CN111603952B - Novel foam generator capable of preparing stable and size-controllable foam - Google Patents
Novel foam generator capable of preparing stable and size-controllable foam Download PDFInfo
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- CN111603952B CN111603952B CN201910613130.5A CN201910613130A CN111603952B CN 111603952 B CN111603952 B CN 111603952B CN 201910613130 A CN201910613130 A CN 201910613130A CN 111603952 B CN111603952 B CN 111603952B
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- foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
- B01F23/23—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
- B01F23/235—Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids for making foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/30—Injector mixers
- B01F25/31—Injector mixers in conduits or tubes through which the main component flows
- B01F25/312—Injector mixers in conduits or tubes through which the main component flows with Venturi elements; Details thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
A novel foam generator capable of producing stable and size-controlled foam, comprising: the inlet of the mixing device is configured to be respectively connected with the air compressor and the foaming agent diluent liquid storage tank through pipelines; the inlet of the foam screening stabilizing device is connected with the outlet of the mixing device through a pipeline, a sieve plate and/or a wire mesh are arranged in the pipeline between the inlet of the foam screening stabilizing device and the outlet of the mixing device, a foam output pipe is arranged at the top of the foam screening stabilizing device, a partition plate and/or a sieve plate are arranged in the foam output pipe, and a liquid outlet is arranged at the bottom of the foam screening stabilizing device; and the liquid collector is connected with a liquid outlet at the bottom of the foam screening stabilizing device through a pipeline. The foam generator has strong adaptability to the foaming agent, the foam prepared by the foaming agent with the same performance is more stable, and the size can be regulated, so that the preparation of the gypsum board with high strength and low single weight is facilitated, and the production cost of the gypsum board is reduced.
Description
Technical Field
The present disclosure relates to foam generators, and particularly to a novel foam generator capable of generating stable and controllable foam.
Background
High strength lightweight board is a trend in gypsum board development. There are two ways to reduce the sheet weight of gypsum boards: firstly, the foam holes in the gypsum board are increased, and the foam holes with uniform sizes can not only reduce the weight of the gypsum board, but also improve the heat insulation and sound insulation effects of the gypsum board; secondly, light materials are added into the gypsum board. However, typical add-on materials are incompatible with gypsum, and their addition can affect the bridging between the gypsum crystals, reducing the strength of the gypsum board. In order to avoid the influence on the strength of the gypsum board, the high-strength light board is prepared by increasing the number of the foam holes in the gypsum board, so that the added foam holes are required to be uniform and stable as much as possible.
The foaming agent commonly used in the gypsum board is a surfactant, the cost is increased by adopting the foaming agent with more stable performance, and the purposes of reducing weight and keeping strength are difficult to achieve by adopting the foaming agent with poor performance but low price. The foaming system that gypsum board manufacturing enterprise used now all adopts the pump to foam, and the foam stability that produces is relatively poor, and the size is difficult to control.
Disclosure of Invention
The application provides a can prepare stable and size controllable foam's novel foam generator, this foam generator can adopt the same foamer to prepare more stable foam, and the size of foam can be regulated and control.
The application provides a can prepare stable and size controllable foam's novel foam generator, include:
a mixing device, an inlet of the mixing device configured to be connected with an air compressor and a foaming agent diluent liquid storage tank through pipes, respectively;
the device comprises a foam screening and stabilizing device, a mixing device and a foam screening device, wherein an inlet of the foam screening and stabilizing device is connected with an outlet of the mixing device through a pipeline, a sieve plate and/or a wire mesh is arranged in the pipeline between the inlet of the foam screening and stabilizing device and the outlet of the mixing device, a foam output pipe inserted into the foam screening and stabilizing device is arranged at the top of the foam screening and stabilizing device, a partition plate and/or a sieve plate are arranged in the foam output pipe, and a liquid outlet is arranged at the bottom of the foam screening and stabilizing device; and
and the liquid collector is connected with a liquid outlet at the bottom of the foam screening stabilizing device through a pipeline.
In embodiments of the present application, the mixing device may be a venturi or a static mixer.
In an embodiment of the present application, the foam sieving stabilizing device may be a cyclone separator provided with a partition in the foam output pipe.
