CN111593221A - Preparation method of high-performance molybdenum-scandium alloy and high-performance molybdenum-scandium alloy - Google Patents
Preparation method of high-performance molybdenum-scandium alloy and high-performance molybdenum-scandium alloy Download PDFInfo
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- 229910000542 Sc alloy Inorganic materials 0.000 title claims abstract description 31
- JMFBOACKZQRCDA-UHFFFAOYSA-N molybdenum scandium Chemical compound [Sc][Mo] JMFBOACKZQRCDA-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000005245 sintering Methods 0.000 claims abstract description 57
- 239000000843 powder Substances 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 27
- 239000000956 alloy Substances 0.000 claims abstract description 25
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 24
- 238000000227 grinding Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 238000011049 filling Methods 0.000 claims abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 53
- 229910002804 graphite Inorganic materials 0.000 claims description 53
- 239000010439 graphite Substances 0.000 claims description 53
- 230000008569 process Effects 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 239000011812 mixed powder Substances 0.000 claims description 11
- 238000002490 spark plasma sintering Methods 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 238000000498 ball milling Methods 0.000 claims description 7
- 229910052706 scandium Inorganic materials 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- HYXGAEYDKFCVMU-UHFFFAOYSA-N scandium(III) oxide Inorganic materials O=[Sc]O[Sc]=O HYXGAEYDKFCVMU-UHFFFAOYSA-N 0.000 claims 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract description 13
- 239000011733 molybdenum Substances 0.000 abstract description 11
- 229910001182 Mo alloy Inorganic materials 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 229910001404 rare earth metal oxide Inorganic materials 0.000 abstract description 2
- 238000005728 strengthening Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 1
- 238000007670 refining Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/045—Alloys based on refractory metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C27/00—Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
- C22C27/04—Alloys based on tungsten or molybdenum
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Abstract
本发明公开了一种高性能钼钪合金的制备方法及高性能钼钪合金。该方法包括设计材料组成、混料、研磨、填粉、压烧五个步骤。本发明中的第二相与其他稀土氧化物相比,其强化效果好,可以更有效的提升钼合金的硬度,同时有效降低合金在室温时的摩擦损耗;本发明使用SPS烧结,可以提高烧结效率,降低烧结时间和烧结温度,一定程度上减少了钼晶粒长大的时间,起到了进一步细化晶粒的作用;采用本发明所述的方法制备的Mo‑Sc2O3合金在室温下其硬度得到提高。本发明在使用SPS技术的基础上制备了强度和高温减磨性均优于纯钼合金的钼钪合金。
The invention discloses a preparation method of a high-performance molybdenum-scandium alloy and a high-performance molybdenum-scandium alloy. The method includes five steps of designing material composition, mixing, grinding, filling powder, and pressing and burning. Compared with other rare earth oxides, the second phase in the present invention has a good strengthening effect, can more effectively improve the hardness of the molybdenum alloy, and at the same time effectively reduce the friction loss of the alloy at room temperature; the present invention uses SPS sintering, which can improve sintering efficiency, reducing the sintering time and sintering temperature, reducing the time for the growth of molybdenum grains to a certain extent, and further refining the grains; the Mo-Sc 2 O 3 alloy prepared by the method of the present invention is at room temperature Its hardness is improved. The present invention prepares the molybdenum-scandium alloy which is superior to pure molybdenum alloy in strength and high-temperature wear-reducing property on the basis of using SPS technology.
Description
技术领域technical field
本发明涉及钼合金材料技术领域,更具体地说,涉及一种钼钪合金的制备方法及高性能钼钪合金。The invention relates to the technical field of molybdenum alloy materials, in particular to a preparation method of a molybdenum-scandium alloy and a high-performance molybdenum-scandium alloy.
