CN111595038A

CN111595038A - Solar water heater with reflector

Info

Publication number: CN111595038A
Application number: CN202010537693.3A
Authority: CN
Inventors: 高峰; 刘在祥; 陈艳凤; 蔡园丰; 王兵; 牛争艳
Original assignee: Shanghai Xingye Material Technology Co Ltd
Current assignee: Shanghai Xingye Material Technology Co Ltd
Priority date: 2020-06-12
Filing date: 2020-06-12
Publication date: 2020-08-28

Abstract

The application relates to a solar water heater of configuration reflector panel includes: the base frame is provided with a water tank and a plurality of heat collecting pipes; the radial lateral part of every thermal-collecting tube arranges one and can center on the axis pivoted reflector panel of this thermal-collecting tube, the fixed reflector panel support arm that sets up two and separate the distribution on the bed frame, all make on every reflector panel support arm along a plurality of trepannings of its length direction interval arrangement, the coaxial installation support bearing in every trepanning, every thermal-collecting tube is inserted and is located and corresponds a support bearing on one of them reflector panel support arm on corresponding a support bearing and another light mirror reflector panel support arm in corresponding a support bearing, every reflector panel is connected and is corresponded a support bearing on corresponding a support bearing and another reflector panel support arm on one of them reflector panel support arm. This application utilizes the sunlight reflection to the thermal-collecting tube outside around thermal-collecting tube pivoted reflector panel with the directive thermal-collecting tube, when promoting solar water heater any period thermal-collecting effect in one day, protects every thermal-collecting tube and avoids destroying.

Description

Solar water heater with reflector

Technical Field

The application relates to a solar water heater with a reflector.

Background

The solar water heater is a heating device for converting solar energy into heat energy, and heats water from low temperature to high temperature so as to meet the requirement of hot water in life and production of people.

The solar water heater mainly comprises heat collecting pipes, a water tank, a base frame and other related parts, and solar energy is converted into heat energy mainly by the heat collecting pipes. The heat collecting pipe mainly comprises a vacuum pipe consisting of an inner pipe and an outer pipe which are coaxially arranged, wherein a vacuum annular cavity is arranged between the inner pipe and the outer pipe, and a heat absorbing coating is attached to the pipe wall of the inner pipe.

In order to facilitate assembly and fully exert the performance of each heat collecting pipe, each heat collecting pipe on the solar water heater needs to be arranged at a certain distance. Sunlight is parallel light, and the heat absorption coating is only arranged on the tube wall of the inner tube, so the effective light receiving area of each heat collecting tube is only the radial projection area of the inner tube. Therefore, the effective light receiving area of the solar water heater is less than one fifth of the appearance area of the solar water heater, and sunlight which is irradiated between the heat collecting pipes and between the inner pipe and the outer pipe cannot be utilized.

In this regard, it is conceivable to install a reflector on the backlight side of the heat collecting tubes, so that sunlight emitted between the heat collecting tubes and between the inner tube and the outer tube is reflected to the heat collecting tubes, especially the inner tube of the heat collecting tubes, by the reflector. However, the positions of the reflector, the base frame and the heat collecting tube are relatively fixed, and the incident angle of sunlight changes all the time in one day. No matter how to improve the shape of the reflector, the reflector with fixed position and angle cannot reflect more sunlight which is emitted to the heat collecting pipes at each time interval. The reflector can only give full play to the efficacy in a specific time period of a day, and the light rays reflected to the heat collecting tube in other time periods are few.

Based on this, the applicant thinks that the traditional fixed reflector is changed into the rotary reflector, so as to utilize the reflector with adjustable angle to reflect all the sunlight which is emitted to the outer side of the heat collecting tube in any time period in one day, thereby improving the photo-thermal conversion efficiency of the solar water heater.

However, if the rotatable reflector is directly connected to the heat collecting tube of the solar water heater, and the heat collecting tube supports the reflector to rotate, the following problems will occur:

1. the main body structure of the heat collecting tube is made of glass, and is limited by the manufacturing process, the coaxiality (or called concentricity) of the outer surface of each heat collecting tube is difficult to guarantee, and a certain dimensional tolerance exists. If the reflector is directly sleeved on the heat collecting tube with the coaxiality difficult to guarantee and rotates around the heat collecting tube, the reflector is difficult to install, even if the installation of the reflector is completed, the rotating action is not smooth enough, and all the reflectors cannot be arranged in order, so that the attractiveness is influenced.

2. The reflector is directly and rotatably connected with the heat collecting tube 3, and the heat collecting tube supports the reflector to rotate, so that the risk of damage of the heat collecting tube is increased.

Disclosure of Invention

The technical problem that this application will solve is: the solar water heater provided with the reflector plate reflects sunlight which irradiates to the outer side of the heat collecting tube to the heat collecting tube by utilizing the reflector plate rotating around the heat collecting tube, so that the heat collecting effect of the solar water heater at any time in one day is improved, and meanwhile, each heat collecting tube is protected from being damaged.

The technical scheme of the application is as follows:

a solar water heater provided with a reflector, comprising:

a base frame, and

the water tank and the plurality of heat collecting pipes are arranged on the base frame;

the radial lateral part of every thermal-collecting tube arranges one and can center on the axis pivoted reflector panel of this thermal-collecting tube, the fixed reflector panel support arm that sets up two and separate the distribution on the bed frame, all make on every reflector panel support arm along a plurality of trepannings of its length direction interval arrangement, the coaxial installation support bearing in every trepanning, every thermal-collecting tube is inserted and is located and corresponds a support bearing on one of them reflector panel support arm on corresponding a support bearing and another light mirror reflector panel support arm in corresponding a support bearing, every reflector panel is connected and is corresponded a support bearing on corresponding a support bearing and another reflector panel support arm on one of them reflector panel support arm.

