CN111606280A - Freon filling production line and production method thereof - Google Patents
Freon filling production line and production method thereof Download PDFInfo
- Publication number
- CN111606280A CN111606280A CN201910688541.0A CN201910688541A CN111606280A CN 111606280 A CN111606280 A CN 111606280A CN 201910688541 A CN201910688541 A CN 201910688541A CN 111606280 A CN111606280 A CN 111606280A
- Authority
- CN
- China
- Prior art keywords
- freon
- filling
- pipeline
- line
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 238000005303 weighing Methods 0.000 claims abstract description 51
- 238000005507 spraying Methods 0.000 claims abstract description 27
- 238000002372 labelling Methods 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 238000005086 pumping Methods 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 14
- 238000000605 extraction Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 229920006257 Heat-shrinkable film Polymers 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 230000006870 function Effects 0.000 abstract description 6
- 238000010408 sweeping Methods 0.000 abstract 1
- 210000001503 joint Anatomy 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004260 weight control Methods 0.000 description 2
- 241000219495 Betulaceae Species 0.000 description 1
- 235000004347 Perilla Nutrition 0.000 description 1
- 244000124853 Perilla frutescens Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000645 desinfectant Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/16—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a Freon filling production line, which adopts the technical scheme that: including the frame with set up the conveying line who is used for transporting freon filling bottle above the frame, still include: the vacuumizing assembly is arranged on the conveying production line and is used for vacuumizing the Freon filling bottles; a filling assembly connected to the evacuation assembly for filling the freon filling bottle; the manual labeling station is arranged on the conveying production line and used for manually labeling and pasting the thermal shrinkage films on the Freon filling bottles; the manual code pasting station is arranged on the conveying production line and used for manually pasting and pasting the Freon filling bottles; a main pipeline for transporting the filled Freon filling bottles, wherein the main pipeline is arranged in parallel with the transportation pipeline; the Freon filling production line can realize the functions of labeling, transporting, sweeping, weighing, heat sealing, code spraying, stacking and the like of filling bottles.
Description
Technical Field
The invention relates to the field of filling devices, in particular to a Freon filling production line and a production method thereof.
Background
Freon is a refrigerant, is colorless gas or volatile liquid at normal temperature, is tasteless or slightly smelly, is nontoxic or low-toxic, has stable chemical properties, and is widely applied. For convenient storage and use, freon is generally filled for use. Adopt freon filling bottle to carry out the storage of freon can improve freon's life and the convenient degree of use.
The current chinese patent that discloses a CN109896102A discloses an antiseptic solution filling device, including partial shipment jar and lid, the lid closes at partial shipment tank deck portion, its characterized in that, the inside partial shipment room that is equipped with of partial shipment jar, partial shipment roof portion is equipped with the annular ultraviolet lamp that disinfects, the annular ultraviolet lamp below that disinfects is equipped with arc water conservancy diversion face, arc water conservancy diversion face bottom center intercommunication has the coiled pipe, the coiled pipe periphery is equipped with spiral heating coil, spiral heating coil is connected with temperature controller, the coiled pipe bottom is connected with the stock solution room, be equipped with the drain pipe on the stock solution room.
The disinfectant filling device can be used for sterilizing during filling, but does not have the capacity of filling Freon. A large number of prior art shows that the filling of freon is a novel technique that requires special equipment to be implemented. In view of the prior art, the existing filling techniques and filling solutions have some disadvantages, such as: firstly, manual filling is commonly used for freon filling in the prior art, the manual filling is time-consuming and labor-consuming, the efficiency is low, and accidents are easy to happen; secondly, can't realize the cover mark to the filling bottle, transport, sweep sign indicating number, weighing, heat-seal, spout functions such as sign indicating number, pile up neatly.
Disclosure of Invention
In view of the problems mentioned in the background art, the invention aims to provide a freon filling production line and a production method thereof so as to solve the problems mentioned in the background art.
The technical purpose of the invention is realized by the following technical scheme:
the utility model provides a freon filling line, includes the frame and sets up the conveying line who is used for transporting freon filling bottle above the frame, still includes:
the vacuumizing assembly is arranged on the conveying production line and is used for vacuumizing the Freon filling bottles;
a filling assembly connected to the evacuation assembly for filling the freon filling bottle;
the manual labeling station is arranged on the conveying production line and used for manually labeling and pasting the thermal shrinkage films on the Freon filling bottles;
the manual code pasting station is arranged on the conveying production line and used for manually pasting and pasting the Freon filling bottles;
a main pipeline for transporting the filled Freon filling bottles;
the turning roller line is used for butting the transportation assembly line and the main channel assembly line to enable the assembly line to be butted;
a code scanning station arranged on the main channel assembly line, wherein the code scanning station is used for scanning the code on the Freon filling bottles so as to carry out position monitoring on the Freon filling bottles;
the weighing station is arranged at the bottom of the main pipeline and is used for weighing the Freon filling bottles;
the NG rejecting component is used for rejecting the Freon filling bottles with the weight not reaching the standard weighed by the weighing station;
the code spraying station is used for spraying codes to the qualified Freon filling bottles;
the buffer storage assembly line is used for transporting the Freon filling bottles sprayed by the code spraying station, and the buffer storage assembly line is matched with a mechanical arm on the buffer storage assembly line to transport the Freon filling bottles to the stockpiling area.
