CN111578707B - High-temperature treatment equipment for processing iron artware and using method thereof - Google Patents

High-temperature treatment equipment for processing iron artware and using method thereof Download PDF

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Publication number
CN111578707B
CN111578707B CN202010451358.1A CN202010451358A CN111578707B CN 111578707 B CN111578707 B CN 111578707B CN 202010451358 A CN202010451358 A CN 202010451358A CN 111578707 B CN111578707 B CN 111578707B
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wheel
rotating shaft
rotate
smelting furnace
rotating
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CN111578707A (en
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李可峰
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Anhui Funan Zhifeng Handicraft Co ltd
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Anhui Funan Zhifeng Handicraft Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/0806Charging or discharging devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D5/00Machines or plants for pig or like casting
    • B22D5/02Machines or plants for pig or like casting with rotary casting tables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D27/00Stirring devices for molten material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention discloses high-temperature treatment equipment for processing iron artware and a using method thereof, and the high-temperature treatment equipment comprises an operating platform, wherein one end of the top of the operating platform is fixedly provided with a support, four corners of the top of the support are fixedly provided with a first air cylinder, the top of a piston rod of the first air cylinder is fixedly provided with a material storage hopper, the bottom of the material storage hopper is provided with a material discharge opening, the material discharge opening is fixedly connected with a material discharge box through a material discharge pipe, and one end of the top of the material discharge box is fixedly provided with an arc-shaped plate; the invention is convenient for integrally forming ironworks, avoids the traditional equipment, is used independently, has troublesome operation and low working efficiency; the top of the rotating shaft is sleeved with a balance plate, the other end of the balance plate is fixedly connected with the smelting furnace, and the lifting stability of the smelting furnace is ensured through the arrangement of the balance plate; the second rotating disc is driven to rotate by the motor at the same time, the smelting furnace is lifted, energy can be saved, the rotating shaft is convenient to decelerate through the arrangement of the two decelerating wheels, and the rotating speed of the rotating shaft is convenient to adjust.

Description

High-temperature treatment equipment for processing iron artware and using method thereof
Technical Field
The invention relates to the technical field of iron artware processing, in particular to high-temperature treatment equipment for iron artware processing and a using method thereof.
Background
The high-temperature treatment is an important component of the steel wear-resistant material industry, is a basic technology and is an indispensable key process. The performance and the service life of the steel wear-resistant material product are not completely determined by the type and the components of the material, but also by changing the structure of the steel wear-resistant material product through heat treatment, so that the mechanical property and the service life are improved. The material subjected to heat treatment and not subjected to heat treatment is not changed from the geometric shape and size, the effect of the material can be well reflected in the use process, and the service life of the product is prolonged by several times to dozens of times. The heat treatment production technology and the technical equipment level thereof are improved, so that the enterprise competitiveness can be enhanced with energy conservation, emission reduction, high quality and high efficiency, and the high-speed development of the steel wear-resistant material industry is promoted. However, the iron artware forming device in China can not be integrated with the casting device all the time, and is in a relatively backward state and has an unobvious automation effect, so that the problems of low production efficiency and poor butt joint between the casting link and the iron product forming link are caused.
An automatic high-temperature treatment device for iron artware is disclosed in the patent No. CN106086367A, although the device can integrate iron artware forming equipment and a smelting and casting device, thereby reducing places which are easy to make mistakes in the production process, improving the production efficiency, saving energy and protecting environment; but the equipment is inconvenient for conveying raw materials and processing and forming iron artware one by one.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide high-temperature treatment equipment for processing iron artware and a using method thereof, wherein four cylinders I are driven to work to push a storage hopper to lift, so that a lifting plate is driven to lift, an insertion pipe is inserted into an insertion hole, otherwise, the insertion pipe can be lifted, raw materials are conveniently conveyed, then the raw materials are added into the storage hopper, then a motor is started, the motor drives a transmission shaft to rotate, the transmission shaft drives a baffle and a three-quarter turntable to rotate for stirring, the mixed raw materials are discharged through a discharge port by the rotation of the baffle and the three-quarter turntable, then the mixed raw materials enter a discharge box through a discharge pipe, and the mixed raw materials are conveyed into a smelting furnace through the insertion pipe; then, rotating the crank to drive the eccentric wheel to rotate, pushing the plug head to descend by the eccentric wheel to drive the spring to extend, plugging the insertion tube, stopping conveying the mixed raw materials, and fixing the crank through a steel wire rope; otherwise, the crank is loosened, and the counterforce generated by the spring drives the plug to reset so as to discharge materials; heating the smelting furnace to melt the raw materials; the technical problem of inconvenience in conveying raw materials in the prior art is solved;
