CN111597663A - Momentum wheel residual life prediction method fusing residual life empirical data - Google Patents
Momentum wheel residual life prediction method fusing residual life empirical data Download PDFInfo
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Abstract
The invention belongs to the field of residual life prediction, and discloses a momentum wheel residual life prediction method fusing residual life empirical data. The method well solves the problem of predicting the residual life by fusing the empirical data of the residual life of the momentum wheel, fills the blank of the existing research, and has clear steps, easy operation and convenient application.
Description
Technical Field
The invention belongs to the field of residual life prediction, and particularly relates to a momentum wheel residual life prediction method aiming at fusion of residual life empirical data.
Background
The reliability refers to the capability of a product to complete a specified function under a specified condition and within a specified time, is an inherent attribute of the product, and is an important index for measuring the quality of the product, so that the reliability problem of the product is very important. The reliability evaluation problem is an important content of reliability research, and the reliability evaluation indexes include reliability, service life, residual service life and the like, wherein the residual service life represents the remaining normal working time of the product after the current time.
The momentum wheel is an important component in space equipment such as a satellite, and the reliability level of the momentum wheel is important for the reliability of the whole space equipment, so that a residual life prediction method of the momentum wheel needs to be researched. Since the momentum wheel is an electromechanical component in nature, its lifetime is generally considered to follow the weibull distribution. The probability density function of the Weibull distribution is
WhereinIn order to be able to maintain the life of the product,andthe shape parameters and the scale parameters of the weibull distribution are respectively.
For predicting the residual life of the momentum wheel, according to the traditional prediction method based on large sample failure data, firstly, sample data of a momentum wheel life test is utilized to estimate the life distribution parameters of the momentum wheelAndthen, the remaining life distribution is derived from the life distribution of the momentum wheelThe probability density function of the remaining life at the time is
WhereinFor the remaining life of the product, further processingNumber ofAndsubstituting the estimated value of (A) into the expectation of remaining life
As a predicted value of the remaining life, whereinIs a gamma function;is an incomplete gamma function. However, since the momentum wheel is typically a highly reliable, long-life product, limited by the cost and time of the life test, it is difficult to collect a large amount of failure time. When the life test data is few failure data or even no failure data, the traditional residual life prediction method based on the large sample failure data is poor in precision and difficult to meet the actual requirement.
On the other hand, according to other types of reliability data of the momentum wheel, such as scrapped data of the same type of momentum wheel, running data of similar momentum wheels, performance degradation data of the momentum wheel or development requirement data of the momentum wheel, and the like, the residual life of the momentum wheel can be predicted, and the prediction is called as empirical data. By fusing the residual life experience data and the life test data of the momentum wheel, the information source can be expanded, thereby improving the precision of residual life prediction. In the existing research, the residual life prediction research of the product is carried out by fusing other types of reliability information, such as product reliability data given by experts, life data and performance degradation data of similar products, and the like, relatively fully. However, for the problem of predicting the residual life of the momentum wheel by fusing the empirical data of the residual life, the existing research is deficient, and no related public technology exists at present.
Disclosure of Invention
Aiming at the problem of predicting the residual life of the momentum wheel, the invention provides a momentum wheel residual life prediction method fusing residual life empirical data.
In order to solve the technical problems, the invention adopts the technical scheme that:
the momentum wheel residual life prediction method fusing the residual life empirical data comprises the following steps:
s1, determining the residual life empirical data type of the momentum wheel, and setting the life distribution parameters of the momentum wheelAnddetermining the pre-test distribution parameters based on the collected residual life empirical data of the momentum wheel and the fitting of the pre-test moment of the momentum wheel;
s2 extractionThe momentum wheel is used as a test sample to carry out a life test, life test sample data of each test sample is collected, and a likelihood function of the life test sample data is given;
and S3, predicting the residual life of the momentum wheel based on a random sampling method.
