CN111604041B - Gamma-alumina modified catalyst, preparation method thereof and application thereof in synthesizing 1, 3-trichloropropene - Google Patents

Gamma-alumina modified catalyst, preparation method thereof and application thereof in synthesizing 1, 3-trichloropropene Download PDF

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CN111604041B
CN111604041B CN202010562033.0A CN202010562033A CN111604041B CN 111604041 B CN111604041 B CN 111604041B CN 202010562033 A CN202010562033 A CN 202010562033A CN 111604041 B CN111604041 B CN 111604041B
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gamma
alumina
trichloropropene
catalyst
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CN111604041A (en
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戴耀
王荣良
肖利锋
寇美玲
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Dalian Join King Fine Chemical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/069Hybrid organic-inorganic polymers, e.g. silica derivatized with organic groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/25Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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Abstract

The invention discloses a gamma-alumina modified catalyst, a preparation method thereof and application thereof in synthesizing 1, 3-trichloropropene, belonging to the field of catalyst preparation and organic synthesis. The catalyst takes gamma-alumina as a carrier, and is modified by ferrous chloride and polyethylene glycol to obtain the gamma-alumina modified catalyst. The mixture is filled into a tubular reactor, activated by nitrogen, and continuously introduced with 1, 3-tetrachloropropane under a heating state, so that 1, 3-trichloropropene can be continuously obtained at the end of the reaction tube. The modified gamma-alumina catalyst has the advantages of high efficiency and good stability when used for preparing 1, 3-trichloropropene from 1, 3-tetrachloropropane, can be continuously used for a long time, and has the potential of further amplified production.

