounting hole of the measuring tool to the edge direction of the table top.
Preferably, the lower opening detection measuring tool is provided with an installation identification line, and the distance between the installation identification line and the top surface of the table top is not more than 2.5 mm.
Preferably, the bottom surface detection layer of the anchor backing plate is of a square structure, the number of the bottom surface detection layers of the anchor backing plate is a plurality, and the number of the specification marking layers corresponds to that of the bottom surface detection layers of the anchor backing plate.
The detection method of the rapid acceptance device for the anchor backing plate is characterized by comprising the following steps: the method comprises the following steps:
sleeving an anchor backing plate to be detected on a lower opening detection measuring tool, and judging whether the diameter of the lower opening of the anchor backing plate to be detected is qualified or not;
when the diameter of the lower opening of the anchor backing plate to be detected is judged to be qualified, the size of the end face of the anchor backing plate to be detected is obtained according to the first scale layer, the second scale layer, the third scale layer and the fourth scale layer on the table top, and whether the size of the end face of the anchor backing plate to be detected is qualified is judged by combining the anchor backing plate bottom surface detection layer corresponding to the anchor backing plate to be detected;
and when the size of the end face of the anchor backing plate to be detected is judged to be qualified, measuring the height of the anchor backing plate to be detected by using the height gauge in combination with the auxiliary detection rod on the height gauge, and then judging whether the height of the anchor backing plate to be detected is qualified or not.
The invention has the beneficial effects that: the invention comprises a table board, wherein a lower opening detection measuring tool is sleeved on the table board, the lower opening detection measuring tool is of a round table structure, a height gauge is arranged above the table board, and a first scale layer, a second scale layer, a third scale layer and a fourth scale layer are arranged on the table board outside the lower opening detection measuring tool. The product realizes the convenient measurement and detection of the diameter of the lower opening, the end face of the lower opening and the height of the anchor backing plate, reduces the working intensity of repeated labor, and greatly improves the detection efficiency. In order to fix and move the height gauge conveniently, the table top of the height gauge is of a rectangular structure made of stainless steel, a height gauge base is fixedly arranged at the bottom end of the height gauge, and a magnet is sleeved on the bottom surface of the height gauge base and movably connected with the table top. Finally, in order to obtain relatively accurate data by using the height gauge conveniently, the height gauge is of a cylindrical structure, a connecting pipe is movably sleeved on the height gauge, an auxiliary detection rod is arranged on the connecting pipe, and the bottom end of the auxiliary detection rod and the bottom end of the connecting pipe are located at the same height. The invention has the advantages of simple structure, convenient operation, ingenious design, great improvement on the working efficiency, good social and economic benefits and easy popularization and use.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic cross-sectional structure of the present invention.
Detailed Description
As shown in fig. 1 and 2, a quick acceptance device for an anchor backing plate comprises a table board 1, wherein the table board 1 is sleeved with a lower opening detection measuring tool 2, the lower opening detection measuring tool 2 adopts a circular truncated cone-shaped structure, a height gauge 3 is arranged above the table board 1, and a first scale layer 4, a second scale layer 5, a third scale layer 6 and a fourth scale layer 7 are arranged on the table board 1 at the outer side of the lower opening detection measuring tool 2. The detection measuring tool comprises a table board 1, wherein a detection measuring tool mounting hole 8 is formed in the center of the table board, a lower opening detection measuring tool 2 is sleeved on the detection measuring tool mounting hole 8, a mounting plate 9 is arranged below the lower opening detection measuring tool 2, the mounting plate 9 and the lower opening detection measuring tool 2 are fixedly connected through bolts or in a welding mode, and the mounting plate 9 is connected with the table board 1 through bolts.
In order to fix and move the height gauge 3 conveniently, the table-board 1 of the product adopts a rectangular structure made of stainless steel, a height gauge pedestal 10 is fixedly arranged at the bottom end of the height gauge 3, a magnet 11 is sleeved on the bottom surface of the height gauge pedestal 10, and the magnet 11 is movably connected with the table-board 1.
In order to obtain relatively accurate data by using the height gauge 3 conveniently, the height gauge 3 adopts a cylindrical structure, a connecting pipe 12 is movably sleeved on the height gauge 3, an auxiliary detection rod 13 is arranged on the connecting pipe 12, and the bottom end of the auxiliary detection rod 13 and the bottom end of the connecting pipe 12 are located at the same height. The auxiliary detection rod 13 is vertical to the height gauge 3, and the height gauge 3 is vertical to the table board 1.
