CN111593513A - High-strength high-polymer knitted fiber production equipment and method - Google Patents
High-strength high-polymer knitted fiber production equipment and method Download PDFInfo
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- CN111593513A CN111593513A CN202010436228.0A CN202010436228A CN111593513A CN 111593513 A CN111593513 A CN 111593513A CN 202010436228 A CN202010436228 A CN 202010436228A CN 111593513 A CN111593513 A CN 111593513A
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- silica gel
- main pipeline
- pipe
- equipment
- ball
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- 229920000642 polymer Polymers 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 19
- 238000007380 fibre production Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims abstract description 33
- 239000000835 fiber Substances 0.000 claims abstract description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000741 silica gel Substances 0.000 claims abstract description 28
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000005485 electric heating Methods 0.000 claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract 5
- 239000007788 liquid Substances 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000002844 melting Methods 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract description 2
- 238000009941 weaving Methods 0.000 abstract 1
- 239000004753 textile Substances 0.000 description 9
- 238000011161 development Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Pipe Accessories (AREA)
Abstract
The production equipment and the production method of the high-strength high-polymer knitted fiber comprise a main pipeline and a material distributing ball, wherein an inner layer is welded on the inner wall of the main pipeline, a material conveying pipe is embedded on the periphery of the main pipeline, ten electric heating pipes are embedded at the joints of the material conveying pipe and the inner layer, the material conveying pipe is communicated with the inside of the main pipeline, and a connecting threaded hole is formed in one end of the main pipeline, close to the periphery, of the main pipeline; through setting up trunk line and corresponding branch material ball and corresponding inside casing isotructure, guaranteed when using that scribble the silica gel after melting on its surface before the twisting at the cellosilk, strengthened cellosilk intensity when using to its holistic tensile strength greatly increased when using through the joining of silica gel, and the cloth after its weaving that is through setting up of silica gel has certain corrosion-resistant and rather than the effect of draining, thereby makes its result of use greatly increased.
Description
Technical Field
One or more embodiments of the specification relate to the technical field of textile fiber production, in particular to high-strength high-polymer knitted fiber production equipment and a method.
Background
Textile fibers are classified into both natural fibers and chemical fibers. Flax, cotton yarn, hemp rope and the like are obtained from plants and belong to natural fibers; wool and silk are derived from animals, and are also natural fibers. There are many types of chemical fibers such as nylon, rayon, fiberglass, and the like.
The novel fiber accounts for 80% when being applied to the knitwear industry and accounts for 20% when being applied to household textiles. The novel fiber in China has a large market and the average profit rate of the product is higher and is 1-2 times of that of a pure cotton product. As the main production raw material is novel fiber, the influence of the huge fluctuation of the price of the cotton on the enterprise benefit can be basically ignored. All related enterprises pay attention to the development of the novel textile fiber industry while perfecting the textile fiber industry chain, scientifically grasp the technical development trend and rhythm, advance to deploy high and new technical research, and strive to realize the leap from the following development to the leading development of the textile industry in China.
The prior art textile fiber is generally produced by adopting a conventional twisting mode and the like, however, the strength of the fiber is generally controlled by adopting the twisting strength due to the structural limitation of the prior art textile fiber when the prior art textile fiber is used. However, such a method often causes the fiber to have poor hand feeling when in use, and also causes the requirements on equipment when in production to be more severe when in use, so that the requirements of the prior art cannot be met.
Disclosure of Invention
In view of this, the purpose of one or more embodiments of this specification is to provide a high-strength polymer knitted fiber production device, including trunk line and branch material ball, the welding of trunk line inner wall have the inlayer, trunk line periphery inlay there is the conveying pipeline, the conveying pipeline with inlayer junction inlay and have ten electrothermal tubes, conveying pipeline and trunk line inside link up each other, trunk line one end near the periphery department seted up connecting screw hole.
Conveying pipeline one end screw thread install and divide the material ball, divide material ball both sides all to inlay and have the connecting pipe, connecting pipe one end all to inlay and have the inside casing, the inside casing periphery inlay and have second electric heat piece, the inside casing inner wall inlay and have six electric heat discharge gates, the electric heat discharge gate in seted up the hole, hole and inside lining link up each other.
Preferably, the main pipe further comprises: seal dish and external pipe, the trunk line be close to the other end department and inlay and have external pipe, external pipe and trunk line link up each other, the main pipe endpoint department of external pipe one side install the sealed dish through the bolt.
Preferably, said sealing disc further comprises: one side of the sealing disc is provided with an inner pipe through a bolt, and the periphery of the inner pipe is of a gear-shaped structure.