On the basis of the technical scheme, the application also comprises the following preferable scheme:

each heat collecting pipe is inserted in a corresponding supporting bearing on one of the reflecting plate supporting arms and a corresponding supporting bearing on the other light mirror reflecting plate supporting arm in a hanging manner.

Each supporting bearing comprises a bearing outer ring and a bearing inner ring which are matched in a rotating mode, the bearing outer ring is fixedly connected with the reflector supporting arms, the bearing inner ring is fixedly connected with the reflector, and the heat collecting tube is inserted into the bearing inner ring in a hanging mode.

And a chain wheel is coaxially fixed on the bearing inner ring of each supporting bearing respectively, a motor is fixedly installed on one reflector supporting arm, and the motor is in transmission connection with each chain wheel through a chain so as to drive each chain wheel to synchronously rotate.

And a synchronizing wheel is coaxially fixed on the bearing inner ring of each supporting bearing respectively, a motor is fixedly installed on one light mirror reflector supporting arm, and the motor is in transmission connection with each synchronizing wheel through a synchronizing belt so as to drive each synchronizing wheel to synchronously rotate.

And a rubber dustproof ring is arranged between the heat collecting tube and the bearing inner ring.

The bearing inner ring is integrally provided with an outer connecting plate, the end part of the reflector is fixedly provided with a connecting plate, and the connecting plate is fixedly connected with the outer connecting plate through screws.

The side, deviating from the corresponding heat collecting tube, of each light reflecting plate is fixedly provided with a photovoltaic plate, each photovoltaic plate is provided with a photovoltaic working surface deviating from the corresponding heat collecting tube, and each photovoltaic plate is simultaneously connected with one supporting bearing corresponding to one light reflecting plate supporting arm and one supporting bearing corresponding to the other light reflecting plate supporting arm.

One of the reflector supporting arms is locked and fixed on the surface of the water tank by a screw.

The surface system of water tank has a plurality of interval distribution's thermal-collecting tube spliced eye, fixes respectively in each trepanning of one of them reflector panel support arm and sets up a collet, and the one end of every thermal-collecting tube is inserted in corresponding a thermal-collecting tube spliced eye, the other end of every thermal-collecting tube with correspond a collet butt.

The application can realize the following beneficial effects:

1. this application utilizes the reflector panel of angularly adjustable to reflect the sunlight to the thermal-collecting tube outside to guaranteed that each thermal-collecting tube of solar water heater can both acquire sufficient illumination in any period of one day, showing the thermal-collecting effect that promotes the water heater.

2. The heat collecting tube does not bear the weight of the reflector and is not a rotary support body of the reflector, and a bearing carrier and a rotary carrier of the heat collecting tube are both two reflector supporting arms on the base frame, particularly the base frame. During production and processing, the coaxiality of the sleeve holes on the two reflector supporting arms and the supporting bearings is easy to control, and the supporting bearings have the coaxiality compensation function, so that all the reflectors can smoothly rotate and are arranged on the solar water heater very neatly. In addition, the weight and the rotation friction force of the reflector cannot be applied to the heat collecting tube, and the service life of the heat collecting tube is ensured.

3. The rubber dustproof ring is arranged between the heat collecting tube and the bearing inner ring, and the flexible rubber dustproof ring is used for shielding a suspension space between the heat collecting tube and the bearing inner ring, so that dust is effectively prevented from entering the space between the heat collecting tube and the bearing inner ring to block the rotation of the supporting bearing.

4. The fixed collet that sets up in the trepanning of one of them reflector panel support arm, the lower extreme of thermal-collecting tube insert establish in the collet and with the collet butt, the upper end of thermal-collecting tube then insert establish in the thermal-collecting tube spliced eye of water tank outer wall. The reflector supporting arms and the water tank are ingeniously utilized to support all the heat collecting tubes, other heat collecting tube supporting components do not need to be additionally arranged on the solar water heater, the processing of the solar water heater is simplified, and the material cost is reduced.

5. The collet is in threaded connection with the outer ring of the bearing fixed on the supporting arm of the lower side reflecting plate, and the screwing-in depth of the collet is adjustable, so that the tolerance of the tube length of the heat collecting tube can be compensated during assembly.

6. The adhesives used for bonding and fixing the transparent glass and the reflective film and for bonding and fixing the reflective film and the back plate are EVA hot melt adhesives. When the hot-melt EVA film is implemented, the hot-melt EVA film is clamped between the two corresponding structural layers, certain pressure is applied, the two structural layers are tightly connected together after the hot-melt EVA film is cooled and solidified, the process is convenient to implement, and the connection strength is high. Moreover, the bonding process can form a continuous and compact adhesive layer with explosion-proof performance. Even if the transparent glass or the glass back plate of the glass reflector is broken by external force, the broken transparent glass still adheres to the adhesive layer (and the reflecting film) on the back side and is basically kept flush with the transparent glass nearby, so that the reflector can be broken without collapsing, the reflecting angle of the reflector cannot be greatly changed after the reflector is broken, and the received sunlight can still be reflected to the heat collecting tube.

Therefore, the reflective film and the adhesive layer have good explosion-proof performance, the reflective film has both reflection and explosion-proof functions, the adhesive layer does not need to be thick, and the using amount of the adhesive can be reduced to a certain extent.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below, and it is apparent that the drawings in the following description only relate to some embodiments of the present application and are not limiting on the present application.

Fig. 1 is a schematic structural view of a glass reflector of a solar water heater at a first working angle according to an embodiment of the present application.