By adopting the technical scheme, the automatic filling of the freon can be realized by utilizing the freon filling production line, the automatic transportation of the freon filling bottles can be realized when the freon filling production line is utilized for production, the freon filling bottles can be vacuumized by the vacuumizing assembly, the quality after filling can be ensured, the filling operation of the freon filling bottles can be automatically carried out by utilizing the filling assembly, the thermal shrinkage films on the filling bottles can be conveniently and manually attached by utilizing the manual code attaching station, the code can be conveniently and manually attached by utilizing the manual code attaching station, the butt joint of a main production line and a transportation production line can be realized by utilizing a butt joint turning roller line, the code scanning detection of the freon filling bottles can be realized by utilizing the code scanning station, the weight control of the filled freon filling bottles can be carried out by utilizing the weighing station, the freon filling bottles with unqualified weight can be eliminated by utilizing the NG eliminating assembly, utilize the heat-seal station can realize the heat-seal encapsulation to freon filling bottle, utilize buffer memory assembly line and manipulator to carry the freon filling bottle after the filling to buffer memory district buffer memory, so can realize through adopting freon filling line cover mark, transportation, sweep functions such as sign indicating number, weighing, heat-seal, sign indicating number, pile up neatly to the filling bottle.
The preferred, the evacuation subassembly includes first trunk line, second trunk line, surveys negative pressure pipeline, first evacuation pipeline, second evacuation pipeline, filling pipeline, resorption pipeline and five sets of pneumatic ball valves, the tip of first trunk line with freon's opening part is connected, the second trunk line with communicate each other between the first trunk line, survey the negative pressure pipeline first evacuation pipeline second evacuation pipeline the filling pipeline the resorption pipeline respectively with communicate each other between the second trunk line, pneumatic ball valve installs respectively survey the negative pressure pipeline first evacuation pipeline second evacuation pipeline filling pipeline with on the resorption pipeline, first evacuation pipeline second evacuation pipeline the second evacuation pipeline is used for connecting the vacuum pump respectively.
Through adopting above-mentioned technical scheme, utilize the evacuation subassembly can realize the evacuation process fast, can realize the extraction vacuum to freon filling bottle through the evacuation pump who connects on starting first evacuation pipeline and the second evacuation pipeline, utilize the resorption pipeline can realize the resorption of freon filling bottle, survey the pneumatic ball valve on negative pressure pipeline, first evacuation pipeline, second evacuation pipeline, filling pipeline, the resorption pipeline and can control respectively and open and close in it.
Preferably, the filling assembly comprises a locking pliers, a profiling chuck, a tetrafluoro gasket and an air inlet connecting pipeline, the profiling chuck is fixed on one side of a jaw of the locking pliers, the tetrafluoro gasket is fixed on the other side of the locking pliers, one end of the air inlet connecting pipeline is fixed with the tetrafluoro gasket, the other end of the air inlet connecting pipeline is used for being connected with a filling machine pipeline for conveying freon, and the end of the filling pipeline is clamped and fixed by a large clamp.
Through adopting above-mentioned technical scheme, utilize profile modeling chuck and tetrafluoro gasket on the locking pliers in the filling subassembly to realize good butt joint between admission line and the filling pipeline, can guarantee to tear open fast between filling subassembly and the filling pipeline even.
Preferably, the manual label sleeving station comprises a label sleeving machine installed on the rack, the manual label sleeving station comprises a code pasting machine fixed on the rack, the code scanning station comprises a code scanning machine fixed on the rack, the weighing station comprises a weighing machine installed at the bottom of the main pipeline, and the code spraying station comprises a code spraying machine installed on the rack.
By adopting the technical scheme, the thermal shrinkage film can be pasted through the label pasting machine, the code can be pasted through the code pasting machine, the weighing machine can be used for weighing, and the code can be quickly sprayed through the code spraying machine.
The preferred, the subassembly is rejected to NG is including rejecting cylinder, push pedal and receiving box, the cylinder body of rejecting the cylinder is fixed in the frame, the push pedal is fixed the piston rod tip of rejecting the cylinder, the receiving box is fixed be used for receiving the warp in the frame the freon filling bottle that the push pedal pushed away.
Through adopting above-mentioned technical scheme, utilize NG to reject the subassembly and can reject the not up to standard freon filling bottle of weight on the assembly line, when the not up to standard freon filling bottle of weight, reject the cylinder and will start to drive the push pedal and push in the receiving box with freon filling bottle.