Preferably, the production equipment further comprises: the support, the support both ends run through the welding of second electric heat piece respectively on two inside casings, the support on seted up the fixed orifices, the fixed orifices pass through bolt and connection piece fixed mounting external pipe.
Preferably, the inner frame further comprises: connect fixed plate and link, the inside casing between the welding have the connection fixed plate, connection fixed plate inboard and trunk line between the welding have the link.
Preferably, the material distributing ball further comprises: the material distributing ball is provided with a first electric heating piece in a threaded manner, and the contact surface of the first electric heating piece and the material distributing ball is in sealing connection.
Preferably, the other end of the main pipeline is of a hemispherical closed structure, and the inner pipe is of a hollow ceramic structure.
Preferably, the inner side of the inner frame is welded with a heat-insulating layer.
In view of the above, one or more embodiments of the present disclosure provide a method for using a high-strength polymer knitted fiber production apparatus, including the following steps:
s1: installing equipment, namely installing the equipment on a production line before fiber twisting, enabling sufficient fiber filaments required by twisting to pass through an inner frame, and connecting a high-temperature liquefied silicone tube to one end of an external connecting tube;
s2: the equipment testing, namely, the equipment is completely started, the glue discharging efficiency in each inner frame is firstly tested when the equipment is used, the condition that liquid silica gel is not condensed in a conveying cavity in the silica gel discharging process is detected, if the liquid silica gel is condensed, the liquid silica gel is firstly cleaned, and then the temperature of each heating facility is adjusted;
s3: work begins, when liquid silica gel after the heating during use enters into the trunk line in, heats through the electrothermal tube and prevents its cooling two and condense, then makes liquid silica gel enter into the inside casing through the conveying pipeline through continuous input in to in-process first electric heat piece and second electric heat piece heat and prevent its condensation, then exports through the electric heat discharge gate, guarantees that its silica gel is still liquid when it goes out to glue, and covers the cellosilk when the cellosilk process.
From the above, it can be seen that the high-strength polymer knitted fiber production equipment and method provided in one or more embodiments of the present disclosure, by providing the main pipe, the corresponding material distributing balls, the corresponding inner frame, and other structures, when in use, ensure that the fiber yarn is coated with melted silica gel on the surface before twisting, so as to enhance the strength of the fiber yarn in use, and the tensile strength of the fiber yarn is greatly increased when in use by adding silica gel, and the woven fabric has certain corrosion resistance and water drainage effect by the arrangement of silica gel, so that the use effect is greatly increased.
Drawings
In order to more clearly illustrate one or more embodiments or prior art solutions of the present specification, the drawings that are needed in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only one or more embodiments of the present specification, and that other drawings may be obtained by those skilled in the art without inventive effort from these drawings.
FIG. 1 is a schematic sectional view of a column tube according to the present invention;
FIG. 2 is a schematic main view of the main pipe of the present invention;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is a schematic overall front view of the present invention;
fig. 5 is a schematic cross-sectional view of the inner frame of the present invention.
In the figure: 1-a main pipeline; 11-a feed delivery pipe; 12-an inner layer; 13-connecting threaded holes; 14-electric heating tubes; 2-material separating balls; 21-a first electric heating piece; 22-connecting tube; 23-a connecting frame; 24-electric heating discharge port; 241-inner holes; 25-connecting the fixing plate; 26-an inner frame; 261-a heat-insulating layer; 27-a second electric heating plate; 3-a scaffold; 31-a fixation hole; 4-inner tube; 41-external connection pipe; 42-connecting pieces; 43-a fixing nut; 44-sealing disk.
Detailed Description
For the purpose of promoting a better understanding of the objects, aspects and advantages of the present disclosure, reference is made to the following detailed description taken in conjunction with the accompanying drawings.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The first embodiment is as follows:
referring to fig. 1-5, the present invention provides a technical solution: a high-strength high-molecular knitted fiber production device comprises a main pipeline 1 and a material distributing ball 2, wherein an inner layer 12 is welded on the inner wall of the main pipeline 1, a material conveying pipe 11 is embedded on the periphery of the main pipeline 1, ten electric heating pipes 14 are embedded at the joints of the material conveying pipe 11 and the inner layer 12, the material conveying pipe 11 is communicated with the inside of the main pipeline 1, and a connecting threaded hole 13 is formed in one end of the main pipeline 1, close to the periphery; the other end of the main pipeline 1 is of a hemispherical closed structure.