Description

Gamma-alumina modified catalyst, preparation method thereof and application thereof in synthesizing 1, 3-trichloropropene
Technical Field
The invention belongs to the field of catalyst preparation and organic synthesis, and particularly relates to a gamma-alumina modified catalyst, a preparation method thereof and application thereof in synthesis of 1, 3-trichloropropene.
Background
1, 3-trichloropropene is an important pesticide intermediate, and a typical application is for synthesizing trifluropyl ether (see: CN 1169147). Triflufen is a low-toxicity and high-efficiency pesticide, shows a good control effect on resistant tobacco budworm moth and diamond back moth, and has a good market development prospect (see: modern pesticides, 2014,13 and 28).
The method for synthesizing 1, 3-trichloropropene is reported to mainly use 1, 3-tetrachloropropane as a raw material, and remove one molecule of hydrogen chloride under the promotion of a catalyst to obtain a target product. Common catalysts are Lewis acid catalysts such as ferric chloride and ferrous chloride (see: CN101337940, CN105050989, WO 2020041731). In addition, since the 1, 3-trichloropropene contains double bonds in the structure, a partial polymerization reaction inevitably occurs by a conventional batch or semi-continuous reaction in a kettle type.
The case of 1, 3-trichloropropene production using a tubular reactor has also been reported in recent years (see: CN102177116, JP 2012097017), but the reaction temperature is close to 500 ℃ and the reaction conditions are severe. Therefore, there is a need to develop a more efficient catalyst for tubular continuous reaction.
Disclosure of Invention
Aiming at the defects of the method, the invention provides a preparation method of a gamma-alumina modified catalyst, the catalyst prepared by the method and the application of the catalyst in the synthesis of 1, 3-trichloropropene. The mixture is filled into a tubular reactor, after being activated by nitrogen, 1, 3-tetrachloropropane is continuously introduced under a heating state, and 1, 3-trichloropropene can be continuously obtained at the end of the reaction tube. The modified gamma-alumina catalyst has the advantages of high preparation efficiency and good stability when being used for 1, 3-trichloropropene, can be continuously used for a long time, and has the potential of further enlarging production.
The technical scheme of the invention is as follows:
the first aspect of the invention is to protect a preparation method of a gamma-alumina modified catalyst, and the specific technical scheme is as follows: adding ferrous chloride and ethanol solution of polyethylene glycol into gamma-alumina as a carrier, soaking in a heating state, and centrifuging to obtain the modified gamma-alumina catalyst.
In the above technical solutions, further, the method for preparing the catalyst has an effective gamma-alumina content of > 99.9% and a specific surface area of 100-200m 2 G, the diameter of the spherical particles is 3-4mm.
In the above technical solution, further, in the method for preparing the catalyst, the total mass concentration of the ferrous chloride and the ethanol solution of polyethylene glycol is 5-10%, wherein the ratio of ferrous chloride: the mass ratio of the polyethylene glycol is 2.
In the technical solution described above, further, in the method for preparing the catalyst, the γ -alumina is soaked in the ethanol solution of ferrous chloride and polyethylene glycol for 5-10 hours; preferably, the soaking temperature is 30-45 ℃; preferably, after the centrifugation, ethanol with 1.0 to 2.0 times of the mass of gamma-alumina is used for washing.
A second aspect of the present invention is to protect the catalyst obtained by the preparation method described above.
The third aspect of the present invention is to protect the use of the catalyst obtained by the above preparation method in the synthesis of 1, 3-trichloropropene.
For the above-mentioned application, further, the catalyst was packed in a tubular reactor, activated by introducing nitrogen gas in a heated state, then adjusted to a reaction temperature, and 1, 3-trichloropropene was continuously obtained at the end of the reaction tube by continuously introducing 1, 3-tetrachloropropane. The reaction equation is:
Figure BDA0002546501510000021
for the above applications, further, the method for synthesizing 1, 3-trichloropropene comprises the steps of filling the modified gamma-alumina catalyst into a tubular reactor, introducing nitrogen, and controlling the space velocity to be 1000.0-2000.0h -1 The first stage activation temperature is 50-70 ℃, the second stage activation temperature is 100-200 ℃, and then the temperature of the reaction tube is adjusted to the reaction temperature of 100-200 ℃. Further preferably, the first stage or the second stageThe activation time of the stage was 1.0h.
For the above applications, further, the method for synthesizing 1, 3-trichloropropene comprises continuously introducing 1, 3-tetrachloropropane after the reaction tube is adjusted to 100-200 ℃, and the weight hourly space velocity is controlled to be 80-120h -1 And collecting the generated 1, 3-trichloropropene crude product at the tail end of the reaction tube.
The invention has the following advantages:
1. the catalyst carrier is cheap and easy to obtain, the preparation process is simple, and the loaded catalyst only needs to be activated at 60-200 ℃ under the condition of nitrogen flow, and does not need to be activated at 300-500 ℃ in a muffle furnace.
2. The catalyst prepared by the method has high efficiency, and the weight hourly space velocity of the feed end reaches 100h -1 The product purity reaches 99 percent, the yield reaches 98 percent, the continuous operation lasts for 54 hours, the yield and the purity are not obviously reduced, and the method has the potential of further amplification production.