the rotating motor is driven to rotate, the rotating motor drives the rotating shaft to rotate after being decelerated by the gear box, the rotating shaft simultaneously drives the cross wheel and the cam piece to rotate, the cam piece rotates to push the guide wheel to descend, and further drives one end of the rocker arm to descend and the other end of the rocker arm to ascend, and the convex lifting rod is jacked up by the jacking wheel and jacks up the smelting furnace; at the moment, the crossed wheel rotates, the crossed wheel is matched with the limiting wheel, the crossed wheel and the limiting wheel are arranged, so that the forming molds can be conveniently driven to rotate one by one, the rotary table II is driven to rotate, the rotary table II drives the rotary shaft to rotate, the rotary shaft drives the rotary table I to rotate, the rotary table I drives the forming molds to rotate, when one forming mold rotates to the lower part of the smelting furnace, the smelting furnace just descends, the control valve is opened, the molten raw materials are poured into the forming molds, then the control valve is closed, the smelting furnace ascends, the forming molds rotate, the cycle work is carried out, and the formed ironwork is manually taken out for use; the equipment is convenient for integrally forming ironworks, avoids the independent use of the traditional equipment, is relatively troublesome to operate and has low working efficiency; the top of the rotating shaft is sleeved with a balance plate, the other end of the balance plate is fixedly connected with the smelting furnace, the stability of the lifting of the smelting furnace is ensured through the arrangement of the balance plate, the rotating disc II is driven to rotate through a motor simultaneously, and the smelting furnace is lifted, so that energy can be saved; the arrangement of the two speed reducing wheels is convenient for reducing the speed of the rotating shaft and adjusting the rotating speed of the rotating shaft; the technical problem of inconvenient integrated forming of ironwork in the prior art is solved.
The purpose of the invention can be realized by the following technical scheme:
a high-temperature treatment device for processing iron artware comprises an operating platform, wherein a support is fixedly mounted at one end of the top of the operating platform, a first air cylinder is fixedly mounted at four corners of the top of the support, a material storage hopper is fixedly mounted at the top of a piston rod of the first air cylinder, a material discharging opening is formed in the bottom of the material storage hopper and is fixedly connected with a material discharging box through a material discharging pipe, an arc-shaped plate is fixedly mounted at one end of the top of the material discharging box, eccentric wheels are rotatably mounted on two sides of the arc-shaped plate, a crank is fixedly mounted on one side of one of the eccentric wheels, a support rod is inserted in the center of the bottom of the arc-shaped plate, a spring is sleeved outside the support rod, plugs are fixedly mounted at the bottoms of the support rod and the spring, the plugs are of inverted boss structures and are hollow structures, the tops of the plugs are in contact with the eccentric wheels, the bottom of the plug is inserted into an insertion pipe, one end of the insertion pipe is arranged in the discharge box, and the other end of the insertion pipe extends out of the discharge box; the discharging box is fixedly arranged on the lifting plate, and the lifting plate is connected with the bracket in a sliding manner;
the other end of the top of the operating platform is rotatably connected with a first rotary table, a plurality of forming dies are installed at the top of the first rotary table, a sleeve is fixedly installed at the top of the operating platform, a convex lifting rod is arranged inside the sleeve, and a smelting furnace is fixedly installed on one side of the convex lifting rod.
As a further scheme of the invention: the inside fixed mounting of operation panel has the rotating electrical machines, the output shaft of rotating electrical machines passes through belt and belt pulley and is connected with the gear box rotation, gear box fixed mounting is in the inside of operation panel, one side of gear box is rotated and is connected with the pivot, the one end that the gear box was kept away from to the pivot has cup jointed the cam piece, cam piece and leading wheel adaptation, the leading wheel rotates the one end of installing at the rocking arm, the rocking arm rotates to be installed inside the operation panel, just the rocking arm slope sets up, the rocking arm is 45-75 degrees angle settings with the pivot, the other end of rocking arm rotates and is connected with the knock-out pulley, the knock-out pulley contacts with protruding type lifter, protruding type lifter runs through operation panel and sleeve and is connected with the smelting pot.
As a further scheme of the invention: the center department of pivot has cup jointed the fork wheel, the fork wheel is the spacing round adaptation that the circumference set up with two bottoms of carousel, spacing round equidistance even fixed mounting is in two bottoms of carousel, the top fixed mounting of carousel two has the rotation axis, the other end of rotation axis runs through axle sleeve and carousel one, axle sleeve fixed mounting is at the operation panel top, the axle sleeve is connected with rotation axis rotation, rotation axis and a carousel fixed connection.
As a further scheme of the invention: the top of the rotating shaft is sleeved with a balance plate, and the other end of the balance plate is fixedly connected with the smelting furnace.
