CN111609570B - An open volumetric highly integrated ground solar collector system - Google Patents
An open volumetric highly integrated ground solar collector system Download PDFInfo
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Abstract
本发明涉及一种开口容积式的高集成度地面集热系统,包括集热部件、异形缓冲罐、浮动隔板和液下熔盐泵,集热部件为开口容积式结构,位于异形缓冲罐的上部,其底部与异形缓冲罐之间设有隔热材料,集热部件一侧的隔热材料内设有熔盐进口的进口通道,该通道与集热部件进口相联通,集热部件进口的下端设有连通管,通过连通管与异形缓冲罐的下部空间联通;异形缓冲罐的中部位置设有浮动隔板,并通过在异形缓冲罐内表面设置浮动隔板上挡圈和浮动隔板下挡圈来对浮动隔板进行限位。本发明将多个分散设备整合成接近于单体设备的高度集成的单体系统,能有效节约成本、减少占地、增强系统稳定性,相应的,对工艺流程、控制方案都进行了简化,带来了施工、运维成本的降低。
The present invention relates to an open volumetric high-integration ground heat collection system, comprising a heat collection component, a special-shaped buffer tank, a floating baffle and a submerged molten salt pump. The heat collection component is an open volumetric structure, located at the upper part of the special-shaped buffer tank, and a heat insulation material is provided between the bottom and the special-shaped buffer tank. An inlet channel of the molten salt inlet is provided in the heat insulation material on one side of the heat collection component, and the channel is connected to the heat collection component inlet. A connecting pipe is provided at the lower end of the heat collection component inlet, which is connected to the lower space of the special-shaped buffer tank through the connecting pipe; a floating baffle is provided in the middle position of the special-shaped buffer tank, and the floating baffle is limited by providing a retaining ring on the floating baffle and a retaining ring under the floating baffle on the inner surface of the special-shaped buffer tank. The present invention integrates multiple dispersed devices into a highly integrated single system close to a single device, which can effectively save costs, reduce floor space, and enhance system stability. Correspondingly, the process flow and control scheme are simplified, resulting in a reduction in construction and operation and maintenance costs.
Description
技术领域Technical Field
本发明涉及一种开口容积式的高集成度地面集热系统,属于光热发电技术领域。The invention relates to an open volumetric high-integration ground heat collection system, belonging to the technical field of photothermal power generation.
背景技术Background Art
二次反射塔式较其他塔式技术有着显著的不同,因采用二次反射塔,可将镜场收集的光能反射至地面,能够在地面设置集热系统,相较于常规塔式,降低了在近200米塔顶设置集热系统的技术难度。不论从设计施工还是运行维护上,地面设置集热系统带来的优势较为明显:集热部件可采用容积式,具备较大的热容量,能有效避免光能输入波动导致的熔盐超温;缓冲罐能够采用异形设计,具备较大的动态缓冲能力,为各工况的切入/切出提供友好的弛豫时间;熔盐泵能够采用低扬程,降低了厂用电功耗;施工上也极大降低了设备吊装难度,土建结构的难度也相应降低,施工难度的降低也同步影响到安装费用的降低;在运行维护上,设备、仪表等高空作业必然没有在地面上高效。有了这些技术优势,采用系统总成的思想,将集热系统各部件集约设计,成为接近于单体设备的高度集成的单体系统,能有效节约成本、减少占地、增强系统稳定性。The secondary reflection tower is significantly different from other tower technologies. The secondary reflection tower can reflect the light energy collected by the mirror field to the ground, and the heat collection system can be set up on the ground. Compared with the conventional tower, the technical difficulty of setting up the heat collection system on the top of the nearly 200-meter tower is reduced. Whether in terms of design, construction or operation and maintenance, the advantages of setting up the heat collection system on the ground are quite obvious: the heat collection components can be volumetric, with a large heat capacity, which can effectively avoid the overheating of the molten salt caused by the fluctuation of light energy input; the buffer tank can be designed with a special shape, with a large dynamic buffering capacity, providing a friendly relaxation time for the cut-in/cut-out of each working condition; the molten salt pump can adopt a low head, reducing the power consumption of the plant; the construction also greatly reduces the difficulty of equipment hoisting, and the difficulty of civil engineering structure is also reduced accordingly. The reduction in construction difficulty also affects the reduction of installation costs at the same time; in terms of operation and maintenance, high-altitude operations such as equipment and instruments are bound to be less efficient on the ground. With these technical advantages, the idea of system assembly is adopted to design the various components of the solar collector system in an intensive manner, making it a highly integrated single system close to a single device, which can effectively save costs, reduce floor space and enhance system stability.