背景技术Background technique
钼是不可再生的重要战略资源,具有熔点高、高温强度高、热膨胀系数小、导热导电和抗热震性能好、耐热疲劳等特性。钼产品广泛应用于钢铁、有色金属、石油、化工、电子、国防、航空航天、核工业等领域。但钼金属具有体心立方金属所固有的低温脆性和韧-脆转变的特点,限制了其作为结构材料更加广泛的使用。通过合金化可以有效改善钼基材料的性能,但是高温会促进钼合金的晶粒长大,传统的制备方法由于工艺复杂,烧结时间较长,很难得到细小晶粒的钼合金,这种方法制备的钼合金具有较大的脆性,较低的硬度,其掺杂的第二相也较为粗大,进一步降低了合金的性能。Molybdenum is an important non-renewable strategic resource. It has the characteristics of high melting point, high high temperature strength, small thermal expansion coefficient, good thermal conductivity and thermal shock resistance, and thermal fatigue. Molybdenum products are widely used in steel, non-ferrous metals, petroleum, chemical, electronics, national defense, aerospace, nuclear industry and other fields. However, molybdenum metal has the characteristics of low temperature brittleness and ductile-brittle transition inherent in body-centered cubic metal, which limits its wider use as a structural material. Alloying can effectively improve the properties of molybdenum-based materials, but high temperature will promote the growth of molybdenum alloy grains. The traditional preparation method is difficult to obtain fine-grained molybdenum alloy due to the complicated process and long sintering time. This method The prepared molybdenum alloy has greater brittleness and lower hardness, and the doped second phase is also relatively coarse, which further reduces the performance of the alloy.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中存在的上述问题,本发明的目的是提供一种具有较高强度和良好性能钼钪合金的制备方法及钼钪合金。In order to solve the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide a preparation method of a molybdenum-scandium alloy with high strength and good performance and a molybdenum-scandium alloy.
为达到上述目的,本发明提供的技术方案如下:For achieving the above object, the technical scheme provided by the invention is as follows:
一种高性能钼钪合金的制备方法,包括以下步骤:A preparation method of a high-performance molybdenum-scandium alloy, comprising the following steps:
(1)设计材料组成:按照质量分数百分比计,所用材料包括97%~99.5%的Mo和0.5%~3%的Sc2O3;(1) Design material composition: in terms of mass fraction percentage, the materials used include 97%-99.5% Mo and 0.5%-3% Sc 2 O 3 ;
(2)混料:按照步骤(1)的材料组成,将各组分进行混合得到混合粉末;所述混合粉末的微观结构为近球形,平均粒度在3-5μm,Mo粉与Sc2O3的质量比为(97~99.5):(0.5~3.0);(2) Mixing: According to the material composition of step (1), the components are mixed to obtain mixed powder; the microstructure of the mixed powder is nearly spherical, the average particle size is 3-5 μm, Mo powder and Sc 2 O 3 The mass ratio is (97~99.5):(0.5~3.0);
(3)研磨:将步骤(2)中得到的混合粉末进行研磨,研磨时长为3-7小时,同时填充保护气氛;(3) grinding: the mixed powder obtained in step (2) is ground, and the grinding time is 3-7 hours, and a protective atmosphere is filled simultaneously;
(4)填粉:通过一套石墨模具来固定粉末成形,该模具的成分为石墨,无其他杂质,其包括上压头、下压头和具有测温孔的中空阴模,上压头和下压头的结构相同,均为柱状结构,石墨阴模为套筒状中空结构,石墨阴模的侧壁上开设有测温孔;将下压头先塞入阴模内孔中,放入石墨片,然后将步骤(3)中得到的混合粉末填充到阴模内部中的下压头上,同样放入石墨片,再将上压头从阴模上方塞入内孔中,通过上压头和下压头将混合金属粉末压紧;(4) Powder filling: The powder is formed by a set of graphite molds. The mold is composed of graphite and has no other impurities. It includes an upper indenter, a lower indenter and a hollow female mold with a temperature measuring hole. The upper indenter and The structure of the lower pressure head is the same, both of which are columnar structure, the graphite female mold is a sleeve-shaped hollow structure, and a temperature measuring hole is opened on the side wall of the graphite female mold; graphite sheet, then the mixed powder obtained in step (3) is filled on the lower indenter in the interior of the female mold, and the graphite sheet is also placed, and then the upper indenter is inserted into the inner hole from above the female mold, and the upper indenter is passed through the upper indenter. and the lower pressure head to compress the mixed metal powder;
(5)压烧:将步骤(4)中得到的待烧结模具置入放电等离子烧结系统的炉膛中,抽取炉内空气至真空状态;接着,调整压力系统,使压头对模具保持恒定压力;随后通入电流对金属粉末进行烧结,得到Mo-Sc2O3合金。(5) pressure sintering: the mould to be sintered obtained in step (4) is placed in the hearth of the spark plasma sintering system, and the air in the furnace is extracted to a vacuum state; then, the pressure system is adjusted so that the indenter maintains a constant pressure to the mould; Then, the metal powder is sintered by passing an electric current to obtain a Mo-Sc 2 O 3 alloy.
