CN111605064A - Wallboard quality control method - Google Patents
Wallboard quality control method Download PDFInfo
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- CN111605064A CN111605064A CN201910486664.6A CN201910486664A CN111605064A CN 111605064 A CN111605064 A CN 111605064A CN 201910486664 A CN201910486664 A CN 201910486664A CN 111605064 A CN111605064 A CN 111605064A
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- wallboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
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Abstract
The application provides a wallboard quality control method, which comprises the following steps: a) processing the preliminarily made wallboard to obtain a finished wallboard product; b) carrying out image detection on the finished wallboard product, and sending the unqualified product to a recovery platform; c) scanning and detecting the finished wallboard, comparing the finished wallboard with a standard model, and carrying out the operation of the step a) again on the wallboard which does not reach the standard; d) and sending the products qualified in image detection and scanning detection into a storage area. According to the wallboard quality control method, during scanning detection, part of the wallboard which does not reach the standard product (such as inaccurate length) can be reprocessed to form a qualified wallboard product, the wallboard is prevented from being discarded as a waste product, the production cost of an enterprise is greatly reduced, and during image detection, the wallboard product with larger defects (such as edge damage) can be selected and sent to a recycling platform for recycling, so that the production cost of the enterprise is further reduced.
Description
Technical Field
The application relates to the field of building material quality detection, in particular to a wallboard quality control method.
Background
With the development of the fabricated building, the utilization rate of the light wall board as the partition wall inside the building is gradually increased. At present, no complete quality detection control system exists after the production of the wallboard is finished, so that the quality of the final wallboard finished product is uneven. Although partial quality detection methods exist on the existing production line, most of the methods have the disadvantages of small detection range, low detection accuracy, complex operation and many defects.
Disclosure of Invention
The application provides a wallboard quality control method, which can comprehensively detect the quality of wallboards, eliminate unqualified products in the wallboards and improve the yield of finished wallboards.
In order to achieve the purpose of the application, the technical scheme adopted by the application is as follows:
the application provides a wallboard quality control method, which comprises the following steps:
a) processing the preliminarily made wallboard to obtain a finished wallboard product;
b) carrying out image detection on the finished wallboard product, and sending the unqualified product to a recovery platform;
c) scanning and detecting the finished wallboard, comparing the finished wallboard with a standard model, and carrying out the operation of the step a) again on the wallboard which does not reach the standard;
d) and sending the products qualified in image detection and scanning detection into a storage area.
Compared with the prior art, the method has the following beneficial effects:
according to the wallboard quality control method, the unqualified products in the wallboard products can be detected and removed through the combination of image detection and scanning detection, the yield of the finished wallboard products is greatly improved, in addition, part of the unqualified products (such as inaccurate length) can be reprocessed in the scanning detection to form qualified wallboard products, the qualified wallboard products are prevented from being discarded as waste products, the production cost of enterprises is greatly reduced, and the wallboard products with larger defects (such as edge damage) can be selected and sent to a recycling platform for recycling in the image detection, so that the production cost of the enterprises is further reduced. In addition, the wallboard quality control method provided by the application has the advantages of relatively simple steps, high working reliability and convenience in process, and greatly improves the practicability of the control method.
Other features and advantages of the present application will be set forth in the description that follows.
Drawings
The accompanying drawings are included to provide a further understanding of the claimed subject matter and are incorporated in and constitute a part of this specification, illustrate embodiments of the subject matter and together with the description serve to explain the principles of the subject matter and not to limit the subject matter.
Fig. 1 is a flow chart of a wallboard quality control method according to an embodiment of the present application;
fig. 2 is an exemplary flowchart of a wallboard quality control method according to an embodiment of the present application.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The embodiment of the application provides a wallboard quality control method, as shown in fig. 1, the control method comprises the following steps: a) processing the preliminarily made wallboard to obtain a finished wallboard product; b) carrying out image detection on the finished wallboard product, and sending the unqualified product to a recovery platform; c) scanning and detecting the finished wallboard, comparing the finished wallboard with a standard model, and carrying out the operation of the step a) again on the wallboard which does not reach the standard; d) and sending the products qualified in image detection and scanning detection into a storage area.
The method comprises the steps of processing a preliminarily manufactured (preprocessed) wallboard to obtain a finished wallboard, respectively carrying out image detection and scanning detection on the finished wallboard, comparing detected data with data of a standard model to select unqualified products and unqualified products, and respectively recycling and reprocessing the unqualified products and the unqualified products, so that the yield of the final product is improved and the production cost is reduced.
The application provides a wallboard quality control method, through image detection and scanning detection combination, the defective work in the wallboard product can be detected and rejected, improve the off-the-shelf yields of wallboard by a wide margin, and, can reprocess partial substandard product in scanning detection, form qualified wallboard product, avoid it to abandon as the waste product, greatly reduced the cost of enterprise's production, and can select the wallboard product that has great defect (like limit damage) among the image detection and send into recovery platform recycle, thereby further reduce the manufacturing cost of enterprise. In addition, the wallboard quality control method provided by the application has the advantages of relatively simple steps, high working reliability and convenience in process, and greatly improves the practicability of the control method.