Preferably, the empirical data of the remaining life of the momentum wheel in step S1 of the present invention is that the momentum wheel is inRemaining life point estimation of time of dayOr/and momentum wheel at confidence levelRemaining life confidence interval。
Preferably, in step S1 of the present invention, a life distribution parameter of the momentum wheel is setAndthe pre-test distribution form is
Wherein
I.e. distribution parameterAndare independent of each other, andprior distribution ofIn order to be evenly distributed, the water is mixed,prior distribution ofIs a gamma distribution in whichIn order to be a parameter of the shape,is a scale parameter.Is generally in the range ofCan be determined according to actual conditions。
Preferably, step S1 of the present invention includes determining a pre-test moment of the empirical data of the remaining life of the momentum wheel based on the collected empirical data of the remaining life of the momentum wheel;
if the rest life empirical data of the momentum wheel is that the momentum wheel is inRemaining life point estimation of time of dayThen the pre-test moment thereofIs composed of
If the residual life empirical data of the momentum wheel isMoment at confidence levelRemaining life confidence intervalThen the pre-test moments are respectively
WhereinIn order to be a function of the beta function,in order to be a super-geometric function,,kis a subscript of the power series expansion,to be distributed uniformlyExtracted byIn a sampleiThe number of the samples is one,。
preferably, the method for determining the distribution parameters before the test in step S1 of the present invention includes:
is provided to collectEmpirical data of the residual life of the individual momentum wheel, whereinIs marked as a momentum wheelRemaining life point estimation of time of dayOr confidence levelRemaining life confidence intervalWherein;
By fitting empirical data of residual lifeOrAnd the pre-test moment of the empirical data of the residual life of the momentum wheel, and simultaneously introducing a new variableAndwhereinAnd,andfor any real number, the following unconstrained optimization problem model is constructed:
solving the unconstrained optimization problem model to obtain variablesAndthe distribution parameters before test can be determinedAndwhereinThe empirical data representative of the remaining life of the momentum wheel is in the form of a point estimate,the empirical data representative of the remaining life of the momentum wheel is in the form of a confidence interval.
Preferably, step S2 of the present invention includes:
random decimationThe momentum wheel is used as a sample to carry out a life test, and the working state of each test sample is observed in the life test; before the observation is stopped, if the test sample cannot work continuously at a certain moment, the moment is the failure time of the test sample; if the observation time is reached, if the test sample can still work, the time is the truncation time of the test sample; the failure time and the tail-cutting time are collectively called as life test sample data and are recorded asWherein,The representative life test sample data is the failure time,representing the life test sample data as the tail-cutting time; sample data based on life testGiving it a likelihood function of
WhereinAndis a parameter of the distribution of the service life of the momentum wheel,in order to be a parameter of the shape,is a scale parameter.
Preferably, S3 of the present invention includes:
s3.1 utilization ofIs located atRandom number ofWhereinAre respectively based onAndgive a sampleAndis regarded as being fromAndthe pre-test sample extracted is distributed, wherein;
S3.2 comparing the pre-test samples based on the likelihood function given in S2Andupdating to generate a post-test sampleAndinstant command
And is
s3.3 post-test samples based on post-updateAndprediction ofThe residual life of the momentum wheel at the moment after the momentum wheel is fused with the residual life empirical data is as follows:
the invention provides computer equipment which comprises a memory and a processor, wherein the memory stores a computer program, and the processor realizes the steps of any one of the momentum wheel residual life prediction methods fusing residual life empirical data when executing the computer program.
The present invention also provides a computer readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of any of the above-described momentum wheel remaining life prediction methods incorporating empirical data of remaining life.
The invention has the following beneficial technical effects:
aiming at the problem of predicting the residual life by fusing the empirical data of the residual life of the momentum wheel, the invention firstly gives the distribution form before the test of the distribution parameters of the life of the momentum wheel, and respectively considers the empirical data of the residual life as the different forms of point estimation and confidence interval, and gives the moment before the test of the empirical data of the residual life of the momentum wheel. And further determining parameters of pre-test distribution by fitting empirical data and pre-test moments thereof, collecting service life test data of the momentum wheel and giving a corresponding likelihood function, and finally predicting the residual service life of the momentum wheel after the empirical data is fused by a random sampling method. The method well solves the problem of predicting the residual life by fusing the empirical data of the residual life of the momentum wheel through the steps, fills the blank of the existing research, and has clear steps, easy operation and convenient application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to specific embodiments. It should be noted that, in the description, the undescribed contents and parts of english are abbreviated as well known to those skilled in the art. Some specific parameters given in the present embodiment are only exemplary, and the values may be changed to appropriate values accordingly in different real-time manners.
Example 1:
the embodiment provides a momentum wheel residual life prediction method fusing residual life empirical data, which comprises the following steps:
s1, determining the residual life empirical data type of the momentum wheel, and setting the life distribution parameters of the momentum wheelAnddetermining the pre-test distribution parameters based on the collected residual life empirical data of the momentum wheel and the pre-test moment thereof;
s1.1 empirical data on the remaining life of a momentum wheelRemaining life point estimation of time of dayOr/and momentum wheel at confidence levelRemaining life confidence interval。
S1.2 setting a service life distribution parameter of the momentum wheelAndthe pre-test distribution form is
Wherein
I.e. distribution parameterAndare independent of each other, andprior distribution ofIn order to be evenly distributed, the water is mixed,prior distribution ofIs a gamma distribution.
