CN111605187A - Ultrasonic lamination 3D printing equipment - Google Patents
Ultrasonic lamination 3D printing equipment Download PDFInfo
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- CN111605187A CN111605187A CN202010431835.8A CN202010431835A CN111605187A CN 111605187 A CN111605187 A CN 111605187A CN 202010431835 A CN202010431835 A CN 202010431835A CN 111605187 A CN111605187 A CN 111605187A
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- Prior art keywords
- ultrasonic
- printing
- roller
- module
- ultrasonic wave
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/188—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
- B29C64/194—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control during lay-up
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/295—Heating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/379—Handling of additively manufactured objects, e.g. using robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
- B33Y40/20—Post-treatment, e.g. curing, coating or polishing
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Robotics (AREA)
Abstract
The invention provides ultrasonic lamination 3D printing equipment which comprises a rack, a printing platform, a vertical moving module, a printing nozzle, an X-direction moving module and a Y-direction moving module. The vertical removal module is installed in the frame, and vertical removal module drive print platform removes along vertical direction, and the printing shower nozzle removes the module through the X direction and removes the module with the Y direction and install in the frame, and the Y direction removes the module drive and prints the shower nozzle and remove along the Y direction, and the X direction removes the module drive and prints the shower nozzle and remove along the X direction. Ultrasonic wave lamination 3D printing apparatus still includes cylinder, ultrasonic wave conduction device and two cylinder and removes the module, and the cylinder extends along the Y direction, and the cylinder removes the module drive cylinder and removes and rotate around the center pin of cylinder along the X direction. The ultrasonic wave conduction device is used for sending ultrasonic waves to the printing piece. The 3D printing equipment can enhance the strength of the printed part in the high direction and can avoid warping.
Description
Technical Field
The invention belongs to the field of 3D printing and forming, relates to 3D printing equipment, and particularly relates to ultrasonic laminating 3D printing equipment.
Background
3D printing, which is one of the rapid prototyping technologies, is also called additive manufacturing, and is a technology for constructing an object by using a bondable material such as metal or plastic and the like and by a layer-by-layer printing mode on the basis of a digital model file, and is widely applied to various fields. At present, the most common 3D printing technology is FDM, and layer-by-layer stacking molding is performed by melting filament-shaped consumable materials, but in the method, the combination between layers is increased only by adjusting the distance between the spray head and the printing platform, and the method can generate errors when adjusting the platform, is difficult to control, and is difficult to form stable and firm combination between layers, so that the strength in the layer height direction is low.
Disclosure of Invention
The invention aims to provide an ultrasonic laminating 3D printing device capable of improving the strength of a printed matter.
In order to achieve the purpose, the invention provides ultrasonic laminating 3D printing equipment which comprises a rack, a printing platform, a vertical moving module, a printing spray head, an X-direction moving module and a Y-direction moving module. The vertical removal module is installed in the frame, and vertical removal module drive print platform removes along vertical direction, prints the shower nozzle and is located print platform's top, prints the shower nozzle and removes the module through X direction and install in the frame with Y direction removal module, and Y direction removal module drive prints the shower nozzle and removes along Y direction, and X direction removal module drive prints the shower nozzle and removes along X direction. Ultrasonic wave lamination 3D printing apparatus still includes cylinder, ultrasonic wave conduction device and two cylinders and removes the module, and the cylinder extends along the Y direction, and two cylinders remove the module and set up respectively at the both ends of cylinder, and the cylinder removes module drive cylinder and removes and rotate around the center pin of cylinder along the X direction. The ultrasonic wave conduction device is used for sending ultrasonic waves to the printing piece.
It is visible by above-mentioned scheme, at the printing in-process, at first carry out the individual layer and print, after printing, print the shower nozzle and remove the platform edge, ultrasonic conduction device work simultaneously, it prints the piece to spread into the ultrasonic wave, the cylinder removes the drive of module at the cylinder simultaneously, slightly laminating is printed a piece upper surface and is carried out pure roll, the ultrasonic wave spreads into behind the printing piece, take place ultrasonic vibration and themogenesis between layer and the layer, make the high direction of printing piece layer firmly combine, later the cylinder removes the module and drives the cylinder and move to the printing platform edge, print shower nozzle restart work and carry out the printing of next layer, so reciprocal, finish until printing. The ultrasonic laminating 3D printing equipment provided by the invention has the advantages that ultrasonic vibration and heat generation are generated between layers through ultrasonic waves to realize firm combination, so that the strength of a printed part is uniform, the stress can be eliminated through vibration, the generation of warping is avoided, and the printing quality of a product can be obviously improved.