Detailed Description
The following non-limiting examples will allow one of ordinary skill in the art to more fully understand the present invention, but will not limit the invention in any way.
Example 1
Preparing a catalyst: to a 500mL beaker was added 50g (100-200 m) of gamma-alumina 2 And the content is more than 99.9 percent, ferrous chloride (5.0 g), polyethylene glycol 400 (5.0 g) and solution prepared by ethanol (90.0 g) are added into the mixture, the mixture is put into a constant-temperature water bath, the temperature is raised to 40 to 45 ℃ in a beaker, and the temperature is kept for 3 hours. And pouring the mixture into a centrifuge for centrifugation, and leaching the mixture by using 50g of ethanol to obtain 56g of modified gamma-alumina.
And (2) filling 20g of the modified catalyst into a reaction tube (with the length of 25cm and the diameter of 1.5 cm), filling glass beads on two sides of the tube, which are not filled with the catalyst, and plugging two ends of the tube by using steel wire meshes. After the catalyst is filled, nitrogen is introduced, and the space velocity is controlled at 1500h -1 Heating to raise the temperature inside the reaction tube to 60 deg.c, maintaining the temperature and nitrogen flow rate to activate for 1.0 hr, raising the temperature to 150 deg.c and activating for 1.0 hr.
Then 1, 3-tetrachloropropane is pumped in by using a flow pump to ensure that the weight hourly space velocity reaches 100h -1 And collecting fractions produced at the tail end of the reaction tube in different time periods after passing through a condenser, and absorbing the produced tail gas (hydrogen chloride) by using a sodium hydroxide solution. The fractions produced each hour were collected separately, starting from the end condenser distillate production.
The summary data of time and yield are given in table 1:
TABLE 1
Time/h 1 2 3 4 5 6 7 8 9
Yield/% 94.0 97.2 97.8 98.1 98.3 98.1 98.2 98.0 98.1
GC purity/%) 96.0 98.5 98.9 99.1 99.2 99.0 99.4 99.2 99.3
Time/h 10-14 15-19 20-24 25-29 30-34 35-39 40-44 45-49 50-54
Yield/% 98.4 98.2 98.0 98.0 98.5 98.3 98.0 98.4 98.2
GC purity/%) 99.2 99.3 99.1 99.1 99.4 99.3 99.1 99.4 99.0
According to the analysis of the results in table 1, it can be seen that: the gamma-alumina modified catalyst prepared by the invention can keep stable product yield and purity after continuously operating for 54h without obvious reduction. In the method for preparing the 1, 3-trichloropropene in the tubular continuous reaction mode, the catalyst prepared by the method has the highest comprehensive efficiency of treating raw materials and product quality. Therefore, the technical scheme of the invention has the potential of further amplifying production.
Example 2
Referring to the operation of example 1, the reaction conditions were changed to obtain the results of Table 2.
TABLE 2
Figure BDA0002546501510000031
Figure BDA0002546501510000041
Figure BDA0002546501510000051
According to the analysis of the results in Table 2, it can be seen that: the ferrous chloride and the polyethylene glycol 400 are loaded on the gamma-alumina carrier, and the effect that the yield and the purity of the 1, 3-trichloropropene are both more than 90 percent can be realized under the condition of the reaction temperature of 150 ℃.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. The application of a gamma-alumina modified catalyst in the synthesis of 1, 3-trichloropropene is characterized in that: filling the modified gamma-alumina catalyst into a tubular reactor, introducing nitrogen for activation in a heating state, then adjusting to a reaction temperature, and continuously introducing 1, 3-tetrachloropropane to continuously obtain 1, 3-trichloropropene at the tail end of the reaction tube;
the preparation method of the modified gamma-alumina catalyst comprises the following steps: and (2) taking gamma-alumina as a carrier, adding an ethanol solution prepared from ferrous chloride and polyethylene glycol, soaking in a heated state, and centrifuging to obtain the modified gamma-alumina catalyst.
2. Use according to claim 1, characterized in that: the effective content of the gamma-alumina is more than 99.9 percent, and the specific surface area is 100-200m 2 G, the diameter of the spherical particles is 3-4mm.
3. Use according to claim 1, characterized in that: the total mass concentration of the ferrous chloride and the ethanol solution prepared from polyethylene glycol is 5-10%, wherein the weight ratio of the ferrous chloride to the polyethylene glycol is as follows: the mass ratio of the polyethylene glycol is (2).
4. Use according to claim 1, characterized in that: the average molecular weight of the polyethylene glycol is 400-800.
5. Use according to claim 1, characterized in that: the soaking temperature in the heating state is 30-45 ℃.
6. Use according to claim 1, characterized in that: the condition of introducing nitrogen for activation is that the airspeed is controlled to be 1000.0-2000.0h -1 The first stage activation temperature is 50-70 deg.C, the second stage activation temperature is 100-200 deg.C, and the reaction tube temperature is adjusted to 100-200 deg.C.
7. Use according to claim 1, characterized in that: after the temperature of the reaction tube is adjusted to be between 100 and 200 ℃,1, 3-tetrachloropropane is continuously introduced, and the weight hourly space velocity is controlled to be between 80 and 120h -1 And collecting the generated 1, 3-trichloropropene crude product at the tail end of the reaction tube.
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