As a further scheme of the invention: one side of the rotating shaft, which is close to the cam piece, is fixedly provided with a first speed reducing wheel, the first speed reducing wheel is matched with a second speed reducing wheel, the second speed reducing wheel is fixedly arranged on a piston rod of a second air cylinder, and the second air cylinder is fixedly arranged in the operating platform and is perpendicular to the rotating shaft.
As a further scheme of the invention: the smelting furnace is of a conical structure, a control valve is fixedly mounted on one side of the lower end of the smelting furnace, a top cover is fixedly mounted at the top of the smelting furnace through a bolt, a stirring motor is fixedly mounted at the center of the top cover, an output shaft of the stirring motor is connected with a stirring rod arranged at the bottom of the top cover, a jack is formed in one side of the stirring motor, and the jack is matched with the insertion pipe.
As a further scheme of the invention: the bottom center of the material storage hopper is fixedly provided with a motor, an output shaft of the motor is connected with a vertically arranged transmission shaft, the other end of the transmission shaft penetrates through the material storage hopper to be connected with the three-quarter turntable, and the three-quarter turntable is fixedly provided with a baffle.
As a further scheme of the invention: a plurality of forming dies are circumferentially arranged on the top of the first rotating disc.
As a further scheme of the invention: a use method of high-temperature treatment equipment for processing iron artware comprises the following steps:
firstly, driving four cylinders I to work, pushing a storage hopper to lift, further driving a lifting plate to lift, inserting an insertion pipe into an insertion hole, then adding raw materials into the storage hopper, then starting a motor, driving a transmission shaft to rotate by the motor, driving a baffle and a three-quarter turntable to rotate by the transmission shaft, stirring, discharging the mixed raw materials through a discharge port by the rotation of the baffle and the three-quarter turntable, then entering a discharge box through a discharge pipe, and conveying the mixed raw materials into a smelting furnace through the insertion pipe; then, rotating the crank to drive the eccentric wheel to rotate, pushing the plug head to descend by the eccentric wheel to drive the spring to extend, plugging the insertion tube, stopping conveying the mixed raw materials, and fixing the crank through a steel wire rope; otherwise, the crank is released, the spring is reset, the plug is driven to reset, and discharging is carried out;
driving a rotating motor to rotate, driving a rotating shaft to rotate after the rotating motor is decelerated through a gear box, driving a cross wheel and a cam piece to rotate by the rotating shaft, driving a guide wheel to descend by the rotation of the cam piece, driving one end of a rocker arm to descend and the other end of the rocker arm to ascend, jacking a convex lifting rod through a jacking wheel, and jacking a smelting furnace by the convex lifting rod; at the moment, the cross wheel rotates, the cross wheel is matched with the limiting wheel, and then the second rotary table is driven to rotate, the second rotary table drives the rotary shaft to rotate, the first rotary table drives the first rotary table to rotate, the first rotary table drives the forming mold, when one forming mold rotates below the smelting furnace, the smelting furnace just descends, the control valve is opened, the molten raw materials are poured into the forming mold, then the control valve is closed, the smelting furnace ascends, and the forming mold rotates.
The invention has the beneficial effects that: firstly, driving four cylinders I to work to push a storage hopper to lift and further drive a lifting plate to lift, inserting an insertion pipe into an insertion hole, otherwise, lifting the insertion pipe to facilitate conveying raw materials, then adding the raw materials into the storage hopper, then starting a motor, driving a transmission shaft to rotate by the motor, driving a baffle and a three-quarter turntable to rotate by the transmission shaft to stir, discharging the mixed raw materials through a discharge port by rotating the baffle and the three-quarter turntable, then entering a discharge box through a discharge pipe, and conveying the mixed raw materials into a smelting furnace through the insertion pipe; then, rotating the crank to drive the eccentric wheel to rotate, wherein the eccentric wheel pushes the plug head to descend to drive the spring to extend and plug the insertion tube, so that the raw material conveying to the smelting furnace is stopped, and the crank is fixed through a steel wire rope; otherwise, the crank is loosened, and the counterforce generated by the spring drives the plug to reset so as to discharge materials; the smelting furnace is heated by a heater, and the stirring motor drives the stirring rod to rotate so as to melt the raw materials;
