CN111595156A - Remote control forcible entry robot for furnace refractory materials - Google Patents
Remote control forcible entry robot for furnace refractory materials Download PDFInfo
- Publication number
- CN111595156A CN111595156A CN202010390109.6A CN202010390109A CN111595156A CN 111595156 A CN111595156 A CN 111595156A CN 202010390109 A CN202010390109 A CN 202010390109A CN 111595156 A CN111595156 A CN 111595156A
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- China
- Prior art keywords
- remote control
- robot
- rotor arm
- chassis
- fixed mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011819 refractory material Substances 0.000 title claims abstract description 27
- 230000004888 barrier function Effects 0.000 claims description 13
- 238000013016 damping Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000011449 brick Substances 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 239000002253 acid Substances 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000011820 acidic refractory Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1694—Breaking away the lining or removing parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses a remote control break-in robot for furnace and kiln refractory materials, which comprises a chassis, wherein moving tracks are arranged on the front side and the rear side of the chassis, a rotating seat is fixedly arranged on the upper end surface of the chassis, a machine body is rotatably arranged on the upper end surface of the rotating seat, and a first rotating arm is rotatably arranged on the machine body. The manual cleaning is needed, and the problems of time and labor waste are solved.
Description
Technical Field
The invention relates to the technical field of forcible entry, in particular to a remote control forcible entry robot for refractory materials of a furnace kiln.
Background
The refractory materials for the kiln are wide in variety, the refractory materials are selected according to the use temperature and the application of the kiln, the refractory materials are divided into customized product refractory bricks and indefinite product refractory castable series, the refractory materials are chemically divided into acidic, neutral and alkaline materials, the acidic refractory materials take silicon oxide as a main component, commonly used silicon bricks and clay bricks are adopted, the silicon bricks are siliceous products containing more than 94 percent of silicon oxide, the used raw materials comprise silica, waste silicon bricks and the like, the acid-resistant slag corrosion resistance of the silica bricks is strong, the refractoriness under load is high, and the volume of the silica bricks is not shrunk or even slightly expanded after repeated calcination; however, the brick is easy to be eroded by alkaline slag and has poor thermal shock resistance, the silica brick is mainly used for thermal engineering equipment such as coke ovens, glass melting furnaces, acid steel making furnaces and the like, the clay brick takes refractory clay as a main raw material, contains 30-46% of alumina, belongs to a weak acid refractory material, has good thermal shock resistance and corrosion resistance on acid slag, and is widely applied.
When the wear of the refractory bricks in the kiln reaches a certain degree, the original refractory materials need to be removed and re-laid in order to ensure that the kiln body of the kiln is not affected by thermal stress.
Furnace kiln refractory material is broken to be torn open, and artifical inefficiency, the high efficiency is broken to tear open and need utilize and break the robot open, and when present broken robot open brokenly, because the falling of remaining resistant firebrick, easily to breaking the robot open and become the damage, refractory material piles up and leads to easily breaking the robot open and can't remove simultaneously, needs artifical clearance, wastes time and energy.
Disclosure of Invention
The invention aims to provide a remote control breaking-in robot for refractory materials of a furnace kiln, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a broken robot of tearing open of furnace kiln refractory material remote control, includes the chassis, both sides are provided with the removal track around the chassis, fixed mounting has the rotation seat on the up end of chassis, rotate and install the organism on the up end of rotation seat, it installs first rotor arm to rotate on the organism, the other end of first rotor arm is rotated and is installed the second rotor arm, the other end fixed mounting of second rotor arm has broken hammer of tearing open, be provided with first hydraulic stem between organism and the first rotor arm, be provided with the second hydraulic stem between first rotor arm and the second rotor arm, set up supporting mechanism on the rotation seat, the left side on chassis is provided with clearance barrier mechanism.
Preferably, the supporting mechanism includes the shifting chute, the shifting chute is seted up on the lateral wall that rotates the seat, the inside of shifting chute is provided with the carriage release, be provided with a plurality of link on the carriage release, fixed mounting has the supporting leg structure on the link, fixed mounting has the third hydraulic stem of a plurality of symmetric distribution on rotating the seat, the output and the carriage release fixed connection of third hydraulic stem.
Preferably, the supporting leg structure includes the supporting leg, supporting leg fixed mounting is on the link, the lower extreme fixed mounting of supporting leg has the limiting plate, the limiting plate activity sets up in telescopic tube's inside, telescopic tube's lower extreme fixed mounting has the backup pad, be provided with damping spring between the bottom of limiting plate and the up end of backup pad.