发明内容Summary of the invention
本发明的目的在于:针对目前地面集热系统部件过于分散,不能充分满足集约化的发展需要,提供一种开口容积式的高集成度地面集热系统,通过对集热部件、异形缓冲罐、熔盐泵三类主部件的外形、功能进行系统上的整合优化,达到集约紧凑、一体总成的目的,成为接近于单体设备的高度集成的单体系统,能有效节约成本、减少占地、增强系统稳定性。The purpose of the present invention is to provide an open volumetric highly integrated ground solar collector system, in view of the fact that the components of the current ground solar collector system are too dispersed and cannot fully meet the needs of intensive development. By systematically integrating and optimizing the appearance and functions of the three main components of the solar collector components, special-shaped buffer tanks, and molten salt pumps, the purpose of intensive, compact and integrated assembly is achieved, becoming a highly integrated single system close to a single device, which can effectively save costs, reduce space occupation, and enhance system stability.
本发明所采用的技术方案是:一种开口容积式的高集成度地面集热系统,包括集热部件、异形缓冲罐、浮动隔板、连通管和液下熔盐泵,所述的集热部件为上端开口式结构,其位于异形缓冲罐内的上部分,集热部件的底部与异形缓冲罐之间设有隔热材料,集热部件一侧的隔热材料内设有熔盐进口的进口通道,该进口通道与集热部件的下端的集热部件进口相联通,同时集热部件进口的下端设有连通管,通过连通管与异形缓冲罐的下部空间联通;异形缓冲罐的中部位置设有浮动隔板,并通过在异形缓冲罐内表面设有浮动隔板上挡圈和位于连通管底部设有的浮动隔板下挡圈来对浮动隔板进行限位;下部空间承受浮动隔板与上部空间熔盐的下压,以及系统熔盐进口压力,始终保持低正压运行;所述的集热部件的上端设有集热部件出口,通过集热部件出口与异形缓冲罐的上部空间联通;异形缓冲罐的上部空间设有呼吸口,上部空间通过呼吸口与大气相连,始终保持常压运行;The technical solution adopted by the present invention is: an open volumetric high-integration ground solar collector system, including a solar collector component, a special-shaped buffer tank, a floating baffle, a connecting pipe and a submerged molten salt pump, wherein the solar collector component is an upper open structure, which is located in the upper part of the special-shaped buffer tank, and an insulating material is provided between the bottom of the solar collector component and the special-shaped buffer tank, and an inlet channel for the molten salt inlet is provided in the insulating material on one side of the solar collector component, and the inlet channel is connected to the solar collector component inlet at the lower end of the solar collector component, and a connecting pipe is provided at the lower end of the solar collector component inlet, through which the connecting pipe and the lower space of the special-shaped buffer tank are connected. Unicom; a floating baffle is provided in the middle of the special-shaped buffer tank, and the floating baffle is limited by a retaining ring on the inner surface of the special-shaped buffer tank and a lower retaining ring on the floating baffle provided at the bottom of the connecting pipe; the lower space is subjected to the downward pressure of the floating baffle and the molten salt in the upper space, as well as the system molten salt inlet pressure, and always maintains low positive pressure operation; the upper end of the heat collecting component is provided with a heat collecting component outlet, which is connected to the upper space of the special-shaped buffer tank through the heat collecting component outlet; the upper space of the special-shaped buffer tank is provided with a breathing port, and the upper space is connected to the atmosphere through the breathing port, and always maintains normal pressure operation;
所述隔热材料内的进口通道外的熔盐进口经中间输送冷盐管线与集热系统外中央冷泵出口相连,并通过集热部件进口流量计、集热部件进口流量调节阀、缓冲罐下部压力计组成的控制回路调节进口流量,并维持异形缓冲罐内压力的稳定;The molten salt inlet outside the inlet channel in the thermal insulation material is connected to the outlet of the central cold pump outside the heat collection system through an intermediate cold salt delivery pipeline, and the inlet flow is adjusted by a control loop composed of a heat collection component inlet flow meter, a heat collection component inlet flow regulating valve, and a buffer tank lower pressure gauge, and the pressure in the special-shaped buffer tank is maintained stable;
所述的液下熔盐泵出口经中间输送热盐管线分别与集热系统外中央热罐、中央冷罐进口相连,并通过液下熔盐泵出口流量计、液下熔盐泵出口调节阀、缓冲罐上部压力计组成的控制回路调节出口流量。The outlet of the submersible molten salt pump is connected to the inlet of the central hot tank and the central cold tank outside the solar collector system through an intermediate hot salt delivery pipeline, and the outlet flow is regulated by a control loop composed of a submersible molten salt pump outlet flow meter, a submersible molten salt pump outlet regulating valve, and a pressure gauge on the upper part of the buffer tank.
在本发明中:所述集热部件的上端设有集热部件高液位紧急出口,通过集热部件高液位紧急出口使得集热部件达到高液位时自动溢流。In the present invention, a high liquid level emergency outlet of the heat collecting component is arranged at the upper end of the heat collecting component, and the high liquid level emergency outlet of the heat collecting component is used to make the heat collecting component overflow automatically when the high liquid level is reached.