Wherein the arrangement of the main pipe 1 facilitates the overall effect of the device when in use.
11 one end screw thread of conveying pipeline install and divide material ball 2, divide 2 both sides of material ball all to inlay and have connecting pipe 22, connecting pipe 22 one end all to inlay and have inside casing 26, inside casing 26 periphery inlay and have second electric heat piece 27, inside casing 26 inner wall inlay and have six electric heat discharge gates 24, electric heat discharge gate 24 in seted up hole 241, hole 241 link up with inside casing 26 inside each other.
Wherein, the liquid silica gel after the effectual will melting and the combination of many cellosilks when using through the setting of inside casing 26 and the setting of corresponding electric heat discharge gate 24 when using.
When the material distributing ball 2 is used, the convenience of the whole material distributing ball in use is enhanced, and the liquid state of the melted liquid silica gel in the use process is guaranteed more effectively.
The main pipeline 1 further comprises: seal dish 44 and external pipe 41, trunk line 1 be close to the other end department and inlay and have external pipe 41, external pipe 41 and trunk line 1 link up each other, the trunk line 1 endpoint department of external pipe 41 one side install sealed dish 44 through the bolt.
Wherein the sealing disc 44 and the corresponding extension tube 41 are used to enhance the sealing performance of the whole extension tube.
The seal disk 44 further comprises: the inner pipe 4 is installed on one side of the sealing disc 44 through bolts, and the periphery of the inner pipe 4 is of a gear-shaped structure.
When the inner pipe 4 is used, the heat-continuing effect in the whole inner part is enhanced, so that the consumption of partial energy is saved; the inner tube 4 is a hollow ceramic structure.
The production equipment further comprises: the support 3, the support 3 both ends respectively run through the second electric heat piece welding on two inside casings 26, the support 3 on seted up fixed orifices 31, fixed orifices 31 pass through bolt and connection piece 42 fixed mounting external pipe 41.
Wherein, the stability of the whole equipment is greatly strengthened when the device is used through the arrangement of the bracket 3 when the device is used.
The inner frame 26 further includes: the connecting and fixing plate 25 and the connecting frame 23 are welded, the connecting and fixing plate 25 is welded between the inner frames 26, and the connecting frame 23 is welded between the inner side of the connecting and fixing plate 25 and the main pipeline 1; the inner frame 26 is welded with an insulating layer 261.
The material distributing ball 2 further comprises: the material distributing ball is characterized by comprising a first electric heating piece 21, wherein the first electric heating piece 21 is installed on the material distributing ball 2 in a threaded mode, and the first electric heating piece 21 is connected with the contact surface of the material distributing ball 2 in a sealing mode.
Wherein, through the setting of first electric heat piece 21, carry out effectual silica gel assurance liquefaction state that heats liquefaction of guaranteeing to carry out at its branch material ball 2 branch material in-process when using.
Example two:
referring to fig. 1 to 5 and the first embodiment, the present embodiment, in combination with the first embodiment, provides a method for using a high strength polymer knitted fiber production apparatus, including the following steps:
s1: and (3) equipment installation, namely installing the equipment on a production line before fiber twisting, enabling sufficient fiber filaments required by twisting to pass through an inner frame 26, and connecting a high-temperature liquefied silicone tube to one end of an outer connecting tube 41.
S2: the equipment test, open all the equipment, at first test its every inside casing 26 in the time of then using go out gluey efficiency, detect out the condition emergence that liquid silica gel can not condense in the conveying chamber among the silica gel process, if appear condensing at first clear up, then adjust its heating facility's temperature.
S3: work begins, when liquid silica gel after the heating during use enters into trunk line 1 in, heat through electrothermal tube 14 and prevent that its cooling is two to condense, then make liquid silica gel pass through conveying pipeline 11 through continuous input and enter into inside casing 26 in, and in-process first electric heat piece 21 and second electric heat piece 27 heat and prevent that it condenses, then export through electric heat discharge gate 24, guarantee that its silica gel is still liquid when it goes out to glue, and cover the cellosilk when the cellosilk process.
While the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.
Claims (9)
1. The utility model provides a knitted fibre production facility of polymer of high strength, includes trunk line (1) and divides material ball (2), its characterized in that:
an inner layer (12) is welded on the inner wall of the main pipeline (1), a conveying pipe (11) is embedded on the periphery of the main pipeline (1), ten electric heating pipes (14) are embedded at the joint of the conveying pipe (11) and the inner layer (12), the conveying pipe (11) and the inside of the main pipeline (1) are communicated with each other, and a connecting threaded hole (13) is formed in one end of the main pipeline (1) close to the periphery;
conveying pipeline (11) one end screw thread install branch material ball (2), branch material ball (2) both sides all inlay and have connecting pipe (22), connecting pipe (22) one end all inlay and have inside casing (26), inside casing (26) periphery inlay and have second electric heat piece (27), inside casing (26) inner wall inlay and have six electric heat discharge gates (24), electric heat discharge gate (24) in seted up hole (241), hole (241) and inside lining (26) link up each other.