Fig. 2 is a schematic structural view of a glass reflector of a solar water heater at a second working angle according to an embodiment of the present application.

Fig. 3 is a schematic structural diagram of a glass reflector of a solar water heater at a third working angle according to an embodiment of the present application.

Fig. 4 is an exploded schematic structural diagram of a main body structure of a solar water heater according to an embodiment of the present application.

Fig. 5 is a schematic diagram of relative positions of a heat collecting tube and a reflector in an embodiment of the present application.

Fig. 6 is a first exploded view of the upper reflector support arm according to an embodiment of the present disclosure.

Fig. 7 is a second exploded view of the upper reflector support arm according to an embodiment of the present invention.

Fig. 8 is a first exploded view of a lower reflector support arm according to an embodiment of the present disclosure.

Fig. 9 is a second exploded view of the lower reflector support arm according to an embodiment of the present invention.

Fig. 10 is a schematic view of a connection structure of the heat collecting tube, the water tank and the supporting arm of the reflector in an embodiment of the present application.

Fig. 11 is an enlarged view of the X1 portion of fig. 10.

Fig. 12 is an enlarged view of the X2 portion of fig. 10.

Fig. 13 is a schematic cross-sectional view illustrating a heat collecting tube and a reflector in an embodiment of the present application.

Fig. 14 is an enlarged view of the X3 portion of fig. 13.

Fig. 15 is a schematic structural diagram of a solar water heater in the photovoltaic power generation mode in the second embodiment of the present application.

Fig. 16 is a schematic structural diagram of a solar water heater in a photothermal heating mode according to a second embodiment of the present application.

Fig. 17 is an exploded schematic view of a main body of a solar water heater according to a second embodiment of the present application.

Fig. 18 is a schematic diagram of relative positions of the heat collecting tube, the photovoltaic panel and the reflector in the second embodiment of the present application.

FIG. 19 is an exploded view of the supporting arm of the upper reflector in the third embodiment of the present application

Fig. 20 is a schematic cross-sectional view of a heat collecting tube and a light reflecting plate in the fourth embodiment of the present application.

Fig. 21 is an enlarged view of the X4 portion of fig. 20.

Fig. 22 is a schematic cross-sectional view of a heat collecting tube and a light reflecting plate in the fourth embodiment of the present application.

Fig. 23 is an enlarged view of the X5 portion of fig. 22.

Wherein:

1-pedestal, 2-water tank, 201-heat collecting pipe plug hole, 3-heat collecting pipe, 4-reflector, 401-transparent glass, 402-reflective film, 403-adhesive, 404-backboard, 405-reflective coating, 5-support arm, 501-trepanning, 5 a-support arm front cover, 5 b-support arm rear cover, 6-support bearing, 601-bearing outer ring, 602-bearing inner ring, 602 a-outer connecting plate, 7-chain wheel, 8-motor, 9-chain, 10-bottom support, 11-rubber dustproof ring, 12-strip bracket, 13-photovoltaic plate, 14-synchronous wheel and 15-synchronous belt.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings of the embodiments of the present application. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the application without any inventive step, are within the scope of protection of the application.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs. The use of "first," "second," and similar terms in the description and claims of this application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.

Embodiments of the present application will now be described with reference to the accompanying drawings.

The first embodiment is as follows:

fig. 1 and 14 show a preferred embodiment of the solar water heater of the present application, which also includes a base frame 1, a water tank 2 and a plurality of (in this embodiment, eight) heat collecting pipes 3, which are disposed on the base frame, as in the conventional solar water heaters. The water tank 2 is fixed to the base frame 1 and has a water inlet port and a water outlet port, and the water inlet port and the water outlet port are respectively connected to a water inlet pipeline and a water outlet pipeline during practical application, so that flowing water is introduced into the water tank 2. One end of each heat collecting pipe 3 is inserted into the water tank 2 (the matching part is sealed and does not leak water). In order to facilitate processing and assembly, the heat collecting pipes 3 are arranged in the same plane at equal intervals. The base frame 1 serves as a support carrier for the entire solar water heater, for carrying the weight of the aforementioned water tank 2 and heat collecting pipe 3, as well as the various components described below, and defines the aforementioned plane. Of course, in some other embodiments of the present application, the heat collecting tubes 3 may be arranged at random intervals, and are not necessarily in the same plane.

Different from the traditional solar water heater: the base frame 1 is also supported with eight reflector panels 4, the eight reflector panels 4 are arranged on the radial side parts of the eight heat collecting tubes 3 in a one-to-one correspondence manner, and each reflector panel 4 can rotate around the axis of the corresponding heat collecting tube 3. That is, the reflector 4 is rotatably arranged instead of being fixedly arranged on the water heater, and the rotation axis of each reflector 4 on the base frame 1 is exactly the tube axis of the corresponding heat collecting tube 3.

During operation, the angle of the reflector plate 4 can be adjusted in real time according to the incident angle of sunlight, so that the sunlight rays which pass through the outer side of the heat collecting tube 3 and irradiate the reflector plate 4 are reflected to the heat collecting tube 3, the light receiving area of the heat collecting tube 3 is increased, and the photothermal conversion efficiency of the solar water heater is improved.