In an exemplary embodiment, as shown in fig. 2, the items of image detection include: and (3) damage of end parts and edge parts of the gypsum board.
Image inspection is mainly used to detect major defects of wallboard, such as: if the end and edge of the gypsum board are damaged, the end and edge of the gypsum board on the surface of the wallboard are damaged, that is, the wallboard is unqualified, and the wallboard is sent to a recovery platform. Wherein, retrieve the platform and still include: the disassembly module is arranged to be used for disassembling unqualified products into reusable wallboard raw materials, so that a large amount of waste materials are avoided, and the disassembly module is more environment-friendly while the cost is saved. Specifically, the unqualified products are conveyed to the recovery platform through the movable gantry sucker, the conveying efficiency is high, the detection work of other wallboards is not influenced, and the efficiency of the whole detection process is improved.
In an exemplary embodiment, as shown in FIG. 2, scanning the detected items includes: wallboard length, wallboard width, fossil fragments deflection, gypsum board sideline and fossil fragments sideline angle, tapping screw protrusion quantity and the cotton protrusion size of glass.
Wherein, each index all is provided with qualified scope, and when each item measuring value of wallboard all fell into qualified scope, the wallboard scanned promptly and detected qualified. For example: the deformation of the keel is less than 15 degrees, the angle between the side line of the gypsum board and the side line of the keel is less than 10 degrees, the protruding amount of the self-tapping screw (the surface of the self-tapping screw protrudes 1mm or more of the surface of the gypsum board is considered to protrude the self-tapping screw) is less than 10 percent of the total self-tapping screw amount,
specifically, in the step c), the wallboard which does not reach the standard is scanned and detected, and when the step a) is repeated, secondary processing is carried out on the project which does not reach the standard.
Because other items are detected to be qualified in the scanning detection, only the items which do not reach the standard and are detected by scanning can be processed in the secondary processing process of the step a), and the items which reach the standard can not be processed any more, so that the detection and processing efficiency of the wallboard can be effectively improved. Certainly, in order to further guarantee the accuracy of quality testing, avoid taking place unexpected circumstances such as damage in detecting the transportation, still can carry out secondary operation to project that has reached standard in secondary operation again, and concrete conditions can be confirmed according to actual need, and this application is not restricted to this.
Because the image detection is performed once, the wallboard which does not reach the standard in the scanning detection does not need to be subjected to the image detection again in the reprocessing process. Certainly, in order to avoid the procedure loaded down with trivial details or improve whole detection standard, also can carry out image detection once more with the wallboard that does not reach standard, it can to set up here according to actual conditions.
In an exemplary embodiment, the scan detection includes: and measuring the wallboard to be detected by adopting infrared scanning, and comparing and analyzing the measured data with the data of the standard model to determine whether the wallboard reaches the standard or not.
By adopting infrared imaging scanning, the wallboard quality detection device is high in accuracy and detection speed, and the wallboard quality detection efficiency is greatly improved.
In an exemplary embodiment, the items of processing the preliminarily manufactured wallboard in the step a) include: wallboard length, wallboard width, fossil fragments deflection, gypsum board sideline and fossil fragments sideline angle, tapping screw protrusion quantity and the cotton protrusion size of glass.
And c), processing again in the step a) to adjust the substandard data detected in the step c) so as to make the wallboard reach the standard, thereby obtaining a qualified product.
In an exemplary embodiment, in the step a), when the length and the width of the wallboard are larger than the preset ranges, the wallboard is cut; in the step a), when the length and the width of the wallboard are smaller than the preset ranges, splicing the wallboard.
The wall board with super-long length can meet the requirements by cutting, and the wall board with insufficient length can meet the composite requirements by splicing. The keel deformation of wallboard, gypsum board sideline and keel sideline angle, tapping screw protrusion quantity and the cotton protrusion size of glass do not reach standard, carry out the secondary adjustment according to actual conditions.
According to the wallboard quality control method, through the combination of image detection and scanning detection, unqualified products in wallboard products can be detected and removed, the yield of finished wallboard products is greatly improved, in addition, parts of the unqualified products (such as the length of the wallboard, the width of the wallboard, the deformation amount of a keel, the side line angle of a gypsum board and the side line angle of the keel, the protruding amount of a self-tapping screw and the protruding size of glass wool do not reach the standard) can be re-processed in the scanning detection, qualified wallboard products are formed, the rejection of the wallboard products as waste products is avoided, the production cost of enterprises is greatly reduced, in addition, the wallboard products with larger defects (such as edge damage) can be selected in the image detection and sent into a recycling platform through a movable gantry sucker for disassembly and recycling, and therefore the production cost of the enterprises is further. In addition, the wallboard quality control method provided by the application has the advantages of relatively simple steps, high working reliability and convenience in process, and greatly improves the practicability of the control method.
In the description of the present application, it should be noted that the terms "plurality" refer to two or more, and the directions or positional relationships indicated by the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "left", "right", and the like are based on the directions or positional relationships shown in the drawings, and are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the structures referred to have a specific direction, are configured and operated in a specific direction, and thus cannot be construed as limiting the present application.