the rotating motor is driven to rotate, the rotating motor drives the rotating shaft to rotate after being decelerated by the gear box, the rotating shaft simultaneously drives the cross wheel and the cam piece to rotate, the cam piece rotates to push the guide wheel to descend, and further drives one end of the rocker arm to descend and the other end of the rocker arm to ascend, and the convex lifting rod is jacked up by the jacking wheel and jacks up the smelting furnace; at the moment, the crossed wheel rotates, the crossed wheel is matched with the limiting wheel, the crossed wheel and the limiting wheel are arranged, so that the forming molds can be conveniently driven to rotate one by one, the rotary table II is driven to rotate, the rotary table II drives the rotary shaft to rotate, the rotary shaft drives the rotary table I to rotate, the rotary table I drives the forming molds to rotate, when one forming mold rotates to the lower part of the smelting furnace, the smelting furnace just descends, the control valve is opened, the molten raw materials are poured into the forming molds, then the control valve is closed, the smelting furnace ascends, the forming molds rotate, the cycle work is carried out, and the formed ironwork is manually taken out for use; the equipment is convenient for integrally forming ironworks, avoids the independent use of the traditional equipment, is relatively troublesome to operate and has low working efficiency; the top of the rotating shaft is sleeved with a balance plate, the other end of the balance plate is fixedly connected with the smelting furnace, and the lifting stability of the smelting furnace is ensured through the arrangement of the balance plate; the second rotating disc is driven to rotate by the motor at the same time, the smelting furnace is lifted, energy can be saved, the rotating shaft is convenient to decelerate through the arrangement of the two decelerating wheels, and the rotating speed of the rotating shaft is convenient to adjust.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of a high-temperature processing apparatus according to the present invention;
FIG. 2 is a schematic view showing the internal structure of a storage hopper according to the present invention;
FIG. 3 is a schematic view showing the overall structure of a draw-off box according to the present invention;
FIG. 4 is a schematic view showing the internal structure of a draw-off box in the present invention;
FIG. 5 is a schematic view of the overall structure of one end of the top of the console in accordance with the present invention;
FIG. 6 is a schematic diagram of the side view of the inside of the operation table of the present invention;
FIG. 7 is a schematic view of the structure of the transmission mechanism of the present invention;
FIG. 8 is a schematic view of the connection structure of the cross wheel and the turntable.
In the figure: 1. an operation table; 2. a discharge pipe; 3. a first cylinder; 4. a support; 5. a storage hopper; 6. a baffle plate; 7. a drive shaft; 8. a three-quarter turntable; 9. a discharge box; 10. a lifting plate; 11. a discharge outlet; 12. an arc-shaped plate; 13. a plug; 14. a crank; 15. an eccentric wheel; 16. a support bar; 17. a spring; 18. inserting a tube; 19. a sleeve; 20. a convex lifting rod; 21. a jack; 22. a stirring motor; 23. a top cover; 24. a furnace; 25. a balance plate; 26. a first rotating disc; 27. forming a mold; 28. a rotating shaft; 29. a shaft sleeve; 30. a limiting wheel; 31. a gear case; 32. a rotating shaft; 33. a rotating electric machine; 34. a cross wheel; 35. a second rotating disc; 36. a cam piece; 37. a first speed reducing wheel; 38. a second deceleration wheel; 39. a second air cylinder; 40. a rocker arm; 41. a top wheel; 42. a guide wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, a high-temperature treatment device for processing iron artware comprises an operation table 1, wherein a support 4 is fixedly installed at one end of the top of the operation table 1, a first cylinder 3 is fixedly installed at four corners of the top of the support 4, a material storage hopper 5 is fixedly installed at the top of a piston rod of the first cylinder 3, a material discharge opening 11 is formed in the bottom of the material storage hopper 5, the material discharge opening 11 is fixedly connected with a material discharge box 9 through a material discharge pipe 2, an arc-shaped channel is formed in the material discharge box 9, one end of the arc-shaped channel is connected with the material discharge pipe 2, the other end of the arc-shaped channel is connected with an insertion pipe 18, so that raw materials in the material discharge pipe 2 can flow into the insertion pipe 18, an arc-shaped plate 12 is fixedly installed at one end of the top of the material discharge box 9, eccentric wheels 15 are rotatably installed on two sides of the arc-shaped plate 12, and a crank 14 is fixedly installed on one side of one of the eccentric wheels 15, a support rod 16 is inserted in the center of the bottom of the arc-shaped plate 12, a spring 17 is sleeved outside the support rod 16, a plug 13 is fixedly installed at the bottoms of the support rod 16 and the spring 17, the top of the spring 17 is connected with the arc-shaped plate 12, the plug 13 is of an inverted boss structure, the plug 13 is of a hollow structure, the top of the plug 13 is in contact with an eccentric wheel 15, the bottom of the plug 13 is inserted into an insertion pipe 18, one end of the insertion pipe 18 is installed in the discharging box 9, and the other end of the insertion pipe extends out of the discharging box 9; the discharging box 9 is fixedly arranged on a lifting plate 10, and the lifting plate 10 is in sliding connection with the support 4;
the other end of the top of the operating platform 1 is rotatably connected with a first rotating disc 26, a plurality of forming molds 27 are mounted on the top of the first rotating disc 26, a sleeve 19 is fixedly mounted on the top of the operating platform 1, a convex lifting rod 20 is arranged inside the sleeve 19, the height of the melting furnace 24 which descends can be limited due to the arrangement of the convex lifting rod 20, the melting furnace 24 is fixedly mounted on one side of the convex lifting rod 20, and a heater is arranged on the melting furnace 24.