If the reflector 4 is directly and rotatably connected with the heat collecting tube 3, the heat collecting tube 3 supports the weight of the reflector 4, so that the risk of damage of the heat collecting tube 3 is increased, and the glass heat collecting tube 3 has dimensional tolerance due to the defects of the manufacturing process, namely the coaxiality of two ends of the heat collecting tube and the concentricity of the tube wall of the heat collecting tube are not high enough, so that the rotation of the reflector 4 is not smooth enough. In this regard, the present embodiment employs the following structure for mounting the reflection plate 4:

referring to fig. 1 to 4, two reflector support arms 5 spaced apart from each other are fixedly disposed on the base frame 1. Each reflector supporting arm 5 is provided with eight sleeve holes 501 arranged at intervals along the length direction, and a supporting bearing 6 is coaxially arranged in each sleeve hole 501. For convenience of description, the two reflector support arms 5 are referred to as an upper reflector support arm and a lower reflector support arm, respectively. The upper ends of the eight heat collecting tubes 3 are respectively inserted into the eight support bearings arranged on the upper side reflector support arm, and the lower ends of the eight heat collecting tubes 3 are respectively inserted into the eight support bearings arranged on the lower side reflector support arm. It is understood that the support bearings are installed in the sleeve holes 501, and the upper and lower ends of the heat collecting tube 3 are respectively inserted into the support bearings of the two reflector support arms 5, so the upper and lower ends of the heat collecting tube 3 are also inserted into the sleeve holes 501 of the two reflector support arms 5. The upper ends of the eight reflectors 4 are respectively connected with eight support bearings arranged on the upper reflector support arm, and the lower ends of the eight reflectors 4 are respectively connected with eight support bearings arranged on the lower reflector support arm.

As can be seen from the above, the heat collecting tube 3 does not bear the weight of the reflector 4, and is not a rotary support for the reflector 4, and the bearing carrier and the rotary carrier of the heat collecting tube 3 are both the base frame 1, especially two reflector support arms 5 on the base frame. During production and processing, the coaxiality of the trepanning 501 and the supporting bearing on the two reflector supporting arms is easy to control, and the supporting bearing has a coaxiality compensation function, so that each reflector 4 can smoothly rotate, and the reflector supporting arms are arranged on the solar water heater very neatly. In addition, the weight and the rotation friction force of the reflector 4 cannot be applied to the heat collecting tube 3, so that the service life of the heat collecting tube 3 is ensured.

In order to realize the automatic control of the rotation of the reflector 4, the embodiment is further provided with a driving device which is in transmission connection with the reflector 4 and rotates by the reflector.

The driving device mainly comprises eight chain wheels 7, a chain 9 and a motor 8. Wherein, eight chain wheels 7 correspond fixedly with aforementioned eight reflector panels 4 one-to-one, and the axis of each chain wheel 7 coincides with the axis of corresponding thermal-collecting tube 3. The motor 8 is in transmission connection with each chain wheel 7 through a chain 9 to drive each chain wheel 7 to synchronously rotate, and further drive the eight reflectors 4 to synchronously rotate.

When the synchronous driving device works, the motor 8 drives the chain wheels 7 to synchronously rotate through the chain 9. The chain wheel 7 drives the reflector 4 fixed with the chain wheel to rotate, so that the reflection angle of each reflector 4 is adjusted in real time, and each heat collecting tube 3 can obtain sufficient illumination in any time period, as shown in fig. 1, 2 and 3.

The support bearing may be a rolling bearing or a sliding bearing. Each support bearing in this embodiment is a sliding bearing, and specifically, the aforementioned sliding bearing includes a bearing outer race 601 fixed in the sleeve hole 501 by screw locking and a bearing inner race 602 fitted rotatably in the bearing outer race. The reflector 4 is fixedly connected with the bearing inner ring 602, and the heat collecting tube 3 is rotatably inserted in the bearing inner ring 602.

In order to prevent the outer peripheral surface of the heat collecting tube 3 from being rubbed by the inner bearing ring 602 during rotation, the inner diameter of the inner bearing ring 602 is slightly larger than the outer diameter of the heat collecting tube 3, and the heat collecting tube 3 is ensured to be completely separated from the inner bearing ring 602, that is, the heat collecting tube 3 is inserted into the inner bearing ring 602 in a suspended manner.

Furthermore, two ends of the reflector 4 are respectively fixed with a connecting plate, and the connecting plate is locked and fixed with the bearing inner ring 602 through screws, so that the reflector 4 and the bearing inner ring 602 are fixed.

In this embodiment, the fixing and connecting manner of the sprocket 7 and the reflector 4 is specifically as follows: the chain wheel 7 is sleeved outside the bearing inner ring 602, and the chain wheel 7 is tightly connected with the bearing inner ring 602. That is, the sprocket 7 and the reflector 4 are indirectly fixed by the bearing inner race 602, and during operation, the sprocket 7 driven by the motor drives the bearing inner race to rotate, and the bearing inner race drives the reflector 4 fixed thereto to rotate so as to adjust the reflection angle.

In the two reflector support arms, the lower reflector support arm is directly locked and fixed with the base frame 1 by a screw, and the upper reflector support arm is locked and fixed on the outer side of the water tank 2 by a screw. The water tank 2 is fixed with the bed frame 1, and the reflector support arm 5 of upside and water tank 2 direct fixation, so upside reflector support arm and bed frame 1 indirect fixation, the weight of upside reflector support arm still finally is by bed frame 1 bearing.