Preferably, the bottom of the supporting plate is provided with an anti-skid pad, and the lower end face of the anti-skid pad is provided with a plurality of anti-skid bulges which are uniformly distributed.
Preferably, the top of organism is provided with the protection top, through a plurality of symmetric distribution's installation pole fixed connection between protection top and the organism, the inclined plane design of protection top for front and back symmetric distribution.
Preferably, the upper end surface of the machine body is provided with cameras which are distributed in bilateral symmetry.
Preferably, the obstacle removing mechanism comprises a mounting frame, the mounting frame is fixedly mounted on the left end face of the chassis, a lifting frame is arranged above the mounting frame, fourth hydraulic rods which are symmetrically distributed are arranged on the mounting frame, and the output end of each fourth hydraulic rod is fixedly connected with the lifting frame.
Preferably, the crane is provided with a fixing frame which is symmetrically distributed in the front and back direction, the fixing frame is rotatably provided with a barrier cleaning plate, a fifth hydraulic rod is arranged between the barrier cleaning plate and the crane, and the fifth hydraulic rod is rotatably connected with the crane and the barrier cleaning plate.
Compared with the prior art, the invention has the beneficial effects that: a remote control forcible entry robot for furnace kiln refractory materials is characterized in that the forcible entry robot moves through a movable crawler, the position of a forcible entry hammer is adjusted through a first rotating arm, a second rotating arm, a first hydraulic rod and a second hydraulic rod, the furnace kiln refractory materials are forcible entry through the forcible entry hammer, when forcible entry is performed, the forcible entry robot is stably supported through a supporting mechanism to improve stability, a movable frame is adjusted through a third hydraulic rod to move up and down in a movable groove to drive a supporting leg structure to be in contact with the ground to stably support, the ground in the furnace kiln can be uneven, the adaptability is improved through a telescopic sleeve and a damping spring, the protectiveness of the support is improved through a non-slip mat and a non-slip bulge, the protection jack plays a role in protection, the fire-resistant rotation and falling at a high place are prevented from damaging the robot, a camera is convenient for remotely observing the forcible entry condition, refractory bricks on the ground can be automatically cleaned through an obstacle clearing mechanism, the removal route of the broken robot of tearing open of mediation need not the manual work and clears up, and efficiency improves, drives the lifter plate through the fourth hydraulic stem and moves down for clearance board and ground contact drive clearance board through the fifth hydraulic stem and rotate, and the cooperation is removed the track drive and is removed, clears up resistant firebrick on the road surface. The invention relates to a remote control forcible entry robot for furnace refractory materials, which is provided with a protective top, a damping spring, a barrier cleaning plate and the like, so that the forcible entry efficiency is improved, the stability and the protective performance of the forcible entry robot are improved, the robot has an automatic barrier cleaning effect, the problems that the forcible entry robot is low in labor efficiency and high-efficiency forcible entry needs to be used for forcible entry of the furnace refractory materials, when the forcible entry is carried out by the conventional forcible entry robot, damage to the forcible entry robot is easily caused due to falling of residual refractory bricks, and the forcible entry robot cannot move and needs to be manually cleaned due to accumulation of the refractory materials, so that time and labor are wasted are solved.
Drawings
FIG. 1 is a schematic structural diagram of a remote-control demolition robot for refractory materials of a furnace;
FIG. 2 is a schematic structural diagram of a supporting leg structure in a remote-control breaking-in robot for refractory materials of a furnace kiln;
fig. 3 is a schematic top view of a barrier removing mechanism in a remote-control broken-dismantling robot for refractory materials of a furnace and a kiln.
In the figure: 1-chassis, 2-moving track, 3-rotating seat, 4-machine body, 5-first rotating arm, 6-second rotating arm, 7-breaking hammer, 8-first hydraulic rod, 9-second hydraulic rod, 10-protective top, 11-mounting rod, 12-camera, 13-moving groove, 14-moving frame, 15-third hydraulic rod, 16-connecting frame, 17-supporting leg structure, 18-obstacle clearing mechanism, 19-supporting leg, 20-limiting plate, 21-telescopic sleeve, 22-damping spring, 23-supporting plate, 24-non-slip mat, 25-non-slip bulge, 26-mounting frame, 27-lifting frame, 28-fourth hydraulic rod, 29-fixing frame and 30-obstacle clearing plate, 31-fifth hydraulic lever.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a broken robot of tearing open of furnace kiln refractory material remote control, includes chassis 1, both sides are provided with removal track 2 around chassis 1, fixed mounting has rotor seat 3 on the up end of chassis 1, rotate on the up end of rotor seat 3 and install organism 4, rotate on the organism 4 and install first rotor arm 5, the other end of first rotor arm 5 rotates and installs second rotor arm 6, the other end fixed mounting of second rotor arm 6 has broken hammer 7 of tearing open, be provided with first hydraulic stem 8 between organism 4 and the first rotor arm 5, be provided with second hydraulic stem 9 between first rotor arm 5 and the second rotor arm 6, set up supporting mechanism on the rotor seat 3, the left side of chassis 1 is provided with clearance barrier 18.