Preferably, the rack is provided with two roller moving guide rails extending in the X direction, the roller moving module is mounted on the roller moving guide rails, and the roller moving module drives the rollers to move along the extending direction of the roller moving guide rails.
The further proposal is that a rack is arranged on each roller moving guide rail, and the extending direction of the rack is parallel to the roller moving guide rails; one roller moving module comprises a driving part and a gear, the other roller moving module comprises a gear, the two gears are respectively arranged at two ends of the roller, and one gear is matched with one rack; the driving part drives one of the racks to move along the extending direction of the roller moving guide rail, and the other rack is fixedly connected with the rack.
Therefore, the driving part drives the rack to move, so that the gear meshed with the rack is driven to rotate, the gear at the other end of the roller rotates, the roller is driven to move along the X direction under the action of the other rack, and the roller is driven to move along the X direction while rotating.
Preferably, the ultrasonic wave conduction means comprises an ultrasonic wave generator electrically connected to the roller and delivering ultrasonic waves to the roller, the roller sending the ultrasonic waves to the print.
It can be seen that the roller transmits ultrasonic waves into the print while rolling, thereby improving print quality.
Preferably, the ultrasonic wave conduction device comprises an ultrasonic wave needle and an ultrasonic wave generator, the ultrasonic wave generator is electrically connected with the ultrasonic wave needle, and the ultrasonic wave needle sends ultrasonic waves to the printing piece.
Further, the ultrasonic needle head is positioned above the printing platform.
In a further proposal, the ultrasonic wave needle head is arranged on the printing spray head.
Preferably, the surface of the cylinder is coated with a polytetrafluoroethylene coating.
Therefore, the printing material can be prevented from being adhered to the surface of the roller.
A preferred scheme is that a counterweight groove is formed in the roller moving module, and a counterweight block is installed in the counterweight groove.
It can be seen that the pressure between the cylinder and the print is increased by adding a weight to create a different laminating effect.
Drawings
Fig. 1 is a schematic configuration diagram of a first embodiment of an ultrasonic lamination 3D printing apparatus of the present invention;
fig. 2 is a schematic structural diagram of an ultrasonic roller and a roller moving module of a first embodiment of the ultrasonic laminating 3D printing apparatus according to the present invention.
The invention is further explained with reference to the drawings and the embodiments.
Detailed Description
First embodiment of ultrasonic lamination 3D printing apparatus
Referring to fig. 1, the ultrasonic lamination 3D printing apparatus of the present embodiment includes a frame 1, a vertical movement module 2, a printing platform 3, a Y-direction movement module 5, an X-direction movement module 6, a printing nozzle 7, an ultrasonic roller 9, an ultrasonic generator 12, and a roller movement module 8.
Two roller moving guide rails 10 extending in the X direction are provided on the frame 1, the two roller moving modules 8 are respectively installed on the two roller moving guide rails 10, and the roller moving modules 8 can move along the extending direction of the roller moving guide rails 10. Each of the roller moving rails 10 is provided with a rack (not shown) extending in parallel to the roller moving rails 10. One roller moving module 8 includes two gears (not shown) and a driving part (not shown), and the other roller moving module 8 includes gears (not shown), the two gears are respectively installed at both ends of the ultrasonic roller 9, and one gear is engaged with one rack. And one of the racks is connected with a driving shaft of the driving part, the driving part drives the rack to move and drives the gear to rotate so as to drive the ultrasonic roller 9 to rotate, and the other rack is fixedly connected with the rack 1, so that the movement of the ultrasonic roller 9 in the X direction is realized.
The surface of the ultrasonic roller 9 is specially treated and coated with a PTFE (polytetrafluoroethylene) coating, so that the adhesion between the printing piece 4 and the surface of the ultrasonic roller 9 is avoided. Referring to fig. 2, a counterweight groove is reserved in the roller moving module 8, a counterweight block 13 is installed in the counterweight groove, the counterweight can be adjusted according to different bonding strengths, and the pressure between the ultrasonic roller 9 and the printing piece 4 is increased by adding the counterweight block 13, so that different laminating effects are generated.
The printing method of the ultrasonic lamination 3D printing device comprises the following steps.
In the printing process, firstly, single-layer printing is performed, and after one layer is printed, the printing nozzle 7 moves to the first side of the printing platform 3 in the X direction.
Then, the vertical moving module 2 drives the printing platform to move downwards along the vertical direction by a preset distance.