In an embodiment of the present application, a screen plate and/or a wire mesh may be disposed in a pipe between the liquid trap and the foam sieving and stabilizing device.
In an embodiment of the present application, the partition plate may be provided with at least one piece.
In the embodiment of this application, the foam generator can also include the liquid circulation pipeline, the one end of liquid circulation pipeline with the liquid trap is connected, the other end with foaming agent diluent liquid storage pot or mixing arrangement with the pipe connection between the foaming agent diluent liquid storage pot.
In an embodiment of the present application, a pump may be provided on the liquid circulation line.
In an embodiment of the present application, the pump may be a vane pump with an open impeller.
In an embodiment of the present application, the foam generator may further include a gas circulation line, one end of the gas circulation line is connected to an outlet at the top of the foam sieving and stabilizing device, and the other end of the gas circulation line is connected to a pipe between the mixing device and the air compressor.
In an embodiment of the present application, a wire mesh may be disposed between the gas circulation line and the foam sieving and stabilizing device.
The foam generator has strong adaptability to the foaming agent, the foam prepared by the foaming agent with the same performance is more stable, the size of the foam can be regulated, the preparation of the gypsum board with high strength and low single weight is facilitated, and the production cost of the gypsum board is reduced.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. Other advantages of the application may be realized and attained by the instrumentalities and combinations particularly pointed out in the specification, claims, and drawings.
Drawings
The accompanying drawings are included to provide an understanding of the present disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the examples serve to explain the principles of the disclosure and not to limit the disclosure.
FIG. 1 is a schematic structural diagram of a novel foam generator according to an embodiment of the present application;
figure 2 is a top view of a foam sizing stabilization device according to an embodiment of the present application.
The reference numbers in the drawings have the meanings given below:
1-a mixing device; 2-a foam screening stabilizing device; 21-a foam output pipe; 22-a separator; 3-a liquid collector; 4-sieve plate; 5-a pump; 100-an air compressor; 200-foaming agent diluent liquid storage tank.
Detailed Description
To make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The embodiment of this application provides a can prepare stable and novel foam generator of controllable foam of size, as shown in fig. 1, includes: mixing arrangement 1, foam screening stabilising arrangement 2 and liquid collector 3.
The inlet of the mixing device 1 is configured to be connected to an air compressor 100 and a foaming agent diluent storage tank 200 through pipes, respectively;
the device comprises a foam screening and stabilizing device 2, wherein an inlet of the foam screening and stabilizing device 2 is connected with an outlet of the mixing device 1 through a pipeline, a screen plate 4 and/or a wire mesh are/is arranged in the pipeline between the inlet of the foam screening and stabilizing device 2 and the outlet of the mixing device 1, a foam output pipe 21 inserted into the foam screening and stabilizing device 2 is arranged at the top of the foam screening and stabilizing device 2, a partition plate 22 (shown in fig. 2) and/or a screen plate are/is arranged in the foam output pipe 21, and a liquid outlet is arranged at the bottom of the foam screening and stabilizing device 2;
and the liquid collector 3 is connected with a liquid outlet at the bottom of the foam screening and stabilizing device 2 through a pipeline.
The novel foam generator of the embodiment of the application enables high-speed compressed air and foaming agent diluent to be mixed to form foaming liquid through the mixing device 1 and to foam primarily, and the movement state of the foaming liquid is disturbed through the sieve plate 4 and/or the silk screen arranged between the mixing device 1 and the foam screening stabilizing device 2, so that foam is fully generated; unstable foam and stable foam are then separated through foam screening stabilising arrangement 2, and wherein unstable foam can break and change into liquid inflow liquid collector 3 in foam screening stabilising arrangement 2, and stable foam can be exported through foam output tube 21, and baffle 22 and/or the sieve that set up in the foam output tube 21 can slow down stable foam, further improves the stability of foam.
In addition, the novel foam generator of this application embodiment can control the foaming size through mixing arrangement 1 through the volume of controlling the foaming liquid: when the foaming agent is less and the compressed air is more, large bubbles are easily formed; when the amount of the foaming agent is large and the amount of the compressor air is small, small bubbles are easily formed.
In an embodiment of the present application, the mixing device 1 may be a venturi or a static mixer.
In the embodiment of the present application, the foam sieving and stabilizing device 2 may be a cyclone separator provided with a partition 22 and/or a sieve plate in the foam output pipe 21.