The demolition robot moves through the moving crawler 2, the position of the demolition hammer 7 is adjusted through the first rotating arm 5, the second rotating arm 6, the first hydraulic rod 8 and the second hydraulic rod 9, and the furnace kiln refractory material is demolished through the demolition hammer 7.
The supporting mechanism comprises a moving groove 13, the moving groove 13 is formed in the outer side wall of the rotating base 3, a moving frame 14 is arranged inside the moving groove 13, a plurality of connecting frames 16 are arranged on the moving frame 14, supporting leg structures 17 are fixedly arranged on the connecting frames 16, a plurality of third hydraulic rods 15 which are symmetrically distributed are fixedly arranged on the rotating base 3, and the output ends of the third hydraulic rods 15 are fixedly connected with the moving frame 14.
Supporting leg structure 17 includes supporting leg 19, supporting leg 19 fixed mounting is on link 16, the lower extreme fixed mounting of supporting leg 19 has limiting plate 20, the activity of limiting plate 20 sets up the inside at telescopic tube 21, telescopic tube 21's lower extreme fixed mounting has backup pad 23, be provided with damping spring 22 between the bottom of limiting plate 20 and the up end of backup pad 23.
The bottom of the supporting plate 23 is provided with a non-slip mat 24, and the lower end surface of the non-slip mat 24 is provided with a plurality of anti-slip bulges 25 which are uniformly distributed.
When the broken machine of tearing open, broken robot of tearing open carries out the outrigger through supporting mechanism, improves stability, adjusts through third hydraulic stem 15 and removes frame 14 and in the inside removal lift of shifting chute 13, drives supporting leg structure contact ground and carries out the outrigger, because the possible height in the inside ground of stove improves the suitability through telescope tube 21 and damping spring 22, and slipmat 24 and non-skid protrusions 25 improve the protectiveness of support.
The top of organism 4 is provided with protection top 10, through a plurality of symmetric distribution's installation pole 11 fixed connection between protection top 10 and the organism 4, protection top 10 is the inclined plane design of front and back symmetric distribution.
The upper end surface of the machine body 4 is provided with cameras 12 which are distributed in bilateral symmetry.
The protective roof 10 plays a protective role, prevents fire-resistant rotation and falling at a high position from damaging a robot, and the camera 12 facilitates remote control observation of the internal breaking and dismantling condition.
The obstacle clearing mechanism 18 comprises a mounting frame 26, the mounting frame 26 is fixedly mounted on the left end face of the chassis 1, a lifting frame 27 is arranged above the mounting frame 26, fourth hydraulic rods 28 which are symmetrically distributed are arranged on the mounting frame 26, and the output ends of the fourth hydraulic rods 28 are fixedly connected with the lifting frame 27.
The crane 27 is provided with a fixing frame 29 which is symmetrically distributed front and back, the fixing frame 29 is rotatably provided with a barrier cleaning plate 30, a fifth hydraulic rod 31 is arranged between the barrier cleaning plate 30 and the crane 27, and the fifth hydraulic rod 31 is rotatably connected with the crane 27 and the barrier cleaning plate 30.
The firebrick on ground is cleared up automatically through clearance mechanism 18, and the removal route of the broken robot that tears open of mediation need not the manual work and clears up, and efficiency improves, drives lifter plate 27 through fourth hydraulic stem 28 and moves down for clearance board 30 and ground contact drive clearance board through fifth hydraulic stem 31 and rotate, and the cooperation removes the drive of track 2 and removes, clears up the firebrick on the road surface.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a broken robot of tearing open of furnace kiln refractory material remote control, includes chassis (1), its characterized in that: the utility model discloses a hydraulic driving mechanism, including chassis (1), fixed mounting has rotation seat (3) on the up end of chassis (1), rotate and install organism (4) on the up end of rotation seat (3), rotate on organism (4) and install first rotor arm (5), the other end of first rotor arm (5) rotates and installs second rotor arm (6), the other end fixed mounting of second rotor arm (6) has broken hammer (7) of tearing open, be provided with first hydraulic stem (8) between organism (4) and first rotor arm (5), be provided with second hydraulic stem (9) between first rotor arm (5) and second rotor arm (6), set up supporting mechanism on rotation seat (3), the left side of chassis (1) is provided with clearance barrier mechanism (18).