在本发明中:所述异形缓冲罐的上部空间和下部空间之间设有集热部件排空阀,通过集热部件排空阀完成集热部件的排空,并达到保温运行稳定状态。In the present invention: a heat collecting component drain valve is provided between the upper space and the lower space of the special-shaped buffer tank, and the heat collecting component is drained through the heat collecting component drain valve to achieve a stable heat preservation operation state.
在本发明中:所述异形缓冲罐的下部设置防凝电加热器,通过设定防凝目标温度,由温度信号控制电加热启停,保证熔盐温度不低于280℃。In the present invention, an anti-condensation electric heater is arranged at the lower part of the special-shaped buffer tank, and the anti-condensation target temperature is set, and the start and stop of the electric heating is controlled by a temperature signal to ensure that the molten salt temperature is not lower than 280°C.
在本发明中:所述异形缓冲罐的壁面外侧敷设一定厚度的保温材料,底部设有隔热基础,通过隔热基础保持异形缓冲罐与地面的隔离,保温材料及隔热基础能有效降低集热系统散热,保证系统运行效率,隔热基础还避免了罐底300℃熔盐对自然地面承载力的不利影响。In the present invention: a certain thickness of insulation material is laid on the outer side of the wall of the special-shaped buffer tank, and an insulation foundation is provided at the bottom. The insulation foundation is used to keep the special-shaped buffer tank isolated from the ground. The insulation material and the insulation foundation can effectively reduce the heat dissipation of the solar collection system and ensure the operating efficiency of the system. The insulation foundation also avoids the adverse effect of 300°C molten salt at the bottom of the tank on the bearing capacity of the natural ground.
在本发明中:所述的集热部件的开口上方设置活动隔热盖,活动隔热盖分为两半,可由中心向两边通过齿条开合,每半的活动隔热盖安装三个滚轮,其分别在三条滑动导轨上运动,所述的滑动导轨通过两侧下方的支撑结构进行支撑。In the present invention: a movable insulation cover is arranged above the opening of the heat collecting component, the movable insulation cover is divided into two halves, and can be opened and closed from the center to both sides through racks, each half of the movable insulation cover is equipped with three rollers, which move on three sliding rails respectively, and the sliding rails are supported by the supporting structures at the bottom of both sides.
在本发明中:所述的齿条上设有竖直传动轴,齿条与竖直传动轴一端的传动轴上齿轮啮合,传动轴的另一端设有传动轴下齿轮,并通过电机驱动,所述的电机安置于地面,方便维修。In the present invention, a vertical transmission shaft is arranged on the rack, the rack is meshed with the transmission shaft upper gear at one end of the vertical transmission shaft, a transmission shaft lower gear is arranged at the other end of the transmission shaft, and the motor is driven by a motor, and the motor is placed on the ground for easy maintenance.
在本发明中:所述的齿条的一端通过焊接或紧固螺栓与活动隔热盖外侧相连,使齿条与活动隔热盖形成一体。In the present invention, one end of the rack is connected to the outer side of the movable heat-insulating cover by welding or fastening bolts, so that the rack and the movable heat-insulating cover are integrated.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明结构简单、设计合理,将多个分散设备整合成接近于单体设备的高度集成的单体系统,能有效节约成本、减少占地、增强系统稳定性,相应的,对工艺流程、控制方案都进行了简化,带来了施工、运维成本的降低;1. The present invention has a simple structure and reasonable design. It integrates multiple scattered devices into a highly integrated single system close to a single device, which can effectively save costs, reduce floor space, and enhance system stability. Correspondingly, the process flow and control scheme are simplified, resulting in a reduction in construction and operation and maintenance costs;
2、可直接利用集热系统外的中央冷泵作为动力,相对于常规的一罐一泵的配置,能够节约一台熔盐泵,降低系统成本;2. The central cold pump outside the solar collector system can be directly used as power. Compared with the conventional one-tank-one-pump configuration, it can save one molten salt pump and reduce system costs;
3、采用了异形缓冲罐的设计,将冷、热缓冲罐合并,减少了设备及罐间连接的管线阀门等附属部件,降低了设备、管线费用的同时,提高了系统稳定性;3. The design of special-shaped buffer tank is adopted to merge the cold and hot buffer tanks, which reduces the auxiliary components such as pipeline valves connecting equipment and tanks, reduces the cost of equipment and pipelines, and improves the stability of the system;