In order to measure the size of the end face of the lower opening of the anchor backing plate conveniently, an anchor backing plate bottom surface detection layer 14 is arranged on the first scale layer 4, the second scale layer 5, the third scale layer 6 and the fourth scale layer 7, a detection measuring tool mounting hole 8 is located on the inner side of the anchor backing plate bottom surface detection layer 14, and a specification marking layer 15 is arranged on the anchor backing plate bottom surface detection layer 14. First scale layer 4, second scale layer 5, third scale layer 6 and fourth scale layer 7 be criss-cross evenly distributed in proper order in the outside of detecting measuring tool mounting hole 8, first scale layer 4 and third scale layer 6 are equallyd divide and are parallel with 1 longitudinal axis of mesa respectively, second scale layer 5 and the horizontal axis of fourth scale layer 7 parallel. The anchor backing plate bottom surface detection layer 14 adopts a square structure, the number of the anchor backing plate bottom surface detection layers 14 is a plurality, and the number of the specification marking layers 15 corresponds to that of the anchor backing plate bottom surface detection layers 14. The first scale layer 4, the second scale layer 5, the third scale layer 6 and the fourth scale layer 7 respectively extend to the edge direction of the table board 1 from the edge of the mounting hole 8 of the measuring tool. During detection, the standard size is obtained according to the anchor backing plate bottom surface detection layer 14, and whether the difference value between the object to be measured and the standard meets the national requirement tolerance range is obtained by combining the readings on the first scale layer 4, the second scale layer 5, the third scale layer 6 and the fourth scale layer 7, so that whether the lower opening end surface of the anchor backing plate is qualified is quickly judged.
In order to facilitate the judgment of whether the lower opening detection measuring tool 2 is installed in place, the lower opening detection measuring tool 2 is provided with an installation identification line 16, and after the lower opening detection measuring tool is completely installed in place, the distance between the installation identification line 16 and the top surface of the table board 1 is not more than 2.5 mm. After the installation is finished, the installation identification line 16 is a lower opening detection line of the anchor backing plate.
The use method of the product is as follows: as shown in fig. 1, firstly, the anchor backing plate to be detected is sleeved on the lower opening detection measuring tool 2, at this time, according to the industry standard, if the anchor backing plate to be detected can be completely sleeved on the lower opening detection measuring tool 2, the anchor backing plate to be detected is horizontally moved left and right, according to the scale marks on the first scale layer 4, the second scale layer 5, the third scale layer 6 and the fourth scale layer 7, the gap width between the anchor backing plate to be detected and the lower opening detection measuring tool 2 is judged, and the first tolerance D between the anchor backing plate to be detected and the lower opening detection line is obtained1According to said first tolerance D1Judging whether the diameter of the lower opening of the anchor backing plate to be detected is qualified or not; and if the product is not qualified, directly reworking, and stopping detecting the next procedure.
Then, when the diameter of the lower opening of the anchor backing plate to be detected is judged to be qualified, the size of the end face of the anchor backing plate to be detected is obtained according to the first scale layer 4, the second scale layer 5, the third scale layer 6 and the fourth scale layer 7 on the table board 1, the bottom face detection layer 14 corresponding to the anchor backing plate to be detected is combined, and the size of the end face of the anchor backing plate to be detected is compared with the corresponding bottom face detection layer 14 to obtain a second tolerance D2According to said second tolerance D2Judging whether the size of the end face of the anchor backing plate to be detected is qualified or not; and if the product is not qualified, directly reworking, and stopping detecting the next procedure.
And finally, after the size of the end face of the anchor backing plate to be detected is judged to be qualified, measuring the height H of the anchor backing plate to be detected by using the height gauge 3 in combination with the auxiliary detection rod 13 on the height gauge 3, and then judging whether the height of the anchor backing plate to be detected is qualified.
By the embodiment, the diameter, the end face and the height of the lower opening of the anchor backing plate can be conveniently measured and detected; in addition, it should be noted that, because the types of the anchor backing plates are numerous, and the slopes of the truncated cone-shaped inner cavities of the anchor backing plates are different, the product is convenient to use, and the anchor backing plate of each type corresponds to one corresponding lower opening detection measuring tool 2, so that the slope of the inner cavity of the anchor backing plate is detected while the diameter of the lower opening is detected by the lower opening detection measuring tools 2, the false drop rate is greatly reduced, and the lower opening detection measuring tools 2 of the corresponding types are detected according to different types of the anchor backing plates.
The invention provides the anchor backing plate rapid acceptance device and the detection method which meet the requirements of workers in the field of acceptance of anchor backing plates, so that the anchor backing plate rapid acceptance device has wide market prospect.
Claims (9)
1. The utility model provides a quick acceptance device of anchor backing plate which characterized in that: including mesa (1), mesa (1) go up the cover and be equipped with end opening detection measuring tool (2), mesa (1) top is provided with tongue (3), is provided with first scale layer (4), second scale layer (5), third scale layer (6) and fourth scale layer (7) on mesa (1) in the end opening detection measuring tool (2) outside.