If the heat collecting tube 3 is completely suspended and inserted into the trepan boring and the supporting bearing of the reflector supporting arm 5, and the reflector supporting arm 5 does not bear the weight of the heat collecting tube 3, then other structures must be arranged on the solar water heater to bear the heat collecting tube 3, which increases the processing difficulty and material cost of the water heater, especially the base frame 1 to a certain extent. In this respect, the present embodiment is modified as follows:

eight trepanning 501 of the lower reflector supporting arm are respectively and fixedly connected with a plastic bottom support 10, namely eight bottom supports in total. The lower end of the heat collecting pipe 3 is inserted in the bottom support 10 and is abutted against the bottom support 10. The same as the traditional structure, the surface of the water tank 2 is provided with eight heat collecting pipe inserting holes 201 which are distributed at intervals, and the upper ends of the eight heat collecting pipes 3 are respectively inserted in the eight heat collecting pipe inserting holes 201 in a one-to-one correspondence manner. So, directly bear each thermal-collecting tube 3 by downside reflector panel support arm 5 and water tank 2. The weight of thermal-collecting tube 3 is directly supported by reflector support arm 5 and water tank 2, and the weight of reflector support arm 5 and water tank 2 is supported by bed frame 1 again, so thermal-collecting tube 3's weight also is supported by bed frame 1 naturally.

In order to prevent dust from entering the annular gap between the heat collecting tube 3 and the bearing inner ring, a rubber dust ring 11 is arranged between the heat collecting tube 3 and the bearing inner ring. Also, in order to prevent dust from entering the gap between the bearing outer ring and the trepan 501, a rubber dust ring 11 is provided between the bearing outer ring and the trepan 501 in this embodiment.

In order to prevent the chain and the chain wheel running in operation from causing injury to people, the chain 9 and the chain wheel 7 are completely hidden inside the reflector supporting arm 5 in the embodiment. Further, for the convenience of installation, the reflector support arm 5 is constituted by a support arm front cover 5a and a support arm rear cover 5b, the support arm front cover 5a and the support arm rear cover 5b are detachably connected by screws, and a chain and a sprocket are arranged between the support arm front cover 5a and the support arm rear cover 5 b.

In addition, the reflector 4 does not adopt a traditional mirror steel plate, mirror aluminum alloy or reflective film structure, but adopts a glass reflector with high reflectivity, strong weather resistance, elegant appearance and long service life.

Moreover, the glass reflector as the reflector 4 is a special structure, which is mainly composed of transparent glass 401 and a reflective film 402, specifically: the transparent glass 401 has a first surface facing the heat collecting tube 3 and a second surface facing away from the heat collecting tube. The reflective film 402 is adhesively secured to the second surface of the transparent glass 401 by an adhesive 403, with the reflective surface of the reflector facing the transparent glass 401.

It is thus clear that the glass reflector of this embodiment changes traditional glass reflector structure, has abandoned the reflection of light cladding material of traditional reflector side of being shaded, pastes the reflective membrane and form the glass reflector of novel structure and use it on solar water heater with reflection sunlight to thermal-collecting tube, is positive profitable in transparent glass one side: although the traditional glass reflector has excellent light reflecting performance and weather resistance, the traditional glass reflector has poor strength and is easy to break (especially when the traditional glass reflector is made into a curved mirror which cannot be tempered). The embodiment has the advantages that the reflecting film is adhered to one side of the transparent glass instead of the reflecting coating, so that the overall strength of the glass reflector is improved. This is because the reflective film has a certain impact resistance and is not broken by light touch as in the case of transparent glass. Moreover, even if the transparent glass of the reflector is broken by external force, the broken transparent glass still adheres to the reflecting film on the back side and is basically kept flush with the transparent glass nearby, so that the transparent glass is only broken and cannot collapse, the reflecting angle of the transparent glass cannot be greatly changed after the transparent glass is broken, and the received sunlight can still be reflected to the heat collecting tube.

The reflecting film is generally a high molecular film or a metal film, and has explosion-proof performance obviously higher than that of common transparent glass. Of course, the reflective film can be specially treated to make it an explosion-proof film with excellent explosion-proof performance.

The adhesive 403 is EVA hot melt adhesive. When the reflective film is implemented, the hot-melt EVA film is clamped between the reflective film 402 and the transparent glass 401, a certain pressure is applied, and after the hot-melt EVA film is cooled and solidified, the reflective film 402 and the transparent glass 401 are tightly connected together.

It should be noted that the term "sandwiching a hot-melt EVA film between the reflective film 402 and the transparent glass 401" also means sandwiching the EVA film between the reflective film 402 and the transparent glass 401, when the EVA film is first sandwiched between the reflective film 402 and the transparent glass 401 and then heated to melt the EVA film.

This process allows the adhesive 403 to be continuously and densely distributed between the reflective film 402 and the transparent glass 401, forming a continuous dense adhesive layer. The term "continuous densification" means that the adhesive between the reflective film 402 and the transparent glass 401 is continuously distributed to form a whole, and the adhesive layer has no obvious holes or grooves.

Even if the transparent glass of the glass reflector is broken by external force due to the existence of the continuous and compact adhesive layer, the broken transparent glass still adheres to the adhesive layer (and the reflective film) on the back side and is kept basically flush with the transparent glass nearby, so that the reflector is only broken without collapsing, the reflection angle of the reflector is not greatly changed after the reflector is broken, and the received sunlight can still be reflected to the heat collecting tube.

Of course, other processes may be used to make the adhesive layer continuous and dense, rather than having to sandwich a hot melt EVA film between two structural layers.

In this embodiment, the glass reflective mirror is a strip-shaped concave curved mirror extending linearly along the length direction of the heat collecting tube 3. By "elongated" in this application is meant that the length of the member is significantly greater than its width, typically the length of the member is at least five times the width. The glass reflector is a concave curved mirror, the reflecting surface of the glass reflector is a concave curved surface, and the reflector 4 has high light gathering capacity and can reflect all the received solar rays to the heat collecting tube 3. Further, as shown in fig. 5, the glass mirror is a circular arc mirror.