S1.3, determining the moment before the test of the empirical data of the residual life of the momentum wheel based on the collected empirical data of the residual life of the momentum wheel.
a. If the rest life empirical data of the momentum wheel is that the momentum wheel is inRemaining life point estimation of time of dayThen the pre-test moment is obtained by the following steps:
based on the expected residual life (given in the background and not described further herein), it can be seen that
Empirical data due to remaining lifeContaining distribution parametersAndand is andandobeying to the pre-test distribution in S1.2Thus, the empirical data of the remaining life can be knownIs also a random variable, based on a pre-test distributionCan obtain the productThe specific derivation process of the prior moment is as follows:
due to the fact that
And
this can be achieved
Taking into account that the analytical expressions for the integrals cannot be derived further, numerical approximation is used by changing from a uniform distributionExtraction ofA sampleWhereinThen the pre-test moment thereofIs composed of
b. If the residual life empirical data of the momentum wheel isMoment at confidence levelRemaining life confidence intervalThen the pre-test moment is obtained by the following steps:
based on the remaining lifetime probability density function (given in the background, and not described further herein), the remaining lifetime probability density function can be obtained
according to the generalized theorem of two terms, it can be known
Thus, it is possible to obtain
By numerical approximation algorithm, can obtain
is provided to collectEmpirical data of the residual life of the individual momentum wheel, whereinIs marked as a momentum wheelRemaining life point estimation of time of dayOr confidence levelRemaining life confidence intervalWherein. By fitting empirical data of residual lifeOrAnd the pre-test moment of the empirical data of the residual life of the momentum wheel in S1.3 can determine the pre-test distribution parameters in S1.2Andi.e. when fitting the error function
At the minimumThe distribution parameters before test can be obtainedAndwherein, inThe empirical data representative of the remaining life of the momentum wheel is in the form of a point estimate,the empirical data representative of the remaining life of the momentum wheel is in the form of a confidence interval. For this purpose, the following constrained optimization problem model is constructed
Further by introducing new variablesAndwhereinAnd,andfor any real number, converting the constrained optimization problem model into an unconstrained optimization problem model
Solving an unconstrained optimization problem model to obtain variablesAndthe distribution parameters before test can be determinedAnd。
s2 extractionThe momentum wheel is used as a test sample to carry out a life test, life test sample data of each test sample is collected, and a likelihood function of the life test sample data is given.
Random decimationThe momentum wheel is used as a sample to carry out a life test, and the working state of each test sample is observed in the life test. Before the observation is terminated, if the test sample cannot continue to work at a certain moment, the moment is the failure time of the test sample. If the observation time is reached, if the test sample can still work, the time is the truncation time of the test sample. The failure time and the tail-cutting time are collectively called as life test sample data and are recorded asWherein,The representative life test sample data is the failure time,the representative life test sample data is the tail-off time. Sample data based on life testGiving it a likelihood function of
S3 predicts the remaining life of the momentum wheel based on a random sampling method.
S3.1 utilization ofIs located atRandom number ofWhereinAre respectively based onAndgive a sampleAndis regarded as being fromAndthe pre-test sample extracted is distributed, wherein。
S3.2 comparing the pre-test samples based on the likelihood function given in S2Andupdating to generate a post-test sampleAndinstant command
And is
s3.3 post-update based postObtained post-test sampleAndprediction ofThe residual life of the momentum wheel at the moment after the momentum wheel is fused with the residual life empirical data is as follows:
example 2:
based on the method given in embodiment 1, a specific application example of the present invention is given below, and this example predicts the remaining life of a certain type of momentum wheel product by collecting empirical data and experimental data of the remaining life, and the specific method of this embodiment is as follows:
in a first step, from historical product reliability data of the momentum wheel, 2 empirical data of remaining life are given, wherein 1 data is a point estimated to be 114144 hours at 1000 hours of remaining life, and another data is a confidence interval [76035, 138473 ] of 5000 hours of remaining life at a confidence level of 0.9]And (4) hours. The service life distribution parameter of the momentum wheel is set according to S1.2Andafter the distribution form before examination, getEstimating the residual life of the momentum wheel by using the empirical data of the residual life of the momentum wheel and the residual life pointA moment before experimentAnd remaining life confidence intervalA moment before experiment、Fitting, and obtaining the distribution parameters before the test according to the unconstrained optimization problem model constructed in S1.4And。
secondly, collecting the life test sample data of the momentum wheel according to the method in S2, and determining whether each sample data is failure data or truncated data, as shown in table 1, the likelihood function in S2 can be given.