The inside fixed mounting of operation panel 1 has rotating electrical machines 33, the output shaft of rotating electrical machines 33 passes through the belt and the belt pulley is rotated with gear box 31 and is connected, gear box 31 fixed mounting is in the inside of operation panel 1, one side of gear box 31 is rotated and is connected with pivot 32, cam piece 36 has been cup jointed to the one end that gear box 31 was kept away from to pivot 32, cam piece 36 and leading wheel 42 adaptation, leading wheel 42 rotates the one end of installing at rocking arm 40, rocking arm 40 rotates and installs inside operation panel 1, just rocking arm 40 inclines to set up, rocking arm 40 is 45-75 degrees angle settings with pivot 32, the other end of rocking arm 40 rotates and is connected with top wheel 41, top wheel 41 contacts with protruding type lifter 20, protruding type lifter 20 runs through operation panel 1 and sleeve 19 is connected with smelting pot 24.
The center department of pivot 32 has cup jointed the cross wheel 34, the cross wheel 34 is the spacing wheel 30 adaptation that the circumference set up with two 35 bottoms of carousel, the even fixed mounting in two 35 bottoms of carousel of spacing wheel 30 equidistance, the top fixed mounting of two 35 of carousel has rotation axis 28, axle sleeve 29 and carousel 26 are run through to the other end of rotation axis 28, axle sleeve 29 fixed mounting is at operation panel 1 top, axle sleeve 29 rotates with rotation axis 28 to be connected, rotation axis 28 and carousel 26 fixed connection.
The top of the rotating shaft 28 is sleeved with a balance plate 25, and the other end of the balance plate 25 is fixedly connected with the melting furnace 24.
A first speed reducing wheel 37 is fixedly mounted on one side, close to the cam piece 36, of the rotating shaft 32, the first speed reducing wheel 37 is matched with a second speed reducing wheel 38, the second speed reducing wheel 38 is fixedly mounted on a piston rod of a second air cylinder 39, and the second air cylinder 39 is fixedly mounted inside the operating table 1 and is perpendicular to the rotating shaft 32, so that the rotating speed of the rotating shaft 32 can be adjusted conveniently.
Smelting pot 24 is the toper structure, lower extreme one side fixed mounting of smelting pot 24 has control flap, there is top cap 23 at the top of smelting pot 24 through bolt fixed mounting, and convenient to detach top cap 23 conveniently clears up 24 residues in the smelting pot, the top center department fixed mounting of top cap 23 has agitator motor 22, agitator motor 22's output shaft is connected with the puddler that top cap 23 bottom set up, is convenient for stir the mixture to the iron liquid, jack 21 has been seted up to one side of agitator motor 22, jack 21 and 18 adaptations of intubate.
The bottom center of the material storage hopper 5 is fixedly provided with a motor, an output shaft of the motor is connected with a vertically arranged transmission shaft 7, the other end of the transmission shaft 7 penetrates through the material storage hopper 5 to be connected with a three-quarter turntable 8, and a baffle 6 is fixedly arranged on the three-quarter turntable 8. Through the setting of three-quarter carousel 8 for there is the clearance between three-quarter carousel 8 and the storage hopper 5, the bin outlet of being convenient for is arranged the material.
A plurality of forming die 27 is installed at carousel 26 top in the shape of circumference, is convenient for drive forming die 27 one by one and rotates, can improve work efficiency.