更进一步的,所述上压头和下压头均为直径30mm、高35mm的圆柱状结构,石墨阴模为外径60mm、内径30mm、高50mm的套筒状中空结构,石墨阴模在中间高度位置开设有直径4mm、深度5mm的测温孔,所述石墨片为直径30mm的石墨圆片。Further, the upper indenter and the lower indenter are both cylindrical structures with a diameter of 30mm and a height of 35mm, the graphite female mold is a sleeve-shaped hollow structure with an outer diameter of 60mm, an inner diameter of 30mm and a height of 50mm, and the graphite female mold is in the middle. A temperature measuring hole with a diameter of 4 mm and a depth of 5 mm is opened at the height position, and the graphite sheet is a graphite circular sheet with a diameter of 30 mm.
更进一步的,研磨时球料比为10:1,球磨速度为200-300r/min,正反交互球磨。Further, the ball-to-material ratio is 10:1 during grinding, the ball milling speed is 200-300r/min, and the forward and reverse ball milling is performed.
更进一步的,在研磨过程中加入无水乙醇。Furthermore, absolute ethanol is added during the grinding process.
更进一步的,所述石墨模具与石墨圆片的成分相同,均不含有其他杂质。Further, the graphite mold and the graphite disc have the same composition and do not contain other impurities.
更进一步的,烧结前将烧结炉内部封闭并抽真空至真空度小于1.0×10-1Pa,设定的机械压力为30MPa,烧结温度为1400℃~1500℃,优选温度为1400℃,升温降温速率为110-125℃/min。Further, before sintering, the inside of the sintering furnace is closed and evacuated to a degree of vacuum less than 1.0×10 -1 Pa, the set mechanical pressure is 30MPa, the sintering temperature is 1400 ℃ ~ 1500 ℃, the preferred temperature is 1400 ℃, the temperature rises and cools down. The rate is 110-125°C/min.
更进一步的,烧结温度为1400℃。Further, the sintering temperature is 1400°C.
一种高性能钼钪合金,是根据上述的制备方法得到的Mo-Sc2O3合金。A high-performance molybdenum-scandium alloy is a Mo-Sc 2 O 3 alloy obtained according to the above-mentioned preparation method.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)本发明中的第二相与其他稀土氧化物相比,其强化效果好,可以更有效的提升钼合金的硬度,同时有效降低合金在室温时的摩擦损耗。(1) Compared with other rare earth oxides, the second phase in the present invention has a better strengthening effect, can more effectively improve the hardness of the molybdenum alloy, and at the same time effectively reduce the friction loss of the alloy at room temperature.
(2)本发明使用SPS烧结,可以提高烧结效率,降低烧结时间和烧结温度,一定程度上减少了钼晶粒长大的时间,起到了进一步细化晶粒的作用。(2) SPS sintering is used in the present invention, which can improve sintering efficiency, reduce sintering time and sintering temperature, reduce the growth time of molybdenum grains to a certain extent, and further refine grains.
(3)采用本发明所述的方法制备的Mo-Sc2O3合金在室温下其硬度得到提高。(3) The hardness of the Mo-Sc 2 O 3 alloy prepared by the method of the present invention is improved at room temperature.