2. A high strength polymer knitted fabric production apparatus according to claim 1, wherein the main conduit (1) further comprises:
seal dish (44) and external pipe (41), trunk line (1) be close to the other end department and inlay and have external pipe (41), external pipe (41) and trunk line (1) link up each other, external pipe (1) endpoint department of taking over one side of (41) install sealed dish (44) through the bolt.
3. A high strength polymer knitted fabric production apparatus as claimed in claim 2, wherein said sealing plate (44) further comprises:
the sealing disc (44) is provided with an inner tube (4) on one side through a bolt, and the periphery of the inner tube (4) is of a gear-shaped structure.
4. A high strength polymer knitted fabric production apparatus according to claim 2, further comprising:
support (3), support (3) both ends run through the welding of second electric heat piece respectively on two inside casings (26), support (3) on seted up fixed orifices (31), fixed orifices (31) through bolt and connection piece (42) fixed mounting external pipe (41).
5. A high strength polymer knitted fabric production apparatus according to claim 1, wherein said inner frame (26) further comprises:
connect fixed plate (25) and link (23), inside casing (26) between the welding have connect fixed plate (25), connect fixed plate (25) inboard and trunk line (1) between the welding have link (23).
6. The production equipment of high-strength high-molecular knitted fiber according to claim 1, wherein the distributing ball (2) further comprises:
the material distributing ball is characterized by comprising a first electric heating piece (21), wherein the first electric heating piece (21) is installed on the material distributing ball (2) in a threaded mode, and the contact surface of the first electric heating piece (21) and the material distributing ball (2) is in sealing connection.
7. The production equipment of high-strength high-molecular knitted fibers according to claim 3, wherein the other end of the main pipeline (1) is of a hemispherical closed structure, and the inner pipe (4) is of a hollow ceramic structure.
8. The production equipment of the high-strength high-molecular knitted fiber according to claim 1, wherein an insulating layer (261) is welded on the inner side of the inner frame (26).
9. The use method of the high-strength high-polymer knitted fiber production equipment is characterized by comprising the following steps of:
s1: mounting equipment, namely mounting the equipment on a production line before fiber twisting, wherein enough fiber filaments required by twisting pass through an inner frame (26), and then connecting a high-temperature liquefied silicone tube to one end of an external connecting tube (41);
s2: the equipment testing, all the equipment is started, the glue discharging efficiency in each inner frame (26) is firstly tested when the equipment is used, the condition that liquid silica gel is not condensed in a conveying cavity in the silica gel discharging process is detected, if the liquid silica gel is condensed, the liquid silica gel is firstly cleaned, and then the temperature of each heating facility is adjusted;
s3: work begins, when liquid silica gel after the heating during use enters into in trunk line (1), heat through electrothermal tube (14) and prevent that its cooling is two to condense, then make liquid silica gel enter into inside casing (26) through conveying pipeline (11) through continuous input in, and in-process first electric heat piece (21) and second electric heat piece (27) heat and prevent that it condenses, then export through electric heat discharge gate (24), guarantee that its silica gel is still liquid when it goes out to glue, and cover the cellosilk when the cellosilk process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010436228.0A CN111593513A (en) | 2020-05-21 | 2020-05-21 | High-strength high-polymer knitted fiber production equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010436228.0A CN111593513A (en) | 2020-05-21 | 2020-05-21 | High-strength high-polymer knitted fiber production equipment and method |
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| Publication Number | Publication Date |
|---|---|
| CN111593513A true CN111593513A (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010436228.0A Pending CN111593513A (en) | 2020-05-21 | 2020-05-21 | High-strength high-polymer knitted fiber production equipment and method |
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-
2020
- 2020-05-21 CN CN202010436228.0A patent/CN111593513A/en active Pending
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|---|---|---|---|---|
| CN101460673A (en) * | 2006-05-01 | 2009-06-17 | 日本板硝子株式会社 | Reinforcing cord, method for producing the same, and product using the reinforcing cord |
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Application publication date: 20200828 |
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| RJ01 | Rejection of invention patent application after publication |