Next, the ultrasonic generator 12 operates to transmit ultrasonic waves into the ultrasonic roller 9, and the ultrasonic roller 9 is driven by the roller moving module 8 to move along the X direction and toward the first side close to the printing platform 3. The ultrasonic roller 9 slightly adheres to the printing material 4 and rolls on the upper surface thereof, ultrasonic waves are transmitted into the printing material 4, and ultrasonic vibration and heat generation occur between the surface layers of the printing material 4, so that the printing material 4 is firmly bonded in the height direction of the layers.
Next, the roller moving module 8 drives the ultrasonic roller 9 to move to the second side of the printing platform 3 in the X direction.
Finally, after the vertical moving module 2 drives the printing platform 3 to move upwards along the vertical direction for a preset distance, the printing nozzle 7 restarts to work to print the next layer, and the operation is repeated until the printing is finished.
Second embodiment of ultrasonic lamination 3D printing apparatus
As an explanation of the second embodiment of the ultrasonic lamination 3D printing apparatus of the present invention, only the differences from the first embodiment of the ultrasonic lamination 3D printing apparatus described above will be explained below.
The ultrasonic lamination 3D printing apparatus of the present embodiment further includes: the roller, the ultrasonic wave conduction device and the two rollers move the module, the roller extends along the Y direction, the two rollers move the module and set up respectively at the both ends of roller, and the roller moves the module drive roller and moves and revolve round ultrasonic wave cylinder's center pin along the X direction and rotate. The ultrasonic wave conduction device comprises an ultrasonic wave needle head and an ultrasonic wave generator, the ultrasonic wave generator is electrically connected with the ultrasonic wave needle head, and the ultrasonic wave needle head is located above the printing platform. The ultrasonic wave syringe needle is installed on printing the shower nozzle, prints the layer and sends the ultrasonic wave after accomplishing the one deck and prints.
The printing method of the ultrasonic lamination 3D printing device of the embodiment comprises the following steps: after printing a layer, the printing nozzle moves to the first side of the printing platform in the X direction. The vertical moving module drives the printing platform to move downwards along the vertical direction for a preset distance. The ultrasonic generator transmits ultrasonic waves into the ultrasonic needle head, and the ultrasonic needle head sends the ultrasonic waves to the printing layer above the printing layer. The roller moving module drives the roller to move along the X direction and towards the direction close to the first side, and the roller is slightly attached to the printing layer and rolls on the upper surface of the printing layer. The roller moving module drives the roller to move to the second side of the printing platform in the X direction. The vertical moving module drives the printing platform to move upwards along the vertical direction for a preset distance. The printing nozzle prints the next layer.
The ultrasonic needle is adopted, so that the laminating efficiency and the laminating quality are improved when the printed product is small.
Therefore, the ultrasonic lamination 3D printing equipment provided by the invention has the advantages that ultrasonic vibration heat generation is generated between layers through ultrasonic waves to realize firm combination, so that the strength of a printed piece is uniform, the stress can be eliminated through vibration, the rolling effect is controlled by adjusting the balance weight, the strength of the printed piece in the layer height direction is enhanced, the warping problem can be avoided, and the printing quality of a product can be obviously improved.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, not limitations, and various changes and modifications may be made by those skilled in the art, without departing from the spirit and scope of the invention, and any changes, equivalents, improvements, etc. made within the spirit and scope of the present invention are intended to be embraced therein.
Claims (9)
1. The ultrasonic laminating 3D printing equipment comprises a rack, a printing platform, a vertical moving module, a printing nozzle, an X-direction moving module and a Y-direction moving module;
the vertical moving module is mounted on a rack and drives the printing platform to move along the vertical direction, the printing nozzle is positioned above the printing platform and is mounted on the rack through the X-direction moving module and the Y-direction moving module, the Y-direction moving module drives the printing nozzle to move along the Y direction, and the X-direction moving module drives the printing nozzle to move along the X direction;
its characterized in that, ultrasonic wave lamination 3D printing apparatus still includes:
a roller extending in a Y direction;
the two roller moving modules are respectively arranged at two ends of the roller and drive the roller to move along the X direction and rotate around the central shaft of the roller;
ultrasonic wave conduction means for sending an ultrasonic wave to the print.
2. The ultrasonic lamination 3D printing apparatus according to claim 1, wherein:
the machine frame is provided with two roller moving guide rails extending in the X direction, the roller moving module is mounted on the roller moving guide rails, and the roller moving module drives the rollers to move along the extending direction of the roller moving guide rails.