4、由于异形缓冲罐内有浮动隔板,集热运行时,浮动隔板上升,受缓冲罐上挡圈阻挡,在缓冲罐上部形成稳定的热盐缓冲区,液下熔盐泵仅需要常规轴长(3~4米)即可满足运行要求,降低了液下熔盐选型难度及设备成本;4. As there is a floating baffle in the special-shaped buffer tank, when the heat collector is running, the floating baffle rises and is blocked by the retaining ring on the buffer tank, forming a stable hot salt buffer zone on the upper part of the buffer tank. The submersible molten salt pump only needs a conventional shaft length (3 to 4 meters) to meet the operating requirements, reducing the difficulty of submersible molten salt selection and equipment cost;
5、由于用异形缓冲罐,在系统内流量控制回路的调节下,可实现对系统冷盐输入/热盐输出较大的动态缓冲能力,为各工况的切入/切出提供友好的弛豫时间;5. Due to the use of special-shaped buffer tanks, under the regulation of the flow control loop in the system, a larger dynamic buffering capacity for the system's cold salt input/hot salt output can be achieved, providing a friendly relaxation time for the cut-in/cut-out of each working condition;
6、系统内设置多处压力计,既能监控系统压力特征,也能间接测量液位,简化了控制回路的传感器配置;6. Multiple pressure gauges are set up in the system, which can monitor the system pressure characteristics and indirectly measure the liquid level, simplifying the sensor configuration of the control loop;
7、当集热部件的开口上方设置活动隔热盖,隔热防雨防尘,低速保温运行工况时,具备集热部件带盐运行能力,而热损失与集热部件排空后接近,有效缩短了系统开/关机的时间。7. When a movable insulation cover is installed above the opening of the solar collector, it can insulate against rain and dust. When it is in low-speed heat preservation operation, the solar collector can operate with salt, and the heat loss is close to that after the solar collector is emptied, which effectively shortens the system startup/shutdown time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的系统的示意图;FIG1 is a schematic diagram of a system of the present invention;
图2是本发明的俯视示意图;FIG2 is a schematic top view of the present invention;
图3是本发明的保温运行工况示意图;FIG3 is a schematic diagram of the heat preservation operation condition of the present invention;
图4是本发明的集热部件排空后保温运行工况示意图。FIG. 4 is a schematic diagram of the heat preservation operation condition of the heat collecting component of the present invention after being emptied.
图中:1.集热部件;1-A.集热部件进口;1-B.集热部件出口;1-C.集热部件高液位紧急出口;1-D.集热部件进口流量计;1-E.集热部件进口流量调节阀;2.隔热材料;3.异形缓冲罐;3-A.浮动隔板上挡圈;3-B.浮动隔板;3-C.连通管;3-D. 浮动隔板下挡圈;3-E.呼吸口;3-F.集热部件排空阀;3-H.缓冲罐上部压力计;3-I. 缓冲罐下部压力计;4.液下熔盐泵;4-A.液下熔盐泵出口调节阀;4-B. 液下熔盐泵出口流量计;5.电加热器;6.隔热基础;7.活动隔热盖;7-A.齿条;7-B.传动轴上齿轮;7-C.导轨;7-D.滚轮;7-E.传动轴;7-F.传动轴下齿轮;7-G.电机;7-H.支撑结构;CP.集热系统外中央冷泵;CT.集热系统外中央冷罐;HT.集热系统外中央热罐。In the figure: 1. Heat collecting component; 1-A. Heat collecting component inlet; 1-B. Heat collecting component outlet; 1-C. Heat collecting component high liquid level emergency outlet; 1-D. Heat collecting component inlet flow meter; 1-E. Heat collecting component inlet flow regulating valve; 2. Heat insulation material; 3. Special-shaped buffer tank; 3-A. Floating baffle upper retaining ring; 3-B. Floating baffle; 3-C. Connecting pipe; 3-D. Floating baffle lower retaining ring; 3-E. Breathing port; 3-F. Heat collecting component drain valve; 3-H. Buffer tank upper pressure gauge; 3-I. Buffer tank lower pressure gauge; 4. Submerged molten salt pump; 4-A. Submerged molten salt pump outlet regulating valve; 4-B. Flow meter at the outlet of submerged molten salt pump; 5. Electric heater; 6. Insulation foundation; 7. Movable insulation cover; 7-A. Rack; 7-B. Gear on the transmission shaft; 7-C. Guide rail; 7-D. Roller; 7-E. Transmission shaft; 7-F. Gear under the transmission shaft; 7-G. Motor; 7-H. Support structure; CP. Central cold pump outside the solar collector system; CT. Central cold tank outside the solar collector system; HT. Central hot tank outside the solar collector system.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本发明作进一步详细描述。