The invention also provides a production method of the Freon filling production line, which specifically comprises the following steps:
s1, after the freon filling bottles to be filled are manually fed to a conveying flow line, the conveying flow line is started to drive the freon filling bottles to move;
s2, after the Freon filling bottles are positioned to the vacuumizing assembly and the filling assembly on the conveying production line, stopping the conveying production line;
s3, connecting a first main pipeline in the vacuumizing assembly with an opening of a Freon filling bottle, connecting a first vacuumizing pipeline and a second vacuumizing pipeline in the vacuumizing assembly with a vacuumizing pump, and starting the vacuumizing pump to vacuumize the Freon filling bottle;
s4, opening the pneumatic ball valve on the filling pipeline, and filling Freon into a Freon filling bottle through an air inlet pipeline fixed on the large-force clamp;
s5, manually closing a gas tank valve on the Freon filling bottle after filling is finished;
s6, manually starting the back suction pipeline and pumping residual Freon in the pipeline;
s7, after filling, manually sleeving a heat shrinkable film at the manual sleeving and labeling station, and manually pasting codes at the manual code pasting station;
s8, starting a conveying assembly line and the butt-joint turning roller line to drive Freon filling bottles to enter a main channel assembly line;
s9, the freon filling bottles pass through a code scanning station to complete code scanning on line;
s10, the Freon filling bottle enters a weighing station to finish weighing;
s11, after weighing is completed, the freon filling bottles enter an NG rejecting station, freon filling bottles with unqualified weight are rejected by the NG rejecting station, and the unqualified freon filling bottles are automatically pushed out of NG products by a rejecting cylinder;
s12, continuously moving the weighed and qualified Freon filling bottles, automatically completing heat sealing in a hot air station, and automatically completing code spraying in a code spraying station;
s13, the Freon filling bottles enter a buffer storage assembly line, and the buffer storage assembly line is matched with a mechanical arm on the buffer storage assembly line to transport the Freon filling bottles to a stockpiling area.
Preferably, the operator before S1 places the empty freon filling bottles on a weighing platform for weighing, determines that the freon filling bottles are within normal tolerance, and then places the freon filling bottles on a conveying line.
Preferably, in S3, the first vacuum pump on the first vacuum pipe is started first, the first vacuum pump connected to the first vacuum pipe is started to start a section of extraction, when the vacuum degree in the freon filling bottle reaches-80 KPa, the first vacuum pump is closed, thereafter, the second vacuum pump connected to the second vacuum pipe is started to continue the extraction, and when the vacuum degree in the freon filling bottle reaches-97 KPa, the vacuum pumping is completed.
Preferably, the code scanning station feeds weighing data of the weighing station back to the upper computer for storage according to the two-dimensional code scanning information.
In summary, the invention mainly has the following beneficial effects:
the automatic filling of the freon can be realized by utilizing the freon filling line, the automatic transportation of the freon filling bottles can be realized when the freon filling line is utilized for production, the freon filling bottles can be vacuumized by the vacuumizing assembly, the quality after filling can be ensured, the filling operation of the freon filling bottles can be automatically realized by utilizing the filling assembly, the manual sleeving and pasting of the thermal shrinkage films on the freon filling bottles can be facilitated by utilizing the manual sleeving and pasting station, the manual code pasting can be facilitated by utilizing the manual code pasting station, the butt joint of a main flow line and a transportation flow line can be realized by utilizing a butt joint turning roller line, the code scanning detection of the freon filling bottles can be realized by utilizing the code scanning station, the weight control of the filled freon filling bottles can be realized by utilizing the weighing station, the filling bottles with unqualified weight can be rejected by utilizing the rejecting assembly, utilize the heat-seal station can realize the heat-seal encapsulation to freon filling bottle, utilize buffer memory assembly line and manipulator to carry the freon filling bottle after the filling to buffer memory district buffer memory, so can realize through adopting freon filling line cover mark, transportation, sweep functions such as sign indicating number, weighing, heat-seal, sign indicating number, pile up neatly to the filling bottle.
Drawings
FIG. 1 is a schematic structural flow diagram of a Freon filling line;
FIG. 2 is a schematic view showing the structure of the evacuation assembly;
FIG. 3 is a schematic diagram showing the construction of the filling assembly;
FIG. 4 is a schematic diagram showing a NG culling component;
FIG. 5 is a flow chart of a process for a Freon bottling line.