附图说明Description of drawings
图1是本发明的烧结工艺流程图;Fig. 1 is the sintering process flow chart of the present invention;
图2是本发明的烧结工艺曲线图;Fig. 2 is the sintering process curve diagram of the present invention;
图3是实例1、实例2、实例3、实例4的扫描电镜图像。3 is the scanning electron microscope images of Example 1, Example 2, Example 3, and Example 4.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明的高性能钼钪合金的制备方法如图1所示,具体制备步骤如下:The preparation method of the high-performance molybdenum-scandium alloy of the present invention is shown in Figure 1, and the specific preparation steps are as follows:
(1)设计材料组成:按照质量分数百分比计,所用材料包括97%~99.5%的Mo和0.5%~3%的Sc2O3;(1) Design material composition: in terms of mass fraction percentage, the materials used include 97%-99.5% Mo and 0.5%-3% Sc 2 O 3 ;
(2)混料:按照步骤(1)的材料组成,将各组分进行混合得到混合粉末;Mo粉和Sc2O3粉末的微观结构均为类球形,平均尺寸在3-5μm,Mo粉与Sc2O3的质量比为(97~99.5):(0.5~3.0);(2) Mixing: According to the material composition of step (1), the components are mixed to obtain mixed powder; the microstructures of Mo powder and Sc 2 O 3 powder are all spherical, with an average size of 3-5 μm, Mo powder The mass ratio to Sc 2 O 3 is (97~99.5):(0.5~3.0);
(3)研磨:在机械研磨装置中将步骤(2)中得到的混合粉末进行机械研磨,研磨时长为3-7小时,同时为了防止空气中的杂质,填充氩气作为研磨时的保护气氛,在研磨过程中加入少许无水乙醇防止粉末粘壁;机械研磨工艺可以使两种粉末分散均匀,有利于后续烧结,同时使用氩气保护,避免球磨时粉末混入其他杂质;研磨时球料比为10:1,球磨速度为200-300r/min,正反交互球磨;(3) Grinding: the mixed powder obtained in the step (2) is mechanically ground in a mechanical grinding device, and the grinding time is 3-7 hours. At the same time, in order to prevent impurities in the air, argon is filled as a protective atmosphere during grinding, A little anhydrous ethanol is added during the grinding process to prevent the powder from sticking to the wall; the mechanical grinding process can make the two powders evenly dispersed, which is beneficial to subsequent sintering, and at the same time, argon gas is used to protect the powder from mixing other impurities during ball milling; the ball-to-material ratio during grinding is 10:1, ball milling speed is 200-300r/min, positive and negative ball milling;
(4)填粉:在本发明中,通过一套石墨模具来固定粉末成形,该模具包括上压头、下压头和具有测温孔的中空阴模,上压头和下压头的结构相同,均为直径30mm,高35mm的圆柱状结构,石墨阴模为外径60mm,内径30mm,高50mm的套筒状中空结构,石墨阴模在中间高度位置有一直径4mm,深度5mm的测温孔。将下压头先塞入阴模内孔中一部分,放入1到2片直径30mm的石墨圆片来防止烧结过程压头被破坏,然后将步骤(3)中得到的混合粉末填充到阴模内部中的下压头上,同样放入1-2片直径30mm的石墨圆片,再将上压头从阴模上方塞入内孔中,通过上压头和下压头将混合金属粉末压紧;石墨模具为本发明针对SPS烧结特别制作的,其主体成分为石墨,并无其他杂质;石墨圆片成分为石墨并无其他杂质,添加石墨圆片,主要是促进烧结,以及防止烧结合金与压头发生粘接现象;(4) Filling powder: In the present invention, powder forming is fixed by a set of graphite molds, and the mold includes an upper indenter, a lower indenter and a hollow female mold with a temperature measuring hole, and the structure of the upper indenter and the lower indenter The same, they are all cylindrical structures with a diameter of 30mm and a height of 35mm. The graphite die is a sleeve-shaped hollow structure with an outer diameter of 60mm, an inner diameter of 30mm and a height of 50mm. The graphite die has a temperature measurement with a diameter of 4mm and a depth of 5mm at the middle height. hole. Insert the lower indenter into a part of the inner hole of the female mold, and put 1 to 2 graphite discs with a diameter of 30mm to prevent the indenter from being damaged during the sintering process, and then fill the mixed powder obtained in step (3) into the female mold. Also put 1-2 graphite discs with a diameter of 30mm on the lower indenter in the interior, and then insert the upper indenter into the inner hole from above the female mold, and press the mixed metal powder through the upper indenter and the lower indenter. The graphite mold is specially made for SPS sintering in the present invention, and its main component is graphite, and there are no other impurities; the graphite disc is composed of graphite and has no other impurities. The indenter is bonded;