The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1-4所示,一种开口容积式的高集成度地面集热系统,包括集热部件1、异形缓冲罐3、浮动隔板3-B、连通管3-C和液下熔盐泵4,所述的集热部件1为上端开口式结构,其位于异形缓冲罐3内的上部分,集热部件1的底部与异形缓冲罐3之间设有隔热材料2,集热部件1一侧的隔热材料内设有熔盐进口的进口通道,该进口通道与集热部件1的下端的集热部件进口1-A相联通,同时集热部件进口1-A的下端设有连通管3-C,通过连通管3-C与异形缓冲罐(3)的下部空间联通;异形缓冲罐3的中部位置设有浮动隔板3-B,并通过在异形缓冲罐3内表面设有浮动隔板上挡圈3-A和位于连通管3-C底部设有的浮动隔板下挡圈3-D来对浮动隔板3-B进行限位;下部空间承受浮动隔板3-B与上部空间熔盐的下压,以及系统熔盐进口压力,始终保持低正压运行;所述的集热部件1的上端设有集热部件出口1-B,通过集热部件出口1-B与异形缓冲罐3的上部空间联通;异形缓冲罐3的上部空间设有呼吸口3-E,上部空间通过呼吸口3-E与大气相连,始终保持常压运行;As shown in Fig. 1-4, an open volumetric high-integration ground solar collector system comprises a solar collector component 1, a special-shaped buffer tank 3, a floating baffle 3-B, a connecting pipe 3-C and a submerged molten salt pump 4, wherein the solar collector component 1 is an upper open structure, which is located in the upper part of the special-shaped buffer tank 3, and an insulating material 2 is provided between the bottom of the solar collector component 1 and the special-shaped buffer tank 3, and an inlet channel for the molten salt inlet is provided in the insulating material on one side of the solar collector component 1, and the inlet channel is connected to the solar collector component inlet 1-A at the lower end of the solar collector component 1, and a connecting pipe 3-C is provided at the lower end of the solar collector component inlet 1-A, which is connected to the lower space of the special-shaped buffer tank (3) through the connecting pipe 3-C; A floating baffle 3-B is provided in the middle of the special-shaped buffer tank 3, and the floating baffle 3-B is limited by a floating baffle upper retaining ring 3-A provided on the inner surface of the special-shaped buffer tank 3 and a floating baffle lower retaining ring 3-D provided at the bottom of the connecting pipe 3-C; the lower space is subjected to the downward pressure of the floating baffle 3-B and the molten salt in the upper space, as well as the system molten salt inlet pressure, and always maintains low positive pressure operation; the upper end of the heat collecting component 1 is provided with a heat collecting component outlet 1-B, which is connected to the upper space of the special-shaped buffer tank 3 through the heat collecting component outlet 1-B; the upper space of the special-shaped buffer tank 3 is provided with a breathing port 3-E, and the upper space is connected to the atmosphere through the breathing port 3-E, and always maintains normal pressure operation;
所述隔热材料2内的进口通道外的熔盐进口经中间输送冷盐管线与集热系统外中央冷泵CP的出口相连,并通过集热部件进口流量计1-D、集热部件进口流量调节阀1-E、缓冲罐下部压力计3-I组成的控制回路调节进口流量,并维持异形缓冲罐内压力的稳定;所述的液下熔盐泵4通过熔盐出口经中间输送热盐管线分别与集热系统外中央热罐HT、中央冷罐CT进口相连,并通过液下熔盐泵出口流量计4-B、液下熔盐泵出口调节阀4-A、缓冲罐上部压力计3-H组成的控制回路调节出口流量。液下熔盐泵4具备变频功能,粗调系统出口流量,再由液下熔盐泵出口流量计4-B、液下熔盐泵出口调节阀4-A、缓冲罐上部压力计3-H组成的控制回路微调出口流量,总体上,系统进口/出口流量调节相互配合,保持动态平衡,以满足各工况下的安全稳定运行。The molten salt inlet outside the inlet channel in the thermal insulation material 2 is connected to the outlet of the central cold pump CP outside the heat collection system through the intermediate cold salt delivery pipeline, and the inlet flow is adjusted by the control loop composed of the heat collection component inlet flow meter 1-D, the heat collection component inlet flow regulating valve 1-E, and the buffer tank lower pressure gauge 3-I, and the stability of the pressure in the special-shaped buffer tank is maintained; the submerged molten salt pump 4 is connected to the inlet of the central hot tank HT and the central cold tank CT outside the heat collection system through the molten salt outlet through the intermediate hot salt delivery pipeline, and the outlet flow is adjusted by the control loop composed of the submerged molten salt pump outlet flow meter 4-B, the submerged molten salt pump outlet regulating valve 4-A, and the buffer tank upper pressure gauge 3-H. The submerged molten salt pump 4 has a frequency conversion function, which roughly adjusts the system outlet flow, and then the submerged molten salt pump outlet flow meter 4-B, the submerged molten salt pump outlet regulating valve 4-A, and the buffer tank upper pressure gauge 3-H fine-tune the outlet flow. In general, the system inlet/outlet flow regulation cooperates with each other to maintain dynamic balance to meet the safe and stable operation under various working conditions.
