CN108443601A - A kind of novel water hose production method - Google Patents

A kind of novel water hose production method Download PDF

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Publication number
CN108443601A
CN108443601A CN201810575827.3A CN201810575827A CN108443601A CN 108443601 A CN108443601 A CN 108443601A CN 201810575827 A CN201810575827 A CN 201810575827A CN 108443601 A CN108443601 A CN 108443601A
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CN
China
Prior art keywords
raw material
weft
lining
water
hose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810575827.3A
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Chinese (zh)
Inventor
王德祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taizhou Shenlong Fire Technology Co Ltd
Original Assignee
Taizhou Shenlong Fire Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taizhou Shenlong Fire Technology Co Ltd filed Critical Taizhou Shenlong Fire Technology Co Ltd
Priority to CN201810575827.3A priority Critical patent/CN108443601A/en
Publication of CN108443601A publication Critical patent/CN108443601A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/02Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/06Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam for articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • B29C48/152Coating hollow articles the inner surfaces thereof
    • B29C48/153Coating both inner and outer surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/005Hoses, i.e. flexible
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

The invention discloses a kind of novel water hose production methods, and steps are as follows for specific preparation method:Step 1:It is tested to the braided fabric raw material of raw material and water with outer surface of the lining water band of water band by equipment;Step 2:Lining water band directly uses cold feed extruder to squeeze out hose using raw material;Step 3:Latitude and longitude preparatory process has single thread winder, spelling line, twisting, system winding, and Polyester Yarns is fabricated to dacron thread by staff by twisting machine by the process of twisting thread, and warp and weft are made into as raw material according to different materials;Step 4:Is squeezed out by hose progress appearance and pulls elongation for cold feed extruder and is detected, appearance is carried out to warp and weft and physical tensile strength is detected, the thickness for squeezing out hose is uniform, diametrically stable, and adhesive squeezes out stability of flow, is not adhered to after cooling.Novel water hose production method of the present invention has very high practicability, and single unit system application prospect is extensive, is suitble to be widely popularized.