(5)压烧:将步骤(4)中得到的待烧结模具置入放电等离子烧结系统的炉膛中,抽取炉内空气至真空状态,从而一方面防止烧结时钼粉在烧结过程中被氧化,另一方面能够促进烧结过程产生的气体的排除,促进烧结致密化过程的进行。接着,调整压力系统,使压头对模具保持恒定压力,促进粉末成形,随后通入电流对金属粉末进行烧结,烧结工艺曲线如图2所示,得到Mo-Sc2O3合金。烧结前将烧结炉内部封闭并抽真空至真空度小于1.0×10- 1Pa,设定的机械压力为30MPa,烧结温度为1400℃~1500℃,优选温度为1400℃,升温降温速率为110-125℃/min。上述的烧结工艺中,较小的真空度可以避免空气中元素,特别是氧元素对烧结的影响,且较大的烧结压力与较低的烧结的温度可以保证较高的烧结性能。(5) Press sintering: put the mold to be sintered obtained in step (4) into the furnace chamber of the spark plasma sintering system, and extract the air in the furnace to a vacuum state, so as to prevent the molybdenum powder from being oxidized during the sintering process during sintering on the one hand, On the other hand, it can promote the removal of the gas generated in the sintering process and promote the sintering and densification process. Next, adjust the pressure system so that the indenter maintains a constant pressure on the mold to promote powder forming, and then sinter the metal powder with an electric current. The sintering process curve is shown in Figure 2, and the Mo-Sc 2 O 3 alloy is obtained. Before sintering, the interior of the sintering furnace is closed and evacuated to a degree of vacuum less than 1.0×10 - 1 Pa, the set mechanical pressure is 30MPa, the sintering temperature is 1400℃~1500℃, the preferred temperature is 1400℃, and the heating and cooling rate is 110- 125°C/min. In the above sintering process, a smaller vacuum degree can avoid the influence of elements in the air, especially oxygen elements, on sintering, and a larger sintering pressure and a lower sintering temperature can ensure higher sintering performance.
本发明通过放电等离子烧结(SPS)方法可以快速烧结,避免了烧结时钼晶粒长大,且能以较低烧结温度来制备钼钪合金,在烧结过程中,细小的球形Sc2O3可以有效组织钼晶粒的晶界迁移,细化晶粒,同时净化晶界,阻碍位错移动,起到了钉扎作用,并且Sc2O3晶粒在与位错作用中应力集中倾向更小,降低了合金在晶界处出现裂纹的可能性。The invention can sinter quickly through the spark plasma sintering (SPS) method, avoids the growth of molybdenum grains during sintering, and can prepare molybdenum-scandium alloy at a lower sintering temperature. In the sintering process, the fine spherical Sc 2 O 3 can be The grain boundary migration of molybdenum grains is effectively organized, the grains are refined, and the grain boundaries are purified at the same time, which hinders the movement of dislocations, and plays a pinning role. Reduces the possibility of alloy cracking at grain boundaries.
在此说明,下面实施例中给出的摩擦磨损实验,其实验过程为:对磨球为6.5mm的氧化铝球,采用往复式摩擦磨损形式对合金进行摩擦磨损实验,其试验工艺条件为:试验载荷为10N,单次行程5mm,摩擦时间为30min,在室温下进行实验。In this explanation, the friction and wear experiment given in the following examples, the experimental process is: to the alumina ball of 6.5mm, the reciprocating friction and wear form is used to carry out the friction and wear experiment on the alloy, and its test process conditions are: The test load is 10N, the single stroke is 5mm, the friction time is 30min, and the experiment is carried out at room temperature.
实施例1Example 1
本实施例的钼钪合金,其化学成分及其质量百分比为:Mo:99.5%,Sc2O3:0.5%。The molybdenum-scandium alloy in this embodiment has chemical components and mass percentages as follows: Mo: 99.5%, Sc 2 O 3 : 0.5%.