所述集热部件1的上端设有集热部件高液位紧急出口1-C,通过集热部件高液位紧急出口1-C使得集热部件1达到高液位时自动溢流。所述异形缓冲罐3的上部空间和下部空间之间设有集热部件排空阀3-F,通过集热部件排空阀3-F完成集热部件的排空,并达到保温运行稳定状态。所述异形缓冲罐3的下部设置防凝电加热器5,通过设定防凝目标温度,由温度信号控制电加热启停,保证熔盐温度不低于280℃。所述异形缓冲罐3的壁面外侧敷设一定厚度的保温材料,底部设有隔热基础6,通过隔热基础6保持异形缓冲罐3与地面进行隔离,保温材料及隔热基础能有效降低集热系统散热,保证系统运行效率,隔热基础还避免了罐底300℃熔盐对自然地面承载力的不利影响。所述的集热部件1的开口上方设置活动隔热盖7,活动隔热盖7分为两半,可由中心向两边通过齿条7-A开合,每半的活动隔热盖7安装三个滚轮7-D,其分别在三条滑动导轨7-C上运动,所述的滑动导轨7-C通过两侧下方的支撑结构7-H进行支撑,支撑结构7-H采用常规钢结构。所述的齿条7-A上设有竖直传动轴7-E,齿条7-A与竖直传动轴7-E一端的传动轴上齿轮7-B啮合,传动轴7-E的另一端设有传动轴下齿轮7-F,并通过电机7-G驱动,所述的电机7-G安置于地面,方便维修。所述的齿条7-A的一端通过焊接或紧固螺栓与活动隔热盖7外侧相连,使齿条7-A与活动隔热盖7形成一体。The upper end of the heat collecting component 1 is provided with a heat collecting component high liquid level emergency outlet 1-C, through which the heat collecting component high liquid level emergency outlet 1-C allows the heat collecting component 1 to overflow automatically when it reaches a high liquid level. A heat collecting component drain valve 3-F is provided between the upper space and the lower space of the special-shaped buffer tank 3, through which the heat collecting component is drained and the heat preservation operation is stable. An anti-condensation electric heater 5 is provided at the lower part of the special-shaped buffer tank 3. By setting the anti-condensation target temperature, the electric heating start and stop are controlled by the temperature signal to ensure that the molten salt temperature is not lower than 280°C. A certain thickness of insulation material is laid on the outer side of the wall of the special-shaped buffer tank 3, and an insulation foundation 6 is provided at the bottom. The insulation foundation 6 keeps the special-shaped buffer tank 3 isolated from the ground. The insulation material and the insulation foundation can effectively reduce the heat dissipation of the heat collecting system and ensure the system operation efficiency. The insulation foundation also avoids the adverse effect of the 300°C molten salt at the bottom of the tank on the bearing capacity of the natural ground. A movable heat-insulating cover 7 is arranged above the opening of the heat-collecting component 1. The movable heat-insulating cover 7 is divided into two halves, which can be opened and closed from the center to both sides through a rack 7-A. Three rollers 7-D are installed on each half of the movable heat-insulating cover 7, which move on three sliding guide rails 7-C respectively. The sliding guide rails 7-C are supported by support structures 7-H below both sides, and the support structure 7-H adopts a conventional steel structure. A vertical transmission shaft 7-E is arranged on the rack 7-A, and the rack 7-A is meshed with a transmission shaft upper gear 7-B at one end of the vertical transmission shaft 7-E. A transmission shaft lower gear 7-F is arranged at the other end of the transmission shaft 7-E and driven by a motor 7-G. The motor 7-G is placed on the ground for easy maintenance. One end of the rack 7-A is connected to the outer side of the movable heat-insulating cover 7 by welding or fastening bolts, so that the rack 7-A and the movable heat-insulating cover 7 are integrated.
本发明的集热系统运行工况总体上分为两种:集热工况、非集热工况。其中集热工况包含:开/关机流程、集热稳定运行状态、来云工况(来云切入/切出);非集热工况即集热工况关机流程后的低速保温运行状态。集热系统无论采用何种形式的配置,均应满足以上工况的运行。The operating conditions of the heat collection system of the present invention are generally divided into two types: heat collection conditions and non-heat collection conditions. The heat collection conditions include: on/off process, heat collection stable operation state, cloud condition (cloud cut-in/cut-out); the non-heat collection condition is the low-speed heat preservation operation state after the heat collection shutdown process. Regardless of the configuration of the heat collection system, it should meet the above conditions.