Description

A kind of novel water hose production method
Technical field
The present invention relates to a kind of production method, more particularly to a kind of novel water hose production method.
Background technology
For traditional fire hose using rubber as liner, outer surface is wrapped in flax braided fabric.Advanced fire hose is then used The polymeric materials such as polyurethane are made.But existing fire hose is during production, when being woven using warp and weft It is easy to knot, reduces working efficiency, and quality cannot be improved effectively.For this purpose, it is proposed that a kind of novel water hose Production method.
Invention content
The main purpose of the present invention is to provide a kind of novel water hose production methods, can effectively solve in background technology Problem.
To achieve the above object, the technical solution that the present invention takes is:
Steps are as follows for specific preparation method:
Step 1:The braided fabric raw material of the raw material and water of the lining water band of water band with outer surface are carried out by equipment It examines;
Step 2:Lining water band directly uses cold feed extruder to squeeze out hose using raw material;
Step 3:Latitude and longitude preparatory process has single thread winder, spelling line, twisting, system winding, and staff will be washed by twisting machine Synthetic fibre yarn is fabricated to dacron thread by the process of twisting thread, and warp and weft are made into as raw material according to different materials;
Step 4:Is squeezed out by hose progress appearance and pulls elongation for cold feed extruder and is detected, to warp and latitude Line carries out appearance and physical tensile strength is detected, and the thickness for squeezing out hose is uniform, diametrically stable, and it is steady that adhesive squeezes out flow It is fixed, it is not adhered to after cooling, running and disconnection do not occur for warp and weft;
Step 5:Warp and weft are placed into preprepared steam box, hot steam vulcanization or heat bonding process are: Logical steam, air-discharging, closing valve boosting and pressurize (arranging condensed water several times in the process);
Step 6:Dacron thread is compiled into belt leather by circular weaving machine, circular woven process is respectively spacer ring, drawing-in line, wears weft And test run;
Step 7:Made-up belt is examined.
Preferably, the raw material of the lining water band of step 1 water band can be natural rubber (NR), polyvinyl chloride (PVC), Latex, ethylene propylene diene rubber (EPDM), thermoplastic polyurethane elastomer and nitrile rubber etc., braided fabric former material of the water with outer surface Material can be that the fibrous materials such as cotton, polyester and polyamide fibre weave.
Preferably, reasonable set cold feed extruder extrusion temperature in step 2, is usually set to 50-80 DEG C, gradually rises Height, cold feed extruder extruded velocity are adjusted to consistent with hauling speed.
Preferably, it is 2-10 that step 3 middle longitude and weft, which generally combine number of share of stock,.
Preferably, the thickness of lining water band is easily 0.5-2.0mm, the breaking strength of NR and synthetic rubber lining in step 4 Not less than 8.30MP, elongation at break is not less than 400%;The breaking strength of latex lining is not less than 12.41MPa, pulls apart elongation Rate is not less than 700%;The physical tensile strength of warp and weft is >=12.5KN.
Preferably, the materials lining such as NR, NBR, PVC and CR in step 5, temperature are set as 130-150 DEG C, set steam Pressure is 0.25-0.40MPa, and the time is easily 30-60min.
Compared with prior art, the present invention has the advantages that:This kind of novel water hose production method, passes through cold feeding Extruder squeezes out hose, and hose extrusion thickness is uniform, diametrically stable, and water band uses steam vulcanization (cure) mode, enables outer layer and memory Sulfidization molding simultaneously, ectonexine combines with tissue layer, and avoid that warp and weft knot during braiding shows As generating, in production technology, one-shot forming technique and environment protection solid adhesive are total to the promotion and application of agent production technology It is very necessary, it by weft and twirl and warp and twists, effectively raises anti-pull intensity of the water with extexine, keep water band prolonged It is durable, prolong the service life, by the inspection of multiple working procedure, can have to avoid the generation of water belt surface fabric and liner flaw Effect improves product quality, which has very high practicability, and single unit system application prospect is extensive, fits Conjunction is widely popularized.
Description of the drawings
Fig. 1 is the flow diagram of the present invention.
Specific implementation mode
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, with reference to Specific implementation mode, the present invention is further explained.
Embodiment 1:A kind of novel water hose production method, steps are as follows for specific preparation method:
Step 1:The braided fabric raw material of the raw material and water of the lining water band of water band with outer surface are carried out by equipment It examines;
Step 2:Lining water band directly uses cold feed extruder to squeeze out hose using raw material;
Step 3:Latitude and longitude preparatory process has single thread winder, spelling line, twisting, system winding, and staff will be washed by twisting machine Synthetic fibre yarn is fabricated to dacron thread by the process of twisting thread, and warp and weft are made into as raw material according to different materials;
Step 4:Is squeezed out by hose progress appearance and pulls elongation for cold feed extruder and is detected, to warp and latitude Line carries out appearance and physical tensile strength is detected, and the thickness for squeezing out hose is uniform, diametrically stable, and it is steady that adhesive squeezes out flow It is fixed, it is not adhered to after cooling, running and disconnection do not occur for warp and weft;
Step 5:Warp and weft are placed into preprepared steam box, hot steam vulcanization or heat bonding process are: Logical steam, air-discharging, closing valve boosting and pressurize (arranging condensed water several times in the process);
Step 6:Dacron thread is compiled into belt leather by circular weaving machine, circular woven process is respectively spacer ring, drawing-in line, wears weft And test run;
Step 7:Made-up belt is examined.
Wherein, the raw material of the lining water band of step 1 water band can be natural rubber (NR), polyvinyl chloride (PVC), breast Glue, ethylene propylene diene rubber (EPDM), thermoplastic polyurethane elastomer and nitrile rubber etc., braided fabric raw material of the water with outer surface Can be that the fibrous materials such as cotton, polyester and polyamide fibre weave.
Wherein, reasonable set cold feed extruder extrusion temperature in step 2, is usually set to 50-80 DEG C, is stepped up, Cold feed extruder extruded velocity is adjusted to consistent with hauling speed.
Wherein, it is 2-10 that step 3 middle longitude and weft, which generally combine number of share of stock,.
Wherein, the thickness of lining water band is easily 0.5-2.0mm in step 4, and the breaking strength of NR and synthetic rubber lining is not Less than 8.30MP, elongation at break is not less than 400%;The breaking strength of latex lining is not less than 12.41MPa, elongation at break Not less than 700%;The physical tensile strength of warp and weft is >=12.5KN.
Wherein, the materials lining such as NR, NBR, PVC and CR in step 5, temperature are set as 130-150 DEG C, set vapour pressure Power is 0.25-0.40MPa, and the time is easily 30-60min.
Embodiment 2:A kind of novel water hose production method, steps are as follows for specific preparation method:
Step 1:The braided fabric raw material of the raw material and water of the lining water band of water band with outer surface are carried out by equipment It examines;
Step 2:Lining water band directly uses cold feed extruder to squeeze out hose using raw material;
Step 3:Latitude and longitude preparatory process has single thread winder, spelling line, twisting, system winding, and staff will be washed by twisting machine Synthetic fibre yarn is fabricated to dacron thread by the process of twisting thread, and warp and weft are made into as raw material according to different materials;
Step 4:Is squeezed out by hose progress appearance and pulls elongation for cold feed extruder and is detected, to warp and latitude Line carries out appearance and physical tensile strength is detected, and the thickness for squeezing out hose is uniform, diametrically stable, and it is steady that adhesive squeezes out flow It is fixed, it is not adhered to after cooling, running and disconnection do not occur for warp and weft;
Step 5:Warp and weft are placed into preprepared steam box, hot steam vulcanization or heat bonding process are: Logical steam, air-discharging, closing valve boosting and pressurize (arranging condensed water several times in the process);
Step 6:In one-shot forming technique, lining and coating are expressed into inside and outside tissue layer simultaneously by coextrusion Surface, then coating roll hole, then carry out heat cure or heat bonding process;
Step 7:Made-up belt is examined.
Wherein, the raw material of the lining water band of step 1 water band can be natural rubber (NR), polyvinyl chloride (PVC), breast Glue, ethylene propylene diene rubber (EPDM), thermoplastic polyurethane elastomer and nitrile rubber etc., braided fabric raw material of the water with outer surface Can be that the fibrous materials such as cotton, polyester and polyamide fibre weave.
Wherein, reasonable set cold feed extruder extrusion temperature in step 2, is usually set to 50-80 DEG C, is stepped up, Cold feed extruder extruded velocity is adjusted to consistent with hauling speed.
Wherein, it is 2-10 that step 3 middle longitude and weft, which generally combine number of share of stock,.
Wherein, the thickness of lining water band is easily 0.5-2.0mm in step 4, and the breaking strength of NR and synthetic rubber lining is not Less than 8.30MP, elongation at break is not less than 400%;The breaking strength of latex lining is not less than 12.41MPa, elongation at break Not less than 700%;The physical tensile strength of warp and weft is >=12.5KN.
Wherein, the materials lining such as NR, NBR, PVC and CR in step 5, temperature are set as 130-150 DEG C, set vapour pressure Power is 0.25-0.40MPa, and the time is easily 30-60min.
It should be noted that the present invention is a kind of novel water hose production method, when work, squeezed out by cold feed extruder Hose, hose extrusion thickness is uniform, diametrically stable, and water band uses steam vulcanization (cure) mode, and outer layer is enable to be sulfided into simultaneously with memory Type, ectonexine are combined with tissue layer, are avoided the phenomenon that warp and weft knot during braiding and are generated, in life Technical aspect is produced, the promotion and application that one-shot forming technique and environment protection solid adhesive are total to agent production technology are very necessary, lead to It crosses weft and twists and warp and twist, effectively raise anti-pull intensity of the water with extexine, keep water band durable, extension makes Production can be effectively raised to avoid the generation of water belt surface fabric and liner flaw by the inspection of multiple working procedure with the service life Quality.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (6)