Just because the glass reflective mirror of the present embodiment is a concave curved mirror, the transparent glass configured by the glass reflective mirror is difficult to be tempered (limited by the tempering process), so the applicant can consider that the reflective film is adhered to the side of the glass reflective mirror instead of the reflective coating, so as to improve the service life and the safety of the glass reflective mirror.

By "suspended insertion" it is meant that the insert is completely isolated from, and does not directly contact, the outer sleeve.

It should be noted that the base frame 1 is not limited to the structure shown in the drawings of the present application, and may take various forms, such as: a keel in secure connection with a building or ground, even the building or ground itself.

Example two:

fig. 15 to 18 show a second preferred embodiment of the solar water heater of the present application, which has a structure substantially identical to that of the first embodiment except that:

the solar water heater is also provided with eight photovoltaic panels 13, the eight photovoltaic panels 13 are correspondingly arranged on the radial side parts of the eight heat collecting pipes 3 one by one, and the eight photovoltaic panels 13 are fixedly connected with the eight reflector panels 4 one by one. Further, each photovoltaic panel 13 is disposed on a side of the corresponding reflector 4 facing away from the corresponding heat collecting tube 3, and each photovoltaic panel 13 has a photovoltaic working surface facing away from the corresponding heat collecting tube 3.

It can be understood that, since the photovoltaic panel 13 is fixed to the reflector 4 and the reflector 4 can rotate around the axis of the heat collecting tube 3, the photovoltaic panel 13 can naturally rotate around the axis of the heat collecting tube 3. That is, the reflector 4 and the photovoltaic panel 13 are rotatably arranged instead of being tightly arranged on the solar water heater, and the rotation axis of each reflector 4 and photovoltaic panel 13 is exactly the tube axis of the corresponding heat collecting tube 3.

Each photovoltaic plate 13 is a strip-shaped planar plate extending linearly along the length direction of the corresponding heat collecting tube 3.

If with photovoltaic board 13 direct and thermal-collecting tube 3 swivelling joint, support the weight of photovoltaic board 13 by thermal-collecting tube 3, can increase the damaged risk of thermal-collecting tube 3 equally, photovoltaic board 13's rotation is also difficult to smooth-going moreover. In this embodiment, the end of the photovoltaic panel 13 is fixedly connected (indirectly fixed) to the bearing inner ring 602, and the weight and rotation of the photovoltaic panel 13 are carried by the bearing inner ring 602.

The mutually fixed photovoltaic panel 13 and the reflector panel 4 can rotate around the axis of the heat collecting tube 3 on the base frame 1, so that the relative position of the photovoltaic panel 13 and the heat collecting tube 3 can be adjusted by rotating the photovoltaic panel 13 (the reflector panel 4 rotates with the rotation of the reflector panel). When the heat collecting tube 3 is needed to absorb light energy to obtain heat, the photovoltaic panel 13 is rotated to the backlight side of the heat collecting tube 3 (i.e. the side deviating from the sunlight), the heat collecting tube is exposed to light to generate heat, and the reflecting plate 4 reflects the sunlight rays emitted to the outer side of the heat collecting tube 3 to the heat collecting tube 3 at the moment, so that the light receiving area of the heat collecting tube 3 is increased, and the light-heat conversion efficiency of the solar water heater is further improved. When photovoltaic power generation is needed, the photovoltaic panel 13 is rotated to the light-facing side of the heat collecting tube 3 (i.e. the side facing the sunlight), at this time, the photovoltaic working surface of the photovoltaic panel 13 just faces the sunlight and is in a working state, and the photovoltaic panel 13 faces the light for power generation.

In practical application, the photothermal working mode and the photovoltaic working mode of the integrated machine can be flexibly selected according to needs. Such as: after enough heat energy is obtained in the photo-thermal working mode, the photo-thermal working mode is switched to the photovoltaic working mode to generate electricity, so that solar energy is fully utilized to generate heat and generate electricity, the solar energy utilization efficiency is increased, the solar energy generation and the heat generation are integrated, and the space resource is saved.

In order to improve the connection strength and stability of the reflector 4 and the photovoltaic panel 13, the embodiment further configures a strip-shaped bracket 12 with a sheet metal structure, and fixes the reflector 4 and the photovoltaic panel 13 on two sides of the strip-shaped bracket respectively, and locks and fixes the strip-shaped bracket 12 and the bearing inner ring 602 by means of screws. It can be seen that the reflector 4 and the photovoltaic panel 13 are not directly connected to the bearing cone 602, but indirectly connected to the bearing cone 602 by means of the strip-shaped brackets 12.

Further, the bar bracket 12 includes two connecting plates at both ends thereof (the connecting plates have substantially the same structure as the first embodiment, fig. 12 shows only the connecting plate at one end of the bar bracket, and the rest of the structure is not shown), one axial end of the bearing inner race extends out of the bearing outer race, and the extending end of the bearing inner race is integrally provided with an external connecting plate 602a, which abuts against the connecting plate at the end of the bar bracket 12 and is locked and fixed by the screw.

Example three:

fig. 19 shows a third preferred embodiment of the solar water heater of the present application, which has a structure substantially identical to that of the first embodiment, and differs only in the structural form of the driving device, specifically as follows:

in the embodiment, the reflector 4 is driven to rotate by the synchronous belt 15 and the synchronous wheel 14, and the chain and chain wheel structure in the first embodiment is not adopted.

Further, the driving device of the present embodiment is mainly composed of a timing wheel 14, a timing belt 15, and a motor 8. Eight synchronizing wheels 14 are respectively fixedly sleeved on bearing inner rings 602 of eight supporting bearings in the upper reflector supporting arm 5, and the axis of each synchronizing wheel 14 is overlapped with the axis of the corresponding heat collecting tube 3. The motor 8 is in transmission connection with each chain wheel 7 through a chain 9 to drive each chain wheel 7 to synchronously rotate, and further drive the eight reflectors 4 to synchronously rotate.