本发明采用了异形缓冲罐3作为缓冲容器,异形缓冲罐3中间设置浮动隔板3-B,浮动隔板3-B密度介于高温(570℃)与低温(300℃)熔盐之间,还应具备良好的隔热能力,降低隔板两侧熔盐的传热,保证高温熔盐品质,由浮动隔板3-B将异形缓冲罐3分为上、下两个空间,上部空间通过呼吸口3-E与大气相连,始终保持常压运行,下部空间承受浮动隔板3-B与上部空间熔盐的下压,以及系统熔盐进口压力,始终保持低正压运行。在集热工况时,异形缓冲罐3的上部空间为热盐缓冲区(570℃),下部空间为冷盐缓冲区(300℃),在非集热工况时,异形缓冲罐3的上部空间为保温运行区(300~400℃),下部空间为冷盐保留区(300℃),浮动隔板3-B根据各工况熔盐的运行容量动态调整工作位置,且必须保证各功能区相应的安全容积,为此设置了浮动隔板上挡圈3-A、浮动隔板下挡圈3-D,以及通过缓冲罐上部压力计3-H、缓冲罐下部压力计3-I设置DCS压力报警,防止功能区失效。The present invention adopts a special-shaped buffer tank 3 as a buffer container. A floating partition 3-B is arranged in the middle of the special-shaped buffer tank 3. The density of the floating partition 3-B is between that of high-temperature (570°C) and low-temperature (300°C) molten salt. It should also have good thermal insulation ability to reduce the heat transfer of the molten salt on both sides of the partition and ensure the quality of the high-temperature molten salt. The floating partition 3-B divides the special-shaped buffer tank 3 into an upper and lower space. The upper space is connected to the atmosphere through the breathing port 3-E and always maintains normal pressure operation. The lower space is subjected to the downward pressure of the floating partition 3-B and the molten salt in the upper space, as well as the system molten salt inlet pressure, and always maintains low positive pressure operation. In the solar collector working condition, the upper space of the special-shaped buffer tank 3 is the hot salt buffer zone (570℃), and the lower space is the cold salt buffer zone (300℃). In the non-solar collector working condition, the upper space of the special-shaped buffer tank 3 is the thermal insulation operation zone (300~400℃), and the lower space is the cold salt retention zone (300℃). The floating baffle 3-B dynamically adjusts the working position according to the operating capacity of the molten salt in each working condition, and the corresponding safety volume of each functional area must be guaranteed. For this purpose, a retaining ring 3-A on the floating baffle and a lower retaining ring 3-D on the floating baffle are provided, and a DCS pressure alarm is set through the upper pressure gauge 3-H and the lower pressure gauge 3-I of the buffer tank to prevent the functional area from failing.
本发明中,集热部件进口1-A通过连通管3-C与系统熔盐进口、异形缓冲罐3下部空间直接连通,因此,集热部件1、异形缓冲罐3各功能区均与大气连通,开口容积式的集热部件1具有较深的熔盐腔体,熔盐下进上出,光能透入熔盐后,被上升的熔盐逐层吸收,光能相应逐渐衰减,最终顶部熔盐出口收集到高温熔盐(570℃),高温熔盐进入异形缓冲罐3上部热盐缓冲区;集热部件出口1-B与异形缓冲罐3上部空间连通。In the present invention, the heat collecting component inlet 1-A is directly connected with the system molten salt inlet and the lower space of the special-shaped buffer tank 3 through the connecting pipe 3-C. Therefore, the heat collecting component 1 and the functional areas of the special-shaped buffer tank 3 are connected with the atmosphere. The open volumetric heat collecting component 1 has a deeper molten salt cavity. The molten salt enters from the bottom and exits from the top. After the light energy penetrates into the molten salt, it is absorbed layer by layer by the rising molten salt. The light energy gradually decays accordingly. Finally, the top molten salt outlet collects high-temperature molten salt (570°C), and the high-temperature molten salt enters the hot salt buffer zone at the top of the special-shaped buffer tank 3; the heat collecting component outlet 1-B is connected with the upper space of the special-shaped buffer tank 3.
如图1所示,由非集热工况切入集热工况时,操作员下达系统开机指令,活动隔热盖7打开,系统进口流量调节回路调整进口流量至集热工况设定值,由于集热部件内的熔盐无需排空,光能可直接输入,缩短了开机预热过程, 300~400℃的熔盐逐渐加热至570℃,加热过程中通过系统进/出口流量控制回路缓慢调整缓冲罐冷/热盐缓冲区容积,待热盐缓冲区得到稳定的570℃熔盐,液下熔盐泵4再将570℃熔盐输出系统,最终送至集热系统外中央热罐HT,即达到集热稳定运行状态。当电厂上空出现暂时性的来云,导致光能输入能量呈阶梯减小或波动,集热系统自动切入来云工况,利用开口容积式大容积的特性,随光能输入的变化情况,提高系统进/出口流量控制回路流量调节频率,以尽量产出570℃熔盐为基准,允许±20℃的产出温度波动以及一定的集热部件液位波动,来云工况消失后,自动切出,降低流量调节频率并稳定液位。当集热部件达到高高液位时,会从集热部件高液位紧急出口1-C自动溢流并触发报警,此时需要操作员进行流量调节的人工干预。As shown in Figure 1, when switching from a non-heat-collecting condition to a heat-collecting condition, the operator issues a system startup command, the movable insulation cover 7 opens, and the system inlet flow regulating loop adjusts the inlet flow to the set value of the heat-collecting condition. Since the molten salt in the heat-collecting component does not need to be emptied, light energy can be directly input, shortening the startup preheating process. The molten salt at 300-400°C is gradually heated to 570°C. During the heating process, the volume of the cold/hot salt buffer zone in the buffer tank is slowly adjusted through the system inlet/outlet flow control loop. When the hot salt buffer zone obtains a stable molten salt at 570°C, the submersible molten salt pump 4 outputs the 570°C molten salt from the system, and finally sends it to the central hot tank HT outside the heat-collecting system, thus achieving a stable heat-collecting operation state. When temporary clouds appear over the power plant, causing the solar energy input to decrease or fluctuate in a step-by-step manner, the solar collector system automatically switches to the cloud condition, and uses the large volume characteristics of the open volume type to increase the flow regulation frequency of the system inlet/outlet flow control loop as the solar energy input changes, with the output of 570°C molten salt as the benchmark, allowing ±20°C output temperature fluctuations and certain solar collector component liquid level fluctuations. After the cloud condition disappears, it automatically switches out, reduces the flow regulation frequency and stabilizes the liquid level. When the solar collector reaches a high liquid level, it will automatically overflow from the solar collector high liquid level emergency outlet 1-C and trigger an alarm, and the operator is required to manually intervene in the flow regulation.