Thirdly, utilizing the service life distribution parameters of the momentum wheel set in the S1.2Andpre-test distribution form generationAndthe pre-test sample of (1). The post-test samples are obtained by further updating the pre-test samples with the likelihood function given in S2. And predicting the residual life of the momentum wheel after the empirical data are fused by using the method in S.3.3. Such as takingThe remaining life point of the momentum wheel at 1000 hours may be estimated to be 131189 hours. Compared with the empirical data in the first step, the residual life of the momentum wheel obtained by fusing the empirical data is more accurate, and the effectiveness of the method provided by the invention is demonstrated. In conclusion, the momentum wheel residual life prediction method fusing the residual life empirical data is easy to operate and accurate in result.
Example 3:
a computer device comprising a memory storing a computer program and a processor implementing the steps of the momentum wheel remaining life prediction method fusing remaining life empirical data as provided in embodiment 1 above when the computer program is executed.
Example 4:
the present invention also provides a computer-readable storage medium, on which a computer program is stored, the computer program, when being executed by a processor, implementing the steps of the method for predicting the remaining life of the momentum wheel by fusing empirical data of the remaining life provided in the above embodiment 1.
The foregoing description of the preferred embodiments of the present invention has been included to describe the features of the invention in detail, and is not intended to limit the inventive concepts to the particular forms of the embodiments described, as other modifications and variations within the spirit of the inventive concepts will be protected by this patent. The subject matter of the present disclosure is defined by the claims, not by the detailed description of the embodiments.
Claims (2)
1. The momentum wheel residual life prediction method fused with the residual life empirical data is characterized by comprising the following steps:
s1, determining the residual life empirical data type of the momentum wheel, and setting the life distribution parameters of the momentum wheelAnddetermining the pre-test distribution parameters based on the collected residual life empirical data of the momentum wheel and the fitting of the pre-test moment of the momentum wheel;
s1.1 empirical data on the remaining life of a momentum wheelRemaining life point estimation of time of dayOr/and momentum wheel at confidence levelRemaining life confidence interval;
S1.2 setting a service life distribution parameter of the momentum wheelAndthe pre-test distribution form is
Wherein
I.e. distribution parameterAndare independent of each other, andprior distribution ofIn order to be evenly distributed, the water is mixed,prior distribution ofIs a gamma distribution;
s1.3, determining the moment before the test of the empirical data of the residual life of the momentum wheel based on the collected empirical data of the residual life of the momentum wheel;
if the rest life empirical data of the momentum wheel is that the momentum wheel is inRemaining life point estimation of time of dayThen the pre-test moment thereofIs composed of
If the residual life empirical data of the momentum wheel isMoment momentum wheel at confidence levelResidual life confidence interval ofThen the pre-test moments are respectively
WhereinIn order to be a function of the beta function,in order to be a super-geometric function,,to be distributed uniformlyExtracted byIn a sampleiThe number of the samples is one,;
is provided to collectEmpirical data of the residual life of each momentum wheel is recorded as the momentum wheelRemaining life point estimation of time of dayOr confidence levelRemaining life confidence intervalWherein;
By fitting empirical data of residual lifeOrAnd the pre-test moment of the empirical data of the residual life of the momentum wheel, and simultaneously introducing a new variableAndwhereinAnd,andfor any real number, the following unconstrained optimization problem model is constructed:
solving the unconstrained optimization problem model to obtain variablesAndthe distribution parameters before test can be determinedAndwhereinThe empirical data representative of the remaining life of the momentum wheel is in the form of a point estimate,the empirical data representing the residual life of the momentum wheel is in the form of a confidence interval;
s2 extractionThe momentum wheel is used as a test sample to carry out a life test, life test sample data of each test sample is collected, and a likelihood function of the life test sample data is given;
random decimationThe momentum wheel is used as a sample to carry out a life test, and the working state of each test sample is observed in the life test; before the observation is stopped, if the test sample cannot work continuously at a certain moment, the moment is the failure time of the test sample; if the observation time is reached, if the test sample can still work, the time is the truncation time of the test sample; the failure time and the tail-cutting time are collectively called as life test sample data and are recorded asWherein,The representative life test sample data is the failure time,representing the life test sample data as the tail-cutting time; sample data based on life testGiving it a likelihood function of
WhereinAndis a parameter of the distribution of the service life of the momentum wheel,in order to be a parameter of the shape,is a scale parameter;
s3, predicting the residual life of the momentum wheel based on a random sampling method;
s3.1 utilization ofIs located atRandom number ofWhereinAre respectively based onAndgive a sampleAndis regarded as being fromAndthe pre-test sample extracted is distributed, wherein;
S3.2 comparing the pre-test samples based on the likelihood function given in S2Andupdating to generate a post-test sampleAndinstant command
And is
s3.3 post-test samples based on post-updateAndprediction ofThe residual life of the momentum wheel at the moment after the momentum wheel is fused with the residual life empirical data is as follows:
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