A use method of high-temperature treatment equipment for processing iron artware comprises the following steps:
firstly, driving four cylinders I3 to work, pushing a storage hopper 5 to lift, further driving a lifting plate 10 to lift, inserting an insertion pipe 18 into an insertion hole 21, then adding raw materials into the storage hopper 5, then starting a motor, driving a transmission shaft 7 to rotate by the motor, driving a baffle 6 and a three-quarter turntable 8 to rotate by the transmission shaft 7, stirring, discharging the mixed raw materials through a discharge port 11 by rotating the baffle 6 and the three-quarter turntable 8, then entering a discharge box 9 through a discharge pipe 2, and conveying the mixed raw materials into a smelting furnace 24 through the insertion pipe 18; then, the crank 14 is rotated to drive the eccentric wheel 15 to rotate, the eccentric wheel 15 pushes the plug 13 to descend to drive the spring to extend, the insertion tube 18 is plugged, the conveying of the mixed raw materials is stopped, and the crank 14 is fixed through a steel wire rope; otherwise, the crank 14 is released, the spring is reset, the plug 13 is driven to reset, and discharging is carried out
Step two, the rotating motor 33 is driven to rotate, the rotating motor 33 drives the rotating shaft 32 to rotate after being decelerated through the gear box 31, the rotating shaft 32 simultaneously drives the cross wheel 34 and the cam piece 36 to rotate, the cam piece 36 rotates to push the guide wheel 42 to descend, and then one end of the rocker arm 40 is driven to descend, the other end of the rocker arm rises, the convex lifting rod 20 is jacked up through the jacking wheel 41, and the convex lifting rod 20 jacks up the smelting furnace 24; at this time, the cross wheel 34 rotates, the cross wheel 34 is matched with the limiting wheel 30, the second rotary table 35 is further driven to rotate, the second rotary table 35 drives the rotary shaft 28 to rotate, the rotary shaft 28 drives the first rotary table 26 to rotate, the first rotary table 26 drives the forming mold 27, when one forming mold 27 rotates to the position below the smelting furnace 24, the smelting furnace 24 just descends, the control valve is opened, the molten raw materials are poured into the forming mold 27, then the control valve is closed, the smelting furnace 24 ascends, and the forming mold 27 rotates.
The working principle of the invention is as follows: firstly, driving the four cylinders I3 to work, pushing the storage hopper 5 to lift, further driving the lifting plate 10 to lift, inserting the insertion pipe 18 into the insertion hole 21, otherwise, lifting the insertion pipe to facilitate conveying the raw materials, then adding the raw materials into the storage hopper 5, then starting a motor, driving a transmission shaft 7 to rotate by the motor, driving a baffle 6 and a three-quarter rotary table 8 to rotate by the transmission shaft 7 to stir, discharging the mixed raw materials through a discharge port 11 by rotating the baffle 6 and the three-quarter rotary table 8, then entering a discharge box 9 through a discharge pipe 2, and conveying the mixed raw materials into a smelting furnace 24 through the insertion pipe 18; then, the crank 14 is rotated to drive the eccentric wheel 15 to rotate, the eccentric wheel 15 pushes the plug 13 to descend, the spring is driven to extend, the insertion tube 18 is plugged, the conveying of the raw materials to the smelting furnace is stopped, and the crank 14 is fixed through a steel wire rope; otherwise, the crank 14 is loosened, the plug 13 is driven to reset through the counterforce generated by the spring, and discharging is carried out; the smelting furnace 24 is heated by a heater, and the stirring motor drives the stirring rod to rotate so as to melt the raw materials;
the rotating motor 33 is driven to rotate, the rotating motor 33 drives the rotating shaft 32 to rotate after being decelerated by the gear box 31, the rotating shaft 32 simultaneously drives the cross wheel 34 and the cam piece 36 to rotate, the cam piece 36 rotates to push the guide wheel 42 to descend, and further drives one end of the rocker arm 40 to descend, the other end of the rocker arm 40 to ascend, the convex lifting rod 20 is jacked up through the jacking wheel 41, and the convex lifting rod 20 jacks up the smelting furnace 24; at the moment, the crossed wheel 34 rotates, the crossed wheel 34 is matched with the limiting wheel 30, the crossed wheel 34 and the limiting wheel 30 are arranged, so that the forming molds 27 are conveniently driven to rotate one by one, the rotary table II 35 is further driven to rotate, the rotary table II 35 drives the rotary shaft 28 to rotate, the rotary shaft 28 drives the rotary table I26 to rotate, the rotary table I26 drives the forming molds 27 to rotate, when one forming mold 27 rotates below the smelting furnace 24, the smelting furnace 24 just descends, the control valve is opened, the molten raw materials are poured into the forming mold 27, then the control valve is closed, the smelting furnace 24 ascends, the forming mold 27 rotates, the cycle work is carried out, and the formed iron products are manually taken out for use; the equipment is convenient for integrally forming ironworks, avoids the independent use of the traditional equipment, is relatively troublesome to operate and has low working efficiency; the top of the rotating shaft 28 is sleeved with a balance plate 25, the other end of the balance plate 25 is fixedly connected with the smelting furnace 24, and the lifting stability of the smelting furnace 24 is ensured through the arrangement of the balance plate 25; through the setting of two deceleration wheels, be convenient for slow down the countershaft, conveniently adjust its slew rate.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.