3. The ultrasonic lamination 3D printing apparatus according to claim 2, wherein:
each roller moving guide rail is provided with a rack, and the extending direction of the rack is parallel to the roller moving guide rails;
one roller moving module comprises a driving part and a gear, the other roller moving module comprises a gear, the two gears are respectively arranged at two ends of the roller, and one gear is matched with one rack;
the driving part drives one of the racks to move along the extending direction of the roller moving guide rail, and the other rack is fixedly connected with the rack.
4. The ultrasonic lamination 3D printing apparatus according to any one of claims 1 to 3, wherein:
the ultrasonic wave conduction device comprises an ultrasonic wave generator which is electrically connected with the roller and transmits ultrasonic waves to the roller, and the roller sends the ultrasonic waves to the printing piece.
5. The ultrasonic lamination 3D printing apparatus according to any one of claims 1 to 3, wherein:
the ultrasonic wave conduction device comprises an ultrasonic wave needle head and an ultrasonic wave generator, the ultrasonic wave generator is electrically connected with the ultrasonic wave needle head, and the ultrasonic wave needle head sends ultrasonic waves to the printed piece.
6. The ultrasonic lamination 3D printing apparatus according to claim 5, wherein:
the ultrasonic needle head is positioned above the printing platform.
7. The ultrasonic lamination 3D printing apparatus according to claim 6, wherein:
the ultrasonic needle head is arranged on the printing spray head.
8. The ultrasonic lamination 3D printing apparatus according to any one of claims 1 to 3, wherein:
the surface of the roller is coated with a polytetrafluoroethylene coating.
9. The ultrasonic lamination 3D printing apparatus according to any one of claims 1 to 3, wherein:
the roller moving module is provided with a counterweight groove, and a counterweight block is arranged in the counterweight groove.
Priority Applications (1)
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CN202010431835.8A CN111605187A (en) | 2019-12-27 | 2019-12-27 | Ultrasonic lamination 3D printing equipment |
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CN201911379990.3A CN110978497A (en) | 2019-12-27 | 2019-12-27 | Ultrasonic laminating 3D printing equipment and printing method thereof |
CN202010431835.8A CN111605187A (en) | 2019-12-27 | 2019-12-27 | Ultrasonic lamination 3D printing equipment |
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CN202010431835.8A Pending CN111605187A (en) | 2019-12-27 | 2019-12-27 | Ultrasonic lamination 3D printing equipment |
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CN110978497A (en) * | 2019-12-27 | 2020-04-10 | 珠海天威飞马打印耗材有限公司 | Ultrasonic laminating 3D printing equipment and printing method thereof |
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CN106738891A (en) * | 2017-03-01 | 2017-05-31 | 机械科学研究总院先进制造技术研究中心 | A kind of continuous fiber composite material increasing material manufacturing method of interlaminar improvement |
CN108080638B (en) * | 2018-01-30 | 2023-07-04 | 华中科技大学 | Laser 3D printing forming system and forming method for amorphous alloy foil |
CN109501240B (en) * | 2018-09-20 | 2021-03-16 | 北京机科国创轻量化科学研究院有限公司 | 3D printing nozzle and 3D printing system for printing composite material |
CN110481003A (en) * | 2019-08-16 | 2019-11-22 | 大连理工大学 | A kind of ultrasonic vibration auxiliary 3D printing method |
CN110978497A (en) * | 2019-12-27 | 2020-04-10 | 珠海天威飞马打印耗材有限公司 | Ultrasonic laminating 3D printing equipment and printing method thereof |
CN211591317U (en) * | 2019-12-27 | 2020-09-29 | 珠海天威飞马打印耗材有限公司 | Ultrasonic lamination 3D printing equipment |
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CN110978497A (en) * | 2019-12-27 | 2020-04-10 | 珠海天威飞马打印耗材有限公司 | Ultrasonic laminating 3D printing equipment and printing method thereof |
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Effective date of registration: 20220908 Address after: Room 103-036, 1st Floor, Building 1, No. 18, Futian Road, Xiangzhou District, Zhuhai City, Guangdong Province, 519000 (centralized office area) Applicant after: Zhuhai Tianwei Additives Co.,Ltd. Address before: 519060 Guangdong province Zhuhai Nanping Science and Technology Industrial Park, ping North Road No. 32 Applicant before: PRINT RITE UNICORN IMAGE PRODUCTS Co.,Ltd. OF ZHUHAI |
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