1. a kind of novel water hose production method, which is characterized in that steps are as follows for specific preparation method:
Step 1:The braided fabric raw material of raw material and water with outer surface of the lining water band of water band are examined by equipment It tests;
Step 2:Lining water band directly uses cold feed extruder to squeeze out hose using raw material;
Step 3:Latitude and longitude preparatory process has single thread winder, spells that line, twisting, system are winding, and staff is by twisting machine by Polyester Yarns It is fabricated to dacron thread by the process of twisting thread, warp and weft are made into as raw material according to different materials;
Step 4:To cold feed extruder hose is squeezed out to carry out appearance and pull elongation and be detected, to warp and weft into Row appearance and physical tensile strength are detected, and the thickness for squeezing out hose is uniform, diametrically stable, and adhesive squeezes out stability of flow, It is not adhered to after cooling, running and disconnection do not occur for warp and weft;
Step 5:Warp and weft are placed into preprepared steam box, hot steam vulcanization or heat bonding process are:It is logical to steam Vapour, air-discharging, closing valve boosting and pressurize (arranging condensed water several times in the process);
Step 6:Dacron thread is compiled into belt leather by circular weaving machine, circular woven process is respectively spacer ring, drawing-in line, wears weft and examination Vehicle;
Step 7:Made-up belt is examined.
2. a kind of novel water hose production method according to claim 1, it is characterised in that:The lining water band of step 1 water band Raw material can be natural rubber (NR), polyvinyl chloride (PVC), latex, ethylene propylene diene rubber (EPDM), thermoplastic polyurethane Elastomer and nitrile rubber etc., braided fabric raw material of the water with outer surface can be the braiding of the fibrous materials such as cotton, polyester and polyamide fibre It forms.
3. a kind of novel water hose production method according to claim 1, it is characterised in that:Reasonable set is cold in step 2 feeds Expect extruder extrusion temperature, is usually set to 50-80 DEG C, is stepped up, cold feed extruder extruded velocity and hauling speed tune It is whole to arrive unanimously.
4. a kind of novel water hose production method according to claim 1, it is characterised in that:Step 3 middle longitude and weft one As plying number of share of stock be 2-10.
5. a kind of novel water hose production method according to claim 1, it is characterised in that:The thickness of lining water band in step 4 Degree is easily 0.5-2.0mm, and the breaking strength of NR and synthetic rubber lining is not less than 8.30MP, and elongation at break is not less than 400%; The breaking strength of latex lining is not less than 12.41MPa, and elongation at break is not less than 700%;The physical extension of warp and weft is strong Degree is >=12.5KN.
6. a kind of novel water hose production method according to claim 1, it is characterised in that:In step 5 NR, NBR, PVC and The materials lining such as CR, temperature are set as 130-150 DEG C, set steam pressure as 0.25-0.40MPa, the time is easily 30-60min.
CN201810575827.3A 2018-06-06 2018-06-06 A kind of novel water hose production method Pending CN108443601A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810575827.3A CN108443601A (en) 2018-06-06 2018-06-06 A kind of novel water hose production method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810575827.3A CN108443601A (en) 2018-06-06 2018-06-06 A kind of novel water hose production method