Reference numerals: 1. a frame; 2. a conveying line; 21. filling Freon into bottles; 3. a vacuum pumping assembly; 4. a filling assembly; 5. manually sleeving and pasting stations; 6. a manual code pasting station; 7. a main pipeline; 8. butting a turning roller line; 9. a code scanning station; 10. a weighing station; 11. an NG culling component; 12. code spraying station; 13. a stockpiling area; 14. a manipulator; 31. a first main pipe; 32. a second main pipe; 33. measuring a negative pressure pipeline; 34. a first evacuated tube; 35. a second evacuated tube; 36. filling a pipeline; 37. a back suction line; 38. a pneumatic ball valve; 41. locking pliers; 42. a profiling chuck; 43. a tetrafluoro spacer; 44. connecting an air inlet pipeline; 111. removing the air cylinder; 112. pushing the plate; 113. a cassette is received.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 4, a freon filling line comprises a frame 1 and a conveying line 2 arranged above the frame 1 for transporting freon filling bottles 21, wherein the freon filling line further comprises the following parts:
the vacuumizing assembly 3 is arranged on the conveying production line 2 and is used for vacuumizing the Freon filling bottles 21;
the filling assembly 4 is connected to the vacuumizing assembly 3 and is used for filling the Freon filling bottle 21;
a manual labeling station which is arranged on the conveying production line 2 and is used for manually labeling and pasting the thermal shrinkage film on the Freon filling bottle 21;
a manual code pasting station 6 which is arranged on the conveying production line 2 and is used for manually pasting codes on Freon filling bottles 21;
a main flow line 7 for transporting the filled freon filling bottles 21;
a turning roller line for butting the transportation assembly line with the main channel assembly line 7 to butt the assembly lines;
a code scanning station 9 arranged on the main channel assembly line 7, wherein the code scanning station 9 is used for scanning the code of the code pasting on the Freon filling bottle 21 so as to carry out position monitoring on the code;
the weighing station 10 is arranged at the bottom of the main pipeline 7 and is used for weighing Freon filling bottles 21;
the NG rejecting component 11 is used for rejecting freon filling bottles 21 with weight not reaching the standard weighed by the weighing station 10;
a heat sealing station for heat sealing and packaging the qualified freon filling bottles 21 and a code spraying station 12 for spraying codes on the qualified freon filling bottles 21;
the buffer storage assembly line is used for transporting the freon filling bottles 21 sprayed with the codes through the code spraying station 12, and the buffer storage assembly line is matched with the manipulator 14 on the buffer storage assembly line to transport the freon filling bottles 21 to the stockpiling area 13.
Referring to fig. 1 and 2, the vacuum pumping assembly 3 includes a first main pipe 31, a second main pipe 32, a negative pressure measuring pipe 33, a first vacuum pumping pipe 34, a second vacuum pumping pipe 35, a filling pipe 36, a back suction pipe 37 and five sets of pneumatic ball valves 38, wherein the end of the first main pipe 31 is connected to an opening of freon, the second main pipe 32 is communicated with the first main pipe 31, the negative pressure measuring pipe 33, the first vacuum pumping pipe 34, the second vacuum pumping pipe 35, the filling pipe 36 and the back suction pipe 37 are respectively communicated with the second main pipe 32, the pneumatic ball valves 38 are respectively installed on the negative pressure measuring pipe 33, the first vacuum pumping pipe 34, the second vacuum pumping pipe 35, the filling pipe 36 and the back suction pipe 37, the first vacuum pumping pipe 34 and the second vacuum pumping pipe 35 are respectively used for connecting a vacuum pump, and the vacuum pumping process can be rapidly realized by using the vacuum pumping assembly 3, the evacuation pump of connecting can realize the extraction vacuum to freon filling bottle 21 on starting first evacuation pipeline 34 and second evacuation pipeline 35, utilizes the resorption pipeline 37 can realize the resorption of freon filling bottle 21, surveys the pneumatic ball valve 38 that negative pressure pipeline 33, first evacuation pipeline 34, second evacuation pipeline 35, filling pipeline 36, resorption pipeline 37 on can control respectively and open and close in it.
Referring to fig. 1, 2 and 3, the filling assembly 4 includes a locking pliers 41, a profiling gripping head 42, a tetrafluoro gasket 43 and a gas inlet pipeline 44, the profiling gripping head 42 is fixed on one side of a jaw of the locking pliers 41, the tetrafluoro gasket 43 is fixed on the other side of the locking pliers 41, one end of the gas inlet pipeline 44 is fixed with the tetrafluoro gasket 43, the other end of the gas inlet pipeline 44 is used for connecting a filling machine pipeline for conveying freon, the locking pliers clamp clamps the end of the filling pipeline 36, and the profiling gripping head 42 and the tetrafluoro gasket 43 on the locking pliers 41 in the filling assembly 4 can realize good butt joint between the gas inlet pipeline 44 and the filling pipeline 36, so as to ensure quick disconnection between the filling assembly 4 and the filling pipeline 36.