一、预处理将Mo粉和Sc2O3粉末按照质量比99.5:0.5的比例配料。在行星球磨机中按球料比10∶1混合,研磨5h,研磨时加入少许无水乙醇防止粉末粘壁;1. Pretreatment Mo powder and Sc 2 O 3 powder are prepared according to the mass ratio of 99.5:0.5. Mix in a planetary ball mill with a ball-to-material ratio of 10:1, grind for 5 hours, and add a little anhydrous ethanol during grinding to prevent the powder from sticking to the wall;
二、制模取石墨模具,填充1-2片直径30mm石墨圆片,将处理好的Mo-Sc2O3合金粉末自下而上放入石墨阴模中,填充1-2片直径30mm石墨圆片,然后用上压头和下压头压紧,防止粉末泄漏;2. Mold making Take a graphite mold, fill 1-2 graphite discs with a diameter of 30mm, put the treated Mo-Sc 2 O 3 alloy powder into the graphite mold from bottom to top, and fill 1-2 pieces of graphite with a diameter of 30mm The disc is then pressed with the upper indenter and the lower indenter to prevent powder leakage;
三、烧结将待烧结的石墨模具置于放电等离子烧结系统的炉膛中,抽真空至不高于1.0×10-1Pa,然后通入直流脉冲电流,对Mo-Sc2O3合金粉末进行烧结粘接,烧结工艺为:上压头和下压头对铁基以及金属粉末的轴向压力为30MPa;升温速率为:从室温区至900℃为110℃/min,900℃至烧结温度为125℃/min;保温时间为6min;降温速率为:从烧结温度降至600℃的区间的降温速率为115℃/min,从600℃降至室温区间随炉冷却;待冷却后均成功制得钼钪合金,合金的硬度较佳。3. Sintering Put the graphite mold to be sintered in the furnace of the spark plasma sintering system, evacuate it to no higher than 1.0×10 -1 Pa, and then pass in a DC pulse current to sinter the Mo-Sc 2 O 3 alloy powder. The bonding and sintering process is as follows: the axial pressure of the upper indenter and the lower indenter on the iron base and the metal powder is 30MPa; the heating rate is: from room temperature to 900°C, 110°C/min, and 900°C to sintering temperature of 125°C ℃/min; the holding time is 6min; the cooling rate is: the cooling rate from the sintering temperature to 600 ℃ is 115 ℃/min, and the range from 600 ℃ to room temperature is cooled with the furnace; after cooling, molybdenum was successfully obtained Scandium alloy, the hardness of the alloy is better.
实施例2Example 2
本实施例的钼钪合金,其化学成分及其质量百分比为:Mo:99%,Sc2O3:1.0%。The molybdenum-scandium alloy in this embodiment has the chemical composition and its mass percentage as follows: Mo: 99%, Sc 2 O 3 : 1.0%.
一、预处理将Mo粉和Sc2O3粉末按照质量比99:1的比例配料。在行星球磨机中按球料比10∶1混合,研磨5h,研磨时加入少许无水乙醇防止粉末粘壁;1. Pretreatment Mo powder and Sc 2 O 3 powder are prepared according to the mass ratio of 99:1. Mix in a planetary ball mill with a ball-to-material ratio of 10:1, grind for 5 hours, and add a little anhydrous ethanol during grinding to prevent the powder from sticking to the wall;
二、制模取石墨模具,填充1-2片直径30mm石墨圆片,将处理好的Mo-Sc2O3合金粉末自下而上放入石墨阴模中,填充1-2片直径30mm石墨圆片,然后用上压头和下压头压紧,防止粉末泄漏;2. Mold making Take a graphite mold, fill 1-2 graphite discs with a diameter of 30mm, put the treated Mo-Sc 2 O 3 alloy powder into the graphite mold from bottom to top, and fill 1-2 pieces of graphite with a diameter of 30mm The disc is then pressed with the upper indenter and the lower indenter to prevent powder leakage;
三、烧结将待烧结的石墨模具置于放电等离子烧结系统的炉膛中,抽真空至不高于1.0×10-1Pa,然后通入直流脉冲电流,对Mo-Sc2O3合金粉末进行烧结粘接,烧结工艺为:上压头和下压头对铁基以及金属粉末的轴向压力为30MPa;升温速率为:从室温区至900℃为110℃/min,900℃至烧结温度为125℃/min;保温时间为6min;降温速率为:从烧结温度降至600℃的区间的降温速率为115℃/min,从600℃降至室温区间随炉冷却;待冷却后均成功制得钼钪合金,合金的硬度较佳。3. Sintering Put the graphite mold to be sintered in the furnace of the spark plasma sintering system, evacuate it to no higher than 1.0×10 -1 Pa, and then pass in a DC pulse current to sinter the Mo-Sc 2 O 3 alloy powder. The bonding and sintering process is as follows: the axial pressure of the upper indenter and the lower indenter on the iron base and the metal powder is 30MPa; the heating rate is: from room temperature to 900°C, 110°C/min, and 900°C to sintering temperature of 125°C ℃/min; the holding time is 6min; the cooling rate is: the cooling rate from the sintering temperature to 600 ℃ is 115 ℃/min, and the range from 600 ℃ to room temperature is cooled with the furnace; after cooling, molybdenum was successfully obtained Scandium alloy, the hardness of the alloy is better.