When the synchronous pulley works, the motor 8 drives each synchronous wheel 14 to synchronously rotate through the synchronous belt 15. The synchronizing wheel 14 drives the reflector 4 fixed to the reflector to rotate, so as to adjust the reflection angle of each reflector 4 in real time, thereby ensuring that each heat collecting tube 3 can obtain sufficient illumination at any time, as shown in fig. 1, 2 and 3.

Example four:

fig. 20 and 21 show a fourth preferred embodiment of the solar water heater of the present application, which has a structure substantially identical to that of the first embodiment, except for the structure of the reflector 4, as follows:

in this embodiment, the reflecting plate 4 is also a glass reflecting mirror, but the structure of the glass reflecting mirror is different from that of the first embodiment.

Although the reflective film 402, especially the adhesive layer between the reflective film and the transparent glass 401 in the first embodiment improves the explosion-proof performance of the glass reflector, the reflective film 402 has poor weather resistance and the physical and chemical properties thereof are obviously reduced after long-term exposure to the environment. Moreover, the reflective film 402 is usually made of flexible material, and when the transparent glass 401 is broken in a large area, the flexible reflective film 402 is difficult to keep the broken glass at each position at the original position and angle. In this respect, in this embodiment, a back plate 404 is adhesively fixed on the surface of the reflective film 402 by another adhesive 403, that is, in this embodiment, the glass reflector includes the back plate 404 adhesively fixed on the surface of the reflective film 402 by the adhesive 403 in addition to protecting the transparent glass 401 and the reflective film 402 of the first embodiment.

In this embodiment, the back plate 404 is glass and is also transparent glass. The use of glass as the backing plate 404 has these benefits: the glass is beautiful and elegant, has strong weather resistance and is durable.

The adhesive 403 used to attach the retroreflective sheeting 402 to the backing sheet 404 is also EVA hot melt adhesive. When the heat-melting EVA film is applied, the heat-melting EVA film is clamped between the reflective film 402 and the back plate 404, a certain pressure is applied, and after the heat-melting EVA film is cooled and solidified, the reflective film 402 and the back plate 404 are tightly connected together.

Naturally, the bonding process described above also allows the adhesive 403 between the retroreflective sheeting 402 and the backing sheet 404 to be continuously and densely distributed between the retroreflective sheeting 402 and the backing sheet 404, forming a continuous dense adhesive layer.

Even if the glass on the back side serving as the back sheet 404 is broken by an external force due to the presence of the continuous and dense adhesive layer, the broken transparent glass adheres to the second adhesive layer (and the light reflecting film), so that the glass back sheet is broken without collapsing, and the safety is high.

It should be noted that the back plate 404 may also be a flexible film that is not easily broken, such as an explosion-proof film. When the back plate 404 is a structure that is not easily broken, such as an explosion-proof film, the adhesive 403 may be dispersed between the back plate 404 and the reflective film 402 and between the transparent glass 401 and the reflective film 402, and the adhesive does not need to be continuous and dense. At this point, the explosion proof construction of the glass mirror is primarily backing 404 rather than an adhesive layer.

When the back plate 404 is an explosion-proof film, a layer of glass back plate can be adhered and fixed on the surface of the explosion-proof film by using a third layer of adhesive, so as to improve the weather resistance and the service life of the glass back plate.

Example five:

fig. 22 and 23 show a fifth preferred embodiment of the solar water heater of the present application, which has a structure substantially identical to that of the first embodiment, except for the structure of the reflector 4, as follows:

in this embodiment, the reflecting plate 4 is also a glass reflecting mirror, but the glass reflecting mirror is mainly composed of a transparent glass 401, a reflective coating 405 and a back plate 404, specifically: the transparent glass 401 has a first surface facing the heat collecting tube 3 and a second surface facing away from the heat collecting tube. A reflective coating 405 is attached to the second surface of the transparent glass. The back plate 404 is adhesively fixed to the surface of the reflective coating 405 by an adhesive 403.

It can be seen that the glass reflector used as the reflector 4 in this embodiment includes a transparent glass and a reflective coating layer of the conventional glass reflector, and a back plate is further bonded and fixed on the back surface of the glass reflector, so as to make up for the defects that the conventional glass reflector is low in structural strength and easy to damage and hurt people. Even if the transparent glass of the glass reflector is broken due to external force, the broken transparent glass still adheres to the back plate at the back side and is basically kept flush with the transparent glass nearby, so that the transparent glass is only broken and cannot collapse, the reflecting angle of the broken transparent glass cannot be greatly changed, and the received sunlight can still be reflected to the heat collecting tube. In addition, the back plate can also protect the reflective coating on the inner side of the back plate from being damaged by foreign objects, and a protective layer is not required to be specially arranged on the reflective coating as the traditional reflector.

As mentioned above, the reflective coating 405 is attached to the second surface of the transparent glass facing away from the heat collecting tube 3. Therefore, the reflecting surface of the glass reflector is arranged towards the heat collecting tube 3, and the light received by the glass reflector can be reflected to the heat collecting tube 3.

The adhesive 403 is EVA hot melt adhesive. When the EVA heat-melting film is applied, the heat-melting EVA film is clamped between the back plate 404 and the reflective coating 405, a certain pressure is applied, and after the heat-melting EVA film is cooled and solidified, the back plate 404 and the reflective coating 405 are tightly connected together.