Referring to fig. 1 and 4, the manual label sleeving station comprises a label sleeving machine installed on a rack 1, the manual label sleeving station 6 comprises a code labeling machine fixed on the rack 1, the code scanning station 9 comprises a code scanning machine fixed on the rack 1, the weighing station 10 comprises a weighing machine installed at the bottom of a main pipeline 7, the code spraying station 12 comprises a code spraying machine installed and fixed on the rack 1, the thermal shrinkage film sleeving and the code pasting can be realized through the label sleeving machine, the labeling can be performed through the code labeling machine, the weighing can be performed through the weighing machine, and the quick code spraying can be realized through the code spraying machine; wherein NG rejects subassembly 11 including rejecting cylinder 111, push pedal 112 and receiving box 113, the cylinder body of rejecting cylinder 111 is fixed in frame 1, push pedal 112 is fixed at the tailpiece of the piston rod portion who rejects cylinder 111, receiving box 113 is fixed and is used for receiving freon filling bottle 21 that pushes away through push pedal 112 in frame 1, utilize NG to reject subassembly 11 and can reject the not up to standard freon filling bottle 21 of weight on the assembly line, when the not up to standard freon filling bottle 21 of weight, it will start to drive push pedal 112 and push into receiving box 113 with freon filling bottle 21 to reject cylinder 111.
The conveying assembly line 2, the main channel assembly line 7 and the buffer assembly line are all belt conveying lines; the pneumatic ball valve 38 can be a pneumatic high-temperature ball valve with the model number ST-Q641F-C/H manufactured by Nanjing Bengbang Automation equipment Limited; the removing cylinder 111 can be an Alder single-shaft cylinder; the labeling machine can select a labeling machine produced by Shanghai perilla seeds machinery; the labeling machine can select a handheld labeling machine produced by Dabaowen (Shenzhen) automatic identification Limited company; the code scanner can select the code scanner of the Excellent warehouse MP 8000; the weighing machine can be an automatic weighing machine produced by Zhongsi general machinery manufacturing company Limited in the mountain of Buddha; the ink jet printer can be an ink jet printer produced by Wuhan Yiruide marking equipment limited company.
In conclusion, the freon filling line can be used for realizing automatic filling of freon, the freon filling bottle 21 can be automatically transported when the freon filling line is used for production, the freon filling bottle 21 can be vacuumized by the vacuumizing assembly 3, the quality after filling can be ensured, the freon filling bottle 21 can be automatically filled by the filling assembly 4, the manual sleeving and pasting of the thermal shrinkage film on the filling bottle can be facilitated by the manual sleeving and pasting station 5, manual code pasting can be facilitated by the manual code pasting station 6, the main pipeline 7 can be butted with the transportation line by the butting and turning roller line 8, the freon filling bottle 21 can be detected by scanning the code scanning station 9, the filled freon filling bottle 21 can be controlled by the weighing station 10, utilize NG to reject subassembly 11 and can reject unqualified freon filling bottle 21 of weight, utilize the heat-seal station to realize the heat-seal encapsulation to freon filling bottle 21, utilize buffer memory assembly line and manipulator 14 can carry the freon filling bottle 21 after the filling to buffer memory district buffer memory, so can realize through adopting freon filling production line cover mark, transportation, sweep sign indicating number, weighing, heat-seal, spout functions such as sign indicating number, pile up neatly to the filling bottle.
Example 2
The difference with embodiment 1 lies in that a production method of freon filling production line is also provided, which specifically comprises the following steps:
s1, after manually feeding the freon filling bottles 21 to be filled to the conveying assembly line 2, starting the conveying assembly line 2 to drive the freon filling bottles 21 to move;
s2, after the Freon filling bottles 21 are positioned to the vacuumizing assembly 3 and the filling assembly 4 on the conveying production line 2, the conveying production line 2 is stopped to operate;
s3, connecting the first main pipeline 31 in the vacuumizing assembly 3 with an opening of a Freon filling bottle 21, connecting the first vacuumizing pipeline 34 and the second vacuumizing pipeline 35 in the vacuumizing assembly 3 with a vacuumizing pump, and starting the vacuumizing pump to vacuumize the Freon filling bottle 21;
s4, opening the pneumatic ball valve 38 on the filling pipeline, and filling Freon into the Freon filling bottle 21 through the air inlet pipeline 44 fixed on the large-force clamp;
s5, manually closing the gas tank valve on the Freon filling bottle 21 after filling;
s6, manually starting the back suction pipeline and pumping residual Freon in the pipeline;
s7, after filling, manually sleeving a heat shrinkable film at a manual sleeving station, and manually pasting codes at a manual code pasting station 6;
s8, starting the conveying assembly line 2 and the butt-joint turning roller line 8 to drive the Freon filling bottles 21 to enter the main channel assembly line 7;
s9, the freon filling bottles 21 pass through the code scanning station 9 to complete code scanning on line;
s10, the freon filling bottle 21 enters a weighing station to finish weighing;
s11, the freon filling bottles 21 enter an NG rejecting station after weighing is finished, freon filling bottles 21 with unqualified weight are rejected by the NG rejecting station, and the unqualified freon filling bottles 21 are automatically pushed out by a rejecting cylinder 111;
s12, continuously moving the weighed and qualified Freon filling bottles 21, automatically completing heat sealing in a hot air station, and automatically completing code spraying in a code spraying station 12;
s13, the Freon filling bottles 21 enter a buffer production line, and the buffer production line is matched with the manipulator 14 on the buffer production line to transport the Freon filling bottles 21 to the stockpiling area 13.