2. The remote control demolition robot for furnace refractory material according to claim 1, wherein: the supporting mechanism comprises a moving groove (13), the moving groove (13) is arranged on the outer side wall of the rotating seat (3), a moving frame (14) is arranged inside the moving groove (13), a plurality of connecting frames (16) are arranged on the moving frame (14), supporting leg structures (17) are fixedly arranged on the connecting frames (16), a plurality of third hydraulic rods (15) which are symmetrically distributed are fixedly arranged on the rotating seat (3), and the output ends of the third hydraulic rods (15) are fixedly connected with the moving frame (14).
3. The remote control demolition robot for furnace refractory according to claim 2, wherein: supporting leg structure (17) includes supporting leg (19), supporting leg (19) fixed mounting is on link (16), the lower extreme fixed mounting of supporting leg (19) has limiting plate (20), limiting plate (20) activity sets up the inside at telescope tube (21), the lower extreme fixed mounting of telescope tube (21) has backup pad (23), be provided with damping spring (22) between the bottom of limiting plate (20) and the up end of backup pad (23).
4. The remote control demolition robot for furnace refractory according to claim 3, wherein: the bottom of the supporting plate (23) is provided with an anti-skid pad (24), and the lower end face of the anti-skid pad (24) is provided with a plurality of anti-skid bulges (25) which are uniformly distributed.
5. The remote control demolition robot for furnace refractory according to claim 4, wherein: the top of organism (4) is provided with protection top (10), through a plurality of symmetric distribution's installation pole (11) fixed connection between protection top (10) and organism (4), protection top (10) are the inclined plane design of front and back symmetric distribution.
6. The remote control demolition robot for furnace refractory material according to claim 5, wherein: the upper end face of the machine body (4) is provided with cameras (12) which are distributed in bilateral symmetry.
7. The remote control demolition robot for furnace refractory according to claim 6, wherein: clearance barrier mechanism (18) include mounting bracket (26), mounting bracket (26) fixed mounting is on the left side terminal surface on chassis (1), the top of mounting bracket (26) is provided with crane (27), be provided with symmetric distribution's fourth hydraulic stem (28) on mounting bracket (26), the output and crane (27) fixed connection of fourth hydraulic stem (28).
8. The remote control demolition robot for furnace refractory according to claim 7, wherein: be provided with mount (29) of front and back symmetric distribution on crane (27), rotate on mount (29) and install clearance board (30), be provided with fifth hydraulic stem (31) between clearance board (30) and crane (27), rotate between fifth hydraulic stem (31) and crane (27) and clearance board (30) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010390109.6A CN111595156A (en) | 2020-05-08 | 2020-05-08 | Remote control forcible entry robot for furnace refractory materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010390109.6A CN111595156A (en) | 2020-05-08 | 2020-05-08 | Remote control forcible entry robot for furnace refractory materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111595156A true CN111595156A (en) | 2020-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010390109.6A Pending CN111595156A (en) | 2020-05-08 | 2020-05-08 | Remote control forcible entry robot for furnace refractory materials |
Country Status (1)
| Country | Link |
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| CN (1) | CN111595156A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112902670A (en) * | 2021-02-03 | 2021-06-04 | 安徽工业大学 | Rotary kiln lining breaking-in robot and breaking-in method |
| CN112964078A (en) * | 2021-02-07 | 2021-06-15 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
| CN116000894A (en) * | 2023-02-21 | 2023-04-25 | 国网江苏省电力有限公司南通供电分公司 | Intelligent-based power inspection robot |
-
2020
- 2020-05-08 CN CN202010390109.6A patent/CN111595156A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112902670A (en) * | 2021-02-03 | 2021-06-04 | 安徽工业大学 | Rotary kiln lining breaking-in robot and breaking-in method |
| CN112902670B (en) * | 2021-02-03 | 2022-06-03 | 安徽工业大学 | Rotary kiln lining breaking-in robot and breaking-in method |
| CN112964078A (en) * | 2021-02-07 | 2021-06-15 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
| CN112964078B (en) * | 2021-02-07 | 2022-06-14 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
| CN116000894A (en) * | 2023-02-21 | 2023-04-25 | 国网江苏省电力有限公司南通供电分公司 | Intelligent-based power inspection robot |
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Application publication date: 20200828 |