实施例3Example 3
本实施例的钼钪合金,其化学成分及其质量百分比为:Mo:98.5%,Sc2O3:1.5%。The molybdenum-scandium alloy in this embodiment has chemical components and mass percentages as follows: Mo: 98.5%, Sc 2 O 3 : 1.5%.
一、预处理将Mo粉和Sc2O3粉末按照质量比98.5:1.5的比例配料。在行星球磨机中按球料比10∶1混合,研磨5h,研磨时加入少许无水乙醇防止粉末粘壁;1. Pretreatment Mo powder and Sc 2 O 3 powder are prepared according to the mass ratio of 98.5:1.5. Mix in a planetary ball mill at a ratio of 10:1 to the balls, grind for 5 hours, and add a little anhydrous ethanol during grinding to prevent the powder from sticking to the wall;
二、制模取石墨模具,填充1-2片直径30mm石墨圆片,将处理好的Mo-Sc2O3合金粉末自下而上放入石墨阴模中,填充1-2片直径30mm石墨圆片,然后用上压头和下压头压紧,防止粉末泄漏;2. Mold making Take a graphite mold, fill 1-2 graphite discs with a diameter of 30mm, put the treated Mo-Sc 2 O 3 alloy powder into the graphite mold from bottom to top, and fill 1-2 pieces of graphite with a diameter of 30mm The disc is then pressed with the upper indenter and the lower indenter to prevent powder leakage;
三、烧结将待烧结的石墨模具置于放电等离子烧结系统的炉膛中,抽真空至不高于1.0×10-1Pa,然后通入直流脉冲电流,对Mo-Sc2O3合金粉末进行烧结粘接,烧结工艺为:上压头和下压头对铁基以及金属粉末的轴向压力为30MPa;升温速率为:从室温区至900℃为110℃/min,900℃至烧结温度为125℃/min;保温时间为6min;降温速率为:从烧结温度降至600℃的区间的降温速率为115℃/min,从600℃降至室温区间随炉冷却;待冷却后均成功制得钼钪合金,合金的硬度较佳。3. Sintering Put the graphite mold to be sintered in the furnace of the spark plasma sintering system, evacuate it to no higher than 1.0×10 -1 Pa, and then pass in a DC pulse current to sinter the Mo-Sc 2 O 3 alloy powder. The bonding and sintering process is as follows: the axial pressure of the upper indenter and the lower indenter on the iron base and the metal powder is 30MPa; the heating rate is: from room temperature to 900°C, 110°C/min, and 900°C to sintering temperature of 125°C ℃/min; the holding time is 6min; the cooling rate is: the cooling rate from the sintering temperature to 600 ℃ is 115 ℃/min, and the range from 600 ℃ to room temperature is cooled with the furnace; after cooling, molybdenum was successfully obtained Scandium alloy, the hardness of the alloy is better.
实施例4Example 4
本实施例的钼钪合金,其化学成分及其质量百分比为:Mo:97%,Sc2O3:3.0%。The molybdenum-scandium alloy in this embodiment has the chemical composition and its mass percentage as follows: Mo: 97%, Sc 2 O 3 : 3.0%.