It should be noted that if the EVA film is sandwiched between the back sheet 404 and the reflective plating layer 405 and then heated to melt the EVA film, the term "sandwiching the hot-melt EVA film between the back sheet 404 and the reflective plating layer 405" also applies.

The hot-melt bonding process described above allows the adhesive 403 to be continuously and densely distributed between the backing 404 and the reflective coating 405, forming a continuous and dense adhesive layer. By "continuously dense", it is meant that the adhesive between the backing 404 and the reflective coating 405 is continuously distributed to form a unitary body, with no significant holes or grooves in the adhesive layer.

Even if the transparent glass 401 of the glass reflector is broken by an external force, the broken transparent glass 401 adheres to the adhesive layer (and the back plate) on the back side and is kept basically flush with the transparent glass nearby, so that the reflector is broken without collapsing, the reflection angle of the reflector is not greatly changed after the reflector is broken, and the received sunlight can be reflected to the heat collecting tube.

In this embodiment, the back plate 404 is glass and is also transparent glass. The use of glass as the backing plate 404 has these benefits: the glass is beautiful and elegant, has strong weather resistance and is durable. Also, even if the glass back plate is broken by an external force, the broken transparent glass adheres to the adhesive layer, so that the glass back plate is broken without collapsing, and safety is high based on the presence of the continuous and dense adhesive layer.

It should be noted that the back plate 404 may also be a flexible film that is not easily broken, such as an explosion-proof film. When the backing 404 is a non-breakable structure such as an explosion-proof membrane, the adhesive 403 may be spread between the adhesive backing 404 and the reflective coating 405, and the adhesive need not be continuously dense. At this time, the explosion-proof structure of the glass mirror is mainly a back plate rather than an adhesive layer.

Woven or non-woven fabrics also belong to one of the above-mentioned flexible films.

The above are exemplary embodiments of the present application only, and are not intended to limit the scope of the present application, which is defined by the appended claims.

Claims

1. A solar water heater provided with a reflector, comprising:

a base frame (1), and

a water tank (2) and a plurality of heat collecting pipes (3) which are arranged on the base frame;

it is characterized in that the preparation method is characterized in that,

the radial lateral part of every thermal-collecting tube (3) arranges one and can surround axis pivoted reflector panel (4) of this thermal-collecting tube (3), fixed set up two reflector panel support arms (5) that separate the distribution on bed frame (1), all make on every reflector panel support arm (5) along a plurality of trepanning (501) that its length direction interval was arranged, coaxial arrangement support bearing (6) in every trepanning (501), every thermal-collecting tube (3) are inserted and are located and correspond a support bearing (6) on one of them reflector panel support arm (5) and correspond a support bearing on another light mirror reflector panel support arm (5), correspond a support bearing (6) on one of them reflector panel support arm (5) and another reflector panel support arm (5) in every reflector panel (4) are connected.

2. The solar water heater with the reflector according to claim 1, wherein each heat collecting tube (3) is inserted into one support bearing (6) corresponding to one reflector support arm (5) and one support bearing (6) corresponding to the other reflector support arm (5).

3. The solar water heater with the reflector according to claim 1 or 2, wherein each support bearing (6) comprises a bearing outer ring (601) and a bearing inner ring (602) which are rotatably engaged with each other, the bearing outer ring (601) is fixedly connected with the reflector support arm (5), the bearing inner ring (602) is fixedly connected with the reflector, and the heat collecting tube (3) is inserted into the bearing inner ring (602) in a suspending manner.

4. The solar water heater with the reflector panel as claimed in claim 3, wherein a chain wheel (7) is coaxially fixed on the bearing inner ring (602) of each support bearing (6), a motor (8) is fixedly mounted on one of the reflector panel support arms (5), and the motor (8) is in transmission connection with each chain wheel (7) through a chain (9) to drive each chain wheel (7) to rotate synchronously.

5. The solar water heater with the reflector as claimed in claim 3, wherein a synchronous wheel (14) is coaxially fixed on the inner bearing ring (602) of each support bearing (6), a motor (8) is fixedly mounted on one reflector support arm (5), and the motor (8) is in transmission connection with each synchronous wheel (14) through a synchronous belt (15) to drive each synchronous wheel (14) to rotate synchronously.

6. The solar water heater with the reflecting plate as claimed in claim 3, wherein a rubber dust ring (11) is arranged between the heat collecting tube (3) and the bearing inner ring (602).

7. The solar water heater with the reflector as claimed in claim 3, wherein an external connection plate is integrally disposed on the inner bearing ring (602), a connection plate is fixedly disposed at an end of the reflector, and the connection plate is fastened to the external connection plate by screws.

8. The solar water heater with the reflector according to claim 1, wherein a photovoltaic panel (13) is fixedly arranged on a side of each reflector (4) away from the corresponding heat collecting tube (3), each photovoltaic panel (13) has a photovoltaic working surface away from the corresponding heat collecting tube (3), and each photovoltaic panel (13) is simultaneously connected with a corresponding support bearing (6) on one reflector support arm (5) and a corresponding support bearing (6) on the other reflector support arm (5).

9. The reflector-equipped solar water heater according to claim 1, wherein one reflector support arm (5) is fastened to the surface of the water tank (2) by means of a screw lock.

10. The solar water heater with the reflector according to claim 1, wherein the surface of the water tank (2) is provided with a plurality of heat collecting tube inserting holes (201) distributed at intervals, each hole (501) of one reflector supporting arm (5) is respectively and fixedly provided with a bottom support (10), one end of each heat collecting tube (3) is inserted into a corresponding heat collecting tube inserting hole (201), and the other end of each heat collecting tube (3) is abutted against a corresponding bottom support (10).