Publications (1)

Publication Number Publication Date
CN108443601A true CN108443601A (en) 2018-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110948921A (en) * 2019-12-16 2020-04-03 浙江民安消防设备有限公司 Aramid fiber-polyurethane lined fire hose and manufacturing method thereof
CN114347524A (en) * 2022-01-06 2022-04-15 浙江恒胜消防设备有限公司 Preparation process of ultralight, high-strength and wear-resistant fire hose

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1482383A (en) * 2002-09-11 2004-03-17 泰州五行消防水带有限公司 Novel water hose and process for making the same
CN1836754A (en) * 2006-04-25 2006-09-27 姚可如 Fire control water belt and manufacturing method thereof
CN101008461A (en) * 2007-01-23 2007-08-01 余秀堂 Water tape and manufacturing method thereof
CN101033815A (en) * 2007-03-29 2007-09-12 山东省枣庄市消防水带厂 Water hose and manufacture method therefor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1482383A (en) * 2002-09-11 2004-03-17 泰州五行消防水带有限公司 Novel water hose and process for making the same
CN1836754A (en) * 2006-04-25 2006-09-27 姚可如 Fire control water belt and manufacturing method thereof
CN101008461A (en) * 2007-01-23 2007-08-01 余秀堂 Water tape and manufacturing method thereof
CN101033815A (en) * 2007-03-29 2007-09-12 山东省枣庄市消防水带厂 Water hose and manufacture method therefor

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Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110948921A (en) * 2019-12-16 2020-04-03 浙江民安消防设备有限公司 Aramid fiber-polyurethane lined fire hose and manufacturing method thereof
CN114347524A (en) * 2022-01-06 2022-04-15 浙江恒胜消防设备有限公司 Preparation process of ultralight, high-strength and wear-resistant fire hose

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Application publication date: 20180824