In the embodiment of the present application, the partition 22 may be provided with at least one piece. For example, two partitions 22 may be provided, and the two partitions 22 may be arranged to intersect to form a "+" shape as shown in fig. 2.
In the embodiment of the present application, the partition 22 may be a partition with a hollow.
In the embodiment of the present application, a screen plate and/or a wire mesh may be disposed in the pipe between the liquid collector 3 and the foam sieving and stabilizing device 2. The sieve plate and the wire mesh can block foam and prevent the foam from entering the liquid collector.
Further, the foam generator of this application embodiment can also include the liquid circulation pipeline, the one end of liquid circulation pipeline with liquid trap 3 is connected, the other end with foaming agent diluent liquid storage pot or mixing arrangement 1 with the pipe connection between the foaming agent diluent liquid storage pot to realize the circulation of foaming agent and recycle.
In an embodiment of the present application, a pump 5 may be provided on the liquid circulation line. The pump 5 may be a vane pump with an open impeller. Since the liquid entering the pump 5 is a gas-liquid mixture, when a vane pump with an open impeller is selected, damage to the pump is minimal.
Further, the foam generator of this application embodiment can also include the gas circulation pipeline, the one end of gas circulation pipeline with the exit linkage at foam screening stabilising arrangement 2's top, the other end with mixing arrangement 1 with pipe connection between the air compressor can realize following through this gas circulation pipeline the recycling of the gas that foam screening stabilising arrangement 2 came out. Since the gas and the foam are mixed together in the foam sizing stabilizer 2, the gas needs to be separated from the foam before recycling the gas, and the separation can be realized by a wire mesh arranged between the foam sizing stabilizer 2 and the gas circulation pipeline.
Although the embodiments disclosed in the present application are described above, the descriptions are only for the convenience of understanding the present application, and are not intended to limit the present application. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims.
Claims (7)
1. A novel foam generator capable of producing stable and size-controlled foam, comprising:
a mixing device, an inlet of the mixing device configured to be connected with an air compressor and a foaming agent diluent liquid storage tank through pipes, respectively;
the foam screening and stabilizing device is a cyclone separator, an inlet of the foam screening and stabilizing device is connected with an outlet of the mixing device through a pipeline, a sieve plate and/or a wire mesh are/is arranged in the pipeline between the inlet of the foam screening and stabilizing device and the outlet of the mixing device, a foam output pipe inserted into the foam screening and stabilizing device is arranged at the top of the foam screening and stabilizing device, a partition plate and/or the sieve plate is/are arranged in the foam output pipe, and a liquid outlet is arranged at the bottom of the foam screening and stabilizing device; and
the liquid collector is connected with a liquid outlet at the bottom of the foam screening and stabilizing device through a pipeline;
one end of the gas circulation pipeline is connected with an outlet at the top of the foam screening and stabilizing device, and the other end of the gas circulation pipeline is connected with a pipeline between the mixing device and the air compressor;
and one end of the liquid circulation pipeline is connected with the liquid collector, and the other end of the liquid circulation pipeline is connected with the foaming agent diluent liquid storage tank or the mixing device is connected with a pipeline between the foaming agent diluent liquid storage tank.
2. The foam generator as recited in claim 1, wherein the mixing device is a venturi or a static mixer.
3. The foam generator of claim 1, wherein a screen and/or wire mesh is disposed in the conduit between the liquid trap and the foam sizing stabilization device.
4. The foam generator as recited in claim 1, wherein the baffle is provided with at least one piece.
5. The foam generator as recited in claim 1, wherein a pump is disposed on the liquid circulation line.
6. The foam generator as recited in claim 5, wherein the pump is a vane pump with an open impeller.
7. The foam generator as set forth in claim 1, wherein a wire mesh is disposed between said gas circulation line and said foam sizing stabilization device.
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CN201910613130.5A CN111603952B (en) | 2019-07-09 | 2019-07-09 | Novel foam generator capable of preparing stable and size-controllable foam |
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CN201910613130.5A CN111603952B (en) | 2019-07-09 | 2019-07-09 | Novel foam generator capable of preparing stable and size-controllable foam |
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CN111603952B true CN111603952B (en) | 2022-09-16 |
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