如图3所示,由集热工况切入非集热工况时,操作员下达系统关机指令,停止光能输入,活动隔热盖7关闭,系统进口流量调节回路根据热盐缓冲区液位情况,延迟一定时间后调整出口流量至非集热工况设定值,以保证570℃热盐的充分产出,集热部件内的熔盐无需排空,因此缩短了关机时间,300℃的熔盐依然被继续送入系统,570℃的熔盐逐渐被液下泵输4送出系统,通过系统进/出口流量控制回路缓慢调整缓冲罐保温运行区、冷盐保留区容积,热盐缓冲区570℃熔盐也随之逐渐被置换成300~400℃熔盐,液下熔盐泵将300~400℃熔盐输出系统,最终送至集热系统外中央冷罐CT,即达到保温运行稳定状态。As shown in FIG3 , when switching from the heat collection working condition to the non-heat collection working condition, the operator issues a system shutdown command, stops the light energy input, closes the movable heat insulation cover 7, and the system inlet flow regulating loop adjusts the outlet flow to the non-heat collection working condition set value after a certain delay according to the liquid level of the hot salt buffer zone to ensure sufficient output of 570°C hot salt. The molten salt in the heat collection component does not need to be emptied, thereby shortening the shutdown time. The 300°C molten salt is still continuously fed into the system, and the 570°C molten salt is gradually fed out of the system by the submersible pump 4 . The volume of the buffer tank insulation operation area and the cold salt retention area is slowly adjusted through the system inlet/outlet flow control loop, and the 570°C molten salt in the hot salt buffer zone is gradually replaced with 300-400°C molten salt. The submersible molten salt outputs the 300-400°C molten salt from the system and finally is fed to the central cold tank CT outside the heat collection system, thus reaching a stable insulation operation state.
如图4所示,系统采用排空方式保温运行时,关机流程与不排空类似,所不同的是增加集热部件排空阀3-F打开、暂时增大系统出口流量两步操作,该排空原理利用保温运行区、冷盐保留区两功能区均连通大气,当集热部件排空阀3-F打开后两功能区也相互连通,因冷盐保留区与集热部件经连通管3-C互通,集热部件1内熔盐液位将缓慢下降,熔盐经集热部件排空阀3-F进入保温运行区,保温运行区液位将有上升趋势,此时缓慢增大系统出口流量,维持保温运行区液位,待集热部件液位完全下降,恢复系统进/出口流量平衡,完成集热部件1的排空,并达到保温运行稳定状态。As shown in Figure 4, when the system is in heat preservation operation by emptying, the shutdown process is similar to that without emptying. The difference is that two operations are added: opening the emptying valve 3-F of the heat collecting component and temporarily increasing the system outlet flow. The emptying principle uses the insulation operation area and the cold salt retention area to connect to the atmosphere. When the emptying valve 3-F of the heat collecting component is opened, the two functional areas are also interconnected. Because the cold salt retention area and the heat collecting component are interconnected through the connecting pipe 3-C, the molten salt level in the heat collecting component 1 will slowly decrease, and the molten salt enters the insulation operation area through the heat collecting component emptying valve 3-F. The liquid level in the insulation operation area will have an upward trend. At this time, slowly increase the system outlet flow to maintain the liquid level in the insulation operation area. When the liquid level of the heat collecting component drops completely, restore the system inlet/outlet flow balance, complete the emptying of the heat collecting component 1, and reach a stable state of insulation operation.
以上对本发明的具体实施方式进行了描述,但本发明并不限于以上描述。对于本领域的技术人员而言,任何对本技术方案的同等修改和替代都是在本发明的范围之中。因此,在不脱离本发明的精神和范围下所作的均等变换和修改,都应涵盖在本发明的范围内。The above describes the specific embodiments of the present invention, but the present invention is not limited to the above description. For those skilled in the art, any equivalent modification and substitution of the technical solution is within the scope of the present invention. Therefore, the equalization and modification made without departing from the spirit and scope of the present invention should be included in the scope of the present invention.
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|---|---|---|---|---|
| CN209588420U (en) * | 2019-02-26 | 2019-11-05 | 江苏鑫晨光热技术有限公司 | An open volume type highly integrated ground heat collection system |
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| CN111609570A (en) | 2020-09-01 |
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