In the description of the embodiments of the present application, unless otherwise expressly specified or limited, the terms "connected," "attached," "assembled," "plugged" and "mounted" are to be construed broadly, e.g., the term "connected" may be a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The embodiments described herein are exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Claims (10)
1. A wallboard quality control method is characterized by comprising the following steps:
a) processing the preliminarily made wallboard to obtain a finished wallboard product;
b) carrying out image detection on the finished wallboard product, and sending the unqualified product to a recovery platform;
c) scanning and detecting the finished wallboard product, comparing the finished wallboard product with a standard model, and repeating the steps a) to c) for the wallboard which does not reach the standard;
d) and sending the products qualified in image detection and scanning detection into a storage area.
2. The wallboard quality control method of claim 1, wherein the image detection items comprise: and (3) damage of end parts and edge parts of the gypsum board.
3. The wallboard quality control method of claim 1, wherein said scanning detected items comprise: wallboard length, wallboard width, fossil fragments deflection, gypsum board sideline and fossil fragments sideline angle, tapping screw protrusion quantity and the cotton protrusion size of glass.
4. The wallboard quality control method of claim 1, wherein the step c) scans and detects the unqualified wallboard, and when the step a) is repeated, the unqualified project is processed for a second time.
5. The wallboard quality control method of claim 3, wherein the scan test comprises: and measuring the wallboard to be detected by adopting infrared scanning, and comparing and analyzing the measured data with the data of the standard model to determine whether the wallboard reaches the standard or not.
6. The wallboard quality control method of claim 1, wherein the items for processing the preliminarily formed wallboard in step a) comprise: wallboard length, wallboard width, fossil fragments deflection, gypsum board sideline and fossil fragments sideline angle, tapping screw protrusion quantity and the cotton protrusion size of glass.
7. The wallboard quality control method of claim 6, wherein in step a), when the length and width of the wallboard are larger than the preset range, the wallboard is cut.
8. The wallboard quality control method of claim 6, wherein in step a), when the wallboard length and the wallboard width are less than the predetermined ranges, the wallboard is spliced.
9. The wallboard quality control method of any one of claims 1-8, wherein the recovery platform further comprises: a disassembly module configured to disassemble the rejects into reusable wallboard raw material.
10. The wallboard quality control method of any one of claims 1-8, wherein in step b), the rejects are transported to a recycling platform by a mobile gantry suction cup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486664.6A CN111605064B (en) | 2019-06-05 | 2019-06-05 | Wallboard quality control method |
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| CN201910486664.6A CN111605064B (en) | 2019-06-05 | 2019-06-05 | Wallboard quality control method |
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| CN111605064A true CN111605064A (en) | 2020-09-01 |
| CN111605064B CN111605064B (en) | 2021-08-06 |
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| CN201910486664.6A Active CN111605064B (en) | 2019-06-05 | 2019-06-05 | Wallboard quality control method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116394395A (en) * | 2023-04-15 | 2023-07-07 | 山东恒瑞新型建材有限公司 | Production control method and system for concrete composite heat-insulating wallboard |
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| JPH1063856A (en) * | 1996-08-20 | 1998-03-06 | Dainippon Printing Co Ltd | Method for inspecting appearance and device therefor |
| US20070062447A1 (en) * | 2005-09-02 | 2007-03-22 | Tetsuya Hayashi | Film measuring device and method, coater equipped with film measuring device, and coating method using film measuring method |
| CN101251496A (en) * | 2007-02-19 | 2008-08-27 | 奥林巴斯株式会社 | Defect detection device and defect detection method |
| JP4320132B2 (en) * | 2001-05-24 | 2009-08-26 | レーザーテック株式会社 | Defect observation method and defect observation apparatus |
| CN108426521A (en) * | 2017-08-12 | 2018-08-21 | 中民筑友科技投资有限公司 | A kind of quality determining method and device of component |
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2019
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Patent Citations (5)
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| JPH1063856A (en) * | 1996-08-20 | 1998-03-06 | Dainippon Printing Co Ltd | Method for inspecting appearance and device therefor |
| JP4320132B2 (en) * | 2001-05-24 | 2009-08-26 | レーザーテック株式会社 | Defect observation method and defect observation apparatus |
| US20070062447A1 (en) * | 2005-09-02 | 2007-03-22 | Tetsuya Hayashi | Film measuring device and method, coater equipped with film measuring device, and coating method using film measuring method |
| CN101251496A (en) * | 2007-02-19 | 2008-08-27 | 奥林巴斯株式会社 | Defect detection device and defect detection method |
| CN108426521A (en) * | 2017-08-12 | 2018-08-21 | 中民筑友科技投资有限公司 | A kind of quality determining method and device of component |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116394395A (en) * | 2023-04-15 | 2023-07-07 | 山东恒瑞新型建材有限公司 | Production control method and system for concrete composite heat-insulating wallboard |
| CN116394395B (en) * | 2023-04-15 | 2023-11-07 | 山东恒瑞新型建材有限公司 | Production control method and system for concrete composite heat-insulating wallboard |
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| CN111605064B (en) | 2021-08-06 |
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