Wherein, the operator places empty freon filling bottle 21 on the weighing platform and weighs before S1, confirms that freon filling bottle 21' S weight is within normal error, later places freon filling bottle 21 on conveying line 2 again.
In the step S3, the first vacuum pump on the first vacuum pipe 34 is started first, the first vacuum pump connected to the first vacuum pipe 34 is started to start a section of extraction, when the vacuum degree in the freon filling bottle 21 reaches-80 KPa, the first vacuum pump is closed, thereafter, the second vacuum pump connected to the second vacuum pipe 35 is started to continue the extraction, and when the vacuum degree in the freon filling bottle 21 reaches-97 KPa, the vacuum pumping is completed.
The code scanning station 9 feeds weighing data of the weighing station 10 back to the upper computer for storage according to the two-dimensional code scanning information.
In conclusion, the production method can ensure that the Freon filling bottle 21 is fully vacuumized and then filled, thereby facilitating filling, reducing Freon leakage and improving the automation degree compared with complete manual filling; in addition, the production method can realize the functions of labeling, transporting, code scanning, weighing, heat sealing, code spraying, stacking and the like of the filling bottles, realizes higher automatic production of filling Freon, has reasonable arrangement of all stations of the production line and not particularly complex whole flow, and is suitable for being implemented in factories to improve the existing manual filling machine production mode.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a freon filling line, includes frame (1) and sets up conveying line (2) that are used for transporting freon filling bottle (21) above frame (1), its characterized in that: further comprising:
a vacuum-pumping assembly (3) arranged on the conveying line (2) and used for pumping vacuum to the Freon filling bottles (21);
a filling assembly (4) connected to the evacuation assembly (3) for filling the freon filling bottles (21);
the manual labeling station is arranged on the conveying production line (2) and used for manually labeling and pasting the heat shrinkable film on the Freon filling bottles (21);
a manual stacking station (6) arranged on the conveying line (2) and used for manually stacking the Freon filling bottles (21);
a main line (7) for transporting the filled freon filling bottles (21);
a turning roller line for butting the transportation assembly line with the main channel assembly line (7) to butt the assembly line;
a code scanning station (9) disposed on the main track flow line (7), the code scanning station (9) for scanning a code on the freon filling bottles (21) for location monitoring thereof;
a weighing station (10) arranged at the bottom of the main flow line (7) for weighing the freon filling bottles (21);
an NG rejecting component (11) for rejecting freon filling bottles (21) whose weights are not up to standard as measured by the weighing station (10);
the heat sealing station is used for heat sealing and packaging the qualified Freon filling bottles (21) and the code spraying station (12) is used for spraying codes on the qualified Freon filling bottles (21);
the buffer production line is used for transporting the freon filling bottles (21) sprayed with the codes by the code spraying station (12), and the buffer production line is matched with a manipulator (14) on the buffer production line to transport the freon filling bottles (21) to the stockpiling area (13).
2. A freon bottling line as claimed in claim 1, wherein: evacuation subassembly (3) include first trunk line (31), second trunk line (32), survey negative pressure pipeline (33), first evacuation pipeline (34), second evacuation pipeline (35), filling pipeline (36), suck-back pipeline (37) and five sets of pneumatic ball valve (38), the tip of first trunk line (31) with freon's opening part is connected, second trunk line (32) with communicate each other between first trunk line (31), survey negative pressure pipeline (33), first evacuation pipeline (34), second evacuation pipeline (35) filling pipeline (36), suck-back pipeline (37) respectively with communicate each other between second trunk line (32), pneumatic ball valve (38) are installed respectively survey negative pressure pipeline (33), first evacuation pipeline (34), second evacuation pipeline (35), The filling pipeline (36) and the suck-back pipeline (37) are respectively connected with a vacuum pump through the first vacuum-pumping pipeline (34) and the second vacuum-pumping pipeline (35).
3. A freon bottling line as claimed in claim 1, wherein: the filling assembly (4) comprises a locking pliers (41), a profiling chuck (42), a tetrafluoro gasket (43) and an air inlet pipeline (44), wherein the profiling chuck (42) is fixed on one side of a jaw of the locking pliers (41), the tetrafluoro gasket (43) is fixed on a jaw of the other side of the locking pliers (41), one end of the air inlet pipeline (44) is fixed with the tetrafluoro gasket (43), the other end of the air inlet pipeline (44) is used for connecting a filling machine pipeline for conveying Freon, and the locking pliers clamp the end of the filling pipeline (36).