Claims (9)

1. The high-temperature treatment equipment for processing the iron-made artware is characterized by comprising an operation table (1), wherein a support (4) is fixedly arranged at one end of the top of the operation table (1), a first cylinder (3) is fixedly arranged at four corners of the top of the support (4), a material storage hopper (5) is fixedly arranged at the top of a piston rod of the first cylinder (3), a material discharge opening (11) is formed in the bottom of the material storage hopper (5), the material discharge opening (11) is fixedly connected with a material discharge box (9) through a material discharge pipe (2), an arc-shaped plate (12) is fixedly arranged at one end of the top of the material discharge box (9), eccentric wheels (15) are rotatably arranged on two sides of the arc-shaped plate (12), one eccentric wheel (15) is fixedly arranged on one side of the crank (14), and a support rod (16) is inserted at the center of the bottom of the arc-shaped plate (12), a spring (17) is sleeved outside the supporting rod (16), the top of the spring is connected with the arc-shaped plate, a plug (13) is fixedly installed at the bottoms of the supporting rod (16) and the spring (17), the plug (13) is of an inverted boss structure, the plug (13) is of a hollow structure, the top of the plug (13) is in contact with an eccentric wheel (15), the bottom of the plug (13) is inserted into an insertion pipe (18), one end of the insertion pipe (18) is installed in the discharging box (9), and the other end of the insertion pipe extends out of the discharging box (9); the discharging box (9) is fixedly arranged on a lifting plate (10), the lifting plate (10) is in sliding connection with the support (4), an arc-shaped channel is formed in the discharging box, one end of the arc-shaped channel is connected with a discharging pipe, and the other end of the arc-shaped channel is connected with an insertion pipe;
the top other end of operation panel (1) rotates and is connected with carousel (26), a plurality of forming die (27) are installed to carousel (26) top, the top fixed mounting of operation panel (1) has sleeve (19), the inside of sleeve (19) is provided with protruding type lifter (20), one side fixed mounting of protruding type lifter (20) has smelting pot (24).
2. The high-temperature treatment equipment for machining the iron-made artware is characterized in that a rotating motor (33) is fixedly installed inside the operating platform (1), an output shaft of the rotating motor (33) is rotatably connected with a gear box (31) through a belt and a belt pulley, the gear box (31) is fixedly installed inside the operating platform (1), a rotating shaft (32) is rotatably connected to one side of the gear box (31), a cam piece (36) is sleeved at one end, far away from the gear box (31), of the rotating shaft (32), the cam piece (36) is matched with a guide wheel (42), the guide wheel (42) is rotatably installed at one end of a rocker arm (40), the rocker arm (40) is rotatably installed inside the operating platform (1), the rocker arm (40) is obliquely arranged, and the rocker arm (40) and the rotating shaft (32) are arranged at an angle of 45-75 degrees, the other end of the rocker arm (40) is rotatably connected with a top wheel (41), the top wheel (41) is in contact with a convex lifting rod (20), and the convex lifting rod (20) penetrates through the operating platform (1) and the sleeve (19) to be connected with the smelting furnace (24).
3. The high-temperature treatment equipment for machining the iron-made artware is characterized in that a cross wheel (34) is sleeved at the center of the rotating shaft (32), the cross wheel (34) is matched with a limiting wheel (30) arranged at the bottom of a second rotating disk (35) in a circumferential shape, the limiting wheel (30) is uniformly and fixedly installed at the bottom of the second rotating disk (35) at equal intervals, a rotating shaft (28) is fixedly installed at the top of the second rotating disk (35), the other end of the rotating shaft (28) penetrates through a shaft sleeve (29) and a first rotating disk (26), the shaft sleeve (29) is fixedly installed at the top of the operating platform (1), the shaft sleeve (29) is rotatably connected with the rotating shaft (28), and the rotating shaft (28) is fixedly connected with the first rotating disk (26).
4. The high-temperature treatment equipment for processing the iron artware, according to claim 3, characterized in that a balance plate (25) is sleeved on the top of the rotating shaft (28), and the other end of the balance plate (25) is fixedly connected with the smelting furnace (24).
5. The high-temperature treatment equipment for machining the iron-made artware is characterized in that a first speed reducing wheel (37) is fixedly mounted on one side, close to the cam piece (36), of the rotating shaft (32), the first speed reducing wheel (37) is matched with a second speed reducing wheel (38), the second speed reducing wheel (38) is fixedly mounted on a piston rod of a second air cylinder (39), and the second air cylinder (39) is fixedly mounted inside the operating table (1) and is perpendicular to the rotating shaft (32).
6. The high-temperature treatment equipment for processing the iron artware according to claim 5, wherein the smelting furnace (24) is of a conical structure, a control valve is fixedly installed on one side of the lower end of the smelting furnace (24), a top cover (23) is fixedly installed at the top of the smelting furnace (24) through a bolt, a stirring motor (22) is fixedly installed at the center of the top cover (23), an output shaft of the stirring motor (22) is connected with a stirring rod arranged at the bottom of the top cover (23), a jack (21) is formed in one side of the stirring motor (22), and the jack (21) is matched with the insertion pipe (18).