2. The anchor backing plate rapid acceptance device according to claim 1, characterized in that: the novel table top is characterized in that a detection measuring tool mounting hole (8) is formed in the center of the table top (1), the lower opening detection measuring tool (2) is sleeved on the detection measuring tool mounting hole (8), a mounting plate (9) is arranged below the lower opening detection measuring tool (2), and the mounting plate (9) is connected with the table top (1) through bolts.
3. The anchor backing plate rapid acceptance device according to claim 1, characterized in that: the height gauge is characterized in that the table board (1) is of a rectangular structure made of stainless steel, a height gauge pedestal (10) is fixedly arranged at the bottom end of the height gauge (3), a magnet (11) is sleeved on the bottom surface of the height gauge pedestal (10), the magnet (11) is movably connected with the table board (1), the height gauge (3) is of a cylindrical structure, a connecting pipe (12) is movably sleeved on the height gauge (3), an auxiliary detection rod (13) is arranged on the connecting pipe (12), and the bottom end of the auxiliary detection rod (13) and the bottom end of the connecting pipe (12) are located at the same height.
4. The anchor backing plate rapid acceptance device according to claim 2, characterized in that: the anchor backing plate bottom surface detection device is characterized in that an anchor backing plate bottom surface detection layer (14) is arranged on the first scale layer (4), the second scale layer (5), the third scale layer (6) and the fourth scale layer (7), a detection measuring tool mounting hole (8) is located on the inner side of the anchor backing plate bottom surface detection layer (14), and a specification marking layer (15) is arranged on the anchor backing plate bottom surface detection layer (14).
5. The anchor backing plate rapid acceptance device according to claim 2, characterized in that: first scale layer (4), second scale layer (5), third scale layer (6) and fourth scale layer (7) be criss-cross evenly distributed in proper order in the outside that detects measuring tool mounting hole (8), first scale layer (4) and third scale layer (6) are equallyd divide and are do not paralleled with mesa (1) longitudinal axis, second scale layer (5) and fourth scale layer (7) transverse axis parallel.
6. The anchor backing plate rapid acceptance device according to claim 2, characterized in that: first scale layer (4), second scale layer (5), third scale layer (6) and fourth scale layer (7) all extend to the marginal direction of mesa (1) from the edge along detecting measuring tool mounting hole (8) respectively.
7. The anchor backing plate rapid acceptance device according to claim 2, characterized in that: the lower opening detection measuring tool (2) is provided with an installation identification line (16), and the distance between the installation identification line (16) and the top surface of the table top (1) is not more than 2.5 mm.
8. The quick acceptance device of the anchor backing plate according to claim 4, characterized in that: the anchor backing plate bottom surface detection layer (14) adopt a square structure, the number of the anchor backing plate bottom surface detection layers (14) is a plurality, and the number of the specification marking layers (15) corresponds to the number of the anchor backing plate bottom surface detection layers (14).
9. The detection method of the anchor backing plate quick acceptance device according to claim 4, characterized in that: the method comprises the following steps:
1) sleeving the anchor backing plate to be detected on the lower opening detection measuring tool (2), and judging whether the diameter of the lower opening of the anchor backing plate to be detected is qualified or not;
2) when the diameter of the lower opening of the anchor backing plate to be detected is judged to be qualified, the size of the end face of the anchor backing plate to be detected is obtained according to the first scale layer (4), the second scale layer (5), the third scale layer (6) and the fourth scale layer (7) on the table top (1), and whether the size of the end face of the anchor backing plate to be detected is qualified or not is judged by combining the anchor backing plate bottom face detection layer (14) corresponding to the anchor backing plate to be detected;
3) and when the size of the end face of the anchor backing plate to be detected is judged to be qualified, measuring the height of the anchor backing plate to be detected by using the height gauge (3) in combination with the auxiliary detection rod (13) on the height gauge (3), and then judging whether the height of the anchor backing plate to be detected is qualified.
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CN202010596271.3A CN111609779A (en) | 2020-06-28 | 2020-06-28 | Rapid acceptance device and detection method for anchor backing plate |
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CN202010596271.3A CN111609779A (en) | 2020-06-28 | 2020-06-28 | Rapid acceptance device and detection method for anchor backing plate |
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Cited By (1)
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CN113446919A (en) * | 2021-06-28 | 2021-09-28 | 安徽恒聚精密机械有限公司 | Convenient and fast anchor backing plate acceptance inspection device and detection method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113446919A (en) * | 2021-06-28 | 2021-09-28 | 安徽恒聚精密机械有限公司 | Convenient and fast anchor backing plate acceptance inspection device and detection method |
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