4. A freon bottling line as claimed in claim 1, wherein: the manual label sleeving station comprises a label sleeving machine installed on the rack (1), the manual label sleeving station (6) comprises a code pasting machine fixed on the rack (1), the code scanning station (9) comprises a code scanning machine fixed on the rack (1), the weighing station (10) comprises a weighing machine installed at the bottom of the main pipeline (7), and the code spraying station (12) is fixed by installation of the code spraying machine on the rack (1).
5. A freon bottling line as claimed in claim 1, wherein: NG rejects subassembly (11) including rejecting cylinder (111), push pedal (112) and receiving box (113), the cylinder body of rejecting cylinder (111) is fixed in frame (1), push pedal (112) are fixed the piston rod tip who rejects cylinder (111), receive box (113) and fix be used for receiving the warp in frame (1) push pedal (112) push away and fall freon filling bottle (21).
6. A method of manufacturing a freon bottling line as claimed in claim 1, characterized in that: the method specifically comprises the following steps:
s1, after the freon filling bottles (21) to be filled are manually fed to the conveying production line (2), the conveying production line (2) is started to drive the freon filling bottles (21) to move;
s2, after the Freon filling bottles (21) are positioned to the vacuumizing assembly (3) and the filling assembly (4) on the conveying production line (2), the conveying production line (2) is stopped;
s3, connecting a first main pipeline (31) in the vacuumizing assembly (3) with an opening of a Freon filling bottle (21), connecting a first vacuumizing pipeline (34) and a second vacuumizing pipeline (35) in the vacuumizing assembly (3) with a vacuumizing pump, and starting the vacuumizing pump to vacuumize the Freon filling bottle (21);
s4, opening a pneumatic ball valve (38) on the filling pipeline, and filling Freon into a Freon filling bottle (21) through an air inlet pipeline (44) fixed on the large-force clamp;
s5, manually closing a gas tank valve on the Freon filling bottle (21) after filling is finished;
s6, manually starting the back suction pipeline and pumping residual Freon in the pipeline;
s7, after filling, manually sleeving a heat shrinkable film at the manual labeling station, and manually labeling at the manual labeling station (6);
s8, starting the conveying assembly line (2) and the butt-joint turning roller line (8) to drive the Freon filling bottles (21) to enter the main channel assembly line (7);
s9, the freon filling bottles (21) pass through a code scanning station (9) to complete code scanning on line;
s10, the Freon filling bottle (21) enters a weighing station to finish weighing;
s11, the freon filling bottles (21) enter an NG rejecting station after weighing is finished, freon filling bottles (21) with unqualified weight are rejected by the NG rejecting station, and NG products are automatically pushed out by the rejected freon filling bottles (21) by a rejecting cylinder (111);
s12, continuously moving the Freon filling bottles (21) which are weighed to be qualified, entering a hot air station to automatically finish heat sealing, and entering the code spraying station (12) to automatically finish code spraying;
s13, the freon filling bottles (21) enter a buffer production line, and the buffer production line is matched with a mechanical arm (14) on the buffer production line to transport the freon filling bottles (21) to a stockpiling area (13).
7. A method of manufacturing a Freon bottling line as claimed in claim 6, wherein: before the S1, an operator places the empty Freon filling bottles (21) on a weighing platform for weighing, determines that the weight of the Freon filling bottles (21) is within a normal error, and then places the Freon filling bottles (21) on a conveying flow line (2).
8. A method of manufacturing a Freon bottling line as claimed in claim 6, wherein: in the step S3, a first vacuum pump on the first vacuum-pumping pipeline (34) is started, the first vacuum pump connected to the first vacuum-pumping pipeline (34) is started to start one-section extraction, when the vacuum degree in the Freon filling bottle (21) reaches-80 KPa, the first vacuum pump is closed, then a second vacuum-pumping pump connected to the second vacuum-pumping pipeline (35) is started to continue extraction, and when the vacuum degree in the Freon filling bottle (21) reaches-97 KPa, the vacuum-pumping is completed.