一、预处理将Mo粉和Sc2O3粉末按照质量比97:3的比例配料。在行星球磨机中按球料比10∶1混合,研磨5h,研磨时加入少许无水乙醇防止粉末粘壁;1. Pretreatment Mo powder and Sc 2 O 3 powder are proportioned according to the mass ratio of 97:3. Mix in a planetary ball mill at a ratio of 10:1 to the balls, grind for 5 hours, and add a little anhydrous ethanol during grinding to prevent the powder from sticking to the wall;
二、制模取石墨模具,填充1-2片直径30mm石墨圆片,将处理好的Mo-Sc2O3合金粉末自下而上放入石墨阴模中,填充1-2片直径30mm石墨圆片,然后用上压头和下压头压紧,防止粉末泄漏;2. Mold making Take a graphite mold, fill 1-2 graphite discs with a diameter of 30mm, put the treated Mo-Sc 2 O 3 alloy powder into the graphite mold from bottom to top, and fill 1-2 pieces of graphite with a diameter of 30mm The disc is then pressed with the upper indenter and the lower indenter to prevent powder leakage;
三、烧结将待烧结的石墨模具置于放电等离子烧结系统的炉膛中,抽真空至不高于1.0×10-1Pa,然后通入直流脉冲电流,对Mo-Sc2O3合金粉末进行烧结粘接,烧结工艺为:上压头和下压头对铁基以及金属粉末的轴向压力为30MPa;升温速率为:从室温区至900℃为110℃/min,900℃至烧结温度为125℃/min;保温时间为6min;降温速率为:从烧结温度降至600℃的区间的降温速率为115℃/min,从600℃降至室温区间随炉冷却;待冷却后均成功制得钼钪合金,合金的硬度较佳。3. Sintering Put the graphite mold to be sintered in the furnace of the spark plasma sintering system, evacuate it to no higher than 1.0×10 -1 Pa, and then pass in a DC pulse current to sinter the Mo-Sc 2 O 3 alloy powder. The bonding and sintering process is as follows: the axial pressure of the upper indenter and the lower indenter on the iron base and the metal powder is 30MPa; the heating rate is: from room temperature to 900°C, 110°C/min, and 900°C to sintering temperature of 125°C ℃/min; the holding time is 6min; the cooling rate is: the cooling rate from the sintering temperature to 600 ℃ is 115 ℃/min, and the range from 600 ℃ to room temperature is cooled with the furnace; after cooling, molybdenum was successfully obtained Scandium alloy, the hardness of the alloy is better.
实例1、实例2、实例3、实例4的扫描电镜图像如图3所示,相关参数如下表所示。The SEM images of Example 1, Example 2, Example 3, and Example 4 are shown in Figure 3, and the relevant parameters are shown in the following table.
表1各实施参数情况Table 1 The implementation parameters of each
综上所述,本发明高性能钼钪合金的制备方法,在使用SPS技术的基础上制备了强度,高温减磨性均优于纯钼合金的钼钪合金,本发明所述实例仅仅是对本发明的优选实施方式进行描述,并非对本发明构思和范围进行限定,在不脱离本发明设计思想的前提下,本领域工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的保护范围。To sum up, the preparation method of the high-performance molybdenum-scandium alloy of the present invention prepares the molybdenum-scandium alloy whose strength and high-temperature wear reduction are better than those of pure molybdenum alloy on the basis of using SPS technology. The description of the preferred embodiments of the invention is not intended to limit the concept and scope of the present invention. On the premise of not departing from the design concept of the present invention, various modifications and improvements made by engineers and technicians in the field to the technical solutions of the present invention should all fall within the scope of the present invention. protection scope of the present invention.
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CN111206164A (en) * | 2020-03-26 | 2020-05-29 | 中南大学 | Preparation method of high-performance ultra-fine grain molybdenum-lanthanum alloy |
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CN112593161A (en) * | 2020-11-19 | 2021-04-02 | 中国科学院金属研究所 | High-strength Sc composite nano oxide dispersion strengthening Fe-based alloy and preparation method thereof |
CN112593161B (en) * | 2020-11-19 | 2022-08-09 | 中国科学院金属研究所 | High-strength Sc composite nano oxide dispersion strengthening Fe-based alloy and preparation method thereof |
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