7. The high-temperature treatment equipment for processing the iron artware as claimed in claim 6, wherein a motor is fixedly installed at the center of the bottom of the material storage hopper (5), an output shaft of the motor is connected with a vertically arranged transmission shaft (7), the other end of the transmission shaft (7) penetrates through the material storage hopper (5) to be connected with a three-quarter rotary table (8), and a baffle (6) is fixedly installed on the three-quarter rotary table (8).
8. The high-temperature treatment equipment for machining iron artware according to claim 7, wherein a plurality of forming molds (27) are circumferentially installed on the top of the first turntable (26).
9. The use method of the high-temperature treatment equipment for processing the iron artware according to claim 8, characterized by comprising the following steps of:
firstly, driving four cylinders I (3) to work, pushing a storage hopper (5) to lift, further driving a lifting plate (10) to lift, inserting an insertion pipe (18) into an insertion hole (21), then adding raw materials into the storage hopper (5), then starting a motor, driving a transmission shaft (7) to rotate by the motor, driving a baffle plate (6) and a three-quarter rotary table (8) to rotate by the transmission shaft (7), stirring, discharging the mixed raw materials through a discharge port (11) by rotating the baffle plate (6) and the three-quarter rotary table (8), then entering a discharge box (9) through a discharge pipe (2), and conveying the mixed raw materials into a smelting furnace (24) through the insertion pipe (18); then, the crank (14) is rotated to drive the eccentric wheel (15) to rotate, the eccentric wheel (15) pushes the plug (13) to descend to drive the spring to extend, the insertion tube (18) is blocked, the mixed raw materials are stopped to be conveyed, and the crank (14) is fixed through a steel wire rope; otherwise, the crank (14) is released, the spring is reset, the plug (13) is driven to reset, and discharging is carried out;
step two, a rotating motor (33) is driven to rotate, the rotating motor (33) drives a rotating shaft (32) to rotate after being decelerated through a gear box (31), the rotating shaft (32) simultaneously drives a cross wheel (34) and a cam sheet (36) to rotate, the cam sheet (36) rotates to push a guide wheel (42) to descend, one end of a rocker arm (40) is driven to descend, the other end of the rocker arm ascends, a convex lifting rod (20) is jacked up through a jacking wheel (41), and the convex lifting rod (20) jacks up a smelting furnace (24); at the moment, the crossed wheel (34) rotates, the crossed wheel (34) is matched with the limiting wheel (30), then the rotating disc II (35) is driven to rotate, the rotating disc II (35) drives the rotating shaft (28) to rotate, the rotating shaft (28) drives the rotating disc I (26) to rotate, the rotating disc I (26) drives the forming mold (27) to rotate, when one forming mold (27) rotates to the position below the smelting furnace (24), the smelting furnace (24) just descends, the control valve is opened, molten raw materials are poured into the forming mold (27), then the control valve is closed, the smelting furnace (24) ascends, the forming mold (27) rotates, and the circular operation is realized.
CN202010451358.1A 2020-05-25 2020-05-25 High-temperature treatment equipment for processing iron artware and using method thereof Active CN111578707B (en)

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CN112846655A (en) * 2020-12-30 2021-05-28 苏州列治埃盟新材料技术转移有限公司 Preparation device of lead-free copper material alloy rod for gear
CN113481588B (en) * 2021-09-04 2021-11-16 南通冠准材料贸易有限公司 Smelting furnace equipment for forming wafer ingot
CN115976369A (en) * 2022-11-28 2023-04-18 宁国市华成金研科技有限公司 Method for manufacturing high-temperature alloy

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CN203513768U (en) * 2013-10-30 2014-04-02 江西自立资源再生有限公司 Novel copper discharge device of reducing furnace
CN106086367A (en) * 2016-08-23 2016-11-09 黄晨 A kind of automatic high temperature treating device of iron craftworks
CN109122357A (en) * 2018-09-09 2019-01-04 殷逢宝 A kind of feeder
CN208634363U (en) * 2018-08-01 2019-03-22 南京斯凯汽车设备制造有限责任公司 A kind of plugging head with long service life

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Publication number Priority date Publication date Assignee Title
CN203513768U (en) * 2013-10-30 2014-04-02 江西自立资源再生有限公司 Novel copper discharge device of reducing furnace
CN106086367A (en) * 2016-08-23 2016-11-09 黄晨 A kind of automatic high temperature treating device of iron craftworks
CN208634363U (en) * 2018-08-01 2019-03-22 南京斯凯汽车设备制造有限责任公司 A kind of plugging head with long service life
CN109122357A (en) * 2018-09-09 2019-01-04 殷逢宝 A kind of feeder

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