9. A method of manufacturing a Freon bottling line as claimed in claim 6, wherein: and the code scanning station (9) feeds weighing data of the weighing station (10) back to the upper computer for storage according to the two-dimensional code scanning information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910688541.0A CN111606280B (en) | 2019-07-29 | 2019-07-29 | Freon filling production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910688541.0A CN111606280B (en) | 2019-07-29 | 2019-07-29 | Freon filling production line and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111606280A true CN111606280A (en) | 2020-09-01 |
| CN111606280B CN111606280B (en) | 2024-02-20 |
Family
ID=72197573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910688541.0A Active CN111606280B (en) | 2019-07-29 | 2019-07-29 | Freon filling production line and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111606280B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112709683A (en) * | 2020-12-07 | 2021-04-27 | 珠海格力智能装备有限公司 | Full-automatic evacuating device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0006381A1 (en) * | 1978-06-13 | 1980-01-09 | INDUSTRIES ET TECHNIQUES D'AMEUBLEMENT Société dite: | Device for moulding foamed plastic articles |
| CN2117327U (en) * | 1991-11-27 | 1992-09-30 | 天津市第一香料厂 | Spray can liquid refilling machine |
| JPH09234400A (en) * | 1996-03-01 | 1997-09-09 | Canyon Corp | Method for attaching pump dispenser and pump dispenser |
| CN201390395Y (en) * | 2009-04-20 | 2010-01-27 | 山东京卫制药有限公司 | Freon-free medical aerosol one-step-method production device |
| CN106672878A (en) * | 2017-03-20 | 2017-05-17 | 爱略机器人科技（常熟）有限公司 | Automatic refrigerant filling machine |
| CN108609564A (en) * | 2018-04-20 | 2018-10-02 | 扬州爱莎尔气雾剂制造有限公司 | A kind of novel aerosol filling apparatus |
| CN109319715A (en) * | 2018-11-28 | 2019-02-12 | 浙江巨化装备制造有限公司 | A kind of refrigerant automation filling production lines and its packaging process |
| CN109516441A (en) * | 2018-11-06 | 2019-03-26 | 国网浙江省电力有限公司检修分公司 | A kind of recycling of sulfur hexafluoride, low temperature fluid injection bulking system and its working method |
-
2019
- 2019-07-29 CN CN201910688541.0A patent/CN111606280B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0006381A1 (en) * | 1978-06-13 | 1980-01-09 | INDUSTRIES ET TECHNIQUES D'AMEUBLEMENT Société dite: | Device for moulding foamed plastic articles |
| CN2117327U (en) * | 1991-11-27 | 1992-09-30 | 天津市第一香料厂 | Spray can liquid refilling machine |
| JPH09234400A (en) * | 1996-03-01 | 1997-09-09 | Canyon Corp | Method for attaching pump dispenser and pump dispenser |
| CN201390395Y (en) * | 2009-04-20 | 2010-01-27 | 山东京卫制药有限公司 | Freon-free medical aerosol one-step-method production device |
| CN106672878A (en) * | 2017-03-20 | 2017-05-17 | 爱略机器人科技（常熟）有限公司 | Automatic refrigerant filling machine |
| CN108609564A (en) * | 2018-04-20 | 2018-10-02 | 扬州爱莎尔气雾剂制造有限公司 | A kind of novel aerosol filling apparatus |
| CN109516441A (en) * | 2018-11-06 | 2019-03-26 | 国网浙江省电力有限公司检修分公司 | A kind of recycling of sulfur hexafluoride, low temperature fluid injection bulking system and its working method |
| CN109319715A (en) * | 2018-11-28 | 2019-02-12 | 浙江巨化装备制造有限公司 | A kind of refrigerant automation filling production lines and its packaging process |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112709683A (en) * | 2020-12-07 | 2021-04-27 | 珠海格力智能装备有限公司 | Full-automatic evacuating device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111606280B (en) | 2024-02-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103738902B (en) | A kind of vision localization proof filling robot system and vision localization packaging process | |
| CN109141775A (en) | A kind of battery air-leakage test, inflation method and equipment | |
| CN103407953B (en) | A kind of fixed heavy formula stepping proof filling robot and packaging process thereof with machine vision | |
| CN105151379A (en) | Full-automatic vacuum pumping and nitrogen gas inflation sealing machine for polyethylene terephthalate (PET) plastic can | |
| CN111606280A (en) | Freon filling production line and production method thereof | |
| CN104743178A (en) | Machine for processing containers having an improved control architecture | |
| ITPD20110357A1 (en) | BOTTLING SYSTEM IN LINE OF CONTAINERS WITH LIQUIDS AND BOTTLING PROCEDURE, IN PARTICULAR THROUGH THAT SYSTEM. | |
| CN204776212U (en) | Nitrogen gas tin seamer is filled in evacuation of full -automatic PET plastic tank | |
| CN210293576U (en) | Helium leakage detection mechanism | |
| CN110231128B (en) | Helium leak detection mechanism | |
| CN211160736U (en) | Leak and peculiar smell detecting system | |
| CN210734629U (en) | Packaging system | |
| WO2020088042A1 (en) | Canned product packaging process and canned product packaging system | |
| CN208022671U (en) | A kind of aluminium foil sealing and detecting system | |
| CN217786479U (en) | Antigen reagent pipe leakproofness check out test set | |
| CN210487187U (en) | Air tightness detection device | |
| JP2000072101A (en) | Method of manufacture of liquid product and manufacture line | |
| CN106441741B (en) | A kind of soft double bottle sealing property detecting method | |
| US11067471B2 (en) | Device and method for checking pouches for filling lines | |
| CN110261044B (en) | Air tightness detection equipment | |
| CN110231131B (en) | Air tightness detection process | |
| CN209006203U (en) | One kind, which is leaked hunting, rejects waste material recycling device | |
| CN108516133B (en) | Flexible coating production system based on machine vision | |
| CN205440915U (en) | Bag sealer is given in translation | |
| JP2002154505A (en) | Container packaging apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |